Keeprite KHD Installation Manual

Page 1
KHF, KHD, KLS Central Station
Air Handlers
PRODUCT DATA & INSTALLATION
Bulletin K80-KLS-PDI-10 1064488
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www.keepriterefrigeration.com
Single Zone - Low Pressure Air Conditioning and Heating / Ventilating Units
CONTENTS PAGE
Nomenclature.........................................
Blower Components..............................
Coil Information......................................
Fan Performance....................................
Component Air Friction.........................
Sound Level data...................................
Physical Data...........................................
Accessories.............................................
Engineering Specifications...................
Installations Instructions.......................
Application Recomendations.................
Maintenance............................................
Cover
5-11
12
13 14-21 22-23 24-25 26-32
33 34-36
2 3 4

NOMENCLATURE

KHF 2 17 H A C H L P -
MODEL KHF = FAN SELECTION ONL Y KHD = FAN & HEAT COIL SECTION
KLS = FAN & COOLING COIL SECTION
NUMBER OF FANS (1 OR 2)
NOMINAL COIL FACE AREA
AIR FLOW ARRANGEMENT H = HORIZONTAL AIR INT AKE/AIR FLOW V = HORIZONTAL AIR INT AKE/VER TICAL AIRFLOW
FAN SECTION OPTIONS A OR B
MANUFACTURING OPTIONS
MIX BOX AND ACCESS SECTION OPTIONS
M, N, P OR Q
FACE AND BYP ASS SECTION OPTIONS J, K OR L
FILTER SECTION OPTIONS F , G OR H
COIL SECTION OPTIONS C, D, OR E
Page 2

BLOWER COMPONENTS

FEATURES A NEW ADVANCED DYNAMIC DESIGN
BLOWER SECTION
HIGH EFFICIENCY FAN PERFORMANCE
• FANS TESTED PER AMCA CODE No. 210
• MINIMUM FAN TIP SPEEDS
• SOLID STEEL SHAFTS
• MAXIMUM BEARING LIFE
The KeepPite air handler blower section is a matched assembly combining advanced engineering techniques with the finest materials available. Large diameter forward-curved centrifugal fans were designed specifically to operate at low tip-speeds with minimum power consumption. Fan ratings are based on tests conducted in accordance with AMCA test code
210. To meet the low noise level requirements of comfort air conditioning, fan outlet velocities have been reduced without sacrificing good fan performance. Both wheels and housings are fabricated of continuous galvanized steel to insure long troublefree service. Each fan wheel is individually balanced electronically, and the entire fan section is rechecked for dynamic balance after unit assembly.
The fan section is complete with a rugged drive assembly. The heavy duty motor base is designed for quick and simple belt adjustment. Each drive combination is selected for 210% overload based on motor horsepower. All drives are furnished with matched V-belts. All variable drive combinations are selected with a total adjustment range of approximately 20%. The fan shaft is cone-drilled for tachometer reading through an opening in the belt guard.
For maximum durability, the entire cabinet assembly is fabricated of continuous galvanized steel. This heavy protective finish is maintained intact, completely undisturbed and is complimented with the use of corrosion resistant permanent fasteners. The positive fastening principle of a permanent fastener provides the rigidity and stability necessary for lifetime performance. These exclusive KeepRite construction features offer you the ultimate in air handling design.
SOLID STEEL SHAFT WITH LIFETIME BEARINGS
All shafts are of uniform diameter, ground and polished solid steel. Shaft sizes are selected to perform well below first critical speed. Trouble free service with minimum noise level is the quality specification for the bearings on the KeepRite air handlers. Flanged and pillow block type, are located for proper balance and vibration free operation. Bearings are self aligning ball type. Extended lubrication lines are standard.
EXCLUSIVE STEEL FRAME CONSTRUCTION
Sectionalized construction provides complete flexibflity of unit arrangements with each individual section structurally designed to provide the absolute maximum in unit strength and rigidity. All air handling units feature the extremely rugged Steel Frame assembly. All static and dynamic forces are directly transmitted to the unit framework. The bearings are supported entirely by rigid frame members, eliminating all dynamic forces from the casing panel. This design removes all possibility of increased unit vibration caused by panel mounted bearings.
FACE AND BY-PASS DAMPERS,
( MODELS 214 THRU 164)
The damper section and blades are fabricated of continuous galvanized steel with the damper rods rotating
MODELS 141 - 150 - 164
in frictionless nylon bushings. Damper shaft extensions are supplied on both ends to facilitate damper motor location.
- 2 -
Page 3

COIL INFORMATION

With the variety of coil sizes and types available for mounting in factory fabricated units it is important to follow a few general guidelines. Besides coil section space and unit arrangement configuration limitations, outlined below, care should be taken that all coils mounted in the same section have identical face dimensions. All coils by-passed with internal face and by-pass damper sections must be of small face area.
The maximum coil space available in standard coil sections is as follows:
Draw Thru-Horizontal or
Vertical Cooling Coil Section..........................= 17 7/8"
Blow Thru Cooling Coil Section.......................= 12 3/8"
Blow Thru Heating Coil Section.......................= 6 3/4"
Heating Coil Section - 1 Through 4 Row...........= 6 3/4"
The table below lists the depth dimension of the various types and rows of coils. All dimensions are overall casing depth. In order for the coils selected on a specific unit to fit in a standard coil section, the sum of depth dimensions of the coils in series must not exceed the maximum space available.
Draw-Thru unit sizes 237 with medium or small face area cooling coils and 141 with small face area cooling coils are not equipped with the intermediate drain trough. For this reason, the maximum space available with these units may be increased by 2-3/4".
Selection of cooling & heating coils may be made from current KeepRite Refrigeration catalogued data.
DIRECT EXPANSION COIL (KDX)
Heating coil in reheat position with internal by-pass of cooling coil only. Cooling coil space consumed may not exceed 9 5/8”. Heating coils need not be same face area as cooling coil.
(Face and By-Pass Dampers not available on models 103 thru 111).
Heating coil in reheat position. Heating coil must be small face area and cooling coil space consumed may not exceed 9 5/8”.
Heating coil in reheat position with internal face and by-pass of cooling coil only. All coils must be small face area.
(Not available on Models 103 thru 111).
WATER HEATING & COOLING COILS (KWS, KWD, KWH)
Heating coil in preheat position with internal by-pass of cooling coil. Cooling coil must be small face area. Heating coil may be large, medium or small
face area. For proper air distribution space is required between the heating coil and the internal face and by-pass damper section. An access section may be used for this purpose. (Face and by-pass Dampers not available on Models 103 thru 111).
COIL CASING DEPTH DIMENSIONS (INCHES)
ROWS
10 15-1/8 15-1/8 - 15-1/8
KWS KWH KWD KDX
1 4-1/8 4-1/8 - - 2 4-1/8 4-1/8 4-1/8 - 3 5-1/2 5-1/2 - 5-1/2 4 6-3/4 6-3/4 6-3/4 6-3/4 5 8-1/4 8-1/4 - 8-1/4
9-5/8 9-5/8 9-5/8 9-5/8
6 8 12-3/8 12-3/8 12-3/8 12-3/8
COIL TYPE
- 3 -
Page 4

UNIT SELECTION DATA

GENERAL - Certain basic factors must be predetermined
prior to the selection of a central station air handler. The factors which will control the unit selection are applicable codes, ventilation requirements. heating and cooling space loads, acceptable temperature differentials, thermal media and installation limitations. The selection of the unit can then be resolved to five steps: (1) Unit type and size, (2) Cooling coil, (3) Heating coil, (4) Accessories and, (5) Motor size.
SELECTION OF UNIT TYPE AND SIZE - With the overall system designed to minimize the number of units and the heating, cooling and ventilation requirements for the various zones established, selection of the optimum unit size can be made based on the required air volume. The heating load, cooling load and ventilation requirement will establish a cfm need, any one of which may be the maximum.
The unit air volume for cooling is dependent upon the sensible space cooling load and the design dry bulb temperature differential. Normal temperature differentials for air conditioning are from 12 to 25 degrees °F. The minimum air volume is calculated using the following formula:
Normal temperaturedifferentials for heating are from 20 to 50 degrees °F. The required minimum air volume for heating calculated using the same formula.
The required air volume for ventilation is generally less than that for cooling or heating. However, where toxic fumes or unusual contaminants are encountered, the ventilation requirements may establish a minimum air volume in excess of that determined for cooling or heating.
The unit size can then be selected based on maximum air volume required. Usually more than one unit size can be selected to deliver the required air. Therefore, fan outlet velocity, coil face velocity, fan rpm and bhp should also be given consideration in the final selection. The fan performance tables are conveniently arranged with cfm, fan outlet velocity, coil face velocity, fan rpm and bhp in tabular form for simple selection of the optimum unit size. (For Fan Performance Curves see Product Data sheet AC4.7-PDS2).
SELECTION OF COILS - Having determined the unit size, the selection of the coil is resolved to three steps: (1) Choice of the face area coil for optimum face
(2) Choice of the type of coil suited to the application, (3) Determination of number of rows and fin series.
Cfm =
velocity, and
Sensible Space Load (Btuh)
1.09 x Temp. Differential
COOLING COIL - The coil size should be selected for maximum face velocity to obtain peak heat transfer efficiency and minimum cost. Generally 500 to 600 fpm is considered the optimum coil face velocity range for dehumidification application.
Determination of the number of rows and fin spacing is made using the current KeepRite cooling coil catalogues.
HEATING COIL - Selection of the heating coil is a choice of coil type, size and determination of the required number of rows and fin spacing.
Determination of the number of rows and fin spacing is made from the current KeepRite Heating Coil Catalogues.
SELECTION OF ACCESSORIES - Accessories should be selected to provide a complete air conditioner with proper cleaning, mixing and control of the air. KeepRite offers a complete line of accessories to simplify the selection and installation of accessories.
AIR CLEANING - A filter section should be selected to provide filter area such that the filter velocity will be compatible with the choice of filter media. KeepRite offers two filter sections; flat, and angular, for units 214 thru 164. Units 103 thru 111 use flat only.
AIR MIXING - Mixing dampers are included as a simple means of introducing outside air with thorough mixing and proportional control of the recirculated and fresh air. A mixing box is available for each unit size and is also offered in combination with the angular filter section.
TEMPERATURE CONTROL - Dampers are often selected as an effective means of temperature control because they offer close control without time lag. Face and by-pass dampers are available for units 214 thru
164. The face and by-pass dampers are available with an internal by-pass duct (used with small face area coils only) or with an external by-pass duct.
SELECTION OF FAN MOTOR - The determination of the actual fan performance requires an accurate calculation of the resistance to air flow thru the entire system. This total resistance consists of two parts. the external static pressure of the distribution system, and the internal unit resistance.
The internal unit resistance is found by summing the resistances of the coils, various unit components and accessories. Components resistances are tabulated in Table 2.
- 4 -
Page 5

FAN PERFORMANCE

DETERMINATION OF FAN SPEED AND MOTOR HP REQUIREMENTS
Final determination of the actual fan performance requires an accurate calculation of the total resistance to air flow through the entire system. This total static pressure (TSP) will consist of two parts: (1 ) the external resistance due to air flow through the ducts, discharge grilles, diffusers, etc. of the distribution system, and (2) the internal resistance of the unit which results from air flow through the coils, filters, unit cabinet and other accessories. The method of calculating the resistance for the various components of the distribution system are well established. The internal resistances are easily determined from Table 2 which tabulates the resistance values for the various unit components in increments of air volume. To the internal resistances as shown in Table 2, the resistances of the cooling and heating coils must be added. These may be obtained from the KeepRite cooling and heating coil catalogues.
After calculating the total static pressure, the fan speed and motor horsepower requirements can be accurately determined. With the unit model, cfm and TSP known, the fan rpm and bhp is easily determined from the Fan Performance Tables.
FAN PERFORMANCE INFORMATION This catalogue contains all of the fan performance tables
for the KeepRite central station air handlers. (For Fan Performance Curves See Product Data Sheet AC4.7­PDS2). Low pressure Air Conditioners and low pressure Heating and Ventilating units are equipped with forwardly curved fan wheels as standard.
Further pressure loss correction is required for vertical draw-thru KeepRite central station air conditioners, by adding the casing air pressure drop found in Table 2, ”Component Air Friction”.
SELECTION RULES - The fan performance calculation procedure is predicated on the fact that a fan is a constant volume machine, provided the rpm and static pressure do not change. This means the delivered air volume (CFM) will not change, even though the temperature may. The bhp required is inversely proportional to final air temperature and altitude; consequently bhp decreases with an increase in final air temperature or higher altitude and increases with a decrease in final air temperature or lower altitude. This requires that the static pressure be adjusted for any air conditions other than standard. After the calculation of rpm and bhp, only the bhp need be corrected to the specified conditions.
SELECTION PROCEDURE - The following data is required to determine the fan performance. The unit type, unit size, CFM, total static pressure, operating temperature and altitude.
1. From Table 1, obtain the temperature and altitude
conversion factor.
2. Divide the specified total static pressure by the
conversion factor to obtain a corrected total static pressure.
3. At the specified CFM and corrected total static
pressure, determine the rpm and bhp.
4. Multiply the bhp by the conversion factor to obtain
the bhp required at the specified attitude and temperature.
TABLE NO. 1
AIR
TEMP. °F
-20 1.20 1.16 1.12 1.08 1.04 1.00 .97 .93 .89 0 1.15 1.10 1.08 1.02 .99 .95 .92 .88 .85
20 1.11 1.06 1.02 .98 .95 .92 .88 .85 .82 40 1.06 1.02 .98 .94 .91 .88 .84 .81 .78 60 1.02 .98 .94 .91 .88 .85 .81 .79 .76 70
80 .98 .94 .91 .88 .84 .81 .78 .75 .72 100 .94 .91 .88 .84 .81 .78 .75 .72 .70 120 .92 .88 .85 .81 .78 .76 .72 .70 .67 140 .89 .85 .82 .79 .76 .73 .70 .68 .65 160 .85 .82 .79 .76 .74 .70 .68 .65 .63 200 .80 .77 .75 .72 .69 .67 .64 .62 .60 250
TEMPERATURE AND ALTITUDE CONVERSION FACTORS
ALTITUDE (FEET)
0 1000 2000 3000 4000 5000 6000 7000 8000
1.00 .96 .93 .89 .86 .83 .80 .77 .74
.75 .72 .69 .67 .65 .62 .60 .58 .56
- 5 -
Page 6
TABLE 2

