Kawasaki 821048 User Manual

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CONGRATULATIONS!
Thanks for choosing this product. At Alltrade, our aim is to provide you with quality products at an affordable price, and we want you to be totally satisfied with your product and our Customer Service. If any help and advice is needed, please contact us at 1-800-590-3723. Properly cared for, this tool will give you many years of satisfaction.
INTENDED USE
This tool is intended for consumer use only.
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS
The safety instructions provided in this manual are not intended to cover all possible conditions and practices that may occur when operating, maintaining and cleaning power tools.
Always use common sense and pay particular attention to all the DANGER, WARNING, CAUTION and NOTE statements of this manual.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
!DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
!WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
!CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
TABLE OF CONTENTS
CONGRATULATIONS! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SECTION ONE
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . . . . . 2-3
IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
WORK AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ELECTRICAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
TOOL USE AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY RULES FOR IMPACT WRENCHES . . . . . . . . . . . . . . . . . . . 6
SECTION TWO
SPECIFIC SAFETY RULES AND/OR SYMBOLS . . . . . . . . . . . . . . . . . . . 7
SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SECTION THREE
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
ROCKER SWITCH AND DIRECTION OF ROTATION . . . . . . . . . . . . 9
INSTALLING/REMOVING SOCKETS . . . . . . . . . . . . . . . . . . . . . . . . 9
SECTION FOUR
MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS . . . . . . . . . . . . . . 11
SECTION FIVE
3 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
1 2
WORK AREA
Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the
dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
ELECTRICAL SAFETY
Do not abuse the cord. Never use the cord to carry the tool. Keep the cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immediately. Damaged cords may create a fire.
PERSONAL SAFETY
Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in
serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair , clothing, and gloves away from moving parts.Loose clothes, jewelry or
long hair can be caught in moving parts.
Remove adjusting keys or wrenches before turning the power tool “ON”.
A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the power tool in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat or hearing protection must be used for appropriate conditions.
4
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE provides additional information that is useful for proper use and maintenance of this tool. If a NOTE is indicated make sure it is fully understood.
IMPORTANT SAFEGUARDS
People with electronic devices, such as pacemakers, should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker.
WARNING: Some dust created by power sanding, sawing, grinding, drilling and
other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks and cement and other masonry products, and arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
WARNING: Handling the power cord on this product may expose you to lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
3
SAFETY RULES FOR IMPACT WRENCHES
Use only impact sockets. Non-impact sockets may shatter or break causing injury and/or damage.
Ensure fastener and/or system will withstand the level of torque generated by the tool. Excessive torque may cause breakage and possible personal injury.
Always wear safety goggles or eye protection when using this tool. Use a dust mask or respirator for applications which generate dust.
Do not grasp the tool or place your hands too close to the spinning anvil. Your
hand may be lacerated or may cause injury.
Secure the material being worked on. Never hold it in your hand or across your legs. Unstable support can cause loss of control and injury.
Position yourself to avoid being caught between the tool or side handle and walls or posts. Should the socket or bit become bound in the work, the reaction torque
of the tool could crush your hand or leg.
Check to see that keys and adjusting wrenches are removed from the Impact Wrench before switching the tool “ON”. Keys or wrenches can fly away at high
velocity striking you or a bystander.
When using the Impact Wrench, always maintain a firm grip on the tool with both hands.
Keep the handle of the Impact Wrench dry, clean, and free from oil and grease. Do not run the Impact Wrench while carrying it at your side. A spinning socket or
bit could become entangled with clothing and injury may result.
Disconnect the plug from the power supply and place the switch in the locked or “OFF” position before making any assembly adjustments, changing accessories, performing any inspection, maintenance or cleaning procedures. Such preventive
safety measures reduce the risk of starting the tool accidentally.
Do not use the Impact Wrench if it has been damaged, left outdoors in the rain, snow, wet or damp environments, or immersed in liquid.
Maintain labels and nameplates on the Impact Wrench. These carry important
information. If unreadable or missing, contact Alltrade for a replacement.
6
TOOL USE AND CARE
Use clamps or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and
may lead to loss of control. Do not force tool. Use the correct tool for your application. The correct tool will
do the job better and safer at the rate for which it is designed. Do not use the tool if the power switch does not turn it “ON” or “OFF”. A tool that
cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the power cord plug from the power source before making any adjustments, changing accessories or storing the tool. Such preventive safety
measures reduce the risk of starting the tool accidentally. Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
tools with a sharp cutting edge are less likely to bind and are easier to control.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool may create a risk of injury when used on another tool.
SERVICE
Tool service must be performed only by qualified repair personnel. Ser vice or
maintenance by unqualified personnel may result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to
follow Maintenance Instructions may create a risk of shock or injury.
