“As Built” Service Parts......................................................................................................BACK
Page 2
NOMENCLATURE
K MP 3 15 V E - T5 A
K = KeepRite
Medium Profile Unit Cooler
Number of Fans
Nominal Capacity:
x 1000 @ 10°F TD, Btu/H, R404A
Application Range:
M = Medium to High T emp 6 FPI (10°F to 45°F Evap Temp) *
L = Low Temp 6 FPI (-40°F to 0°F Evap Temp)
V = Low Temp 4 FPI (-40°F to 0°F Evap Temp)
W = Fluid Air Cooler (with water or glycol)
A = AirE = Electric
T = 3 Pipe Hot Gas w/ Electric Heater Pan
or Warm Fluid w/ Electric Heater Pan for Fluid Air Coolers
H = 3 Pipe Hot Gas w/ Hot Gas Loop Pan (optional)
G = Reverse Cycle w/ Electric Heater Pan
R = Reverse Cycle w/ Hot Gas Loop Pan (optional)
Capacities rated using R404A with 10°F (5.6°C) TD & 100°F (38°C) liquid temperature.
Capacities at other TD within a range of 8 to 15 °F (4.4 to 8.3°C) are directly proportional to TD, or use formula:
Capacity = Rated capacity ÷ 5.6 x TD.
For capacities at TD outside of range 8 to 15 °F (4.4 to 8.3°C), or liquid temperature lower than 75°F (24°), consult factory .
The above capacities were rated based on 30% Propylene Glycol, 25°F (-4°C) glycol entering temperature and 35°F (2°C) air entering termperature
with glycol flow rate listed. For all other conditions, please use "Pi-Coil" software (contact factory).
The installation and start-up of Unit Coolers should only
be performed by qualified refrigeration mechanics.
This equipment should be installed in accordance with all
applicable codes, ordinances and local by-laws.
INSPECTION
Inspect all equipment before unpacking for visible signs of
damage or loss. Check shipping list against material
received to ensure shipment is complete.
IMPORTANT: Remember, you, the consignee, must make
any claim necessary against the transportation company .
Shipping damage or missing parts, when discovered at
the outset, will prevent later unnecessary and costly
delays.
If damage or loss during transport is evident, make
claim to carrier, as this will be their responsibility,
not the manufacturer’s.
Should carton be damaged, but damage to equipment is
not obvious, a claim should be filed for “concealed
damage” with the carrier.
IMPORTANT: The electrical characteristics of the unit
should be checked at this time to make sure they
correspond to those ordered and to electrical power
available at the job site.
Save all shipping papers, tags and instruction sheets for
reference by installer and owner .
APPLICATION
MP unit coolers are designed for walk-in cooler , walk-in
refrigerated warehouse and food processing plant applications used with refrigerant R22 or R404A. For room
temperatures above 35°F (2°C) AND evaporating temperatures above 26°F (-3°C), positive defrosting means (with
electric or hot gas) may not be required, otherwise,
electric defrost or hot gas defrost models should be used.
Electric defrost models come with defrost termination and
fan delay as standard to control the defrost cycle termination and fan delay , while defrost initiation means (e.g.
defrost timer) is not included.
For other types of refrigerant, contact factory .
The coil must not be exposed to any abnormal
atmospheric or acidic environments. This may result in
corrosion to the cabinet and possible coil failure (leaks).
(Consult manufacturer for optional baked on phenolic
protective coatings).
LOCATION
The unit location in the room should be selected to ensure
uniform air distribution throughout the entire space to be
refrigerated. Be sure that the product does not obstruct
the free circulation of air. Allow a minimum of 24” clearance at each end. Do not locate evaporators over doors.
Consideration should be given to the coil location in order
to minimize the piping run length to the
condensing unit and floor drain.
EXPANSION VALVE (TXV) SELECTION
All units require the use of an externally equalized
expansion valve. (A 1/4” (6 mm) O.D. equalizer line has
been provided on the coil) TX valves should not be
selected strictly by their nominal ton rating. (This rating
is based at a specific pressure differential and entering
liquid temperature). Since applications will differ it is
suggested the following selection procedure be followed.
1.Determine actual unit cooler capacity .
The nominal rating is based at 10
(Entering Air T emp. minus Evap. T emp.), R404A
refrigerant. For R22, use the rated capacity x 0.95.
For medium temperature R134a, use the rated
capacity x 0.90. Note that a higher / lower operating
T.D.will increase / decrease this capacity rating by
their direct ratio within a range of 8 to 12°F (4.4 to
6.7°C) T .D.
2.Determine the pressure drop across the valve by
subtracting the evaporating pressure and distributor
pressure drop from the high side liquid pressure.
The distributor pressure drop is typically in the range
of 20 to 35 psig (1.4 to 2.4 bar) depending on the type
of refrigerant and operating conditions.
