Kawasaki Versys 650 User Manual
Kawasaki Versys 650 Owner's Manual
Kawasaki Versys 650 Owner's Manual
Quick Reference Guide
Kawasaki Versys 650 Owner's Manual
GENERAL INFORMATION j
HOW TO RIDE THE MOTORCYCLE j
This Quick Reference Guide will
assist you in finding the information
you’re looking for.
SAFE OPERATION j
MAINTENANCE AND ADJUSTMENT j
STORAGE j
TROUBLESHOOTING GUIDE j
A Table of Contents is included after
the Foreword.
Kawasaki Versys 650 Owner's Manual
Whenever you see the symbols
Kawasaki Versys 650 Owner's Manual
shown below, heed their instructions!
Always follow safe operating and maintenance practices.
DANGER
NOTICE
NOTICE is used to address practices not related to personal injury.
DANGER indicates a hazardous
situation which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a hazardous
situation which, if not avoided,
could result in death or serious
injury.
NOTE
This note symbol indicates points of
particular interest for more effic ient
and convenient o peration.
FOREWORD
Kawasaki Versys 650 Owner's Manual
Congratulations on your purchase of a new Kawasaki motorcycle. Your new motorcycle is the product of Kawasaki’s advanced engineering, exhaustive testing,
and continuous striving for superior reliability, safety and performance.
Please read this Owner’s Manual carefully before riding so that you will be
thoroughly familiar with the proper operation of your motorcycle’s controls, its features, capabilities, and limitations. This manual offers many safe riding tips, but its
purpose is not to provide instruction in all the techniques and skills required to ride
a motorcycle safely. Kawasaki strongly recommends that all operators of this vehicle enroll in a motorcycle rider training program to attain awareness of the mental
and physical requirements necessary for safe motorcycle operation.
To ensure a long, trouble-free life for your motorcycle, give it the proper care and
maintenance described in this manual. For those who would like more detailed information on their Kawasaki Motorcycle, a Service Manual is available for purchase
from any authorized Kawasaki motorcycle dealer. The Service Manual contains detailed disassembly and maintenance information. Those who plan to do their own
work should, of course, be competent mechanics and possess the special tools
described in the Service Manual.
Keep this Owner’s Manual aboard your motorcycle at all times so that you can
refer to it whenever you need information.
This manual should be considered a permanent part of the motorcycle and should
Kawasaki Versys 650 Owner's Manual
remain with the motorcycle when it is sold.
All rights reserved. No part of this publication may be reproduced without our
prior written permission.
This publication includes the latest information available at the time of printing.
However, there may be minor differences between the actual product and illustrations and text in this manual.
All products are subject to change without prior notice or obligation.
KAWASAKI HEAVY INDUSTRIES, LTD.
Motorcycle & Engine Company
© 2012 Kawasaki Heavy Industries, Ltd. Jun. 2012. (1)
TABLE OF CONTENTS
Kawasaki Versys 650 Owner's Manual
SPECIFICATIONS............................... 8
SERIAL NUMBER LOCATIONS......... 12
LOCATION OF PARTS ....................... 13
LOADING AND ACCESSORIES
INFORMATION ................................ 16
GENERAL INFORMATION................. 19
Meter Instruments ............................ 19
Tachometer ................................... 20
LCD (Speedometer, Clock,
Odometer, Trip Meter A/B, Fuel
Gauge) ...................................... 20
Warning/Indicator Lights ............... 27
Key................................................... 29
Ignition Switch/Steering Lock ........... 31
Right Handlebar Switches................ 34
Engine Stop Switch ...................... 34
Starter Button ............................... 35
Brake/Clutch Lever Adjusters........... 35
Fuel Tank Cap.................................. 37
Fuel Tank ......................................... 38
Fuel Requirement ......................... 39
Stand................................................ 42
Seat.................................................. 43
Helmet Hooks................................... 45
Tool Kit/U-Shaped Lock
Compartment................................ 46
Rear View Mirror .............................. 47
Windshield........................................ 48
Left Handlebar Switches .................. 32
Dimmer Switch ............................. 33