LOW PRESSURE DRAW THRU FC FAN WHEEL

UNIT SIZE
103
OUTLET AREA
.84 SQ. FT. COIL FACE AREA LFA 2.3 SQ. FT.
104
OUTLET AREA
1.14 SQ. FT. COIL FACE AREA LFA 3.5 SQ. FT.
106
OUTLET AREA
1.88 SQ. FT. COIL FACE AREA LFA 5.5 SQ. FT.
108
OUTLET AREA
2.82 SQ. FT. COIL FACE AREA LFA 7.4 SQ. FT.
CFM
STD
AIR
700 800
900 1000 1100 1200 1300 1400 1600 1800 2000 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 1750 2000 2250 2500 2750 3000 3250 3500 4000 4500 5000 2200 2600 3000 3400 3800 4200 4600 5000 5400 6200 7000
FAN
OUTLET
VEL FPM
875 1000 1125 1250 1375 1500 1625 1750 2000 2250 2500
909 1090 1272 1454 1636 1818 2000 2181 2263 2545 2727
921 1052 1184 1315 1447 1578 1710 1842 2105 2368 2631
785
928 1071 1214 1357 1500 1642 1785 1928 2214 2500
COIL FACE VEL
FPM
LFA MFA SFA RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
318 363 409 454 500 545 590 636 727 818 909 294 352 411 470 529 588 647 705 764 823 882 318 363 409 454 500 545 590 636 727 818 909 297 351 405 459 513 567 621 675 729 837 945
N.A. N.A.
N.A. N.A.
N.A. N.A.
N.A. N.A.
580 595 614 636 660 685 713 741 803 870 940 411 424 443 467 494 524 555 588 621 655 690 438 466 498 533 569 607 646 686 766 849 932 341 359 382 408 438 469 502 535 570 640 712
TOTAL STATIC PRESSURE - INCHES OF WATER
0.25 0.50 0.75 1.00 1.25
0.05
0.07
0.08
0.10
0.12
0.15
0.18
0.22
0.31
0.42
0.57
0.07
0.09
0.13
0.18
0.24
0.31
0.40
0.50
0.62
0.76
0.92
0.15
0.20
0.26
0.33
0.42
0.52
0.64
0.78
1.12
1.55
2.08
0.17
0.23
0.30
0.39
0.51
0.65
0.82
1.02
1.25
1.82
2.55
809 808 812 822 836 854 874 896 944 997
1055
572 573 581 593 609 629 653 679 707 737 768 576 585 601 623 650 680 713 748 822 899 978 463 469 479 494 514 537 563 591 621 685 751
0.10
0.11
0.13
0.15
0.18
0.21
0.24
0.28
0.37
0.49
0.63
0.12
0.15
0.19
0.24
0.30
0.37
0.46
0.57
0.70
0.85
1.02
0.25
0.30
0.36
0.44
0.53
0.64
0.77
0.91
1.27
1.72
2.27
0.30
0.37
0.46
0.56
0.68
0.83
1.01
1.22
1.46
2.05
2.80
998 992 989 989
995 1004 1017 1033 1072 1117 1167
710
701
700
706
716
729
746
765
788
813
840
698
702
709
719
735
756
782
812
877
948 1022
566
567
571
579
591
607
627
649
675
730
791
0.15
0.17
0.19
0.21
0.24
0.27
0.31
0.35
0.45
0.57
0.72
0.19
0.22
0.27
0.32
0.38
0.45
0.55
0.66
0.78
0.94
1.11
0.35
0.41
0.48
0.56
0.66
0.77
0.90
1.05
1.42
1.89
2.46
0.44
0.53
0.63
0.75
0.88
1.04
1.23
1.45
1.70
2.30
3.08
1161 1154 1148 1143 1142 1144 1151 1161 1190 1228 1272
832 816 809 809 814 822 834 849 867 887 910 801 805 809 815 824 837 855 877 932 996
1066
654 653 654 658 665 676 690 708 728 777 832
0.21
0.23
0.25
0.28
0.31
0.34
0.38
0.43
0.53
0.66
0.81
0.28
0.31
0.35
0.40
0.47
0.55
0.64
0.75
0.88
1.03
1.21
0.46
0.53
0.61
0.71
0.81
0.92
1.05
1.21
1.59
2.06
2.65
0.59
0.70
0.81
0.95
1.10
1.27
1.47
1.69
1.95
2.58
3.37
1308 1297 1289 1283 1279 1277 1278 1283 1302 1332 1371
942 923 910 904 904 909 917 929 943 959 978 894 896 900 905 910 918 930 946 989
1045
1110
732 731 731 732 736 743 753 766 783 823 873
0.27
0.30
0.32
0.35
0.39
0.42
0.46
0.51
0.62
0.75
0.91
0.36
0.40
0.44
0.50
0.57
0.65
0.75
0.86
0.99
1.14
1.31
0.56
0.65
0.75
0.85
0.96
1.09
1.22
1.38
1.76
2.25
2.84
0.74
0.87
1.01
1.16
1.32
1.51
1.72
1.96
2.23
2.87
3.68
N.A. = Not Available LFA = Large Face Area MFA = Medium face Area SFA = Small face Area
- 6 -
Page 7
TABLE 2
LOW PRESSURE DRAW THRU FC FAN WHEEL
TOTAL STATIC PRESSURE - INCHES OF WATER
1.50 1.75 2.00 2.25 2.50 2.75 3.00
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
**** 1428 1419 1411 1405 1402 1399 1399 1410 1433 1465 1040 1022 1005
993 990 991
996 1005 1016 1029 1045
979
980
983
987
991
997 1004 1016 1049 1096 1154
804
802
800
800
802
807
814
824
837
871
914
*****
0.36
0.40
0.43
0.47
0.51
0.55
0.60
0.71
0.85
1.01
0.46
0.50
0.55
0.60
0.67
0.76
0.86
0.98
1.11
1.26
1.43
0.67
0.77
0.88
1.00
1.13
1.26
1.41
1.57
1.95
2.44
3.04
0.89
1.04
1.20
1.37
1.56
1.76
1.98
2.23
2.52
3.18
4.01
**** 1551 1539 1530 1523 1518 1514
1511 1515 1529 1555
****
1112 1093 1079 1071 1069 1071 1077 1085 1096
1110 1059 1058 1060 1062 1066 1072 1077 1085
1110
1148
1199
870 867 865 864 865 868 872 880 890 918 956
*****
0.43
0.47
0.51
0.55
0.59
0.64
0.69
0.81
0.95
1.12 *****
0.61
0.66
0.71
0.79
0.88
0.98
1.10
1.23
1.39
1.56
0.79
0.90
1.02
1.15
1.29
1.44
1.59
1.76
2.16
2.65
3.26
1.05
1.22
1.40
1.59
1.80
2.02
2.26
2.52
2.81
3.50
4.35
****
**** 1653 1641 1633 1626 1622 1618 1616 1625 1644
**** 1197 1178 1161 1149 1144 1143 1146 1152 1162 1173 1134 1131 1131 1134 1137 1141 1146 1153 1171 1202 1246
932
929
925
924
925
925
929
934
942
965
998
***** *****
0.55
0.59
0.64
0.68
0.73
0.79
0.91
1.05
1.23 *****
0.72
0.77
0.83
0.91
1.00
1.10
1.23
1.37
1.53
1.70
0.91
1.03
1.16
1.30
1.45
1.62
1.79
1.97
2.37
2.87
3.48
1.22
1.41
1.60
1.81
2.04
2.28
2.54
2.82
3.12
3.84
4.70
****
**** 1760 1747 1737 1731 1723 1719 1713 1717 1731
****
****
****
****
**** 1216 1213 1213
****
****
**** 1204 1200 1200 1201 1203 1208 1211 1217 1231 1255 1294
991
986
983
981
980
980
982
987
992 1011 1040
***** *****
0.63
0.68
0.73
0.78
0.83
0.89
1.01
1.16
1.34 ***** ***** ***** ***** *****
1.13
1.24
1.36 ***** ***** *****
1.03
1.16
1.30
1.45
1.62
1.80
1.98
2.17
2.60
3.10
3.72
1.39
1.59
1.81
2.04
2.28
2.54
2.82
3.12
3.44
4.18
5.07
**** **** **** **** **** **** **** **** **** **** **** **** **** **** **** **** **** **** **** **** ****
**** 1272 1266 1264 1264 1267 1271 1275 1279 1291 1310 1341 1046 1041 1037 1034 1034 1033 1035 1037 1042 1057 1081
***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** *****
1.15
1.29
1.44
1.61
1.78
1.98
2.18
2.38
2.83
3.35
3.97
1.56
1.78
2.02
2.27
2.54
2.81
3.11
3.43
3.77
4.53
5.44
**** **** **** **** **** **** **** **** **** **** **** **** **** **** **** **** **** **** **** **** ****
**** 1336 1330 1327 1326 1327 1330 1334 1339 1349 1364 1390 1099 1093 1089 1086 1084 1083 1084 1086 1089 1101 1122
***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** *****
1.28
1.43
1.59
1.76
1.95
2.16
2.37
2.59
3.07
3.60
4.23
1.74
1.98
2.23
2.50
2.79
3.08
3.40
3.73
4.09
4.89
5.83
**** **** **** **** **** **** **** **** **** **** **** **** **** **** **** **** **** **** **** **** ****
**** 1398 1391 1386 1385 1386 1388 1391 1396 1405 1418 1439 1149 1143 1139 1135 1133 1132 1132 1133 1136 1145 1163
***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** ***** *****
1.42
1.57
1.74
1.92
2.12
2.34
2.56
2.80
3.31
3.86
4.50
1.92
2.17
2.45
2.74
3.04
3.36
3.70
4.05
4.43
5.25
6.22
CFM STD
AIR
700 800
900 1000 1100 1200 1300 1400 1600 1800 2000 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 1750 2000 2250 2500 2750 3000 3250 3500 4000 4500 5000 2200 2600 3000 3400 3800 4200 4600 5000 5400 6200 7000
OUTLET AREA
COIL FACE AREA LFA 2.3 SQ. FT.
OUTLET AREA
1.14 SQ. FT. COIL FACE AREA LFA 3.5 SQ. FT.
OUTLET AREA
1.88 SQ. FT. COIL FACE AREA LFA 5.5 SQ. FT.
OUTLET AREA
2.82 SQ. FT. COIL FACE AREA LFA 7.4 SQ. FT.
UNIT SIZE
103
.84 SQ. FT.
104
106
108
N.A. = Not Available LFA = Large Face Area MFA = Medium face Area SFA = Small face Area
- 7 -
Page 8
TABLE 3
LOW PRESSURE DRAW THRU FC FAN WHEEL
UNIT SIZE
111
OUTLET AREA
3.45 SQ. FT. COIL FACE AREA LFA 10.6 SQ. FT.
214
OUTLET AREA
4.65 SQ. FT. COIL FACE AREA LFA 13.7 SQ. FT.
MFA 12.3 SQ. FT.
SFA 10.9 SQ. FT.
217
OUTLET AREA
5.63 SQ. FT. COIL FACE AREA LFA 16.8 SQ. FT.
MFA 15.1 SQ. FT.
SFA 13.4 SQ. FT.
222
OUTLET AREA
6.90 SQ. FT. COIL FACE AREA LFA 21.2 SQ. FT.
MFA 19.4 SQ. FT.
SFA 15.9 SQ. FT.
228
OUTLET AREA
10.26 SQ. FT. COIL FACE AREA LFA 26.9 SQ. FT.
MFA 24.7 SQ. FT.
SFA 20.2 SQ. FT.
CFM
STD
AIR
3000 3500 4000 4500 5000 5500 6000 7000 8000 9000
10000
4000 4500 5000 6000 7000 8000
9000 10000 11000 12000 13000
5000
6000
7000
8000
9000 10000 11000 12000 13000 14000 15000
6000
7000
8000
9000 10000 11000 12000 13000 15000 17000 19000
8000
9000 10000 11000 13000 15000 17000 19000 21000 23000 25000
FAN
OUTLET
VEL
FPM
857 1000 1142 1285 1428 1571 1714 2000 2285 2571 2857
851
957 1063 1276 1489 1702 1914 2127 2340 2553 2765
892 1071 1250 1428 1607 1785 1964 2142 2321 2500 2678
869 1014 1159 1304 1449 1594 1739 1884 2173 2463 2753
776
873
970 1067 1262 1456 1650 1844 2038 2233 2427
COIL FACE VEL
FPM
LFA MFA SFA RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
285 333 380 428 476 523
NA NA 571 666 761 857 952
294
325 366 406 488 569 650 732 813 894 976
1057
331 397 464 530 596 662 728 795 861 927 993
314 366 419 471 523 576 628 681 785 890 995
324 364 405 445 526 607 688 769 850 931
1012
366 412 458 550 642 733 825 917
*** *** ***
373 447 522 597 671 746 820 895 970
*** ***
379 443 506 569 632 696 759 822 949
*** ***
398 447 497 547 646 746 845 945
*** *** ***
330 367 441 514 588 661 735 808 882 955
297 357 416 476 535 595 654 714 773 833 892
283 330 377 424 471 518 566 613 707 801 896
297 334 371 408 483 557 631 706 780 855 929
0.25 0.50 0.75 1.00 1.25
320 339 363 391 422 454 487 554 624 695 766
410 428 450 497 550 605 662 720 779 839 900
369 397 432 469 509 550 591 634 677 721 765
334 355 380 407 436 466 496 528 592 657 724
269 280 293 308 339 373 407 443 480 517 555
TOTAL STATIC PRESSURE - INCHES OF WATER
0.25
0.34
0.45
0.59
0.77
0.99
1.24
1.90
2.76
3.86
5.22
0.35
0.44
0.55
0.84
1.22
1.71
2.33
3.09
4.01
5.10
6.38
0.43
0.63
0.90
1.24
1.66
2.18
2.81
3.54
4.41
5.40
6.54
0.52
0.70
0.94
1.24
1.61
2.05
2.57
3.17
4.67
6.60
9.01
0.69
0.86
1.07
1.31
1.93
2.73
3.75
5.00
6.51
8.32
10.45
430 437 447 462 482 506 533 592 656 723 791
538 547 560 592 633 679 730 783 838 894 951
485 499 520 547 579 614 652 691 731 772 813
440 450 464 483 504 529 555 583 642 703 766
356 361 368 377 400 427 458 490 524 558 593
0.43
0.54
0.65
0.80
0.98
1.19
1.46
2.12
3.01
4.13
5.52
0.56
0.66
0.78
1.10
1.52
2.06
2.73
3.54
4.51
5.65
6.98
0.70
0.92
1.21
1.57
2.03
2.59
3.26
4.05
4.96
6.01
7.20
0.84
1.05
1.31
1.64
2.03
2.50
3.05
3.70
5.27
7.29
9.80
1.14
1.35
1.58
1.86
2.54
3.43
4.55
5.91
7.54
9.47
11.72
520 525 530 539 550 565 585 634 691 752 817
647 653 660 682 713 751 794 842 893 946
1000
584 592 605 623 648 676 709 744 780 819 858
530 536 544 556 572 591 612 636 689 746 805
431 434 437 442 457 478 504 533 563 596 629
0.61
0.74
0.89
1.06
1.24
1.46
1.72
2.39
3.28
4.42
5.83
0.80
0.92
1.06
1.39
1.84
2.41
3.12
3.98
4.99
6.18
7.57
1.00
1.25
1.56
1.95
2.44
3.02
3.72
4.54
5.50
6.59
7.83
1.19
1.44
1.74
2.09
2.51
3.00
3.58
4.25
5.89
7.98
10.56
1.63
1.88
2.16
2.47
3.21
4.15
5.34
6.79
8.52
10.56
12.92
596 601 605 611 618 628 641 678 727 783 844
744 747 751 766 789 820 857 900 946 995
1047
671 676 685 697 715 738 765 795 828 864 901
610 613 618 626 637 651 669 688 734 786 843
496 498 500 503 513 528 549 573 601 631 663
0.79
0.95
1.13
1.32
1.54
1.77
2.04
2.70
3.60
4.74
6.16
1.06
1.20
1.35
1.71
2.18
2.77
3.51
4.40
5.46
6.70
8.13
1.31
1.60
1.95
2.37
2.87
3.48
4.20
5.05
6.04
7.17
8.45
1.56
1.86
2.19
2.57
3.02
3.54
4.14
4.83
6.53
8.67
11.33
2.13
2.43
2.76
3.12
3.93
4.93
6.17
7.68
9.49
11.61
14.08
664 668 672 678 683 690 699 726 767 816 872
831 832 834 845 863 887 919 956
998 1044 1092
749
752
759
768
781
798
820
846
876
908
943
682
683
686
692
700
711
724
740
780
827
879
555
555
556
558
565
577
593
613
638
665
695
0.98
1.16
1.37
1.59
1.83
2.10
2.38
3.06
3.95
5.10
6.53
1.33
1.49
1.67
2.06
2.55
3.16
3.92
4.84
5.94
7.22
8.69
1.64
1.97
2.36
2.81
3.34
3.97
4.71
5.59
6.60
7.76
9.07
1.95
2.29
2.66
3.09
3.56
4.11
4.74
5.46
7.20
9.40
12.11
2.63
2.99
3.37
3.78
4.69
5.76
7.06
8.61
10.49
12.68
15.23
N.A. = Not Available LFA = Large Face Area MFA = Medium face Area SFA = Small face Area
- 8 -
Page 9
TABLE 3
LOW PRESSURE DRAW THRU FC FAN WHEEL
TOTAL STATIC PRESSURE - INCHES OF WATER
1.50 1.75 2.00 2.25 2.50 2.75 3.00
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