3.Estimate entering liquid temperature. T emperatures
lower than 100°F (38 °C) increase valve capacity
ratings. Refer to valve manufacturer’s specs for
details.
4.Select valve from the valve manufacturer selection
charts or software for the appropriate refrigerant,
evaporating tempand pressure drop.
For best performance, the outlet of the expansion valve
should be installed directly to the distributor body . If this
is not possible, a straight tube up to 12 inches may be
used for the connection.
Locate the expansion valve bulb on a horizontal length
of suction line preferably 3 to 6 inches from the suction
header. Locate the bulb at 4 or 8 clock position and
insulate with a waterproof type of insulation. Clamp the
bulb to ensure 100% contact of the bulb with the
suction line.
For hot gas defrost models, ensure appropriate nozzle
has been installed in the distributor before installing
valve. After following the manufacturer’s installation
instructions and after the room has reached the desired
temperature the valve superheat should be checked.
This will confirm that the evaporator is operating
properly and performing to maximum efficiency . The
superheat should be around 60 to 80% of T .D. T oo high
or low a super heat will result in unsatisfactory system
performance and possible compressor problems.
O
F T .D. (5 .6°C)
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Page 27
INSTALLATION INSTRUCTIONS
NOZZLE INSTALLATION
All air defrost and electric defrost models use venturi
distributors and no nozzles required. For hot gas defrost
models, a nozzle has been pre-selected and factory
installed for common applications (Medium temp. R404A,
R22, 8 to 12°F (4.4 to 6.7°C) T.D.; low temp. R404A, 8 to
12°F (4 .4 to 6.7°C) T.D.). For other applications, refer to
the nozzle manufacturer for selection method. When
replacing a nozzle, the nozzle retainer clip (in distributor)
must be removed before inserting nozzle. Re-install clip
ensuring nozzle is properly in place. A small nozzle can
be drilled larger using the drill size listed in table on page
25. Ensure the hole must be accurately centered and
smooth. A lathe is preferred for the drilling.
MOUNTING
Refer to dimensional drawing for recommended mounting
arrangements. Ensure adequate clearance is provided
behind the coil as well as each end. The evaporators may
be mounted flush with ceiling with bolts, or hanging down
with rod hangers. When using rod hangers, allow adequate space between the top of the unit and the ceiling
for cleaning to comply with NSF Standard 7.
Ensure that the ceiling is level since the drain pan
has been sloped for drainage during the defrost
cycle.
DRAIN LINE
The drain line should be run from the drain connection,
sloping at least 1” (25 mm) per foot and should have the
size at least as large as the drain connection. A trap in a
warm area outside the room must be provided to allow
proper draining through the tubing. Connection should be
made to proper drainage facilities that comply with local
regulations.
T o prevent freeze-up when the temperature of the
refrigerated space is 35oF (2 °C) or lower , the drain line
should be heated along its run inside the cold room. The
heated drain line should be insulated. It is recommended
that the heater be energized at all times. A heat input of
20 watts per foot in a 28°F (-2°C) room and 30 watts per
foot for -20°F (-29°C) rooms, is satisfactory. Drain line
heaters are not required for constant room temperature
above 35°F (2°C).
Always trap evaporator drain line individually to prevent
vapor migration.
Ensure that the drain line has sufficient slope for
proper drainage (prevention of ice build up/blockage
in pan).
PIPING
Refrigeration grade piping must be used for all field
refrigeration piping.Refrigerant line sizes are important
and may not be the same size as the coil connections.
Consult ASHRAE handbook or other similar reference
book for proper line sizing.
Refrigerant piping and control system should be designed
to prevent possible liquid slugging (from oil or refrigerant)
of the compressors on start-up after the defrost cycle.
Also, it should prevent oil logging and minimize refrigerant
pressure drop.
For hot gas models, see pages 29 to 30 for
recommended piping.
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Page 28
INSTALLATION INSTRUCTIONS
WIRING
Wire system in accordance with governing standards and
local codes. See data and wiring diagrams on pages 4 to
21 for typical wiring arrangement. Electrical wiring is to be
sized in accordance with minimum circuit ampacity rating
(MCA). Size fuses used must not exceed the Maximum
Fuse Size ratings.
For ease of identifying the proper wiring terminal, unit
wiring is color coded and terminal block connections are
identified.
When fan delay thermostats (combination fan delay and
defrost termination) are installed, on start-up, the fans do
not operate until the coil temperature is reduced to
approximately 25oF (-4°C). It is normal for the fans to
cycle a few times until the room temperature is brought
down. At higher evaporating temperatures this control may
not close and therefore should either be by-passed
temporarily or replaced with an adjustable type. (set for a
higher temperature cut-in point).
