Kawasaki 840062 User Manual

COMPONENT

#840062-1HR

14.4V BATTERY-OPERATED IMPACT WRENCH

INSTRUCTION MANUAL

FOR CUSTOMER SERVICE

POUR LE SERVICE APRÉS VENTE

OU DU CONSOMMATEUR

PARA EL SERVICIO

PARA EL CONSUMIDOR

1-800-590-3723

Printed in China

KAWASAKI™IS A TRADEMARK LICENSED BY KAWASAKI™ MOTORS CORP., U.S.A., WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT. CONSUMER INQUIRES SHOULD BE DIRECTED TO:

840062 – 14.4V Green Cordless Impact Wrench_Rev 8/7/06

THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION, MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS.FAILURE TO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.

IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER SERVICE DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION AVAILABLE: MODEL No., DATE PURCHASED AND STORE LOCATION. AN ALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU WOULD LIKE TO MAKE A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT: INFO@ALLTRADETOOLS.COM. YOUR FEEDBACK IS VITAL TO US.

87-1904-60957

CONGRATULATIONS!

Thanks for choosing this product. At Alltrade, our aim is to provide you with quality products at an affordable price, and we want you to be totally satisfied with your product and our Customer Service. If any help and advice is needed, please contact us at 1-800-590-3723. Properly cared for, this tool will give you many years of satisfaction.

INTENDED USE

This tool is intended for consumer use only. Your charger and/or adapter has been designed for charging batteries of the type approved and supplied with this tool.

GENERAL SAFETY RULES—FOR ALL BATTERY OPERATED TOOLS

READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to

follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS

The safety instructions provided in this manual are not intended to cover all possible conditions and practices that may occur when operating, maintaining and cleaning power tools.

Always use common sense and pay particular attention to all the DANGER, WARNING, CAUTION and NOTE statements of this manual.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

TABLE OF CONTENTS

CONGRATULATIONS! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SECTION ONE

GENERAL SAFETY RULES—FOR ALL BATTERY OPERATED TOOLS . . 2

RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . 2-3

IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

WORK AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

ELECTRICAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

TOOL USE AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SECTION TWO

SPECIFIC SAFETY RULES AND/OR SYMBOLS . . . . . . . . . . . . . . . . . . . 6

SAFETY RULES FOR IMPACT WRENCHES . . . . . . . . . . . . . . . . . . . 6-7

SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

SECTION THREE

FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12

REMOVING/ATTACHING BATTERY PACK . . . . . . . . . . . . . . . . . . . 11

CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

CHARGING BATTERY PACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

INSTALLING/REMOVING SOCKET ON THE ANVIL . . . . . . . . . . . . 13

OPERATING THE IMPACT WRENCH . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14

VARIABLE SPEED TRIGGER SWITCH . . . . . . . . . . . . . . . . . . . . . . . 14

FORWARD/REVERSE AND TRIGGER LOCK LEVER . . . . . . . . . . . . 14

SECTION FOUR

MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

PROTECTING THE ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS . . . . . . . . . . . . . . 16

SECTION FIVE

3 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-20

WORK AREA

Keep your work area clean and well lit. Cluttered work benches and dark work

areas may cause accidents or injury.

Do not operate power tools in explosive areas, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite

the dust or fumes.

Keep bystanders, children and visitors away while operating a power tool.

Distractions can cause you to lose control.

ELECTRICAL SAFETY

Do not abuse the cord. Never use the cord to carry the tool. Keep the cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immediately. Damaged cords may create a fire.

A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. A charger

that may be suitable for one type of battery may create a risk of fire when used with another battery.

Use battery operated tool only with specifically designated battery pack. Use of any other batteries may create risk of fire.

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

NOTE provides additional information that is useful for proper use and maintenance of this tool. If a NOTE is indicated make sure it is fully understood.

IMPORTANT SAFEGUARDS

People with electronic devices, such as pacemakers, should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker.

WARNING: Some dust created by power sanding, sawing, grinding, drilling and

other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks and cement and other masonry products, and arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.

WARNING: Handling the power cord on corded products may expose you to lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery termi-

nals together may cause sparks, burns or a fire. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained

tools with sharp cutting edge are less likely to bind and are easier to control.

Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.

Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may create a risk of injury

when used on another tool.

SERVICE

Tool service must be performed only by qualified repair personnel. Service or

maintenance by unqualified personnel may result in a risk of injury.

When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to

follow Maintenance Instructions may create a risk of shock or injury.

SPECIFIC SAFETY RULES AND/OR SYMBOLS

Hold tool by insulated gripping surfaces when perform-

ing an operation where the cutting tool may contact hidden wiring. Contact

with a “live” wire will also make exposed metal parts of the tool “live” and shock the operator.

SAFETY RULES FOR IMPACT WRENCHES

Always wear safety goggles or eye protection when using this tool. Use a dust mask or respirator for applications which generate dust.

Do not grasp the tool or place your hands too close to the spinning chuck or drill bit. Your hand may be lacerated or may cause injury.

Secure the material being worked on. Never hold it in your hand or across your legs. Unstable support can cause loss of control and injury.

PERSONAL SAFETY

Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools

may result in serious personal injury.

Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes,

jewelry or long hair can be caught in moving parts.

Avoid accidental starting. Be sure switch is in the locked or “OFF” position before inserting battery pack. Carrying power tools with your finger on the

switch or inserting battery pack into a tool with the power switch “on” invites accidents.

Remove adjusting keys or wrenches before turning the tool “ON”.

A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enable better control of the tool in unexpected situations.

Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

TOOL USE AND CARE

Use clamps or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and

may lead to loss of control. Do not force tool. Use the correct tool for your application. The correct tool

will do the job better and safer at the rate for which it is designed. Do not use the tool if the power switch does not turn it “ON” or “OFF”. A tool that

cannot be controlled with the switch is dangerous and must be repaired.

Disconnect battery pack from tool or place the switch in the locked or “OFF” position before making any adjustments, changing accessories, or storing the tool.

Such preventative safety measures reduce the risk of starting the tool accidentally. Store idle tools out of reach of children and other untrained persons. Tools

are dangerous in the hands of untrained users.

SYMBOLS

IMPORTANT: Some of the following symbols may be used on your tool. Please

study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

SYMBOL NAME EXPLANATION

V Volts Voltage (Potential) A Amperes Current

Hz Hertz Frequency (Cycles per Second)

W Watt Power

Kg Kilograms Weight

Alternating Current Type of Current Direct Current Type of Current Alternating or Direct Current Type of Current Earthing Terminal Grounding Terminal Class II Construction Denotes Double Insulation

min Minutes Time

s Seconds Time ␾ Diameter Size of Drill Bits,

Grinding Wheels, etc.

No load speed No-load Rotational Speed

.../min Revolutions per Minute Revolutions, Sur face Speed,

Strokes, etc. per Minute

1,2,3, … Ring Selector Settings Speed, Torque or Position Settings

Position yourself to avoid being caught between the tool or side handle and walls or posts. Should the socket or bit become bound in the work, the reac-

tion torque of the tool could crush your hand or leg.

Check to see that keys and adjusting wrenches are removed from the Cordless Impact Wrench before switching the tool “ON”. Keys or wrenches

can fly away at high velocity striking you or a bystander.

When using the Cordless Impact Wrench, always maintain a firm grip on the tool with both hands.

Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring. Contact with a "live" wire

will also make exposed metal parts of the tool "live" and shock the operator.

Keep the handle of the Cordless Impact Wrench dry, clean, and free from oil and grease.

Do not run the Cordless Impact Wrench while carrying it at your side. A spin-

ning socket or bit could become entangled with clothing and injury may result.

Disconnect the plug or remove the battery pack from tool and place the switch in the locked or “OFF” position before making any assembly adjustments, changing accessories, performing any inspection, maintenance or cleaning procedures. Such

preventive safety measures reduce the risk of starting the tool accidentally.

Do not use the Cordless Impact Wrench if it has been damaged, left outdoors in the rain, snow, wet or damp environments, or immersed in liquid.

Maintain labels and nameplates on the Cordless Impact Wrench. These carry

important information. If unreadable or missing, contact Alltrade for a replacement.

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