Keeprite KF-Line User Manual

Multi Compressor
07/26/10
Condensing Units
PRODUCT DATA & SPECIFICATIONS
Bulletin K40-KF-PDS-12
1089340
Outdoor Multiple Compressor Air Cooled Condensing Units
1/2 to 10 HP Compressors Hermetic, Scroll & Semi-Hermetic Compressor (max. 40HP total)
CONTENTS Page
Compressor Selections ................................................................................................. 4 - 7
Electrical Data ............................................................................................................... 8 - 11
Dimensional Data (Unit and Pitch Pocket) .................................................................... 12 - 14
Wiring Diagrams............................................................................................................ 15 - 16
Specication and Submittal Drawing Worksheet .......................................................... 17
Warranty ....................................................................................................................... 19
Project Information ........................................................................................................ 19
“As Built” Service Parts List ........................................................................................... Back
NOMENCLATURE
K40-KF-PDS-12
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KF H T 240 H 6 - H T3 B - S
KF = Model Series
Compressor Type H = Hermetic compressor Z = Scroll Compressor S = Semi-hermetic Compressor M = Mixture of above
Cabinet Size S = Single fan Section - maximum 6 HP D = Double fan Section - maximum 12 HP T = Triple fan section - maximum 18 HP Q = Quadruple fan section - maximum 24 HP
Nominal HP
240 = 24 HP
Application Range
H = High and Med Temp (0 to 45°F evap temp) M = Med Temp (0 to 30 °F evap temp) L = Low Temp (-40 to 0 °F evap temp) E = Extended Medium Temp (-20 to 30 °F evap temp)
* Subject to compressor availability ** Depends on application and compressor type
Cabinet Size
S = Small (6 HP Max per Section)
M = Medium (8-10 HP Max per Section) **
Series / Generation
B = Generation Designation
Voltage *
S2 = 208/230/1/60 * S3 = 230/1/60 * S6 = 200-220/1/50 * S7 = 200/1/50* T3 = 208-230/3/60 T4 = 460/3/60 T5 = 575/3/60 T7 = 200-220/3/50 T9 = 380-400/3/50
Enclosure
H = Outdoor
Refrigerant
2 = R22 , 6 = R404A / R507 , 7 = R407C
9 = Mixed appl. R22 and R404A / R507
SELECTION PROCESS
1) Select Compressor Models:
Select your compressor models (Capacity and HP) using the compressor specications on pages 4 thru 7. This can be a combination of:
any refrigerant (R22 or R404A)
any application (High, Medium or Low Temperature)
any type of compressor (Hermetic, Scroll or Semi-Hermetic) Make note of the points indicated in the table for each compressor.
2) Select the Cabinet:
Select the cabinet using the following guidelines:
Maximum 6 points per fan section for small size. Maximum 9 points per fan section for medium size.
Maximum 3 compressors per fan section. Based on 95º F (35º C) design ambient.
Maximum 4 fan sections.
3) Select the Unit Model Number:
Refer to the nomenclature chart above.
See page 17 for a Specication and Submittal Drawing Worksheet
Consult factory for any special requirements.
STANDARD FEATURES
K40-KF-PDS-12
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07/26/10
Total system exibility using multiple compressor
models and applications on a common chassis.
Up to four fan section cabinet choices of either
Hermetic, Scroll or Semi-Hermetic multiple compressors, with maximum three compressors per fan section.
Small Cabinet: Compressor sizes available
ranging from 1/2 through 6 HP to a maximum total of 6 HP per Fan section and 24 HP per unit. (Based on 95°F design Ambient)
Medium Cabinet: Compressor sizes available
ranging from 1/2 through 8-10* HP to a maximum total of 8 HP per fan section and 40* HP per unit. (Based on 95°F design Ambient)
Semi-hermetic use suction and discharge vibration
eliminators and spring mounts.
* Depends on application and compressor type
High efciency enhanced tube and n on both
indoor or outdoor condenser design using high efciency PSC fan motors
Outdoor unit uses weather-resistant housing with
hinged hood, weatherproof electrical panel and xed head pressure ooding valve
Each compressor includes main power fuse block,
contactor, xed high and low pressure control oil pressure control (where applicable) and fused control circuit
Compressor circuit breaker (per compressor)
Single Point Main electrical panel with non-
fused disconnect. (Single point dependant on evaporator voltage)
Includes liquid line drier and sightglass
OPTIONAL COMPONENTS (Factory mounted)
Sealed Suction Filter
Suction accumulator **
Discharge line check valve
Receiver Inlet ball valve
Heated and insulated receiver
Field piping connections at left or right side
Flex hoses for pressure controls
Voltage /Phase monitor
Main disconnect fusing
** for semi-hermetic compressors- maximum one suction accumulator per fan section
Compressor anti short cycle time delay relay
Current sensing relay -for use with Oil control
(where applicable)
Sentronic oil pressure control (where applicable)
OMB oil level Control (where applicable)
Air or Electric Defrost Kits
Pumpdown toggle switch
Liquid Line solenoid valve-with standard 230V
coil (shipped loose)
Spare condenser circuit for remote ice machine
OTHER OPTIONS AVAILABLE UPON REQUEST.