MAINTENANCE
The unit should be periodically inspected for any dirt or ice
build-up on the fin surface and cleaned if necessary with a
soft whisk or brush. Also ensure coils inner (and outer)
drain pans do not have any ice build-up from improper
defrost operation. When replacing heater elements first
remove heater retainer brackets and heater clips.
SYSTEM CHECK
Before Start-Up:
1.All wiring should be in accordance with local codes.
2.Refrigerant lines should be properly sized.
3. All systems preferably include a liqud line solenoid
valve at immediately up stream of the expansion
valve.
4.Thorough evacuation and dehydration has been
performed.
5.The suction, discharge, and receiver service valves
must be open.
6.The system preferably include a liquid line filter drier
moisture indicator and suction filter.
7.Pour enough water into the drain pan to allow a
good check on drainage and seal the trap.
After Start-Up:
1. Check the oil level to be sure the oil charge is
correct.
2. On initial start up the fans do not start until coil
temperature is pulled down to approximately 25°F
(-4 °C) on the coil. Also, it is normal for the fan to
cycle a few times until the room temperature is
pulled down.
3. If necessary , temporarily by-pass fan delay control
(to run fans until room temp is lowered).
4. Be sure that the expansion valve is properly set to
provide the correct amount of superheat.
5. After the box temperature is close to reaching the
desired temperature, the evaporator superheat must
be checked and adjustment made if necessary.
In general, evaporators running with a TD of 10°F
(5.6 °C) should have a superheat reading of 6° to 8°F
(3.3°C to 4.4 °C). For evaporators with another T .D.,
thegeneral rule is that the superheat should be around
60 to 80% of T.D.
6. Heavy moisture loads are usually encountered
when starting the system for the first time. This may
cause a rapid build-up of frost on the unit cooler.
During the initial pull down, we suggest that the frost
build-up be watched and defrosted manually as required.
7. Observe that the system goes through at least one
complete DEFROST CYCLE.
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Page 29
HOT GAS PIPING SCHEMATICS
STANDARD CONFIGURATIONS
Refer to Nomenclatuere for details
REVERSE CYCLE DEFROST
EVAPORATOR COIL
HOT GAS DRAIN PAN
DEFROST LOOP
REVERSE CYCLE DEFROST
EVAPORATOR COIL
ELECTRIC DRAIN PAN HEATER
WITH HOT GAS DRAIN PAN LOOP
WITH CHECK VALVE LOOSE
DISTRIBUTOR
LEAVING
HOT GAS
CHECK
VALVE
STD-R
WITH HOT GAS DRAIN PAN LOOP
WITH CHECK VALVE LOOSE
DISTRIBUTOR
LEAVING
HOT GAS
ENTERING
HOT GAS
STD-G
FACTORY PIPING
CHECK
VALVE
FACTORY PIPING
3-PIPE DEFROST
EVAPORATOR COIL
HOT GAS DRAIN PAN
DEFROST LOOP
3-PIPE DEFROST
EVAPORATOR COIL
ELECTRIC DRAIN PAN HEATER
WITH HOT GAS DRAIN PAN LOOP
WITH CHECK VALVE LOOSE
DISTRIBUTOR
ENTERING
HOT GAS
CHECK
VALVE
LEAVING
HOT GAS
WITH HOT GAS DRAIN PAN LOOP
DISTRIBUTOR
LEAVING
HOT GAS
STD-H
WITH CHECK VALVE LOOSE
ENTERING
HOT GAS
STD-T
FACTORY PIPING
CHECK
VALVE
FACTORY PIPING
Standard Offering: All Models
Check Valve is included with the coil shipped loose as it is a must have component for system operation.
Check Valve & TXV - See next page (OPT 1)
When a TXV is ordered with a HG defrost coil: Its only option will be Factory Installed. The bypass check
valve will be factory installed as well as part of the same option.