727 729 733 738 743 749 755 776 808 851 902
911 910 912 919 932 953
979 1012 1049 1091 1136
820
822
826
833
844
857
875
897
923
952
984
747
747
749
753
759
767
778
791
825
867
915
609
608
608
609
614
623
636
653
674
699
726
1.16
1.37
1.61
1.86
2.13
2.42
2.74
3.46
4.35
5.49
6.92
1.61
1.80
1.99
2.43
2.94
3.58
4.35
5.30
6.42
7.73
9.25
1.98
2.35
2.78
3.27
3.84
4.49
5.26
6.15
7.18
8.36
9.70
2.35
2.73
3.15
3.61
4.13
4.71
5.37
6.11
7.91
10.15
12.92
3.15
3.56
3.99
4.45
5.46
6.63
7.98
9.60
11.53
13.78
16.40
785 786 789 793 798 804 809 825 850 887 932
985 984 983 988
998 1015 1038 1066 1100 1138 1180
886
886
889
895
903
914
929
948
970
996 1025
808
806
807
810
815
821
829
840
869
906
951
659
657
657
658
661
667
677
691
710
732
757
1.36
1.59
1.85
2.13
2.43
2.76
3.10
3.86
4.78
5.92
7.35
1.89
2.10
2.33
2.81
3.35
4.01
4.81
5.77
6.92
8.26
9.81
2.34
2.75
3.22
3.75
4.35
5.03
5.83
6.74
7.79
8.99
10.36
2.75
3.18
3.65
4.16
4.72
5.33
6.02
6.80
8.64
10.93
13.75
3.69
4.14
4.63
5.14
6.25
7.50
8.95
10.62
12.60
14.91
17.58
840 840 842 845 850 855 860 874 894 924 964
1056 1053 1051 1053 1062 1076 1095 1120 1150 1185 1224
948 947 949 954 960 970 982
998 1017 1040 1066
865
863
863
864
867
872
880
889
913
946
987
706
704
702
702
704
709
718
729
745
765
787
1.56
1.81
2.09
2.39
2.73
3.08
3.45
4.28
5.23
6.39
7.81
2.17
2.41
2.66
3.19
3.78
4.47
5.29
6.27
7.44
8.81
10.38
2.70
3.15
3.66
4.23
4.87
5.60
6.42
7.36
8.43
9.65
11.04
3.16
3.65
4.16
4.72
5.31
5.97
6.70
7.50
9.40
11.75
14.61
4.24
4.73
5.26
5.82
7.05
8.40
9.93
11.68
13.71
16.08
18.81
892 890 891 894 898 903 908 920 937 962 997
1122 1118 1116 1116 1122 1134 1150 1171 1199 1230 1267
1008 1005 1006 1009 1015 1022 1033 1046 1063 1083 1107
919 915 915 915 918 922 928 935 956 985
1023
750 747 746 745 746 750 757 766 780 797 818
1.76
2.04
2.34
2.66
3.02
3.40
3.81
4.70
5.70
6.88
8.30
2.46
2.73
3.01
3.59
4.22
4.94
5.78
6.78
7.98
9.36
10.96
3.08
3.57
4.12
4.73
5.41
6.17
7.03
7.99
9.09
10.33
11.74
3.59
4.11
4.68
5.28
5.93
6.62
7.39
8.23
10.19
12.58
15.50
4.80
5.33
5.92
6.52
7.85
9.31
10.94
12.77
14.87
17.28
20.08
942 939 939 941 945 950 955 965
980 1001 1031
1185 1180 1178 1176 1180 1189 1203 1223 1247 1276 1309
1063 1060 1059 1062 1067 1073 1082 1094 1109 1127 1147
969
966
964
965
966
969
974
980
998 1025 1058
792
789
787
786
786
788
794
802
814
829
848
1.97
2.27
2.59
2.94
3.32
3.73
4.17
5.12
6.17
7.38
8.82
2.77
3.05
3.36
3.99
4.66
5.43
6.29
7.33
8.53
9.93
11.56
3.47
4.00
4.59
5.24
5.97
6.76
7.65
8.64
9.77
11.04
12.47
4.01
4.59
5.20
5.85
6.54
7.29
8.09
8.97
10.99
13.45
16.40
5.38
5.96
6.58
7.24
8.67
10.23
11.96
13.87
16.04
18.53
21.37
989 986 985 986 989 993
998 1008 1022 1039 1066
1244 1239 1236 1233 1235 1243 1255 1272 1294 1320 1352
1116 1112 1110 1112 1117 1123 1130 1140 1153 1168 1188
1017 1014 1012 1011 1012 1015 1018 1025 1039 1062 1093
832
829
826
824
823
825
830
837
847
861
877
2.19
2.50
2.85
3.22
3.62
4.06
4.53
5.53
6.66
7.90
9.37
3.07
3.38
3.71
4.40
5.12
5.92
6.82
7.87
9.10
10.52
12.17
3.87
4.44
5.06
5.76
6.52
7.36
8.28
9.31
10.48
11.76
13.22
4.44
5.08
5.74
6.43
7.17
7.96
8.80
9.73
11.81
14.33
17.34
5.97
6.59
7.24
7.94
9.47
11.15
12.99
15.00
17.24
19.80
22.70
1035 1030 1028 1029 1031 1035 1040 1050 1061 1078 1100
1300 1296 1292 1288 1289 1295 1306 1321 1340 1365 1393
1168 1162 1160 1161 1164 1169 1176 1185 1197 1211 1228
1064 1061 1058 1057 1057 1059 1061 1067 1080 1100 1128
870 867 864 862 860 861 865 871 880 891 907
2.41
2.74
3.11
3.50
3.93
4.39
4.88
5.95
7.13
8.44
9.93
3.37
3.71
4.07
4.80
5.58
6.42
7.36
8.44
9.68
11.13
12.79
4.28
4.89
5.55
6.28
7.08
7.96
8.93
10.00
11.19
12.51
13.98
4.89
5.57
6.28
7.03
7.82
8.65
9.53
10.50
12.66
15.22
18.29
6.56
7.22
7.93
8.69
10.29
12.07
14.01
16.12
18.46
21.07
24.04
CFM
STD
AIR
3000 3500 4000 4500 5000 5500 6000 7000 8000 9000
10000
4000 4500 5000 6000 7000 8000
9000 10000 11000 12000 13000
5000
6000
7000
8000
9000 10000 11000 12000 13000 14000 15000
6000
7000
8000
9000 10000 11000 12000 13000 15000 17000 19000
8000
9000 10000 11000 13000 15000 17000 19000 21000 23000 25000
OUTLET AREA
COIL FACE AREA LFA 10.6 SQ. FT.
OUTLET AREA
COIL FACE AREA LFA 13.7 SQ. FT.
MFA 12.3 SQ. FT.
SFA 10.9 SQ. FT.
OUTLET AREA
COIL FACE AREA LFA 16.8 SQ. FT.
MFA 15.1 SQ. FT.
SFA 13.4 SQ. FT.
OUTLET AREA
COIL FACE AREA LFA 21.2 SQ. FT.
MFA 19.4 SQ. FT.
SFA 15.9 SQ. FT.
OUTLET AREA
COIL FACE AREA LFA 26.9 SQ. FT.
MFA 24.7 SQ. FT.
SFA 20.2 SQ. FT.
UNIT SIZE
111
3.45 SQ. FT.
214
4.65 SQ. FT.
217
5.63 SQ. FT.
222
6.90 SQ. FT.
228
10.26 SQ. FT.
N.A. = Not Available LFA = Large Face Area MFA = Medium face Area SFA = Small face Area
- 9 -
Page 10
TABLE 4
LOW PRESSURE DRAW THRU FC FAN WHEEL
UNIT
SIZE
237
OUTLET AREA
12.42 SQ. FT.
COIL FACE AREA
LFA 35.9 SQ. FT. MFA 31.4 SQ. FT. SFA 29.2 SQ. FT.
141
OUTLET AREA
13.79 SQ. FT.
COIL FACE AREA
LFA 40.4 SQ. FT. MFA 38.0 SQ. FT. SFA 31.4 SQ. FT.
150
OUTLET AREA
16.77 SQ. FT.
COIL FACE AREA
LFA 49.3 SQ. FT. MFA 44.8 SQ. FT. SFA 38.0 SQ. FT.
164
OUTLET AREA
20.48 SQ. FT.
COIL FACE AREA
LFA 62.8 SQ. FT. MFA 53.8 SQ. FT. SFA 49.3 SQ. FT.
CFM
STD
AIR
10000 12000 14000 16000 18000 20000 22000 24000 26000 28000 32000 12000 14000 16000 18000 20000 22000 24000 26000 28000 32000 15000 18000 21000 24000 27000 30000 33000 36000 18000 20000 24000 28000 32000 36000 40000 44000 48000
FAN
OUTLET
VEL
FPM
806
967 1129 1290 1451 1612 1774 1935 2096 2258 2580
869 1014 1159 1304 1449 1594 1739 1884 2028 2318
892 1071 1250 1428 1607 1785 1964 2142
878
975 1170 1365 1560 1756 1951 2146 2341
COIL FACE VEL
FPM
LFA MFA SFA RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
279
318
343
242
335
382
412
260
391
446
481
281
446
509
549
304
502
573
618
328
558
637
687
353
614
701
756
378
670
764
824
405
726
828
893
431
782
892
962
459
893
1019 297 347 397 446 496 545 595 645 694 794 304 365 425 486 547 608 669 730 287 318 382 446 510 574 637 701 765
334 390 446 501 557 612 668 724 780 891 335 402 469 536 603 670 737 804 335 372 446 520 595 669 743 818 892
*** 382 445 509 573 636 700 764 828 891
*** 393 472 551 629 708 787 866 944 365 405 486 567 649 730 811 892 973
514 172 183 195 208 221 235 249 264 279 310 155 167 180 194 210 226 243 260 141 147 160 174 189 204 220 237 253
TOTAL STATIC PRESSURE - INCHES OF WATER
0.25 0.50 0.75 1.00 1.25
0.86
1.22
1.70
2.31
3.09
4.03
5.17
6.52
8.10
9.93
14.40
1.11
1.52
2.03
2.65
3.39
4.27
5.30
6.50
7.88
11.23
1.35
1.97
2.77
3.80
5.08
6.64
8.53
10.77
1.65
2.04
3.01
4.26
5.88
7.90
10.38
13.38
16.95
320 329 342 358 378 399 422 446 470 496 547 222 229 238 249 260 272 285 298 311 339 201 209 219 230 242 256 270 285 182 185 195 207 220 233 247 262 277
1.39
1.83
2.38
3.06
3.90
4.91
6.12
7.55
9.21
11.11
15.75
1.70
2.18
2.79
3.52
4.38
5.39
6.54
7.86
9.36
12.95
2.10
2.83
3.75
4.91
6.32
8.02
10.04
12.40
2.54
3.01
4.18
5.65
7.48
9.69
12.35
15.51
19.25
386 391 399 410 425 443 462 484 506 530 578 265 270 276 284 294 305 316 328 340 366 240 246 253 262 273 284 296 310 217 219 226 235 247 259 272 285 299
1.98
2.49
3.11
3.87
4.78
5.86
7.13
8.63
10.35
12.33
17.12
2.38
2.91
3.57
4.38
5.33
6.44
7.70
9.15
10.77
14.61
2.93
3.75
4.78
6.04
7.58
9.41
11.56
14.06
3.52
4.05
5.35
7.01
9.04
11.48
14.35
17.72
21.63
443 447 452 460 471 485 501 520 540 562 608 304 307 311 317 325 334 355 344 367 391 275 279 284 292 301 311 322 334 249 250 254 262 271 282 294 307 320
2.59
3.18
3.88
4.71
5.69
6.84
8.19
9.75
11.54
13.58
18.52
3.12
3.71
4.41
5.27
6.29
7.48
8.85
10.39
12.12
16.21
3.84
4.74
5.86
7.23
8.87
10.82
13.10
15.73
4.61
5.18
6.58
8.38
10.59
13.23
16.33
19.92
24.05
495 497 501 507 515 526 539 555 573 593 636 339 341 344 348 354 362 371 381 391 414 307 309 313 319 327 336 346 356 278 278 281 286 294 304 315 327 339
3.23
3.91
4.68
5.60
6.65
7.88
9.29
10.92
12.77
14.90
19.95
3.91
4.56
5.33
6.23
7.30
8.55
9.98
11.62
13.46
17.76
4.82
5.79
7.00
8.47
10.20
12.26
14.66
17.41
5.78
6.40
7.90
9.80
12.16
14.97
18.28
22.08
26.43
N.A. = Not Available LFA = Large Face Area MFA = Medium face Area SFA = Small face Area
- 10 -
Page 11
TABLE 4
LOW PRESSURE DRAW THRU FC FAN WHEEL
TOTAL STATIC PRESSURE - INCHES OF WATER
1.50 1.75 2.00 2.25 2.50 2.75 3.00
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
542 543 546 551 557 566 577 590 606 624 663 372 372 374 377 382 388 396 405 415 436 336 337 340 345 351 359 368 378 304 304 306 310 316 324 334 345 357
3.89
4.65
5.52
6.50
7.64
8.94
10.42
12.13
14.05
16.23
21.43
4.74
5.46
6.28
7.24
8.35
9.65
11.16
12.87
14.79
19.29
5.86
6.91
8.20
9.75
11.58
13.74
16.24
19.11
7.01
7.69
9.26
11.29
13.75
16.73
20.19
24.22
28.78
586 586 588 592 597 604 613 625 638 654 690 401 401 403 405 408 414 420 428 437 457 363 363 365 369 375 382 390 399 329 329 329 332 337 344 353 363 374
4.57
5.42
6.37
7.44
8.65
10.02
11.58
13.37
15.37
17.61
22.93
5.58
6.39
7.28
8.30
9.45
10.80
12.37
14.13
16.11
20.80
6.95
8.09
9.46
11.08
13.01
15.26
17.86
20.84
8.31
9.05
10.76
12.86
15.42
18.51
22.14
26.35
31.09
627 626 627 630 635 641 648 658 670 684 717 429 429 430 431 434 438 444 451 458 477 389 388 389 392 397 403 410 419 352 351 352 354 357 364 371 380 391
5.28
6.21
7.23
8.39
9.69
11.14
12.78
14.61
16.69
19.02
24.49
6.47
7.36
8.32
9.39
10.61
12.01
13.62
15.43
17.48
22.31
8.10
9.32
10.75
12.48
14.47
16.82
19.52
22.61
9.65
10.46
12.28
14.48
17.14
20.35
24.10
28.45
33.42
666 664 664 667 671 676 682 691 701 713 743 456 455 455 456 459 462 466 473 480 497 413 412 412 414 418 424 430 438 374 373 373 374 377 382 389 397 407
6.01
7.01
8.13
9.37
10.74
12.27
13.99
15.91
18.06
20.45
26.05
7.38
8.34
9.38
10.52
11.80
13.26
14.89
16.78
18.88
23.84
9.32
10.58
12.09
13.91
16.01
18.43
21.21
24.41
11.06
11.92
13.87
16.16
18.92
22.21
26.09
30.62
35.74
704 700 700 702 705 710 715 722 731 743 770 481 480 480 481 482 485 489 494 500 516 435 434 434 435 439 443 449 457 395 393 393 394 396 400 406 413 422
6.76
7.84
9.04
10.37
11.81
13.43
15.21
17.22
19.43
21.92
27.66
8.31
9.35
10.48
11.69
13.04
14.53
16.25
18.15
20.32
25.41
10.58
11.90
13.50
15.38
17.56
20.06
22.94
26.23
12.53
13.43
15.50
17.92
20.77
24.15
28.17
32.78
38.06
740 735 734 735 738 742 747 753 761 771 796 505 504 503 504 505 507 510 514 520 534 457 456 455 456 458 462 468 474 414 413 412 412 414 417 422 429 438
7.52
8.68
9.96
11.38
12.90
14.61
16.47
18.55
20.86
23.39
29.28
9.30
10.39
11.59
12.89
14.30
15.86
17.62
19.57
21.77
26.97
11.90
13.28
14.95
16.89
19.16
21.75
24.74
28.07
14.02
15.00
17.18
19.71
22.67
26.15
30.22
34.97
40.44
775 769 766 767 769 773 778 783 790 799 821 528 527 526 526 527 528 531 535 540 553 478 477 476 476 478 481 486 492 434 432 430 431 432 434 439 445 453
8.33
9.53
10.90
12.39
14.02
15.80
17.75
19.91
22.28
24.89
30.92
10.29
11.46
12.72
14.10
15.58
17.22
19.02
21.04
23.29
28.59
13.29
14.71
16.44
18.45
20.78
23.48
26.52
29.97
15.60
16.61
18.90
21.58
24.62
28.19
32.40
37.26
42.80
CFM
STD
AIR
10000 12000 14000 16000 18000 20000 22000 24000 26000 28000 32000 12000 14000 16000 18000 20000 22000 24000 26000 28000 32000 15000 18000 21000 24000 27000 30000 33000 36000 18000 20000 24000 28000 32000 36000 40000 44000 48000
UNIT SIZE
237
OUTLET AREA
12.42 SQ. FT. COIL FACE AREA LFA 35.9 SQ. FT.
MFA 31.4 SQ. FT.
SFA 29.2 SQ. FT.
141
OUTLET AREA
13.79 SQ. FT. COIL FACE AREA LFA 40.4 SQ. FT.
MFA 38.0 SQ. FT.
SFA 31.4 SQ. FT.
150
OUTLET AREA
16.77 SQ. FT. COIL FACE AREA LFA 49.3 SQ. FT.
MFA 44.8 SQ. FT.
SFA 38.0 SQ. FT.
164
OUTLET AREA
20.48 SQ. FT. COIL FACE AREA LFA 62.8 SQ. FT.
MFA 53.8 SQ. FT.
SFA 49.3 SQ. FT.
N.A. = Not Available LFA = Large Face Area MFA = Medium face Area SFA = Small face Area
- 11 -
Page 12
TABLE 5

