Kawasaki 73600 User Manual

Owner's Manual

with Assembly Instructions

For Model 73600

Product features may vary from the picture above.

Please read this manual and save it with your original sales receipt.

Tools needed for assembly: Phillips Screwdriver, Safety Scissors and Hammer (all not included).

Use only with a Power Wheels®12 Volt Rechargeable Battery and a Power Wheels®12 V olt

Charger with type "12V" Connector (both included).

™

Kawasaki and KX125®are trademarks used under license by Kawasaki Motors Corp., U.S.A.However, this product is neither manufactured nor

distributed by Kawasaki Motors Corp., U.S.A. Consumer inquiries should

be directed to: Power Wheels by Fisher-Price®.

™™

Table of Contents

Important Information

A Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

B Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

C Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

D Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

E Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

F Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

G Label Decoration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

H Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

I Battery Care and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

J Car ing For Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

K Rules For Safe Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

L How to Operate Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

M FCC Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

N Statement of Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

O Problems and Solutions Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

P Authorized Service Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

•Your new vehicle requires adult assembly. Please set aside at least 60 minutes for assembly.

•You must charge your battery for 18 - 30 hours before you use your vehicle for the first time.We recommend that you start charging your battery before beginning assembly. Please see Battery Charging beginning on page 8 for detailed instructions.

• Read this manual carefully for important safety information and operating instructions before using your vehicle. Keep this manual for future reference as it contains important information.

• This vehicle is designed for use on: grass, asphalt and other hard surfaces; on generally level terrain; and by children 3 years of age and older.

•Make sure children know and follow these rules for safe driving and riding:

- always sit on the seat.

- always wear shoes.

- only 1 (one) rider at a time.

• Use this vehicle ONLY outdoors. Most interior floor- ing can be damaged by riding this vehicle indoors. Fisher-Price

will not be responsible for damage to

the floor if the vehicle is used indoors.

•For safety reasons, your vehicle has been pre-set so that it will operate at low speed. Note that the turbo throttle grip on the handlebar will not operate in the pre-set, low speed mode.You must connect the high speed hook-up to allow operation of the vehicle at high speed when turning the turbo throttle grip on the handlebar. Please see pages 26 and 27 for detailed instructions.

•To prevent damaging the motors and gears, teach your child to stop the vehicle before switching direction. Do not tow anything behind the vehicle or overload it. Do not exceed the maximum weight capacity of 65 lbs (29.5 kg).

• If you have any questions about your Power Wheels

vehicle, please call our toll-free service lines at 1-800-348-0751 from 8 AM to 6 PM (EST) Monday through Friday. Trained customer service representatives are available to take your call in English or French. Habla Español? Si usted tiene alguna pregunta ó necesita asistencia llame gratis 1-800-348-0755 para los Estados Unidos.Tenemos representantes que hablan español para atender su llamada.

•For your convenience, Power Wheels®maintains an Authorized Service Center Network with more than 400 authorized service centers nationwide. Our authorized service centers will repair or replace par ts under warranty at no extra charge, and can perform non-warranty repairs for a minimal charge.Please see the Authorized Service Center list beginning on page 32 to find the authorized service center nearest you, or call 1-800-348-0751.

• Please complete and retur n the enclosed Registration Card today, or call 1-800-348-0751 to register your vehicle by phone, or register on-line at www.powerwheels.com.

CA UTION

• In the unassembled state, this package contains small parts. Adult assembly is required.

• Use the charger in dry locations only.

WARNING

• Prevent Injuries and Deaths

• Direct Adult Supervision Required

• Keep Children Within Safe Riding Areas. These areas must be:

- away from swimming pools and other bodies of water to prevent drownings

- generally level to prevent tipovers

- away from steps, cars, driveways, roads and alleys.

RIDING HAZARD

WARNING

•Battery can fall out and injure a child if vehicle tips over. Always use battery clamp.

• PREVENT FIRE

- Never modify the electrical system.Alterations could cause a fire resulting in serious

injury and could also ruin the electr ical system.

- Use of the wrong type battery or charger could cause a fire or explosion resulting in

serious injury.

- Use of Power Wheels

components in products other than Power Wheels®vehicles

could cause overheating, fire or explosion.

• The battery must be handled by adults only.The battery is heavy and contains sulfuric acid (electrolyte). Dropping the batter y could result in ser ious injur y.