5
OPERATING INSTRUCTIONS
CONTROLS AND COMPONENTS:
1. Rocker Switch
2. Gear Enclosure
3. Brush Caps
4. Anvil
COMPONENT MODEL NUMBER
CARBON BRUSHES 690296
8
SPECIFIC SAFETY RULES AND/OR SYMBOLS
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring. Contact with a “live” wire will also make
exposed metal parts of the tool “live” and shock the operator.
SYMBOLS
IMPORTANT: Some of the following symbols may be used on your tool. Please
study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME EXPLANATION
V Volts Voltage (Potential) A Amperes Current
Hz Hertz Frequency (Cycles per Second)
W Watt Power
Kg Kilograms Weight
Alternating Current Type of Current Direct Current Type of Current Alternating or Direct Current Type of Current Earthing Terminal Grounding Terminal Class II Construction Denotes Double Insulation
min Minutes Time
s Seconds Time Diameter Size of Drill Bits,
Grinding Wheels, etc.
No load speed No-load Rotational Speed
.../min Revolutions per Minute Revolutions, Sur face Speed,
Strokes, etc. per Minute
1,2,3, … Ring Selector Settings Speed, Torque or Position Settings
7
1
2
4
5
3
ACCESSORIES:
5. Impact Sockets (4)
6. Carbon Brushes (2) (not shown)
ROCKER SWITCH AND DIRECTION OF ROTATION
• To rotate the Impact Wrench in a clockwise direction, press the lower portion of the Rocker Switch.
• To rotate the Impact Wrench in a counter-clockwise direction, press the upper portion of the Rocker Switch.
INSTALLING / REMOVING SOCKET
When installing a socket, align the holes in the side of the socket with the dent pin. Press the socket on until
the dent pin engages in the hole. To remove a socket, depress the dent pin through the hole using a small pointed object, and pull the socket off.
When removing the socket or bit from the tool, avoid contact with skin and use proper protective gloves when grasping the socket, bit or accessory. Accessories may
be hot after prolonged use.
MAINTENANCE AND CLEANING
Always UNPLUG the Impact Wrench from power source
before attempting cleaning or maintenance.
This Impact Wrench is lubricated before it leaves the
factory. This lubrication should last for the life of the tool. No further
lubrication is required.
Use only mild soap and a damp cloth to clean the tool. Never let any liquid get inside the casing. Never immerse any part of the tool in a liquid. Always keep the ventilation openings clear.
Brushes will wear with use and should be inspected periodically by qualified personnel. Unscrew the plastic caps on the sides of the motor housings to inspect
the spring and brush assembly. If the brushes are worn down to the line closest to the spring, replace them immediately.
Regularly clean the ventilation slots in your tool and charger using only a soft brush or dry cloth.
Never open the Impact Wrench case. Do not attempt to repair the Impact Wrench
yourself. Opening this tool will void your warranty.
ACCESSORIES
Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool may become hazardous when used on another tool.
Always attach grounded (3-prong) extension cords to grounded (3-hole) outlets. If you must use an extension cord, be sure that the gauge is large enough to carry
the amount of current necessary for your power tool. If not, your tool may experi-
ence a loss of power, excessive voltage drop or overheating. The smaller the gauge number, the heavier the cord (see table below).
RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT AC 60 HZ TOOLS
TOOL CURRENT RATING CONDUCTOR SIZE IN A.W.G
AMPERE 10FT. 25FT. 50FT. 100FT.
3-6 18 18 18 18 6-8 18 18 18 16
8-10 18 18 18 14 10-12 16 16 14 14 12-16 14 12 12 ­16-20 12 12 12 -
9
ROCKER SWITCH
CLOCKWISE
COUNTER-CLOCKWISE
component thereof is modified or altered. This warranty does not apply to any other product and/or component thereof manufactured or distributed by Alltrade, and does not apply to products and/or components thereof designed, manufactured and/or assembled by others, for which Alltrade makes no warranties whatsoever. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.