COMPONENT AIR FRICTION

(INCHES OF WATER)
UNIT SIZE
103
104
106
108
111
214
217
FILTERS DAMPERS
CFM
800 1000 1200 1400 1600 1800 2000
1000 1200 1400 1800 2200 2600 3000
2000 2500 3000 3500 4000 4500 5000
2200 2600 3400 3800 4600 5400 7000
3000 3500 4000 5000 6000 8000
10000
4000 4500 5000 7000 9000
11000 13000
5000 6000 7000 9000
11000 13000 15000
FLAT ANGULAR
TA Clean Hi-Vel TA Clean Hi-Vel
0.04
0.04
0.04
0.06
0.06
0.05
0.09
0.08
0.06
0.12
0.11
0.07
0.15
0.13
0.08
0.19
0.16
0.11
-
0.21
0.13
0.04
0.04
0.04
0.05
0.05
0.05
0.07
0.07
0.06
0.12
0.11
0.08
0.18
0.15
0.09
-
0.19
0.13
-
-
0.19
0.07
0.07
0.05
0.11
0.10
0.06
0.15
0.13
0.08
0.21
0.17
0.11
-
0.21
0.15
-
-
0.19
-
-
0.23
0.06
0.06
0.04
0.08
0.08
0.05
0.14
0.12
0.08
0.17
0.14
0.10
-
0.18
0.12
-
-
0.19
-
-
-
0.06
0.06
0.05
0.08
0.08
0.05
0.11
0.10
0.06
0.16
0.14
0.09
-
0.19
0.13
-
-
0.19
-
-
-
0.07
0.07
0.05
0.09
0.08
0.06
0.11
0.10
0.06
0.21
0.17
0.11
-
-
0.19
-
-
-
-
-
-
0.07
0.07
0.06
0.11
0.10
0.06
0.14
0.12
0.08
-
0.19
0.13
-
-
0.19
-
-
-
-
-
-
N.A. N.A. N.A.
N.A. N.A. N.A.
N.A. N.A. N.A.
N.A. N.A. N.A.
N.A. N.A. N.A.
0.03
0.03
0.03
0.04
0.04
0.04
0.05
0.05
0.04
0.09
0.09
0.06
0.15
0.13
0.09
-
0.18
0.12
-
-
0.17
0.04
0.04
0.04
0.06
0.06
0.04
0.07
0.07
0.06
0.10
0.09
0.07
0.19
0.16
0.10
-
0.20
0.15
-
-
0.19
Mixing
Box
0.02
0.02
0.03
0.04
0.05
0.06
0.08
0.02
0.02
0.02
0.04
0.06
0.09
0.12
0.03
0.04
0.07
0.09
0.12
0.15
0.17
0.02
0.02
0.04
0.05
0.08
0.11
0.19
0.02
0.02
0.03
0.05
0.07
0.12
0.18
0.02
0.02
0.03
0.06
0.10
0.15
0.19
0.02
0.03
0.04
0.07
0.10
0.14
0.17
Face & By Pass
N.A.
N.A.
N.A.
N.A.
N.A.
0.02
0.03
0.04
0.07
0.11
0.16
0.22
0.03
0.04
0.05
0.08
0.11
0.15
0.20
Vert.
Unit
Casing
0.05
0.10
0.17
0.25
0.31
-
-
0.06
0.10
0.16
0.28
0.35
0.41
-
0.35
0.43
0.63
0.85
1.11
-
-
0.05
0.08
0.16
0.22
0.31
0.36
-
0.05
0.08
0.11
0.21
0.30
0.40
-
0.06
0.08
0.11
0.26
0.36
-
-
0.07
0.11
0.18
0.30
0.37
0.42
-
UNIT SIZE
222
228
237
141
150
164
FILTERS DAMPERS
CFM
6000 7000
8000 10000 12000 15000 19000
8000
9000 10000 13000 17000 21000 25000
10000 12000 14000 18000 22000 26000 32000
12000 14000 16000 20000 24000 28000 36000
15000 18000 21000 27000 33000 39000 45000
18000 20000 24000 32000 40000 48000 56000
FLAT ANGULAR
TA Clean Hi-Vel TA Clean Hi-Vel
0.06
0.06
0.04
0.04
0.08
0.08
0.05
0.11
0.16
-
-
-
0.07
0.09
0.11
0.18
-
-
-
0.07
0.10
0.14
0.22
-
-
-
0.07
0.09
0.12
0.19
-
-
-
0.08
0.11
0.15
-
-
-
-
0.07
0.09
0.14
-
-
-
-
0.10
0.14
0.19
-
-
0.07
0.08
0.10
0.15
-
-
-
0.07
0.09
0.12
0.17
-
-
-
0.07
0.08
0.11
0.15
0.21
-
-
0.08
0.10
0.13
0.19
-
-
-
0.07
0.09
0.12
0.19
-
-
-
0.06
0.09
0.13
0.20
-
0.05
0.06
0.06
0.09
0.16
-
-
0.05
0.06
0.08
0.12
0.18
-
-
0.05
0.06
0.07
0.10
0.15
0.20
-
0.05
0.07
0.08
0.13
0.20
-
-
0.06
0.06
0.08
0.13
0.21
-
-
0.05
0.07
0.11
0.15
0.04
0.06
0.07
0.11
0.19
0.04
0.06
0.07
0.12
0.19
0.04
0.05
0.07
0.11
0.15
0.21
0.04
0.06
0.07
0.12
0.19
0.03
0.04
0.06
0.11
0.18
Mixing
Box
0.04
0.04
0.02
0.05
0.05
0.05
0.06
0.08
0.13
0.21
0.04
0.04
0.05
0.07
0.11
0.16
0.23
0.04
0.04
0.06
0.07
0.10
0.15
0.22
0.04
0.05
0.05
0.06
0.08
0.11
0.19
0.04
0.04
0.06
0.07
0.10
0.14
0.19
0.04
0.04
0.05
0.07
0.09
0.13
0.19
0.02
0.03
0.04
0.06
0.09
0.15
0.02
0.02
0.03
0.04
0.08
0.12
0.16
0.02
0.02
0.03
0.05
0.07
0.10
0.15
0.02
0.02
0.03
0.04
0.05
0.08
0.12
0.02
0.04
0.04
0.07
0.10
0.15
0.19
0.02
0.03
0.04
0.07
0.11
0.15
0.20
0.07
0.10
0.13
-
0.19
-
-
0.05
0.06
0.07
0.10
0.16
-
0.22
-
-
0.04
0.06
0.07
0.11
0.16
-
0.20
-
-
0.04
0.05
0.07
0.10
0.13
0.17
-
-
0.04
0.06
0.07
0.11
0.15
-
0.20
-
-
0.03
0.05
0.06
0.10
0.15
-
0.19
-
-
Face & By Pass
0.02
0.03
0.04
0.06
0.08
0.13
0.20
0.03
0.03
0.04
0.06
0.10
0.16
0.22
0.02
0.03
0.04
0.07
0.10
0.13
0.20
0.03
0.04
0.04
0.06
0.09
0.12
0.20
0.03
0.04
0.05
0.08
0.12
0.17
0.22
0.03
0.03
0.03
0.07
0.11
0.15
0.21
Vert.
Unit
Casing
0.04
0.05
0.08
0.14
0.24
0.33
N. A. - Not Available Note: When using cooling and heating coils refer to current
catalogued data on these products for air friction
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
- 12 -
Page 13