CONSULT FACTORY FOR DETAILS
H
K40-KF-PDS-12
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07/26/10
HERMETIC
COMPRESSOR SELECTIONS
HERMETIC
H2 - High/Medium Temperature - R22
60Hz
NOMINAL
COMPRESSOR HPPOINTS
1/2 1 ART82-C1 5970 (1749) 8300 (2431) 1/2 3/8 6 12.5
3/4 1 RS64C2 8090 (2370) 10800 (3163) 5/8 3/8 6 12.5
1 1 RS70C1 8870 (2598) 12200 (3573) 5/8 3/8 6 12.5
1 1/2 2 CR18KQ 13000 (3808) 18600 (5448) 5/8 3/8 12.5 16
2 2 CR24KQ 16100 (4716) 22300 (6532) 5/8 3/8 12.5 16
2 1/2 2.5 CR32KQ 21800 (6385) 29400 (8611) 7/8 3/8 16 34.5
3 3.5 CR37KQ 26600 (7791) 36400 (10662) 7/8 1/2 24.7 34.5
3 1/2 3.5 CR41KQ 29300 (8582) 40100 (11745) 7/8 1/2 24.7 34.5
4 4 CR53KQ 36200 (10603) 49000 (14352) 1 1/8 1/2 24.7 34.5
5 5 CRN5-0500 43900 (12858) 59000 (17281) 1 1/8 1/2 24.7 34.5
COPELAND
MODEL
NOMINAL CAPACITY - BTU/H (WATTS)* FIELD CONNECTIONS RECEIVER (90% Lbs)
25 °F (-3.9 °C) 40 °F (7.2 °C) SUCTION LIQUID STANDARD OVERSIZE
E6 - Extended Medium Temperature - R404A
NOMINAL
COMPRESSOR HPPOINTS
1/2 1 RST45C1E 2740 (803) 6310 (1848) 5/8 3/8 5.4 11.3
3/4 1 RST55C1E 3330 (975) 7340 (2150) 5/8 3/8 5.4 11.3
3/4 + 1 RST64C1E 4030 (1180) 8610 (2522) 5/8 3/8 5.4 11.3
1 1 RS70C1E 4010 (1175) 9490 (2780) 5/8 3/8 5.4 11.3
1 1/2 2 CS10K6E 5350 (1567) 15200 (4452) 5/8 3/8 11.3 14.4
2 2 CS12K6E 6310 (1848) 17400 (5096) 5/8 3/8 11.3 14.4
2 1/2 2.5 CS14K6E 8070 (2364) 20300 (5946) 7/8 1/2 14.4 21.5
3 3.5 CS18K6E 10160 (2976) 27700 (8113) 7/8 1/2 21.5 31
3 1/2 3.5 CS20K6E 11680 (3421) 30800 (9021) 7/8 1/2 21.5 31
4 4.5 CS27K6E 14900 (4364) 37900 (11101) 7/8 1/2 21.5 31
5 5 CS33K6E 18100 (5301) 43700 (12800) 7/8 1/2 21.5 31
COPELAND
MODEL
NOMINAL CAPACITY - BTU/H (WATTS) * FIELD CONNECTIONS RECEIVER (90% Lbs)
-10 °F (-23.3 °C) 25 °F (-3.9 °C) SUCTION LIQUID STANDARD OVERSIZE
L6 - Low Temperature - R404A
COMPRESSOR HPPOINTS
* At 95 °F (35 °C) Ambient Refer to Bulletin K40-KEH-PDS-60 for further capacity data.
