All models require the use of a TXV (thermostatic expansion valve). These should be mounted within the cabinet at the flare
nut connection or distributor stub (all 026 ED and higher models ). An internally equalized TXV can be used on any of the
single fan AD models and 022 ED and smaller electric defrost models. All other models must use an externally equalized
TXV. (a 1/4 “ OD equalizing tube is provided). All models using a distributor require a nozzle. Air Defrost models have the
nozzle already FACTORY installed. Electric defrost models 026ED and larger have TWO distributor nozzles SHIPPED
LOOSE and the correct selection must be made and installed prior to mounting the TXV. Refer to the following charts for
nozzle / TXV selections.
Careful inspection of all parts when received for loss
or damage in transit is very important - Remember,
you, the consignee, must make any claim necessary
against the transportation company. Shipping
damage or missing parts, when discovered at the
outset, will prevent later unnecessary and costly
delays.
Electrical characteristics should also be checked at
this time to ensure that they are as ordered.
APPLICATION
Two-Way Unit Coolers are designed for use in
coolers and freezers such as reach in boxes, display
cases, back bars, walk-in rooms and any other
cooler applications where a low velocity, uniform air
flow is required. The compact and low height unit
provides maximum useable product storage space.
o
At room temperatures above 34
evaporating temperatures no lower than 27
o
C) the air flowing through the coil will accomplish
F (1.1 oC) and
o
F (-2.8
the defrost (Air Defrost).
o
At room temperatures 34
F and below ( to -10 oF)
positive defrosting is required ( Electric defrost) .
These will require the use of :
1. Time Clock (to initiate and terminate the defrost
cycle ),
2. Defrost termination thermostat (to prevent
unnecessary prolonged heating and steaming of the
coil once all the frost and ice has melted). And if a
freezer,
3. Fan delay thermostat (to prevent evaporator fans
starting up right away and blowing water on to the
fan blades, guards and floor).
This evaporator coil must not be exposed to any
abnormal environments (acidic or caustic) that can
result in coil corrosion and leaks. Consult factory for
optional baked on phenolic protective coatings.
These unit coolers are for use primarily on R134a,
R22 and R404A refrigerants and their approved
alternatives / replacements.
INSTALLATION
The installation and start up of Unit Coolers should
only be performed by qualified refrigeration
mechanics. This equipment should be installed in
accordance with all applicable codes, ordinances,
and local by-laws.
LOCATION
The Unit Cooler is designed to be mounted to the
ceiling of the box or cabinet. Refrigeration piping and
electrical connections are routed to the rear sides
(through the knock-outs). The unit must be mounted
to a level ceiling to ensure complete drainage from
the condensate pan to the drain fitting. Refer to the
dimensional drawings for the drain fitting and
mounting location details.
On freezer applications it is important that warm,
humid infiltrated air is not drawn directly towardsthe unit cooler. Keeping the unit cooler away from
the door, using strip curtains, and using door
switches to lock out and de-energize the liquid solenoid valve are all effective methods to minimize
any unnecessary frost build -up of the fan guard.
(Air enters the fan and discharges out each side of
the coil ).
TXV (thermostatic expansion valve)
SELECTION
For normal operating conditions refer to the TXV
selection chart on P. 9. When selecting valves
ensure they are sized to meet the capacity at the
actual evaporating temperature, liquid temperature
and operating TD of the system . All these conditions
can greatly affect the size and selection. Consult
the factory or valve manufacturer for assistance. All
models that use a distributor (larger models) must
use a nozzle. Smaller models do not have
distributors or nozzles.
Electric defrost models 026ED and higher require
a nozzle to be selected and field installed before
mounting the TXV. Refer to P.9 for details. Air defrost
models 045AD and higher already have the nozzle
factory installed.
- 10 -
Page 11
INSTALLATION INSTRUCTIONS
The TXV superheat setting should NOT be initially
adjusted . After the room has reached or is close to
the required operating temperature the TXV superheat should then be checked and only adjusted if
necessary. Refer to Section on SYSTEM CHECK.
To avoid overheating the valve or distributor
wrap a wet cloth around the valve diaphragm
and body.
MOUNTING
Mounting brackets with 7/32 - 5/16” diameter holes
are provided for flush mounting to the ceiling. For
details refer to the dimensional data on P.7 and 8.
Ensure the evaporator is located correctly with the
air flowing in the two desired directions.
Avoid discharging the air directly on to glass doors
or door openings.
After mounting the coil check the slope of the drain
pan with a level. If the ceiling is not level the drain
pan slope may not be correct which can result in
defrosting (ice-up) problems.
DRAIN LINE
The drain line should be run from the drain
connection, sloping at least 4" vertical drop
for every foot of horizontal distance . A trap outside
the room will allow proper draining throughout the
line. Connection should be made to proper drainage
facilities that comply with local codes and
regulations.
In freezers, to prevent drain line freeze up problems,
the line must be heated and insulated. A heat input
o
of 20 W per foot in a 0
o
a -20
F room is usually satisfactory. Once the line
F room and 30 W per foot in
has been completed , double check the slope in the
drain pan to ensure proper drainage (prevention of
ice build-up on pan).
PIPING
Refrigerant line sizes are important and are not
necessarily the same size as the connections at the
condensing unit or evaporator. If in doubt refer to a
recognized source. (Manufacturer’s Engineering
Manual, Ashrae Manuals, etc.)
WIRING
Wire system in accordance with local codes and
regulations. A 36" cord is provided for single fan air
defrost models (AD) .Multiple fans have a junction
terminal box for conduit connections.
See electrical data and wiring diagrams on P. 2 - 6.
When Fan delay thermostats are installed the fans
may not start up until the coil temperature
o
reaches approximately 26
F . On initial start up it
may be necessary to bypass (jumper) this control
temporarily until the coil is cold enough.
SYSTEM CHECK
Before Start Up:
1. Ensure wiring is in accordance with codes.
2. Refrigerant lines are properly sized and routed.
3. Thorough leak check, evacuation and
dehydration has been performed.
4. Drain line has been checked for free flow.
After Start Up:
1. Fan has been checked for correct air flow and no
obstructions.
2. Expansion valve superheat has been checked for
proper operation. (Superheat of the coil should
o
be around 5 to 6
MAINTENANCE
The unit should be periodically inspected for any dirt
or build up on the fin surface and cleaned if
necessary with a soft whisk or brush.
The fan motor is permanently lubricated and should
not require service.