SOUND LEVEL DATA

In addition to vibration transmission, sound generated by the fan itself must be considered in properly engineered systems. After the final selection of the central station unit is made the engineer should analyze the expected sound power spectrum and proceed
SOUND POWER LEVEL ESTIMATING
SOUND
with the necessary attenuation analysis, which may include considerations of unit placement (away from occupied areas), acoustical insulation in the equipment room, duct silencers, or acoustical duct lining.
The following method of estimating centrifugal fan sound power level spectrums is taken from the latest ASHRAE, sources. The method does not take into consideration such factors as cabinet attenuation or inefficient unit selection, but does provide conservative
dB = (Base dB) + (System dB) + (Blade Passage Frequency dB) + (Multi-Fan dB)
The base dB is found in the table at the right by entering the octave band and reading the dB in the appropriate row.
TABLE adopted with permission from the 1980 ASHRAE Handbook and Product Directory (Systems)
approximate values upon which to base an acoustical attenuation analysis. Sound power levels in decibels re 10
-12
watts in each of the eight octave bands may be estimated with the following formula:
BASE dB
BASE DECIBEL TABLE
OCTAVE BAND NUMBER
1 2 3 4 5 6 7
OCTAVE BAND CENTER FREQUENCY Hz
63 125 250 500 1000 2000 4000
OCTAVE BAND FREQUENCY RANGE Hz
45-90 90-180 180-355 355-710 710-1400 1400-2800 2800-5600
BASE dB (FORWARD CURVED WHEEL), Hz
47 43 39 33 28 25 23
SYSTEM dB
The system dB is found in the chart at the right by entering the chart at the flow rate, rise vertically to the pressure of the system and read the decibels.
CHART reprinted with permission from the 1975 ASHRAE Handbook and Product Directory (Equipment)
BLADE PASSAGE FREQUENCY dB
The Blade Passage Frequently dB is found:
1. For forward curved fan wheel units - add 2 dB to the one octave band which contains the frequency equal to the RPM of the fan.
CFM - PRESSURE CHART
20.
O
2
10.
5.0
3.0
2.0
1.0
PRESSURE INCHES H
0.5 100 500 1000 5000 10000 100000 50000 200000
MULTI-FAN dB
Multi-Fan dB:
1. For two fan wheel units - add three dB to each band.
- 13 -
Page 14
TABLE 6

PHYSICAL DATA

CFM RANGE
BY UNIT TYPE
KLS
KHF
FAN DATA
STANDARDF
KHD
LARGE
MEDIUM
COIL DATA
SMALL
FLAT FILTER SECTION
ANGULAR FILTER SECTION
FILTER DATA
COMBINATION ANGULAR FILTER SECTION
BLOWER SECTION
DRAW THRU COOLING COIL SECT
METAL GAUGES
DESCRIPTION
KHF Vent, Unit Low Press. Draw Thru 700-2000 1000-3000 1750-5000 2200-7000 KHD Heat and Vent Unit 700-2000 1000-3000 1750-5000 2200-7000 KLS Low Press. Draw Thru 700-2000 1000-3000 1750-5000 2200-7000 Outlet Area - Square Feet
Number - Diameter (in) - Type Shaft and Bearing Size (in)
Outlet Area - Square Feet Number - Diameter (in) - Type Shaft and Bearing Size (in)
Number - Size (in) Face Area - Square Feet
Number - Size (in) Face Area - Square Feet
Number - Size (in) Face Area - Square Feet
Number - Size (in)
Filter Area - Square Feet Number - Size (in)
Filter Area - Square Feet Number - Size (in)
Filter Area - Square Feet Structural Frame
Discharge Panel Removable Panel
Structural Frame - All Bottom Panel - All Drain Pan - Horizontal Drain Pan - Vertical Removable Panels - All
103 104 106 108
0.84
1 -9 FC
1
0.84
1 -9 FC
1
1 - 15x21.5
2.3
N.A. N.A. N.A. N.A.
N.A. N.A. N.A. N.A.
2 - 16x20x2
4.4
N.A. N.A. N.A. N.A.
2 - 16x25x2
5.6
14 & 16
18 20
14 & 16
16 18 18 20
1 - 18x27.5
2 - 20x20x2
4 - 16x20x2
UNIT SIZE
1.14
1 - 12 FC
1
1.14
1 - 12 FC
1
3.5
5.6
8.9
14 & 16
18 20
14 & 16
16 18 18 20
1.88
1 - 12-1/4 FC
1-7/16
1.88
1 - 12-1/4 FC
17/16
1 - 21x37.5
5.5
3 - 16x25x2
8.4
6 - 16x20x2
13.3
14 & 16
18 20
14 & 16
16 18 18 20
2.82
1 - 15 FC
1-7/16
2.82
1 - 15 FC
17/16
1 - 30x35.5
7.4
2 - 16x20x2 2 - 16x25x2
10.0
6 - 16x25x2
16.7 14
16 20
14 & 16
16 18 16 20
N.A. = Not Available
FORWARD CURVED FAN WHEELS
TABLE 7
UNIT
SIZE
103 1 9 2 1 104 1 12 2 1 106 1 12 1/4 2 1 7/16 108 1 15 2 1 7/16 111 1 16 1/2 2 1 11/16 214 2 13 1/2 3 1 7/16 217 2 15 3 1 11/16 222 2 16 1/2 3 1 11/16 228 2 20 3 2 3/16 237 2 22 1/4 3 2 3/16 141 1 33 3 2 3/16 150 1 36 1/2 3 2 7/16 164 1 40 1/4 3 2 11/16
LOW PRESSURE UNITS
FAN WHEEL FAN BEARING
QTY. DIAMETER (IN) QTY. SIZE (IN)
- 14 -
Page 15
PHYSICAL DATA
TABLE 6
UNIT SIZE
111 214 217 222 228 237 141 150 164 3000-10000 4000-13000 5000-15000 6000-19000 8000-25000 10000-32000 12000-32000 15000-36000 18000-48000 3000-10000 4000-13000 5000-15000 6000-19000 8000-25000 10000-32000 12000-32000 15000-36000 18000-48000 3000-10000 4000-13000 5000-15000 6000-19000 8000-25000 10000-32000 12000-32000 15000-36000 18000-48000
3.45
1 - 16-1/2 FC
1-11/16
3.45
1 - 16-1/2 FC
1-11/16
1 - 30x50.5
10.6
N.A. 1 - 24x65.5
N.A. 1 - 24x65.5
6 - 16x20x2
13.3
N.A.
6 - 20x25x2
20.9 14
16 18
14 & 16
16 18 16 18
4.65
2 - 13-1/2 FC
1-7/16
4.65
2 - 13-1/2 FC
1-7/16
1 - 30x65.5
13.7
12.3
10.9
6 - 16x25x2
16.7
4 - 16x25x2 4 - 20x25x2
24.9
4 - 16x25x2 4 - 20x25x2
24.9 14
16 18
14 & 16
16 18 16 18
5.63
2 - 15 FC
1-11/16
5.63
2 - 15 FC
1-11/16
1 - 30x80.5
16.8
1 - 27x80.5
15.1
1 - 24x80.5
13.4
4 - 16x20x2 4 - 16x25x2
20.0
8 - 20x25x2
27.8
8 - 20x25x2
27.8 14
16 18
14 & 16
16 18 16 18
6.90
2 - 16-1/2 FC
1-11/16
6.90
2 - 16-1/2 FC
1-11/16
1 - 36x84.5
21.2
1 - 33x84.5
19.4
1 - 27x84.5
15.9
12 - 16x20x2
26.7
16 - 16x25x2
33.4
16 - 16x25x2
33.4
12 & 14
14 18
12 & 14
14 16 14 18
10.26
2 - 20 FC
2-3/16
10.26
2 - 20 FC
2-3/16
1 - 36x107.5
26.9
1 - 33x107.5
24.7
1 - 27x107.5
20.2
12 - 20x20x2
33.4
12 - 20x25x2
41.8
12 - 20x25x2
41.8
12 & 14
14 18
12 & 14
14 16 14 18
12.42
2 - 22-1/2 FC
2-3/16
12.42
2 - 22-1/2 FC
2-3/16
2 - 24x107.5
35.9
1 - 42x107.5
31.4
1 - 39x107.5
29.2
12 - 20x25x2
41.6
16 - 20x25x2
55.5
16 - 20x25x2
55.5 10
16 16
10 18 14
NA
16
13.79
1 - 33 FC
2-3/16
13.79
1 - 33 FC
2-3/16
2 - 27x107.5
40.4
1 - 27x107.5 1 - 24x107.5
38.0
1 - 42x107.5
31.4
18 - 20x20x2
50.2
24 - 20x20x2
66.7
24 - 20x20x2
66.7 10
16 16
10 18 14
NA
16
16.77
1 - 36-1/2 FC
2-7/16
16.77
1 - 36-1/2 FC
2-7/16
2 - 33x107.5
49.3
2 - 30x107.5
44.8
1 - 27x107.5 1 - 24x107.5
38.0
12 - 20x25x2
6 - 20x20x2
58.4
24- 20x25x2
83.2
24- 20x25x2
83.2 10
16 16
10 18 14
NA
16
20.48
1 - 40-1/4 FC
2-11/16
20.48
1 - 40-1/4 FC
2-11/16
2 - 42x107.5
62.8
2 - 36x107.5
53.8
2 - 33x107.5
49.3
6 - 20x25x2
18 - 20x20x2
70.6
30 - 20x25x2
104.0
30 - 20x25x2
104.0 10
16 16
10 18 14
NA
16
TABLE 8
MOTOR
POSITION
TOP 145T 182T 213T 215T 254T 256T 284T 284T 286T 324T 324T 326T 326T
SIDE &
BOTTOM
EXTENDED
BASE
N.A. = Not Available
MAXIMUM MOTOR FRAME SIZE
UNIT SIZE
103 104 106 108 111 214 217 222 228 237 141 150 164
145T 182T 213T 215T 254T 256T 284T 284T 286T 286T 286T 286T 324T
NA NA NA NA NA NA NA NA NA 324T 326T 364T 365T
MOTORS MOUNTED ON EXTENDED BASE
NOTE: Motors mounted on extended bases are optionally available in positions as shown on units 237 thru 164 only.
- 15 -
Page 16
PHYSICAL DATA
FAN DISCHARGE ARRANGEMENT
It is imperative that the fan discharge arrangement coil connection location, etc., be determined from the same view of the unit. Therefore, fan rotation and air discharge arrangements are determined by looking at the drive end of the unit. Figure 1 gives a complete listing of the fan rotation and fan discharge arrangements available and the proper designation. Having established the proper view of the unit for reference purposes it is possible to designate the coil connection location as drive end or opposite drive end.
TABLE 9
DESIGNATION FAN ROTATION FAN DISCHARGE
1 Clockwise Top-Horizontal 2 Counter-Clockwise Top-Horizontal 3 Clockwise Bottom-Horizontal 4 Counter-Clockwise Bottom-Horizontal 5 Clockwise Up Blast 6 Counter-Clockwise Up Blast 7 Clockwise Down Blast
8 Counter-Clockwise Down Blast
NOTES: 1, 2, 3 & 4 indicate available motor locations, motor and external face & bypass cannot be located on same panel.
AIR INTAKE AND MOTOR LOCATIONS
FIGURE 1
HORIZONTAL AIR INTAKE
VERTICAL AIR INTAKE
INVERTED AIR INTAKE
HORIZONTAL DRAW-THRU AIR CONDITIONER
Available air intake and fan discharge are shown in Figure 1 under Horizontal Air Intake. (Arrgt. 7 and 8 not available on Models 237 thru 164)
HORIZONTAL HEATING & VENTILATING UNIT
Available air intake and fan discharge are shown in Figure 1. Horizontal and inverted air intake arrgts. apply to Models 103 thru 164. Vertical air intake arrgts. apply to Models 103 thru 228 only.
VERTICAL DRAW-THRU AIR CONDITIONERS
Available air intake and fan discharge are shown in Figure 1 under Vertical Air Intake.
- 16 -
Page 17

TYPE KHFTYPE KHF

FIGURE 2 LOW PRESSURE HORIZONTAL VENTILATING UNITS
TABLE 10
UNIT SIZE
103 34 22 3/4 21 3/4 2 5/8 2 7/8 11 3/4 10 1/4 6 1/2 11 1/8 16 1/8 28 1/2 - 2 3/4 - 15 17 1/2 29 7/8 1 104 40 25 3/4 24 1/4 2 5/8 2 7/8 12 1/4 13 1/2 6 1/2 13 7/8 19 1/8 34 1/2 - 2 3/4 - 15 20 1/2 35 7/8 1 106 50 29 28 2 5/8 2 7/8 17 1/4 15 7/8 6 1/2 16 3/8 22 3/8 44 1/2 - 2 3/4 - 16 22 3/4 45 7/8 1 108 48 37 3/4 36 3/4 2 5/8 2 7/8 21 1/8 19 3/8 8 13 3/8 31 1/8 42 1/2 - 2 3/4 - 18 32 1/2 43 7/8 1 111 63 37 3/4 36 3/4 2 5/8 2 7/8 23 1/4 21 5/8 8 19 7/8 31 1/8 57 1/2 - 2 3/4 - 18 32 1/2 58 7/8 1 214 78 37 3/4 36 3/4 2 5/8 2 7/8 19 17 7/8 8 10 31 1/8 72 1/2 - 2 3/8 20 21 32 1/2 73 7/8 1 217 93 37 3/4 36 3/4 2 5/8 2 7/8 21 1/8 19 3/8 8 12 3/4 31 1/8 87 1/2 - 2 3/4 25 3/8 21 32 1/2 88 7/8 1 222 97 44 3/4 43 3/4 2 5/8 2 7/8 23 1/4 21 5/8 9 12 5/8 38 1/8 91 1/2 - 2 3/4 25 1/4 21 29 1/2 92 7/8 1 228 120 44 3/4 43 3/4 2 5/8 2 7/8 28 1/4 26 1/2 9 15 7/8 38 1/8 114 1/2 - 2 3/4 31 3/4 23 39 1/2 115 7/8 1 237 122 1/8 61 3/8 45 5/8 3 3/8 3 3/8 31 1/2 28 3/4 11 1/2 15 1/8 39 1/2 117 7/8 11 3/4 2 1/8 29 25 51 1/4 115 1/2 1 141 122 1/8 69 5/8 59 1/8 3 3/8 3 3/8 46 3/8 48 1/4 11 1/2 37 7/8 53 117 7/8 6 1/2 2 1/8 - 25 59 1/2 115 1/2 1 1/2 150 122 1/8 79 3/8 66 5/8 3 3/8 3 5/8 51 1/2 47 1/4 11 1/2 35 3/8 60 1/2 117 7/8 8 3/4 2 1/8 - 25 69 1/4 115 1/2 1 1/2 164 122 1/8 97 3/8 72 5/8 3 3/8 3 3/8 56 3/4 52 3/8 11 1/2 32 5/8 66 1/2 117 7/8 20 3/4 2 1/8 - 25 87 1/4 115 1/2 1 1/2
All dimensions shown are in inches and are approximate. Certified drawings are available on request. * See Note 3 Above
A B D E F G H J K M P Q* R S T U V W
- 17 -
Page 18