Turn Signal Switch ........................ 33
Horn Button .................................. 33
Passing Button ............................. 33
Hazard Switch .............................. 33
BREAK-IN ........................................... 51
HOW TO RIDE THE MOTORCYCLE .53
Starting the Engine .......................... 53
Jump Starting ................................... 55
Moving Off........................................ 58
Shifting Gears .................................. 59
Braking............................................. 62
Kawasaki Versys 650 Owner's Manual
Idle Speed ........................................ 114
Stopping the Engine......................... 63
Stopping the Motorcycle in an
Emergency ................................... 64
Parking............................................. 65
Catalytic Converter........................... 67
SAFE OPERATION............................. 69
Safe Riding Technique ..................... 69
Daily Safety Checks ......................... 72
Additional Considerations for High
Speed Operation .......................... 75
MAINTENANCE AND ADJUSTMENT 77
Periodic Maintenance Chart............. 82
Engine Oil ........................................ 93
Cooling System ................................ 99
Clutch............................................... 116
Drive Chain ...................................... 119
Brakes.............................................. 127
Brake Light Switches........................ 131
Front Fork......................................... 133
Rear Shock Absorber....................... 136
Wheels ............................................. 139
Battery.............................................. 144
Headlight Beam................................ 150
Fuses ............................................... 152
General Lubrication.......................... 155
Cleaning Your Motorcycle ................ 156
Bolt and Nut Tightening.................... 163
STORAGE........................................... 166
Spark Plugs...................................... 106
Evaporative Emission Control
System (California model only) .... 107
Valve Clearance ............................... 108
Kawasaki Clean Air System ............. 109
Air Cleaner ....................................... 110
Throttle Control System ................... 111
Engine Vacuum Synchronization ..... 114
TROUBLESHOOTING GUIDE............ 169
YOUR WARRANTY/OWNER
SATISFACTION .............................. 170
REPORTING SAFETY DEFECTS ...... 176
ENVIRONMENTAL PROTECTION..... 177
MAINTENANCE RECORD ................. 178
LOCATION OF LABELS..................... 183
8 SPECIFICATIONS
Kawasaki Versys 650 Owner's Manual
PERFORMANCE
SPECIFICATIONS
Minimum Turning Radius
2.7 m (8.9 ft)
DIMENSIONS
Overall Length 2 125 mm (83.7 in.)
Overall Width 840 mm (33.1 in.)
Overall Height 1 330 mm (52.4 in.)
Wheelbase
1 415 mm (55.7 in.)
Road Clearance 180 mm (7.1 in.)
Curb Mass
206 kg (454 lb)
ENGINE
Type
4-stroke, DOHC, 2-cylinder, liquid-cooled
Displacement
Bore × Stroke 83.0 × 60.0 mm (3.3 × 2.4 in.)
Compression Ratio
Starting System
3
649 cm
(39.6 cu in.)
10.6:1
Electric starter
Cylinder Numbering Method Left to right, 1-2
Kawasaki Versys 650 Owner's Manual
SPECIFICATIONS 9
Firing Order
1-2
Fuel System FI (Fuel Injection)
Ignition System Battery and coil (transistorized ignition)
Ignition Timing (Electronically
advanced)
10° BTDC @1 300 r/min (rpm) ∼ 33° BTDC @5 000
r/min (rpm)
Spark Plug NGK CR9EIA-9
Lubrication System Forced lubrication (semi-dry sump)
Engine Oil:
Type
API SG, SH, SJ, SL or SM with JASO MA, MA1 or
MA2
Viscosity
SAE 10W-40
Capacity 2.4 L (2.5 US qt)
Coolant Capacity 1.2 L (1.3 US qt)
TRANSMISSION
Transmission Type
Clutch Type
6-speed, return shift
Wet, multi disc
10 SPECIFICATIONS
Kawasaki Versys 650 Owner's Manual
Driving System Chain drive
Primary Reduction Ratio
Final Reduction Ratio
2.095 (88/42)
3.067 (46/15)
Overall Drive Ratio 5.473 @Top gear
Gear Ratio:
1st
2nd
3rd
4th
5th
6th
2.438 (39/16)
1.714 (36/21)
1.333 (32/24)
1.111 (30/27)
0.966 (28/29)
0.852 (23/27)
FRAME
Caster 25°
Trail
Tire Size:
Front
Rear
108 mm (4.3 in.)
120/70ZR17M/C(58W)
160/60ZR17M/C(69W)
Rim Size:
Kawasaki Versys 650 Owner's Manual
SPECIFICATIONS 11
Front
Rear
J17M/C × MT3.50
J17M/C × MT4.50
Fuel Tank Capacity 19 L (5.0 US gal)
ELECTRICAL EQUIPMENT
Battery 12 V 10 Ah
Headlight:
High Beam 12 V 55 W
Low Beam 12 V 55 W
Tail/Brake Light
LED
Even if one of LED (Light Emitting Diode) tail/brake light is not lit, consult with an
authorized Kawasaki dealer.