NOMINAL
1/2 1 AFT22C1E 2090 (612) 2730 (800) 1/2 3/8 5.4 11.3
3/4 1 AFT26C1E 2550 (747) 3380 (990) 1/2 3/8 5.4 11.3
1 1 CF04K6E 3710 (1087) 5150 (1508) 5/8 3/8 5.4 11.3
2 2 CF06K6E 5910 (1731) 8100 (2372) 7/8 3/8 11.3 14.4
2 1/2 2.5 CF09K6E 9100 (2665) 12500 (3661) 7/8 3/8 11.3 14.4
3 3 CF12K6E 11600 (3398) 15200 (4452) 7/8 1/2 14.4 21.5
COPELAND
MODEL
NOMINAL CAPACITY - BTU/H (WATTS) * FIELD CONNECTIONS RECEIVER (90% Lbs)
-20 °F (-28.9 °C) -10 °F (-23.3 °C) SUCTION LIQUID STANDARD OVERSIZE
Z
K40-KF-PDS-12
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SCROLL
COMPRESSOR SELECTIONS
SCROLL
H2 - High/Medium Temperature - R22
60Hz
NOMINAL
COMPRESSOR HPPOINTS
2 2 ZB15KCE 18200(5331) 23800(6971) 7/8 3/8 13 16
2 1/2 2.5 ZB19KCE 20700(6063) 27200(7967) 7/8 3/8 16 24.7
3 3.5 ZB21KCE 27400(8025) 36200(10603) 1 1/8 1/2 24.7 34.5
3 1/2 3.5 ZB26KCE 31300(9168) 41000(12009) 1 1/8 1/2 24.7 34.5
4 4 ZB30KCE 36000(10544) 47100(13796) 1 1/8 1/2 24.7 34.5
5 5 ZB38KCE 44400(13005) 58200(17047) 1 1/8 34.5 62 34.5
6 6 ZB45KCE 53900(15787) 71000(20796) 1 1/8 5/8 34.5 50
6.5 7 ZB50KCE 58400(17105) 77800 (22788) 1 1/8 5/8 34.5 62
7 8 ZB58KCE 65100(19068) 86100 (25219) 1 3/8 5/8 62 87
7.5 + 9 ZB66KCE 77100(22583) 101800 (29817) 1 3/8 5/8 62 87
COPELAND
MODEL
NOMINAL CAPACITY - BTU/H (WATTS) * FIELD CONNECTIONS RECEIVER (90% Lbs)
25 °F (-3.9 °C) 40 °F (7.2 °C) SUCTION LIQUID STANDARD OVERSIZE
M6 - Medium Temperature - R404A
NOMINAL
COMPRESSOR HPPOINTS
1 1.5 ZB10KCE 8340 (2443) 12200 (3573) 5/8 3/8 11.3 14.4
1.1 2 ZB11KCE 9150 (2680) 13400 (3925) 7/8 3/8 11.3 14.4
1.5 2 ZB13KCE 10900 (3193) 16300 (4774) 7/8 3/8 11.3 14.4
2 2 ZB15KCE 12600 (3691) 18200 (5331) 7/8 3/8 11.3 14.4
2 1/2 2.5 ZB19KCE 15700 (4599) 24600 (7205) 7/8 1/2 14.4 21.5
3 3.5 ZB21KCE 19500 (5712) 28400 (8318) 1 1/8 1/2 21.5 31
3 1/2 3.5 ZB26KCE 22400 (6561) 35300 (10339) 1 1/8 1/2 21.5 31
4 4 ZB30KCE 24800 (7264) 39500 (11570) 1 1/8 1/2 21.5 31
5 5 ZB38KCE 31500 (9226) 49300 (14440) 1 1/8 1/2 31 54
6 6 ZB45KCE 38100 (11159) 60100 (17603) 1 3/8 5/8 31 54
6.5 7 ZB50KCE 40700 (11921)
7 8 ZB58KCE 43700 (12800) 63900 (18716) 1 3/8 5/8 54 76
7.5 + 9 ZB66KCE 54900 (16080) 79400 (23256) 1 3/8 5/8 54 76
COPELAND
MODEL
NOMINAL CAPACITY - BTU/H (WATTS) * FIELD CONNECTIONS RECEIVER (90% Lbs)
5 °F (-15 °C) 25 °F (-3.9 °C) SUCTION LIQUID STANDARD OVERSIZE
59800 (17515) 1 3/8 5/8 31 54
L6 - Low Temperature - R404A
COMPRESSOR HPPOINTS
* At 95 °F (35 °C) Ambient Refer to Bulletin K40-KEZ-PDS-60 for further capacity data.