TYPE KHDTYPE KHD

FIGURE 3 LOW PRESSURE HORIZONTAL VENTILATING UNITS
TABLE 11
UNIT SIZE
103 34 22 3/4 10 21 3/4 2 5/8 2 7/8 11 3/4 10 1/4 6 1/2 11 1/8 31 7/8 16 1/8 28 1/2 - 2 3/4 - 15 17 1/2 29 7/8 1 104 40 25 3/4 10 24 1/4 2 5/8 2 7/8 12 1/4 13 1/2 6 1/2 13 7/8 34 7/8 19 1/8 34 1/2 - 2 3/4 - 15 20 1/2 35 7/8 1 106 50 29 10 28 2 5/8 2 7/8 17 1/4 15 7/8 6 1/2 16 3/8 38 1/8 22 3/8 44 1/2 - 2 3/4 - 16 22 3/4 45 7/8 1 108 48 37 3/4 10 36 3/4 2 5/8 2 7/8 21 1/8 19 3/8 8 13 3/8 46 7/8 31 1/8 42 1/2 - 2 3/4 - 18 32 1/2 43 7/8 1
111 63 37 3/4 10 36 3/4 2 5/8 2 7/8 23 1/4 21 5/8 8 19 7/8 46 7/8 31 1/8 57 1/2 - 2 3/4 - 18 32 1/2 58 7/8 1 214 78 37 3/4 10 36 3/4 2 5/8 2 7/8 19 17 7/8 8 10 46 7/8 31 1/8 72 1/2 - 2 3/8 20 21 32 1/2 73 7/8 1 217 93 37 3/4 10 36 3/4 2 5/8 2 7/8 21 1/8 19 3/8 8 12 3/4 46 7/8 31 1/8 87 1/2 - 2 3/4 25 3/8 21 32 1/2 88 7/8 1 222 97 44 3/4 10 1/2 43 3/4 2 5/8 2 7/8 23 1/4 21 5/8 9 12 5/8 54 3/8 38 1/8 91 1/2 - 2 3/4 25 1/4 21 29 1/2 92 7/8 1 228 120 44 3/4 10 1/2 43 3/4 2 5/8 2 7/8 28 1/4 26 1/2 9 15 7/8 54 3/8 38 1/8 114 1/2 - 2 3/4 31 3/4 23 39 1/2 115 7/8 1 237 122 1/8 61 3/8 10 1/2 45 5/8 3 3/8 3 3/8 31 1/2 28 3/4 11 1/2 15 1/8 56 1/4 39 1/2 117 7/8 11 3/4 2 1/8 29 25 51 1/4 115 1/2 1 141 122 1/8 69 5/8 10 1/2 59 1/8 3 3/8 3 3/8 46 3/8 48 1/4 11 1/2 37 7/8 69 3/4 53 117 7/8 6 1/2 2 1/8 - 25 59 1/2 115 1/2 1 1/2 150 122 1/8 79 3/8 10 1/2 66 5/8 3 3/8 3 5/8 51 1/2 47 1/4 11 1/2 35 3/8 77 1/4 60 1/2 117 7/8 8 3/4 2 1/8 - 25 69 1/4 115 1/2 1 1/2 164 122 1/8 97 3/8 10 1/2 72 5/8 3 3/8 3 3/8 56 3/4 52 3/8 11 1/2 32 5/8 83 1/2 66 1/2 117 7/8 20 3/4 2 1/8 - 25 87 1/4 115 1/2 1 1/2
All dimensions shown are in inches and are approximate. Certified drawings are available on request. † See Note 3 Above * Dimensions based on standard 4 row coil section used for 1 through 4 rows.
A B C* D E F G H J K L* M P Q† R S T U V W
- 18 -
Page 19

TYPE KLSTYPE KLS

HORIZONTAL DRAW THRU UNITS
FIGURE 4 UNIT SIZES 103 THRU 228
TABLE 12
UNIT
SIZE
103 34 35 1/8 22 3/4 21 3/4 11 3/4 10 1/4 6 1/2 11 1/8 44 3/8 16 1/8 28 1/2 - 15 18 1/4 29 7/8 104 40 41 1/8 25 3/4 24 3/4 12 1/4 13 1/2 6 1/2 13 7/8 47 3/8 19 1/8 34 1/2 - 15 21 1/4 35 7/8 106 50 51 1/8 29 28 17 1/4 15 7/8 6 1/2 16 3/8 50 5/8 22 3/8 44 1/2 - 16 24 1/2 45 7/8 108 48 49 1/8 37 3/4 36 3/4 21 1/8 19 3/8 8 13 7/16 59 3/8 31 1/8 42 1/2 - 18 33 1/4 43 7/8 111 63 64 1/8 37 3/4 36 3/4 23 1/4 21 5/8 8 19 7/8 59 3/8 31 1/8 57 1/2 - 18 33 1/4 58 7/8 214 78 79 1/8 37 3/4 36 3/4 19 17 7/8 8 10 59 3/8 31 1/8 72 1/2 20 21 33 1/4 73 7/8 217 93 94 1/8 37 3/4 36 3/4 21 1/8 19 3/8 8 12 11/16 59 3/8 31 1/8 87 1/2 25 3/8 21 33 1/4 88 7/8 222 97 98 1/8 44 3/4 43 3/4 23 1/4 21 5/8 9 12 5/8 66 3/8 38 1/8 91 1/2 25 1/4 21 40 1/4 92 7/8 228 120 121 1/8 44 3/4 43 3/4 28 1/4 26 1/2 9 15 7/8 66 3/8 38 1/8 114 1/2 31 3/4 23 40 1/4 115 7/8
All dimensions shown are in inches and are approximate. Certified drawings are available on request.
A
A
1
B D G H J K L M P S T U V
2
- 19 -
Page 20
TYPE KLSTYPE KLS
FIGURE 5 HORIZONTAL DRAW THRU UNITS
UNIT SIZES 237 THRU 164
SPLIT PANEL FOR ACCESS
TABLE 13
UNIT
SIZE
237 122 1/8 61 1/2 45 5/8 31 1/2 28 3/4 10 15 1/8 71 1/4 32 5/8 38 1/2 32 5/8 38 1/2 117 7/8 11 3/4 29 52 1/2 116 3/4 1 141 122 1/8 69 3/4 59 1/8 46 3/8 48 1/4 11 37 7/8 84 3/4 39 3/8 42 5/8 39 3/8 42 5/8 117 7/8 6 1/2 - 60 3/4 116 3/4 1 1/2 150 122 1/8 79 1/2 66 5/8 51 1/2 47 1/4 11 35 1/4 92 1/4 43 1/8 47 1/2 43 1/8 47 1/2 117 7/8 8 3/4 - 70 1/2 116 3/4 1 1/2 164 122 1/8 97 1/2 72 5/8 56 3/4 52 3/8 11 32 5/8 98 1/4 46 1/8 56 1/2 46 1/8 56 1/2 117 7/8 20 3/4 - 88 1/2 116 3/4 1 1/2
All dimensions shown are in inches and are approximate. Certified drawings are available on request. * See Note 2 Above
A B D G H J K L M
1
M2* N
N2* P Q* S U V W
1
- 20 -
Page 21
TYPE KLSTYPE KLS
VERTICAL DRAW THRU UNITS
FIGURE 6 UNIT SIZES 103 THRU 228
TABLE 14
UNIT
A1A2 * B1B2 * C D E F G H J K L N P R S T U V W Y
SIZE
103 34 35 1/8 22 3/4 29 5/8 23 21 3/4 2 1/4 4 7/8 11 3/4 10 1/4 6 1/2 11 1/8 44 7/8 20 1/2 35 3/4 5/8 - 15 18 1/4 29 7/8 1 15 1/8
104 40 41 1/8 25 3/4 29 5/8 26 24 3/4 2 1/4 4 7/8 12 1/4 13 1/2 6 1/2 13 7/8 50 7/8 20 1/2 41 3/4 5/8 - 15 21 1/4 35 7/8 1 15 1/8
106 50 51 1/8 29 28 1/2 29 1/4 28 2 1/4 4 7/8 17 1/4 15 7/8 6 1/2 16 3/8 57 3/8 19 3/8 51 3/4 5/8 - 16 24 1/2 45 7/8 1 14 1/2
108 48 49 1/8 37 3/4 37 1/4 38 36 3/4 2 1/4 4 7/8 21 1/8 19 3/8 8 13 7/16 74 7/8 28 1/8 49 3/4 5/8 - 18 33 1/4 43 7/8 1 18 7/8
111 63 64 1/8 37 3/4 37 1/4 38 36 3/4 2 1/4 4 7/8 23 1/4 21 5/8 8 19 7/8 74 7/8 28 1/8 64 3/4 5/8 - 18 33 1/4 58 7/8 1 18 7/8
214 78 79 1/8 37 3/4 37 1/4 38 36 3/4 2 1/4 4 7/8 19 17 7/8 8 10 74 7/8 28 1/8 79 3/4 5/8 20 21 33 1/4 73 7/8 1 18 7/8
217 93 94 1/8 37 3/4 37 1/4 38 36 3/4 2 1/4 4 7/8 21 1/8 19 3/8 8 12 11/16 74 7/8 28 1/8 94 3/4 5/8 25 3/8 21 33 1/4 88 7/8 1 18 7/8
222 97 98 1/8 44 3/4 44 1/4 45 43 3/4 2 1/4 4 7/8 23 1/4 21 5/8 9 12 5/8 88 7/8 35 1/8 98 3/4 5/8 25 1/4 21 40 1/4 92 7/8 1 22 3/8
228 120 121 1/8 44 3/4 44 1/4 45 43 3/4 2 1/4 4 7/8 28 1/4 26 1/2 9 15 7/8 88 7/8 35 1/8 121 3/4 5/8 31 3/4 23 40 1/4 115 7/8 1 22 3/8
All dimensions shown are in inches and are approximate. Certified drawings are available on request.
* See Note 1 Above
- 21 -
Page 22

ACCESSORIES

FIGURE 7
TABLE 15
UNIT
SIZE
103 34 21 5/8 28 1/2 35 3/4 16 1/2 30 5/8 17 5/8 104 40 24 5/8 34 1/2 41 3/4 20 1/2 36 5/8 20 10 35 7/8 20 1/2 106 50 27 7/8 44 1/2 51 3/4 16 1/2 46 5/8 23 1/8 10 45 7/8 23 3/4 108 48 36 5/8 42 1/2 49 3/4 25 1/2 44 5/8 32 1/2 10 43 7/8 32 1/2 111 63 36 5/8 57 1/2 64 3/4 20 1/2 59 5/8 32 1/2 10 58 7/8 32 1/2 214 78 36 5/8 72 1/2 79 3/4 25 1/2 74 5/8 32 1/2 26 74 5/8 33 1/4 26 10 73 7/8 32 1/2 217 93 36 5/8 87 1/2 94 3/4 25 1/2 89 5/8 32 1/2 26 89 5/8 33 1/4 26 10 88 7/8 32 1/2 222 97 43 5/8 91 1/2 98 3/4 16 1/2 93 5/8 40 1/8 23 93 5/8 40 1/4 23 10 1/2 92 7/8 39 1/2 228 120 43 5/8 114 1/2 121 1/4 20 1/2 116 5/8 40 1/8 23 116 5/8 40 1/4 23 10 1/2 115 7/8 39 1/2 237 119 3/8 55 1/8 117 7/8 - 20 1/2 116 5/8 50 1/8 25 1/2 115 1/8 51 3/4 22 1/4 10 1/2 115 1/2 51 1/4 141 119 3/8 63 3/8 117 7/8 - 20 1/2 116 5/8 60 1/8 21 1/8 115 1/8 60 21 1/8 10 1/2 115 1/2 59 1/2 150 119 3/8 73 1/8 117 7/8 - 20 1/2 116 5/8 70 1/8 25 1/2 115 1/8 69 3/4 25 1/2 10 1/2 115 1/2 69 1/4 164 119 3/8 91 1/8 117 7/8 - 20 1/2 116 5/8 85 1/4 27 1/8 115 1/8 87 3/4 27 1/8 10 1/2 115 1/2 87 1/4
A B
**
P
1
**
P
2
FLAT ANGULAR
T U V T U V Y C U V
All dimensions shown are in inches and are approximate. Certified drawings are available on request. ** P1 is used with horizontal units, P2 is used with vertical units N.A. - Not Available
FIGURE 8
FILTER SECTIONS
NA NA NA NA
HEATING COIL
SECTIONS
10 29 7/8 17 1/2
TABLE 16
UNIT SIZE A B G H J K P1 * P2 * T Y
103 34 21 5/8 12 3/8 25 3/8 6 1/4 4 5/8 28 1/2 35 3/4 25 1/2 22 1/2 104 40 24 5/8 12 3/8 31 3/8 6 1/4 4 5/8 34 1/2 41 3/4 20 1/2 23 106 50 27 7/8 12 3/8 41 3/8 6 1/4 4 5/8 44 1/2 51 3/4 22 1/4 27 1/4 108 48 36 5/8 18 3/8 39 3/8 6 1/4 4 5/8 42 1/2 49 3/4 26 33 1/2 111 63 36 5/8 18 3/8 54 3/8 6 1/4 4 5/8 57 1/2 64 3/4 26 33 1/2 214 78 36 5/8 18 3/8 69 3/8 6 1/4 4 5/8 72 1/2 79 3/4 26 33 1/2 217 93 36 5/8 18 3/8 84 3/8 6 1/4 4 5/8 87 1/2 94 3/4 26 33 1/2 222 97 43 5/8 24 1/8 88 3/8 7 1/4 5 5/8 91 1/2 98 3/4 23 32 1/2 228 120 43 5/8 24 1/8 111 3/8 7 1/4 5 5/8 114 1/2 121 3/4 23 32 1/2 237 119 3/8 55 1/8 31 7/8 112 3/8 7 1/4 5 5/8 117 7/8 - 25 1/2 39 5/8 141 119 3/8 63 3/8 39 5/8 112 3/8 7 1/4 5 5/8 117 7/8 - 21 1/8 47 1/2 150 119 3/8 73 1/8 39 5/8 112 3/8 7 1/4 5 5/8 117 7/8 - 25 1/2 47 1/2 164 119 3/8 91 1/8 47 5/8 112 3/8 7 1/4 5 5/8 117 7/8 - 27 1/8 55 1/2
All dimensions shown are in inches and are approximate. Certified drawings are available on request. * P1 is used with horizontal units, P2 is used with vertical units
- 22 -
Page 23
FIGURE 9
TABLE 17
ACCESS SECTION
(Models 214 trhu 154 only)
For Access Section - Use Angular Filter Section less Filter Racks, See P foe Dimensions.
UNIT SIZE
214 78 36 5/8 9 73 7/8 33 1/4 11 9 5/8 27 3/4 43 5/8 77 5/8 73 7/8 30 7/8 217 93 36 5/8 9 88 7/8 33 1/4 11 9 5/8 27 3/4 43 5/8 92 5/8 88 7/8 30 7/8 222 97 43 5/8 8 1/4 92 7/8 40 1/4 13 3/8 11 1/4 32 1/4 47 5/8 96 5/8 92 7/8 37 3/4 228 120 43 5/8 8 1/4 115 7/8 40 1/4 13 3/8 11 1/4 32 1/4 47 5/8 119 5/8 115 7/8 37 3/4 237 119 3/8 55 1/8 10 116 3/4 52 1/2 18 15 1/8 40 58 1/2 110 3/8 116 3/4 50 1/8 141 119 3/8 63 3/8 9 5/8 116 3/4 60 3/4 19 3/8 16 3/4 43 61 3/8 110 3/8 116 3/4 57 150 119 3/8 73 1/8 10 116 3/4 70 1/2 21 1/2 20 48 3/8 66 3/4 110 3/8 116 3/4 67 5/8 164 119 3/8 91 1/8 10 116 3/4 88 1/2 27 5/8 24 3/8 59 77 3/8 110 3/8 116 3/4 86 3/4
All dimensions shown are in inches and are approximate. Certified drawings are available on request.
* R1 - Heat & Vent. Units †R2 - Air Conditioning Units
A B
INTERNAL BYPASS EXTERNAL BYPASS
E U V E F R1 * R2 † S U V
BY-PASS SECTION APPLICATION DATA
1. See Page 16 for fan discharge arrangements.
2. Internal by-pass available on unit sizes 214 - 164 with small face area coil only.
3. Bottom by-pass duct available on unit sizes 214-228 only.
4. Motor and by-pass duct may not be located on the same panel.
5. Application limitations for unit sizes 214-228 as shown below.
Arrangement available with all fan discharge except No’s 5 & 6 with top duct and No’s 7 & 8 with bottom duct. the mounting holes on the blower section cannot be used to support the unit.
Arrangement available with No’s 5 & 6 fan discharges, No 1 fan discharge with left hand air intake, and No 2 fan discharge with right hand air intake.
NOTE: Where additional components are required over that shown, by-pass will be supplied by others.
- 23 -
Page 24