Specifications are subject to change without notice.
12 SERIAL NUMBER LOCATIONS
Kawasaki Versys 650 Owner's Manual
SERIAL NUMBER LOCATIONS
The engine and frame serial numbers are used to register the motorcycle. They
are the only means of identifying your particular machine from others of the same
model type. These serial numbers may be needed by your dealer. when ordering
parts. In the event of theft, the investigating authorities will require both numbers
as well as the model type and any peculiar features of your machine that can help
them identify it.
Frame No.
A. Frame Number
Engine No.
A. Engine Number
LOCATION OF PARTS
Kawasaki Versys 650 Owner's Manual
LOCATION OF PARTS 13
1. Clutch Lever
2. Left Handlebar Switches
3. Meter Instruments
4. Ignition Switch/Steering Lock
5. Brake Fluid Reservoir (Front)
6. Front Brake Lever
7. Spring Preload Adjuster (Front Fork)
8. Rebound Damping Force Adjuster
(Front Fork)
9. Right Handlebar Switches
10. Throttle Grip
14 LOCATION OF PARTS
Kawasaki Versys 650 Owner's Manual
1. Headlight/City Light
2. Turn Signal Light
3. Spark Plugs
4. Air Cleaner
5. Main Fuse
6. Battery
7. Seat
8. Helmet Hook
9. Tool Kit/Storage
Compartments
10. Seat Lock
11. Brake Disc
12. Brake Caliper
13. Front Fork
14. Shift Pedal
15. Side Stand
16. Drive Chain
LOCATION OF PARTS 15
Kawasaki Versys 650 Owner's Manual
1. License Plate Light
2. Tail/Brake Light
3. Rebound Damping
4. Brake Fluid Reservoir
Force Adjuster (Rear
Shock Absorber)
(Rear)
5. Rear Shock Absorber
6. Spring Preload
Adjuster (Rear Shock
Absorber)
7. Fuel Tank
8. Fuel Tank Cap
9. Coolant Reserve Tank
10. Muffler
11. Rear Brake Light
Switch
12. Rear Brake Pedal
13. Oil Level Inspection
Window
14. Idle Adjusting Screw
16 LOADING AND ACCESSORIES INFORMATION
Kawasaki Versys 650 Owner's Manual
LOADING AND ACCESSORIES INFORMATION
WARNING
Incorrect loading, improper installation or use of accessories,
or modification of your motorcycle may result in an unsafe riding condition. Before you ride
the motorcycle, make sure that
the motorcycle is not overloaded
and that you have followed these
instructions.
With the exception of genuine
Kawasaki Parts and Accessories,
Kawasaki has no control over the
design or application of accessories.
In some cases, improper installation
warranty, can negatively affect performance, and can even be illegal.
In selecting and using accessories,
and in loading the motorcycle, you are
personally responsible for your own
safety and the safety of other persons
involved.
NOTE
Kawasaki Parts and Accessories
have been specially designed for
use on Kawasaki motorcycles. We
strongly recommend that all parts
and accessories you add to your
motorcycle be genuine Kawasaki
components.
or use of accessories, or motorcycle
modification, will void the motorcycle
Because a motorcycle is sensitive to
changes in weight and aerodynamic
forces, you must take extreme care
LOADING AND ACCESSORIES INFORMATION 17
Kawasaki Versys 650 Owner's Manual
in carrying cargo, passengers and/or
in the fitting of additional accessories.
The following general guidelines have
been prepared to assist you in making
your determinations.
1. Any passenger should be thoroughly familiar with motorcycle operation. The passenger can affect
control of the motorcycle by improper positioning during cornering
and sudden movements. It is important that the passenger sits still
while the motorcycle is in motion
and not interfere with the operation
3. All baggage should be carried as
low as possible to reduce the effect
on the motorcycle center of gravity.
Baggage weight should also be distributed equally on both sides of the
motorcycle. Avoid carrying baggage
that extends beyond the rear of the
motorcycle.
4. Baggage should be securely attached. Make sure that the baggage
will not move around while you are
riding. Recheck baggage security
as often as possible (not while the
motorcycle is in motion) and adjust
of the motorcycle. Do not carry animals on your motorcycle.
2. You should instruct any passenger
before riding to keep his or her feet
on the passenger footpegs and hold
on to the operator or seat strap. Do
not carry a passenger unless he or
she is tall enough to reach the footpegs and footpegs are provided.
as necessary.
5. Do not carry heavy or bulky items on
a luggage rack. They are designed
for light items, and overloading can
affect handling due to changes in
weight distribution and aerodynamic
forces.
