Keeprite KLC Installation Manual

PRODUCT DATA & INSTALLATION
Bulletin K40-KLC-PDI-3
1068825
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Lead Lag Control Panel
Model KLC
Electrical Power: 115/1/60, 208-230/1/60, 200-220/1/50
• For use on TWO independent refrigeration systems using pumpdown control mode. (Thermostat wired into liquid line solenoid valve).

NOMENCLATURE

KLC 1 - I S2 A
Model
KeepRite Lead Lag Control Panel
Model Code
1 = Standard 2 = With Alarm/Auto Back-Up
Application
I = Indoor
Panel can be mounted at condensing unit on indoor installations or can be mounted remote inside on a wall when used with outdoor condensing units.
• Designed to alternate each system automatically at a preset 24 hour time period. (can be readjusted from a 6 to 300 hour time period).
Three position toggle switch provides:
1. Condensing Unit #1 runs only.
2. Lead Lag mode. (alternates unit #1 and unit #2 automatically).
3. Condensing unit #2 runs only.
KLC1 model offers low cost simple operation by automatically (pre-set time) or manually alternating each unit.
KLC2 model offers the same as KLC1 and includes supplemental refrigeration backup during abnormal load situations or in the event one refrigeration system fails. (Includes alarm dry contacts)
Voltage
S1 = 115/1/60 S2 = 208-230/1/60 S6 = 200-220/1/50
Series / Generation
A = 1st Generation
Panel is suitable for use with Air, Electric and Hot Gas defrost systems.
KLC

TYPICAL SYSTEM LEAD-LAG WIRING

LOW PR. CONTROL
COMPR
CONT.
LEAD
REFER TO ACTUAL CONDENSING UNIT
WIRING DIAGRAM ON
UNIT CONTROL PANEL
L1 L2 GND
LEAD
LAG
CONTROL
PANEL
R1 R2
C1
CLOCK
WITH KLC2
AUTO
BACK-UP
THERMOSTAT
ALARM
DRY CONTACT
CIRCUIT
CONT.
LIQUID
FANDEFR.
CONT.
FAN DELAY/
DEFROST TERM.
THERMOSTAT
SOLENOID
TYPICAL SYSTEM #1
LINE
THERMOSTAT
(LEAD)
COMPR
CONT.
COMPR
CONDENSING UNIT
SPACE
DEFROST HEATERS
LOW PR. CONTROL
EVAPORATOR
LAG
C2
CLOCK
DEFR. CONT.
LIQUID
FAN
CONT.
FAN DELAY/
DEFROST TERM.
THERMOSTAT
SOLENOID
TYPICAL SYSTEM #2
- 2 -
LINE
THERMOSTAT
(LAG)
COMPR
CONDENSING UNIT
SPACE
EVAPORATOR
DEFROST HEATERS
KLC

KLC1 PANEL WIRING

CONTROL PANEL WIRING DIAGRAM: 230-1-60 Hz
TO 208/230-1-60 OR
200/220-1-50 POWER SUPPLY
L2
L1
15A
FUSE
CLASS CC
RD #1
LEAD-LAG
R3
1 4
RD #3
TIMER
RD #5
SET: B MODE
RD #6
LEAD
HRS UNIT 24 (0-30 RANGE)
10
1
3
AUTO
6
TOGGLE
DPDT
SWITCH*
(BOTTOM VIEW)
T1
T
4 5
BL 26
RD #4
21
LAG
RD 13
6
BL #22
2
RD #7
4
RD #8
RD #9
3
RD #10
RD #11
RD #12
LEAD-LAG CONTROL PANEL-
STANDARD BASIC PANEL
230V CONTROL CIRCUIT
CONTROL PANEL
COMPONENT LAYOUT
LEAD LAGAUTO
MODE SWITCH
LAGAUTO
TIMER OVERRIDE
RELAY
R3
LAG
RELAY
R2
FUSES
T1
TIMER
LEAD
RELAY
BL #21
R1
2
7
R1
2
R2
BL #23
7
*
LEAD
MODE SWITCH
BL #24BL #25
2
R3
7
(TOP VIEW)
2
1 3
5
4 6
R1
C1
LEAD TIMECLOCK
CONTACTOR
COIL
(AT COND UNIT #1)
R2
C2
LAG TIMECLOCK
CONTACTOR
COIL
(AT COND UNIT #2)
- 3 -
NOTES
1. USE COPPER CONDUCTORS ONLY
2. USE 90°C WIRE (OR HIGHER)
3. OPTIONAL COMPONENT MAY BE FACTORY INSTALLED OR SUPPLIED BY OTHERS
4. HEATER LOADS ARE NOT CONCURRENT
WITH REFRIGERATION LOADS.
5. OVERCURRENT PROTECTION FOR EACH
EVAPORATOR MUST NOT EXCEED MAXIMUM VALUE SHOWN ON EVAPORATOR NAMEPLATES.
6. MAY BE FACTORY INSTALLED-MOUNTED AND WIRED ON EVAPORATOR (PRE-ASSEMBLED MODELS).
ON MULTIPLE PRE-ASSEMBLED EVAPORATORS WIRE SECOND EVAPORATOR SOLENOID IN
PARALLEL WITH FIRST.
7. ALL FUSES TO BE CLASS CC OR J AND VOLTAGE RATED EQUAL (OR HIGHER) THAN
OPERATING VOLTAGE.
CONDUCTORS/WIRNG
G=GREEN RD=RED BL=BLUE ALL OTHER BLACK
ALL FIELD WIRING MUST BE DONE IN COMPLIANCE WITH ALL APPLICABLE LOCAL AND NATIONAL CODES.
DATE:
Feb7/07
FACTORY WIRING WIRING BY OTHERS OPTIONAL COMPONENT WIRING
(SOME OPTIONAL COMPONENTS
MAY BE FACTORY WIRED.)
DIAGRAM NUMBER
CPB-S2-TLC1
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