•Never allow children to charge the battery. Batter y charging must be done by adults only. A child could be injured by the electricity involved in charging the battery.

• Read the safety instructions on the battery.

• Examine the battery, charger and their connectors for excessive wear or damage each time you charge the battery. If damage or excessive wear is detected, do not use the charger or the battery until you have replaced the worn or damaged part.

• HOT motors. Handle carefully.

Warnings and Cautions

ELECTRICAL HAZARD

Rear Wheel - 2

Rear Fender

(Right and Left)

Monoshock

Parts

• If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store.

• Please identify all par ts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded.

• Metal par ts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to remove any excess lubricant.

Seat

Handlebar Assembly

Vehicle Frame

Parts

Front Fender

Driver - 2Steering Stop

Right Grip

with Large Hole

Left Grip

with Small Hole

Battery Compar tment Cover

Fork Axle

Large Wheel - 2

Upper Shock Rod

Lower Shock Rod

Front/Rear Axle - 2

Drive Axle

.437"

.354"

Left Shock

Inside Half

Outside Half

Axle Retainer - 2 Sets

Inside Half

Outside Half

Right Shock

Outside Half

Inside Half

All Fasteners Shown Actual Size

Not Shown: Label Sheet

Parts

#8 x 3/4" Screw – 14

.437 Cap Nut – 7*

.437"

.354 Cap Nut – 2*

.354"

Hex Bushing - 6

*Note: For your convenience, we have included four extra cap nuts (three .437 and one .354).

12 V olt Battery

-V

12 V olt Charger

#10 x 1/2" Screw - 2

Parts Diagram

1. Vehicle Frame

2. Axle Retainer (Outside) - 2

3. Axle Retainer (Inside) - 2

4. Driver - 2

5. Rear Wheel - 2

6. Front/Rear Axle - 2

7. Upper Shock Rod

8. Fork Axle

9. Drive Axle

10. Seat

11. Rear Fender (Right and Left) - 2

12. Monoshock

13. Battery Compar tment Cover

14. Steering Stop

15 Handlebar Assembly

16. Large Wheel - 2

17. Right Grip

18. Front Fender

19. Right Shock - Outside

20. Right Shock - Inside

21. Left Shock - Outside

22. Left Shock - Inside

23. .437 Cap Nut - 7

24. Hex Bushing - 6

25. 12 V olt Battery

26. 12 V olt Charger

27. Lower Shock Rod

28. .354 Cap Nut - 2

29. Left Grip

Not Shown

#8 x 3/4" Screw - 14 #10 x

/2" Screw - 2

Label Sheet

Hint: Some parts shown are assembled on both sides of the vehicle.

12-VOLT

CHARGER

Detailed View

of Front End

Assembly

Shown Above

•Battery can fall out and injure a child if vehicle tips over.Always use battery clamp.

• PREVENT FIRE

- Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also r uin the electrical system.

- Use of the wrong type battery or charger could cause a fire or explosion resulting in serious injury.

- Use of Power Wheels

components in

products other than Power Wheels

vehicles could cause overheating, fire or explosion.

• The battery must be handled by adults only. The battery is heavy and contains sulfuric acid (electrolyte). Dropping the batter y could result in serious injury.

•Never allow children to charge the battery. Battery charging must be done by adults only. A child could be injured by the electricity involved in charging the battery.

• Read the safety instructions on the battery.

Battery Charging

Important Notes

•Your new battery must be charged for at least 18 hours before you use it in your vehicle for the first time.

•We recommend that you start charging your battery before beginning assembly of your new vehicle.

• The batter y must be upright while charging.

• The charger is not a toy.

• Do not shor t circuit the batter y.

•You do not need to remove the battery from your vehicle to recharge it.

• Before charging the battery, examine the battery case for cracks and other damage which may cause sulfuric acid (electrolyte) to leak during the charging process. If damage is detected, do not charge the battery or use it in your vehicle.Batter y acid is very corrosive and can cause severe damage to surfaces it contacts.

• Do not charge the batter y on a surface (such as kitchen counter tops) which could be damaged by the acid contained inside the battery.Take precautions to protect the surface on which you charge your battery.

• Use only a Power Wheels®12 volt charger with 12V connector (120 VAC, 60 Hz, 15W with an output of 12 VDC, 1200 mA, 7.2W) to charge your Power Wheels

12 volt battery.