ENGINEERING SPECIFICATIONS

General - Furnish and install where shown on
plans, KeepRite Type (KHF, KHD, KLS) Central Station Air Conditioning Units. Sizes and performance shall be as indicated in the Unit Schedule. Each unit shall be complete with factory furnished components as shown on the plans.
Cabinet’s shall be of sectionalized construction, and all sheet metal parts including accessories shall be fabricated of continuous galvanized steel. The casing panels shall be removable for easy access to the interior of the unit. All cabinet panels shall be internally insulated with 1" thick vinyl-coated glass fiber insulation on KLS units. (Optional for KHF and KHD units.)
The drain pan shall be designed with an inner and outer pan. The inner pan on KLS models shall be thermally isolated from the unit casing with 1" insulation. The interior drain pan shall be coated with mastic coating for added corrosion resistance. Condensate drain connections shall be provided at either end of the drain pan.
All cooling coils shall be arranged within the coil section in a vertical position with the air passing horizontally through the coil to insure quick removal of the condensate from the coil surface. Where multiple cooling coils are used in a single unit, intermediate drain pans shall be provided to prevent the condensate collected on the upper coil from passing over the finned surface of the bottom coil, and to eliminate unbalanced air flow. Coil headers and refrigerant distributors shall be completely enclosed within the insulated casing with only connections extended through the cabinet.
Fan Assembly - Fans shall be forward curved and designed for Class 1 operation. Fan ratings shall be based on fan tests conducted in accordance with AMCA Code No. 210. Fan housings and wheels shall be continuous galvanized steel. Fan wheels over 12" in diameter shall be keyed to the fan shaft.
Bearings and Fan Shaft - The fan shaft shall be solid high carbon steel, fully sized throughout. The maximum rated fan rpm shall be well below the first critical fan shaft speed.
Bearing shall be self-aligning, grease lubricated, ball type. All bearings shall be sized with a minimum service factor of 4. Lubrication fittings shall be provided, and permanently lubricated bearings will be unacceptable.
Coils - General - Coils shall be constructed with 5/8" O.D. copper tubes and (aluminum) (copper) rippled-corrugated fins spaced (8) (10) (12) per inch. Tubes shall be arranged in a staggered tube pattern with respect to air flow. Fins shall have full drawn collars to provide a continuous secondary surface cover over the entire tube length without sharp edges which may accumulate lint.
Tubes shall be expanded into fins to provide a continuous primary to secondary compression contact over the entire finned length without the use of low conductivity solder bonding agents. Coil casing shall be of continuous galvanized steel. Coil face velocity shall be as indicated on the unit schedule. The rows of coil shall be as required to produce the capacities as indicated in the performance schedule. All water coils shall be circulated to obtain optimum tube water velocity. No devices shall be used inside the coil tubes which interfere with the drainability or increase water pressure drop. Coils shall be tested with 300 psig air under warm water and guaranteed for 250 psig working pressure.
Direct Expansion Coils - Cooling coils shall be designed for use with R-. Sweat type copper suction connections shall be located at the bottom of the suction headers for gravity oil drainage. [Coils shall be circuited for (face control) (row control) capacity reduction.] Pressure type liquid distributors shall be used.
- 24 -
Page 25
Chilled Water Coils - Cooling coils shall be
designed for use with chilled water. with a vent
connection at the highest point, and a drain
connection at the lowest point. Headers shall be
fabricated of copper tubes, and the connections
shall be male pipe threaded with protective caps.
sections shall be complete with large, quick opening, hinged access doors on both ends to facilitate changing filters.)
Filters - Filters shall be (throwaway) (permanent) (permanent high velocity) type.
Steam Coils - Coils are constructed with 5/8"
O.D. copper tubes and aluminum (copper)
rippled-corrugated fins spaced (8) (10) (12) per
inch. Casing design permits coil to float under
expansion and contraction. Steam supply and
condensate return connections are male pipe
thread and are located at opposite ends of the coil.
Coils are suitable for 25 psig steam pressure and
240°F temperature.
Water Heating Coils - KeepRite water heating
coils shall be furnished as indicated on the Unit
Schedule.
Condenser / Heat Reclaim Coils -Coils shall be
constructed with 1/2"O.D. copper tubes and
aluminum (copper) rippled-corrugated fins spaced
(8) (10) (12) per inch. Any number of coil circuits
shall be available provided the total does not
exceed the number of tubes in the coil face. Coils
shall be provided with sweat-type connections and
shall be circuited for proper refrigerant drainage.
Mixing Box - Mixing dampers shall be furnished where shown on plans. Dampers shall be arranged so that the fresh and return air streams merge when entering the mixing box. Blades shall be parallel acting and interconnected. Mixing box openings shall be provided with duct flanges. Damper rods shall rotate in nylon bushings.
Combination Filter Section/Mixing Box -
Furnish factory built angular filter section complete with filters as specified herein. The filter area shall be as specified on the Unit Schedule. Angular filter section shall be complete with large, quick opening, hinged access doors on both ends to facilitate changing filters. Mixing dampers shall be furnished where shown on plans. Dampers shall be arranged so that the fresh and return air streams merge when entering the mixing box. Blades shall be parallel acting and interconnected. Mixing box openings shall be provided with duct flanges. Damper rods shall rotate in nylon bushings.
Filter Section - Furnish factory built (flat)
(angular) (heavy duty) filter section complete with
filters as specified herein. The filter area shall be
as specified on the Unit Schedule. (Flat filter
sections shall have quick opening access doors
on both ends.) (Angular or heavy duty filter
AIR CONDITIONING UNIT SCHEDULE
Location
or
Unit No.
Coil
Type
Mfg'r
Model
No.
Heating
CFM
Total
CFM
FAN DATA COOLING DATA
External
S.P.
Ent Air
DB
Minimum Motor hp
HEATING DATA FILTER DATA
Lvg Air
DB
Type
Steam PSIG Temp GPM
Coil
Cooling
CFM
HEATING MEDIUM
- 25 -
Face and By-Pass Dampers - Face and by-pass dampers shall be furnished where shown on plans. By-pass dampers shall be sized to allow for 100% air by-pass. Air shall be by-passed (externally) (internally). Face dampers shall be opposed acting. By-pass duct shall be factory insulated internally. Damper rods shall rotate in nylon bushings.
Ent Air Lvg Air Cooling Medium
DB WB DB WB Temp GPM P.D.
Area
sq. ft.
P.D.
Type
Page 26

INSTALLATION INSTRUCTIONS

A. The items should be carefully checked against
the bills of lading to be sure all crates and cartons have been received. All units should be carefully inspected for damage when received. Visible or concealed damage should be reported immediately to the carrier and a claim filed for damage.
B. Central Station units are constructed of heavy
gauge galvanized steel and are thoroughly inspected before leaving the plant. Care must be taken during installation to prevent damage to units.
C. In order to insure long and trouble-free life, the
units should have proper care and maintenance. Enough space should be left around the unit for filter removal, lubrication, belt adjastment, and removal of coils if this should becomes necessary.
ASSEMBLY OF SECTIONS
GENERAL
D. Flexible connections should be used on the outlet
connections and oil inlet duct connections of’ the unit.
E. Special care shoud be taken when handling the
blower section. All fans are dynamically balanced before leaving the plant. Rough handling, however, can cause misalignment or a sprung shaft. Fans and shaft should be carefully inspected before unit installation to make sure this has not happened.
F. Screws, bolts, etc., for assembly of sections are
supplied in a cloth bag attached to each section. Gasketing to be used between sections, when assembling, is supplied in rolls in the unit.
G. Drain line from drain pan connection must be
adequately pitched and must have a “water seal.”
Some units are shipped in sections and must be assembled on the job.
A. HANDLING OF SECTIONS:
1. Top hanger nuts are always provided regardless of’ unit mounting arrangement.
2. Hanger nuts have 5/8 N.C. threads.
3. If units are to be moved using just one hoist, a spreader bar should be used to prevent damage to the unit.
IMPORTANT
Models KLS237H through 164H must be handled
from the bottom only. Do not attempt to hoist
these models from the top hanger nuts.
B. GASKETING:
The gasketing is supplied with each section that has to be assembled on the job.
1. Gasket the perimeter of the section. Overlap the gasketing approximately 1/8 of an inch when splicing to prevent air leakage between sections. See Figure 10.
FIGURE 10
2. With gasketing in place, cut out mounting hole in gasketing so the bolts will clear.
C. FASTENING OF SECTIONS:
1. Illustrations show how the flanges of the various sections are bolted together. Figures 15 thru 22 show how to fasten accessories to the coil section, the same procedure should be followed when bolting accessories to the blower section.
2. Figure 11 shows the typical attaching method
used and the difference in the mounting flanges for air conditioning and heating and ventilating coil sections.
a. Slip 1/4 nut clips on the coil section
flange before gasketing. See Figure 11. b. Gasket the perimeter of the coil section flange as outlined in “Gasketing”. c. Align the section that is to be bolted to the coil section so the mounting holes
match. d. Bolt through the accessory or blower section (as shown in Figures 12 through
22), into the nut clips in the coil section with 1/4 N.C. bolts.
- 26 -
Page 27

ASSEMBLY OF SECTIONS

FIGURE 11 TYPICAL ATTACHING METHOD
FIGURE 12
HORIZONTAL BLOWER SECTION KLS 103H THRU 228H
FIGURE 13
VERTICAL BLOWER SECTION KLS 103V THRU 228V
- 27 -
Page 28
ASSEMBLY OF SECTIONS
FIGURE 14
HORIZONTAL BLOWER SECTION KLS 237H THRU 164H
FIGURE 15
INTERNAL FACE AND BY-PASS MODELS 214 THRU 164
Models KLS237H through 164H are suitable for
bottom mounting only. In order to suspend
equipment from the ceilling a field installed
supporting structure must be provided.
FIGURE 16
FLAT FILTER HEATING COIL SECTION (ALL MODELS)
IMPORTANT
FIGURE 17
ANGULAR FILTER, (MODELS 214 THRU 164) COMB. ANGULAR FILTER AND MIXING BOX (ALL MODELS)
- 28 -
Page 29
ASSEMBLY OF SECTIONS
FIGURE 18
EXTERNAL FACE AND BY-PASS (MODELS 214 THRU 164)
FIGURE 20
VERTICAL BY-PASS DUCT KLS 237V THRU 150V
FIGURE 19
VERTICAL BY-PASS DUCT KLS 214V THRU 228V
FIGURE 21
HORIZONTAL BY-PASS DUCT KHD-KLS 214H THRU 228H VERTICAL BY-PASS DUCT KHD 214V THRU 228V
FIGURE 22
HORIZONTAL BY-PASS DUCT KHD-KLS 237H THRU 164H
- 29 -
Page 30

FIELD INSTALLATION OF DUCT CONNECTIONS

FIGURE 23
DISCHARGE DUCT CONNECTIONS
FIGURE 24
INLET DUCT CONNECTIONS
- 30 -
Page 31
DRIVE INSTALLATION
INSTALLATION
A. Motors of CEMA frame 254T and larger will be
shipped unmounted. In some cases smaller
motors may be shipped separately. B. Bolt motor to motor base on unit. C. Install fan and motor sheaves. Align sheaves so
they are close to the bearing to prevent undue
bearing wear. The fan and motor sheaves should
be aligned with a straight edge to insure true
running belts. D. If motor sheave is a variable pitch sheave, the
sheave should be set for minimum pitch diameter
for start up. Groove spacing on variable sheaves
should be checked to be sure it is equal. E. Adjust motor mount with adjusting screws for
proper belt tension.