•Reverse Cycle PanHeater (G Models) when ordered with TXV & Check Valve:oTXV, Check Valve and byp ass Tee are factory installed
•Reverse Cycle PanLoop (R Models) when ordered with TXV & Check Valve:oTXV, Check Valve and byp ass Tee are factory installed
•3-Pipe PanHeater (T Models) when ordered with TXV & Check Valve:oTXV and Check Valve are factory installed
•3-Pipe PanLoop (H Models) when ordered with TXV & Check Valve:oTXV and Check Valve are factory installed
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Page 30
HOT GAS PIPING SCHEMATICS
OPTIONAL CONFIGURATIONS
Refer to Nomenclatuere for details
REVERSE CYCLE DEFROST
COMPLETE ASSY PROVIDED WHEN TXV IS MTD
EVAPORATOR COIL
HOT GAS DRAIN PAN
DEFROST LOOP
REVERSE CYCLE DEFROST
EVAPORATOR COIL
ELECTRIC DRAIN PAN HEATER
DISTRIBUTOR
COMPLETE ASSY PROVIDED WHEN TXV IS MTD
DISTRIBUTOR
WITH HOT GAS DRAIN PAN LOOP
CHECK VALVE MOUNTED
TXV
LEAVING
HOT GAS
CHECK
VALVE
OPT1
FACTORY PIPING
WITH HOT GAS DRAIN PAN LOOP
CHECK VALVE MOUNTED
TXV
CHECK
VALVE
LEAVING
HOT GAS
OPT1
G
FACTORY PIPING
R
3 PIPE DEFROST
EVAPORATOR COIL
HOT GAS DRAIN PAN
DEFROST LOOP
3 PIPE DEFROST
EVAPORATOR COIL
ELECTRIC DRAIN PAN HEATER
WITH HOT GAS DRAIN PAN LOOP
WITH CHECK VALVE MTD. & CONNECTED TO LOOP
WITH TXV BY OTHERS OR FACTORY INSTALLED
DISTRIBUTOR
TXV
CHECK
VALVE
LEAVING
HOT GAS
(SUCTION LINE)
ENTERING
HOT GAS
WITH DRAIN PAN HEATER
WITH CHECK VALVE MOUNTED
WITH TXV BY OTHERS OR FACTORY INSTALLED
DISTRIBUTOR
CHECK
VALVE
LEAVING
HOT GAS
(SUCTION LINE)
OPT1
FACTORY PIPING
TXV
ENTERING
HOT GAS
OPT1
T
FACTORY PIPING
H
Drain pan Loop Kit - See below (OPT 2)
Drain pan loop kit is an assembly that is fully assembled and shipped loose for field installation outside the
cabinet. Two check valves are included, depending on the model size, one or both are factory installed.
•Reverse Cycle PanLoop (R Models) when ordered with TXV & Check Valve:oSuction line piping shipped as a pre-piped assembly for field installation
REVERSE CYCLE DEFROST
EVAPORATOR COIL
DISTRIBUTOR
WITH HOT GAS DRAIN PAN LOOP
CHECK VALVE MOUNTED
COMPLETE ASSY PROVIDED WHEN TXV IS MTD
CHECK
VALVE
TXV
LEAVING
HOT GAS
OPT2
Solenoid Valve
Solenoid valves are available as a shipped loose item
due to limited space inside the cabinet
The terms and conditions as described below in the General Warranty Policy cover all products
manufactured by National Refrigeration.
GENERAL WARRANTY POLICY
Subject to the terms and conditions hereof, the Company warrants all Products, including Service
Parts, manufactured by the Company to be free of defects in material or workmanship, under normal
use and application for a period of one (1) year from the original date of installation, or eighteen (18)
months from the date of shipment from the Company, whichever occurs first. Any replacement
part(s) so supplied will be warranted for the balance of the product’s original warranty. The part(s) to
be replaced must be made available in exchange for the replacement part(s) and reasonable proof of
the original installation date of the product must be presented in order to establish the effective date
of the warranty , failing which, the ef fective date will be based upon the date of manufacture plus thirty
(30) days. Any labour, material, refrigerant, transportation, freight or other charges incurred in connection with the performance of this warranty will be the responsibility of the owner at the current
rates and prices then in effect. This warranty may be transferred to a subsequent owner of the
product.
THIS WARRANTY DOES NOT COVER
(a) Damages caused by accident, abuse, negligence, misuse, riot, fire, flood, or Acts of God (b) damages
caused by operating the product in a corrosive atmosphere (c) damages caused by any unauthorized
alteration or repair of the system affecting the product’s reliability or performance (d) damages caused
by improper matching or application of the product or the product’s components (e) damages caused
by failing to provide routine and proper maintenance or service to the product (f) expenses incurred for
the erecting, disconnecting, or dismantling the product (g) parts used in connection with normal
maintenance, such as filters or belts (h) products no longer at the site of the original installation (i)
products installed or operated other than in accordance with the printed instructions, with the local
installation or building codes and with good trade practices (j) products lost or stolen.
No one is authorized to change this WARRANTY or to create for or on behalf of the Company any
other obligation or liability in connection with the Product(s). There is no other representation, warranty
or condition in any respect, expressed or implied, made by or binding upon the Company other than the
above or as provided by provincial or state law and which cannot be limited or excluded by such law , nor
will we be liable in any way for incidental, consequential, or special damages however caused.
The provisions of this additional written warranty are in addition to and not a modification of or subtraction
from the statutory warranties and other rights and remedies provided by Federal, Provincial or State
laws.
PROJECT INFORMATION
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“AS BUILT” SERVICE PARTS LIST
Service Parts ListService Parts List
Service Parts List
Service Parts ListService Parts List
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