18 LOADING AND ACCESSORIES INFORMATION
Kawasaki Versys 650 Owner's Manual
6. Do not install accessories or carry
baggage that impairs the performance of the motorcycle. Make
sure that you have not adversely
affected any lighting components,
road clearance, banking capability
(i.e., lean angle), control operation,
wheel travel, front fork movement,
or any other aspects of the motorcycle’s operation.
7. Weight attached to the handlebar or
front fork will increase the mass of
the steering assembly and can result in an unsafe riding condition.
designed or installed items can result in an unsafe riding condition.
9. This motorcycle was not intended to
be equipped with a sidecar or to be
used to tow any trailers or other vehicles. Kawasaki does not manufacture sidecars or trailers for motorcycles and cannot predict the effects of such accessories on handling or stability, but can only warn
that the effects can be adverse and
that Kawasaki cannot assume responsibility for the results of such
unintended use of the motorcycle.
8. Fairings, windshields, backrests,
and other large items have the capability of adversely affecting stability and handling of the motorcycle,
not only due to their weight, but
also due to the aerodynamic forces
acting on these surfaces while the
motorcycleisinoperation. Poorly
Furthermore, any adverse effects on
motorcycle components caused by
the use of such accessories will not
be remedied under warranty.
Maximum Load
Weight of rider, passenger, baggage,
and accessories must not exceed 180 kg
(397 lb).
Meter Instruments
Kawasaki Versys 650 Owner's Manual
A. Water Temperature
Warning Indicator Light
B. Oil Pressure Warning
Indicator Light
C. RESET Button
D. Neutral Indicator Light
E. MODE Button
F. High Beam Indicator Light
G. Left Turn Signal Indicator
Light
H. Tachometer
GENERAL INFORMATION 19
GENERAL INFORMATION
I. Red Zone
J. Right Turn Signal Indicator
Light
K. LCD (Speedometer, Clock,
Odometer, Trip Meter A/B,
Fuel Gauge)
L. FI Warning Indicator Light
20 GENERAL INFORMATION
Kawasaki Versys 650 Owner's Manual
Tachometer
The tachometer shows the engine
speed in revolutions per minute (r/min,
rpm). On the right side of the tachometerfaceisaportioncalledthe“red
zone”. Engine r/min (rpm) in the
red zone is above maximum recommended engine speed and is also
above the range for good performance.
When the ignition key is turned to
“ON”, the tachometer needle momentarily points to the last reading to check
its operation. If the tachometer needle does not operate correctly, have it
NOTICE
Engine r/min (rpm) should not
be allowed to enter the red zone;
operationintheredzonewill
overstress the engine and may
cause serious engine damage.
LCD (Speedometer, Clock,
Odometer, Trip Meter A/B,
Fuel Gauge)
The LCD (Liquid Crystal Display) located in the tachometer face is used
to display the Speedometer, Clock,
inspected by an authorized Kawasaki
dealer.
Odometer, Trip Meter A/B, and Fuel
Gauge. Pushing the MODE button
shifts the display through the following four modes: CLOCK, ODO, and
TRIP A/B. When the ignition key is
turned to “ON”, all the LCD segments
are displayed for three seconds, then
the clock or meters operate normally
depending on the mode selected.
A. Clock
Kawasaki Versys 650 Owner's Manual
B. Odometer
C. Trip Meter A
D. Trip Meter B
E. Push MODE Button
NOTE
GENERAL INFORMATION 21
Digital Meter
For safe operation do not press the
MODE bu tton while riding.
A. Fuel Gauge
B. Speedometer
C. Clock, Trip Meter A/B, Odometer
NOTE
Do not s hift the digital meter display
while riding for safe operation.
22 GENERAL INFORMATION
Kawasaki Versys 650 Owner's Manual
mph·km/h Display -
mph·km/h Display can alternate between English and metric modes (mph
and km/h) in the digital meter. Make
sure that mph or km/h is correctly displayed according to local regulations
before riding.
NOTE
Do not operate the vehicle with
the digital meter displaying in the
wrong unit (mph or km/h). Shift the
mph·km/h display in the digital meter
as follows.
Display the odometer in the digital
•
meter.
The mph·km/h display shifts by push-
•
ing the RESET button while the
MODE button pushed in.
A. mph·km/h Display
GENERAL INFORMATION 23
Kawasaki Versys 650 Owner's Manual
The mph·km/h display shifts as fol-
•
lows.
A. mph Display
B. km/h Display
C. Push RESET Button with MODE Button in
NOTE
The data is mainta in ed even if the
Clock -
To adjust the hours and minutes:
Turn the ignition key to “ON”.