FIELD INSTALLATIONOR REMOVAL OF COILS

In all cases, the end panel of the coil section is removable. You should have access to both ends of the unit for ease of installation and proper positioning of baffles. The procedure outlined is for installation of coils. To remove coils, reverse the procedure.
A. Cooling Coils
1. Models KLS 103-164 H & V, Figure 25
F. Attach belt guard to end panel of blower section with
screws provided.
UNIT INSTALLATION
A. Unit is equipped with either 3/4 diameter anchor
holes or 5/8 N.C. tapped hanger holes for mounting the unit.
B. If the unit has 5/8 N.C. tapped hanger nuts they are
accessible through knockouts or ‘ ‘Dot-Plugs” in unit panels.
IMPORTANT
Models KLS237H through 164H are suitable for
bottom mounting only. In order to suspend
equipment from the ceiling a field installed
supporting structure must be provided.
1. Models KLS 103-164 H & V, Figure 26. a. Bolt parts “C” and “D” to bottom coil rest in unit.
Holes in the coil rest that are used should be selected so the coil will be as close as possible to baffles or existing coil in unit.
b. Slide coil into unit with part “D” hooked into
flanges of bottom side plate of coil.
a. Slide coil through opening in coil section
onto bottom coil rests. Coil should be placed against baffles or existing coil in unit to prevent air bypass.
b. Attach coil mounting angle to top coil
rest and bolt header plates to bottom coil rest and coil mounting angle.
c. Locate coil supply, return. vent and drain
connections dimensionally and drill holes in end panels of unit. Holes should be located very carefully.
d. Attach end panel to unit and slip
grommets over connections to prevent air leakage.
B. Heating Coils-Water
1. Models KLS 103-164 H & V, Figure 25. Follow procedure as outlined in A. (Cooling Coils).
C. Heating Coils-Steam
Since coils are pitched in units, it is necessary to keep unit level to allow proper condensate drainage.
c. Lift up coil so it rides over part “C” and slide coil
in until the return connection end drops down. Part “C” provides adequate pitch and should be on end of coil opposite the return connection.
d. Bolt parts “A” and “B” to top coil rests in unit
with 5/16 inch bolts and nut clips.
e. Locate dimensionally the supply and return
connections and drill holes in end panels for connections.
f. Attach end panels to unit and slip grommets
over connections to prevent air leakage.
D. Heating Coils - Steam & Water Ventilating Units
1. The 1 & 2 row coils are uncased coils.
2. Loosen screws holding vertical baffles and spread the baffles apart. (237 and larger)
3. Slide coil slab into coil section. There are fin channels to guide the coil through the section.
4. Slide vertical baffles in place against the fins
- 31 -
Page 32
FIELD INSTALLATION OR REMOVAL OF COILS
and tighten the screws holding the baffles in place. (237 and larger)
5. Locate dimensionally the supply and return connections and drill holes in end panels of unit.
FIGURE 25
Holes should be located very carefully.
6. Attach end panels to unit and slip grommets over connections to prevent air leakage.
FIGURE 26
KLS HEATING COIL
- 32 -
Page 33

APPLICATION RECOMMENDATIONS FOR COILS

OBSERVE ALL LOCAL CODES AND INDUSTRY STANDARDS
A. Water Cooling Coils
1. Water supply, water return, drain and vent connections extend through the end panel of the coil section. All connections are labeled on the end panel.
2. Water supply and water return connections are male iron pipe.
3. When installing couplings, do not apply undue strain to the connection extending through unit panel. Undue force may break weld of connection to coil header.
4. Follow recommendations of the control manufacturer regarding types, sizing and installation of controls.
B. Direct Expansion Coils
1. The coil distributor and suction connection
extend through the end panel of the coil section.
2. Check nozzle in distributor for proper tonnage.
3. When a thermostatic expansion valve is supplied with the unit, it will be located outside the unit and connected directly to the distributor.
4. The thermostatic expansion valve must be of
the external equalizer tube type. Connect the
1/4 inch diameter external equalizer tube, provided on the coil to connection on expansion valve.
are male iron pipe and are labeled on the end panel of coil selection. Connections extend through coil section end panel.
3. When installing couplings, do not apply undue strain to the connection extending through unit panel. Undue force could break weld of connection to coil header.
4. Support piping independently of coils and provide adequate piping flexibility. Stresses resulting from expansion of closely coupled piping can cause serious damage.
5. Do not reduce pipe size at the coil return connection. Carry return connection size through the dirt pocket, making the reduction at the branch leading to the trap.
6. Vacuum breakers should always be installed when modulating or two position control valves are used to prevent the possibility of retaining condensate in the coil when valve closes. The vacuum breaker is properly connected between the coil inlet and the return main as shown.
7. Size traps in accordance with manufacturers’ recommendations. Be certain that the required
pressure differential will always be available.
DO NOT UNDERSIZE.
8. FIoat and thermostatic or bucket traps are recommended for low pressure steam. On high
pressure steam, bucket traps are normally
recommended. Thermostatic traps should be used
only for air venting.
9. Bucket traps are recommended for use with on-off
control only.
5. Care should be exercised when piping up the system to be sure all joints are tight and all lines are dry and free of foreign material.
6. To be tight, the system should hold a vacuum of 27 inches hg. overnight. A charge of nitrogen or dry air should then be put in the system as a final check. System is then ready for evacuating and then charging.
C. Steam Coils
1. All steam coils in units are pitched toward
return connection.
2. Steam supply and steam return connections
10. Locate traps at least 12 inches below the coil return connection.
11. Multiple coil installation. a. Each coil or group of coils that is individually
controlled must be individually trapped.
b. Coils in series - separate traps are required for
each coil, or bank of coils, in series.
c. Coils in parallel - a single trap may generally
be used but an individual trap for each coil is preferred.
d. Do not attempt to lift condensate when using
modulating or on-off control.
- 33 -
Page 34
APPLICATION RECOMMENDATIONS FOR COILS
12. With coils arranged for series airflow a seperate control is required on each bank, or coil in the direction of air flow.
13. Modulating steam valves are not recommended on high pressure systems.
g. On start up, admit steam to coil ten minutes before admitting outdoor air.
h. Provision must be made to close fresh air dampers if steam supply pressure falls below
minimum specified.
14. Modulating valves must be sized properly. DO NOT UNDERSIZE.
15. Freezing conditions (entering air temperatures below 35°F.). a. KeepRite Type DT coils are recommended.
b. 5 psi steam must he supplied to coils at all
times.
c. Modulating valves are not recommended.
Control should be by means of face and bypass dampers.
d. Consideration should be given to the use of two
or three coils in series with two position steam control valves on that coil or coils which will be handling 35°F, or colder, air. The desired degree of control can be attained with a modulating valve on the downstream coil. e. Provision should always be made to thoroughly mix fresh air and return air before it enters coil. Also, temperature control elements must be properly located to obtain true air mixture temperatures.
f. As additional protection against freeze-up, the trap should be installed sufficiently far below coil to provide an adequate hydrostatic head to ensure removal of condensate during an
interruption in the steam pressure. Estimate 3 feet for each 1 psi of trap differential required.
D. Water Heating Coils
1. Water supply and water return connections extend through the end panel of the coil section. All connections are labeled on the end panel.
2. The drain and vent connections on the one and two row coils must be added to jobsite piping.
3. Water supply and water return connections are male iron pipe.
4. When installing couplings, do not apply undue strain to the connection extending through unit panel. Undue force could break the weld connection to coil headers.
5. Follow recommendations of the control manufacturer regarding types, sizes and installation of control.
6. Hot water coils are not recommended for use with entering air below 40°F.
7. If fresh air and return air are to be heated by a hot water coil, care should be used in thedesign of the system to assure thorough mixing before air enters the coil.

MAINTENANCE

BEFORE START UP CHECKS
A. Check tightness on all bearing, sheave, and fan
wheel set screws.
B. If fan wheel set screws are loose, cheek to be sure
wheel is not rubbing on housing.
C. Leak test entire system to make sure all joints are
tight.
D. Ball bearings are prelubricated and do not need
grease for start up. E. Rotate shaft by hand to be sure it is free. F. Check fan and motor for proper rotation. G. Check alignment of fan and motor sheave and belt
tension.
AFTER FIRST 48 HRS. OF OPERATION
A. Check all points under BEFORE START UP
CHECKS.
B. Belts have acquired their permanent stretch.
readjust motor mount to take up slack in belts.
PERIODIC SERVICE & MAINTENANCE
A. Check all moving parts for wear every six months. B. Check bearing collar set screws for tightness every
six months.
- 34 -
Page 35
BALL & SLEEVE BEARINGS A. Ball Bearings
MAINTENANCE
1. Motor bearings - All ball bearings are prelubricated and do not require addition of grease at time of installation. However, periodic cleaning out and renewal of grease is necessary. Please note that extreme care must be exercised to prevent foreign matter from entering the bearing. It is also important to avoid over-greasing. Only a high grade, clean mineral grease having the following characteristics should be used.
a. Consistenly a little stiffer than that of
vaseline, maintained over the operating temperature range; melting point preferably over 150°C. (302°F), freedom from separation of oil and soap under operating and storage conditions; and freedom from abrasive matter, acid, alkali and moisture.
b. Specific greasing instructions are to be
found on a tag attached to the motor and should generally be adhered to.
2. Fan Shaft Bearings - All ball bearings are
prelubricated and do not require addition of
grease at time of installation. However, periodic
cleaning out and renewal of grease is necessary. Internal bearings are accessible through
access panel in cabinet. Units that are equipped with extended lube lines will have grease fittings for internal bearings on drive end
panel of blower section. Apply grease while
bearings are running, adding slowly until a slight bleeding of grease from the seals is
noted. For greasing units with extended lube lines, remove access door so bearing can be viewed when greasing.
DO NOT OVER LUBRICATE. The lubrication interval varies with the period of operation and temperature of the ambient air. Follow instructions listed below:
Temperature Continuous 12 Hr. Day
Range Operation Operation 60 - 80 F 2 years 4 years 81 - 100 1 1/2 years 3 years 101 - 120F 1 year 2 years 121 - 140F 3/4 year 1 1/4 years
B. Sleeve Bearings
Sleeve bearings must be oiled after installation but before initial start up.
1. Motor Bearings - Drain plugs should he checked to see that they are tight and the oil well filled to the proper level while the motor is at rest.
The oil level should be checked periodically with the motor stopped. If the oil is dirty it should be drained and the bearing flushed with clean oil until the outcoming oil is clear. Then the oil well should be refilled. Use only a high grade mineral oil of SAE 20 for normal operation. Follow in general the oiling instructions on the tag attached to the motor.
REPLACEMENT PARTS
When replacement parts are required, on KeepRite units, furnish factory with unit model number and serial number as shown on serial plate on drive end of blower section.
THE FOLLOWING LUBRICANTS ARE RECOMMENDED
FOR FAN SHAFT BALL BEARINGS
AMBIENT TEMP. RANGE LUBRICANTS
SINCLAIR OIL CO.
TO 225 °F
226 °F - 300 °F*
301 °F - 450 °F*
* Special order (Hi. Temp) bearings required in these temperature ranges.
HUMBLE OIL CO. KEYSTONE LUBRICATION CO. SHELL OIL CO.
SOCONY - MOBIL OIL CO. MASTER LUBRICANTS, INC.
DOW - CORNING DOW - CORNING GENERAL ELECTRIC CO. KEYSTONE LUBRICATION CO.
- 35 -
- LITHOLENE
- LIDOK #2
- 84 - MED
- ALVANIA No. 2
- ARMVAC - 781
- M - 24 - M
- DC - 41
- DC - 44
- VERSILUBE #300
- #89 MED. GRADE
- #2 CONSISTENCY
Page 36

WINTERIZING WATER COILS

03/15/2007
Due to air stratification, failure of outdoor air dampers and / or preheat controls, coil freeze up can occur. Routine draining of water cooling coils for winter shutdown cannot be depended on as insurance against freeze-up resulting in severe coil damage. It is recommended that all coils be drained as thoroughly as possible and then treated in the following manner:
thoroughly drain. Check freezing point of anti-freeze before proceeding to next coil. Due to a small amount of water always remaining in each coil there will be a diluting affect. The small amount of antifreeze solution remaining in coil must always be potent enough to prevent freeze up. Warning: Carefully read instructions for mixing anti~freeze solution used. Some products will have a higher freezing point in its natural state than
Fill each coil independently with an anti-freeze
when mixed with water.
solution using a small circulating pump and again
APPROXIMA TE SHIPPING WEIGHT
UNIT SIZE
DESCRIPTION BLOWER SECTION Lo Press. 144 175 260 396 459 529 602 740 982 1354 1667 2440 3300 DRAW THRU COIL SECTION - VERTICAL Lo Press. 135 145 171 230 278 307 342 486 555 - - - - DRAW THRU COIL SECTION - HORIZONTAL Lo Press. 108 120 142 144 176 203 228 283 324 855 954 1017 1096 HEATING COIL SECTION 1 thru 4 Row 61 76 90 131 185 209 243 286 342 385 432 459 576 COOLING COILS ALUMINUM FINS 3 Rows 55 78 113 148 202 243 305 375 471 658 727 862 1195 4 Rows 69 97 138 186 250 307 390 478 595 876 922 1096 1526 5 Rows 81 116 169 227 305 374 478 585 727 1040 1126 1344 1843 6 Rows 91 136 198 266 361 439 563 691 857 1211 1331 1587 2160 8 Rows 125 174 258 349 471 576 736 896 1117 1561 1792 2063 2810 10 Rows 141 215 324 426 582 708 903 1111 1436 1920 2150 2546 3430 COMBINATION ANGLE FILTER MIXING BOX FLAT FILTER SECT. 39 49 62 86 118 140 161 189 232 278 303 342 416 ANGULAR FILTER SECTION MIXING BOX 112 133 162 203 274 318 368 461 565 754 898 923 1027 INTERNAL FACE & BYPASS SECTION EXTERNAL FACE & BYPASS SECTION ACCESS SECTION NA NA NA NA NA 211 238 268 318 436 476 631 660
N.A. - NOT AV AILABLE
103 104 106 108 111 214 217 222 228 237 141 150 164
155 214 281 330 426 554 635 768 932 1238 1392 1512 1793
NA NA NA NA NA 305 348 377 449 625 656 776 903
NA NA NA NA NA 119 136 167 210 216 238 267 315
NA NA NA NA NA 264 306 367 419 614 697 822 996
CANADA
159 ROY BL VD., BRANTFORD, ONT ARIO, CANADA N3R 7K1 PHONE: 1-800-463-9517 (519)751-0444 FAX (519)753-1140
Due to National Refrigeration’s policy of continuous product improvement, we reserve the right to make changes without notice.
NA TIONAL REFRIGERA TION & AIR CONDITIONING CANADA CORP.
USA
985 WHEELER WA Y, LANGHORNE, P A. 19047 USA PHONE:1-888-KEEPUS1 OR 1-888-533-7871
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