NOMINAL
2 2 ZF06K4E 7800 (2285) 9600 (2812) 7/8 3/8 11.3 14.4
2 1/2 2.5 ZF08K4E 9900 (2900) 12200 (3573) 7/8 3/8 14.4 21.5
3 3 ZF09K4E 11000 (3222) 13500 (3954) 7/8 3/8 14.4 21.5
3 1/2 3 ZF11K4E 13300 (3896) 16300 (4774) 1 1/8 1/2 14.4 21.5
4 1/2 4 ZF13K4E 15400 (4511) 19200 (5624) 1 1/8 1/2 21.5 31
5 1/2 4 ZF15K4E 18800 (5507) 23100 (6766) 1 1/8 1/2 21.5 31
6 5 ZF18K4E 22800 (6678) 28000 (8201) 1 3/8 1/2 31 54
7 1/2 6 ZF24K4E 27900 (8172) 31100 (9109) 1 3/8 5/8 54 76
10 8 ZF33K4E 38100 (11159) 42400 (12419) 1 3/8 5/8 54 76
COPELAND
MODEL
NOMINAL CAPACITY - BTU/H (WATTS) * FIELD CONNECTIONS RECEIVER (90% Lbs)
-20 °F (-28.9 °C) -10 °F (-23.3 °C) SUCTION LIQUID STANDARD OVERSIZE
S
K40-KF-PDS-12
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07/26/10
SEMI-HERMETIC
COMPRESSOR SELECTIONS
SEMI-HERMETIC
H2 - High/Medium Temperature - R22
60Hz
NOMINAL
COMPRESSOR HPPOINTS
3/4 1 KAN-0075 6920 (2027) 9420 (2759) 1/2 3/8 6 12.5
1 1.5 KAR-0100 9530 (2791) 12800 (3749) 5/8 3/8 6 12.5
1 1/2 2 KAG-0150 12000 (3515) 16500 (4833) 7/8 3/8 16 24.7
2 2 KAK-0200 16600 (4862) 22400 (6561) 7/8 1/2 16 24.7
3 3.5 ERF-0310 27110 (7941) 36650 (10735) 1 1/8 1/2 24.7 34.5
5 5.5 2DC3-0500 44280 (12970) 60330 (17671) 1 3/8 5/8 34.5 50
5+ 6 2DD3-0500 50650 (14835) 68350 (20020) 1 3/8 5/8 34.5 50
7 1/2 8 2DL3R78KE 62010 (18163) 82390 (24132) 1 3/8 5/8 62 87
7 3/4 9 2DA3R89KE 68890 (20178) 90580 (26531) 1 3/8 5/8 62 87
8+ 9 3DA3R10ME 86500 (25336) 114200 (33449) 1 3/8 5/8 62 87
COPELAND
MODEL
NOMINAL CAPACITY - BTU/H (WATTS) * FIELD CONNECTIONS RECEIVER (90% Lbs)
25 °F (-3.9 °C) 40 °F (7.2 °C) SUCTION LIQUID STANDARD OVERSIZE
M2 - Medium Temperature - R22
NOMINAL
COMPRESSOR HPPOINTS
3/4 1 KAE-0075 6050 (1772) 7560 (2214) 5/8 3/8 6 12.5
1 1.5 KAM-0100 8450 (2475) 10600 (3105) 5/8 3/8 6 12.5
2 2 ERC-0200 14300 (4188) 18300 (5360) 7/8 1/2 16 24.7
COPELAND
MODEL
NOMINAL CAPACITY - BTU/H (WATTS) * FIELD CONNECTIONS RECEIVER (90% Lbs)
15 °F (-9.4 °C) 25 °F (-3.9 °C) SUCTION LIQUID STANDARD OVERSIZE
M6 - Medium Temperature - R404A
NOMINAL
COMPRESSOR HPPOINTS
3/4 1 KAN-007E 4100 (1201) 6550 (1918) 1/2 3/8 5.2 11.3
1 1.5 KAR-010E 6300 (1845) 9360 (2742) 5/8 3/8 5.2 11.3
1 1/2 2 KAG-010E 7800 (2285) 11200 (3280) 5/8 3/8 11.3 14.4
2 2 KAK-020E 10200 (2988) 15400 (4511) 7/8 1/2 14.4 21.5
2 + 2.5 ERC-021E 12700 (3720) 19400 (5682) 7/8 1/2 14.4 21.5
3 3.5 ERF-031E 18700 (5477) 28360 (8307) 7/8 1/2 21.5 31
5 5.5 2DC3R53KE 29110 (8526) 45240 (13251) 1 1/8 5/8 31 54
5 6 2DD3R63KE 34540 (10117) 52880 (15489) 1 1/8 5/8 31 54
7 1/2 8 2DL3R78KE 41720 (12220) 62190 (18215) 1 3/8 5/8 54 76
7 1/2 9 2DA3R89KE 48040 (14071) 69480 (20351) 1 3/8 5/8 54 76
7 1/2 9 3DA3R10ME 57900 (16959) 85500 (25043) 1 3/8 5/8 54 76
* At 95 °F (35 °C) Ambient Refer to Bulletin K40-KES-PDS-60 for further capacity data.
COPELAND
MODEL
NOMINAL CAPACITY - BTU/H (WATTS) * FIELD CONNECTION RECEIVER (90% Lbs)
5 °F (-15 °C) 25 °F (-3.9 °C) SUCTION LIQUID STANDARD OVERSIZE
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