•
Push the MODE button to display the
•
clock.
Push the RESET button for more
•
than two seconds. Both the hour and
minute displays start blinking.
battery is disconnected.
Speedometer -
The speedometer shows the speed
of the vehicle in digital value.
24 GENERAL INFORMATION
Kawasaki Versys 650 Owner's Manual
Push the RESET button. The hour
•
display only blinks. Push the MODE
button to advance the hours.
Push the RESET button. The hour
•
display stops blinking and the minute
display starts blinking. Push the
MODE button to advance the minutes.
Push the RESET button. Both the
•
hour and minute displays start blinking again.
Push the MODE button. The dis-
•
plays stop blinking and the clock
starts working.
NOTE
Pushing the MODE button momen-
tarily advances the hour or minute
step by step. Pushing and holding the button advance the hour or
minute continuously.
The clock works norm ally from the
back-up power while the ign itio n
switch is turned off.
When the battery is disconnected,
the clock resets to 1:00 and starts
working again when the battery is
connected.
GENERAL INFORMATION 25
Kawasaki Versys 650 Owner's Manual
Odometer -
The odometer shows the total distance the vehicle has been ridden. This
meter cannot be reset.
NOTE
The data is mainta in ed even if the
battery is disconnected.
When the figures come to 999999,
they are stopped and locked.
Trip Meter -
The trip meters show the distance in
kilometers traveled since they were last
reset to zero.
TRIP A: 0.0 ∼ 999.9
TRIP B: 0.0 ∼ 9999.9
To r e s et t h e trip meter:
Push the MODE button to display the
•
trip meter A or B.
Push the RESET button and hold it
•
in.
After two seconds, the figure display
•
turns to 0.0, and then starts counting
when the vehicle is operated. The
meter counts until it is reset.
26 GENERAL INFORMATION
Kawasaki Versys 650 Owner's Manual
NOTE
The data is m aintained by the back
-up power if the ignition key is turned
off.
When the trip meter reaches 999.9
(TRIP A) or 9999.9 (TRIP B) while
running, the met ers reset to 0.0 and
continues counting.
When the battery is disconnected,
the meter display resets to 0.0.
Fuel Gauge -
Kawasaki Versys 650 Owner's Manual
The fuel in the fuel tank is shown
by the number of segments displayed.
When the fuel tank is full, all the segments are displayed. As the fuel level
in the tank goes down, the segments
disappear one by one from F (full) to E
(empty). When only the most bottom
segment is displayed, approximately
5.0 L (1.3 US gal) of usable fuel re-
GENERAL INFORMATION 27
main. Furthermore, when the lowest
segment and “FUEL” blink in the digital
meter, approximately 3.6 L (0.9 US gal)
of usable fuel remain.
Refuel at the earliest opportunity if
the most bottom segment of the fuel
gauge blinks.
When vehicle stands with Side
Stand, Fuel Gauge cannot show the
amount of fuel in the fuel tank exactly.
Stand upright the vehicle to check the
fuel level.
A. Blink
NOTE
When pushing the MODE button
while “FUEL” is displaye d, the display can be s hifted to odometer, trip
meter, or clock mode.
Warning/Indicator Lights
: When the transmission is in neu-
tral, the neutral indicator light goes on.
28 GENERAL INFORMATION
Kawasaki Versys 650 Owner's Manual
: When the headlight is on high
beam, the high beam indicator light
goes on.
: When the turn signal switch is
pushed to the left or right, the corresponding turn signal indicator light
blinks.
: The oil pressure warning light
goes on whenever the oil pressure is
dangerously low or the ignition key is
in the ON position with the engine not
running, and goes off when the engine
off soon after ensuring that its circuit
functions properly. The warning indicator light also goes on whenever the
troubles occur in digital fuel injection
system (DFI). If the warning indicator
light goes on, have the DFI system
checked by an authorized Kawasaki
dealer. When the warning indicator
light blinks, first turn the ignition key to
“OFF”andthenbackto“ON”.
: The water temperature warning indicator light goes on whenever the water temperature rises to about 119°C
oil pressure is high enough. Refer to
the Maintenance and Adjustment chapter for more detailed engine oil information.
: The fuel injection (FI) warning
indicator light goes on when the ignition switch is turned to “ON” and goes
(246°F) when the motorcycle is in operation. This warns the operator that
the water temperature is too high. If the
warning indicator light goes on, stop
the engine and check the coolant level
in the reserve tank after the engine
cools down.
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