Warranty Performance
By purchasing the product, purchaser expressly acknowledges and agrees that their sole and exclusive remedy under this warranty shall be strictly limited to the repair or replacement of any covered nonconforming items or parts thereof provided that any such nonconforming item and/or part is promptly returned to Alltrade’s facility postage pre-paid and insured (address: ALLTRADE Warranty Claims & Repair, 1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service #310-522-9008) within the applicable warranty period, with a written request by purchaser that Alltrade repair and/or replace the nonconforming item and/or part. We recommend that you keep the original product packaging in the event you need to ship the unit. We suggest the package be insured against loss or in transit damage. When sending your product include your name, address, phone number, dated proof of purchase (or copy), and a statement about the nature of problem. Warranty coverage is conditioned upon purchaser furnishing Alltrade with adequate written proof that they are the original purchaser and of the original purchase date. Parts returned, freight prepaid and insured, to Alltrade’s facility (see above address) will be inspected and, at Alltrade’s option, repaired and/or replaced free of charge if found to be defective and subject to warranty. Alltrade retains the sole discretion to determine whether any item or part is nonconforming and, if so, whether the item and/or part will be repaired and/or replaced. If the unit is repaired, new or reconditioned replacement parts may be used. If Alltrade chooses to replace the product, it may replace it with a new or reconditioned one of the same or comparable design. The repaired or replaced unit will be warranted under the terms of the remainder of the warranty period. Typically, a defective product that is returned within the first 30 days after the purchase date will be replaced; for items returned after the first 30 days and within the warranty period, covered defective parts not subject to normal wear and tear or other exclusions will be repaired or replaced, at Alltrade’s option. During the warranty period, Alltrade will be responsi­ble for the return shipping charges. Alltrade’s repair and/or replacement of any non­conforming item and/or part thereof shall constitute fulfillment of all obligations to the purchaser. Alltrade shall not be responsible or liable for any expense, including freight charges, or repairs made outside Alltrade’s facility, unless expressly agreed to by Alltrade in writing. Under no circumstances shall Alltrade bear any responsibility for loss of the unit, loss of time or rental, inconvenience, commercial loss or consequential damages.
12
SPECIFICATIONS
SPECIFICATIONS
Voltage 120V 60 Hz Rated Current 7.0A No-Load Speed 2100/min Impacts Per Minute 2700 Maximum Torque 220 ft.lbs.
OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS
Alltrade offers a full range of Kawasaki™ tools that make DIY jobs easy. If you would like further information on the following products, please contact Alltrade Customer Service Department at 1-800-590-3723.
Cordless Drills/Screwdrivers Impact Wrenches Sanders Jigsaws Circular Saws Angle Grinders
3 YEAR LIMITED WARRANTY
Express and Exclusive Limited Warranty to Original Retail Buyer
Alltrade Tools LLC (hereinafter "Alltrade") expressly warrants to the original retail purchaser of the accompanying KAWASAKI(tm) power tool and no one else all parts of the product (except those parts referred to below which are specifically excluded from such warranty (see Exclusions)) to be free from defects in materials and workmanship for a period of three years from original date of purchase, except that such warranty with regard to the battery shall be for a period of two years from original date of purchase, unless the tool is used for commercial or rental purposes.
SPECIAL WARRANTY NOTE FOR COMMERCIAL OR RENTAL USE: The above warranty for this Kawasaki(tm) power tool, including the battery, shall be effective for only 90 days from the original date of purchase if this tool is used for any
COMMERCIAL OR RENTAL PURPOSE.
The date of purchase shall be the date of shipment to the original purchaser, or the date the original purchaser took possession, custody or control of the product, whichever occurred first. This warranty shall be null and void if the product or any
11
Reciprocating Saws Routers Rotary Tools Corded and Cordless Multi-Purpose Tools Wide Range of Accessories and more
WARRANTY IS MADE WITH REGARD TO THIS PRODUCT. ALL EXPRESS AND/OR IMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENT ATIONS BY ALL TRADE AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHASER, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.
Limitation Of Liability
IN NO EVENT SHALL ALL TRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FOR INDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANY KIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACH OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITS REPRESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER, AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITS REPRESENTATIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL ALLTRADE’S AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OF THE PRODUCT. ANY AND ALL LIABILITY CONNECTED WITH THE USE OF THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY PERIODS SPECIFIED ABOVE.
Limitations on Warranty Disclaimers
Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitation of the incidental or consequential damages, so part or all of the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
If your product is not covered by this warranty, please call our Customer Service Department at 1-310-522-9008 or toll free at 1-800-590-3723 for general repair information and charges.
14
Exclusions
This warranty does not cover parts damaged due to normal wear, abnormal conditions, misapplication, misuse, abuse, accidents, operation at other than recommended pressures or temperatures, improper storage or freight damage. Parts damaged or worn by operation in dusty environments are not warranted. Failure to follow recommended operating and maintenance procedures also voids warranty.
This limited warranty does not apply to accessory items such as drill bits, screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sanding sheets and other related items.
DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE, NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRS OR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY, USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES, COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TO PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY.
Alltrade will not be liable for the following: labor charges, loss or damage resulting from improper operation, maintenance or repairs made by other persons; pre-delivery services such as assembly, oil or lubricants, and adjustment; maintenance services that are normally required to maintain the product.
The use of other than genuine Alltrade Repair Parts will void warranty.
Warranty Disclaimers
EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTY PROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALL TRADE AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE BUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.
EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE
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