• If your battery is old and will not accept a charge, do not leave it in the vehicle. Always remove a dead battery from the vehicle.

About Thermal Fuses

Your Power Wheels 12 volt battery with 12 volt connector is equipped with a built-in thermal fuse.The ther mal fuse is a self-resetting safety device which automatically “trips” and shuts down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe.Once a fuse has “tripped”, it will automatically reset itself after approximately 25 seconds and allow the vehicle to resume normal operations.To avoid repeated automatic shutdowns, do not overload the vehicle by exceeding the 65 lbs (29.5 kg.) maximum weight capacity or by towing anything behind the vehicle.Avoid severe driving conditions, such as driving up slopes or running into fixed objects, which can cause the wheels to stop spinning while power is still being supplied to the motors and make sure your child stops the vehicle before switching speeds or direction.

If a thermal fuse in a battery continually trips under normal driving conditions, please contact your local Power Wheels®Authorized Service Center.For the location of the Authorized Service Center nearest to you, see page 32, or register on-line at www.powerwheels.com.

CA UTION

Use the charger in dry locations only.

WARNING

ELECTRICAL HAZARD

Battery Charging

• Plug the charger connector into the battery .

• Plug the charger into a standard 120 volt wall outlet . Note: If power flow to the wall outlet is controlled by a

switch, make sure the switch is “ON”.

• Before first-time use, charge the battery for at least 18 hours. Never charge the battery longer than 30 hours.

• Recharge the battery for at least 14 hours after each use of your vehicle.Do not charge the batter y longer than 30 hours.

•Once the battery is charged, pull firmly on the charger connector to disconnect it from the battery. Unplug the charger from the wall outlet.The batter y is now ready to be installed in your vehicle.Please see the Batter y Installation section on page 24 for detailed instructions on installing your battery. If your battery is already installed in your vehicle, simply plug the motor harness connector into the battery and replace the seat.

• Using safety scissors, cut the plastic retainers holding the battery in the packaging.

• Remove the battery from the packaging.

• Throw the packaging and plastic retainers away.

Battery

Charger Connector

Battery

Plastic Retainer

Fork Axle - 6"

.354"

.354 Diameter Axle

Pull T ab

Lift Seat

• Pull the seat tab on the back end of the vehicle frame.

•Lift to remove the seat.

Assembly

• Slide the drive axle through a motor, the back end of the vehicle frame and out through the other motor.

Drive Axle

Motor

Remove

Front/Rear Axle

Vehicle

Frame

Remove

Front/Rear Axle

Children can be harmed by small parts, shar p edges and shar p points

in the vehicle’s unassembled state, or by electrical items. Care should be taken

in unpacking and assembly of the vehicle. Children should not handle par ts,

including the battery, or help in assembly of the vehicle.

WARNING

• Carefully remove the two front/rear axles from the motors inside the vehicle frame.

Hint: Keep the motors in place in the vehicle frame for the next assembly step.

Back View

Right Side View

Drive Axle - 32"

Front/Rear Axle - 9" with cap

nut attached

Lower Shock Rod - 9"

Upper Shock Rod - 5"

• Identify the drive axle, front/rear axles, lower shock rod, upper shock rod and fork axle.

.437"

.437 Diameter Axles

Assembly

•Turn the monoshock so the bottom fits into the axle guides inside the frame.

•Lift the moveable top piece of the vehicle frame.

Narrow End

of Monoshock

Rear of

Vehicle Frame

Hole

Top View

Monoshock

Axle Guide

Top View

Right Side View

Lift

.437 Cap Nut

Lower Shock Rod

Moveable

Top Piece

• Place a .437 cap nut on a flat surface, inside up, as shown.

Hint: You may want to place a scrap block of wood underneath the cap nut to protect the assembly surface.

• Fit the lower shock rod into the cap nut.

•Tap the opposite end of the lower shock rod with a hammer to secure the cap nut on the lower shock rod. Pull on the cap nut to be sure it is secure.

.437"

.437 Cap Nut

Note: The illustration above does not show the moveable

top piece of the vehicle frame.

• Inser t the narrow end of the monoshock into the hole in the top of the frame, as shown.

+ 25 hidden pages

Kawasaki 73600 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual