Kawasaki H3-ZR-7S, 03 ZR750 User Manual

General Specifications
Model Identification
Engine
Engine Type 4-stroke, 4-cylinder, DOHC, Air Cooled, 8-Valve Displacement 738 cc Bore x Stroke 66.0 x 54.0 mm Compression Ratio 9.5:1 Carburetor Keihin CVKD32(4)with TPS Ignition System 12 V Battery & Coil, Transistorized Breakerless Ignition Advance Digital Crankshaft Rotation Clockwise from RH side Cylinder Number Method Left to Right: 1-2-3-4 Firing Interval/Order 180° /1-2-4-3 Cylinder Material Aluminum alloy with ferrous sleeves Fuel Min 91 Research/87 Avg. Oct. Unleaded OK Coolant 50% distilled water /50% ethylene glycol base antifreeze.
—Capacity 2.6 liters
Transmission
Clutch Type Wet, Multi-disc, Manual Transmission 5-speed, Constant mesh, Return shift Shift Pattern(Bottom up) 1-N-2-3-4-5 (w/Neutral Finder) Gear Ratios —1st 2.33 (35/15)
—2nd 1.63 (31/19) —3rd 1.27 (28/22) —4th 1.04 (26/25)
—5th 0.88 (21/24) Primary Ratio 2.55 (27/23 x 63/29) Final Ratio 2.38 (38/16) Overall Ratio (Top Gear) 5.30
Chassis
Wheelbase 57.3 inches Seat Height 31.5 inches Ground Clearance 5.1 inches Dry Weight 463 lbs. Curb Weight 519 lb. Max Load 401 lbs. Fuel Tank Capacity 5.8 gal. Tire Size —Front 120/70-ZR17 Tubeless
—Rear 160/60-ZR17 Tubeless Brake Type —Front Dual Disc
—Rear Single Disc Brake Size —Front 272 mm Effective Diameter
—Rear 212 mm Effective Diameter Wheel Travel —Front 130 mm
—Rear 130 mm
Year & Model ‘03 ZR750-H3:ZR-7S Color ¬ Pearl Chrome Yellow VIN Range JKAZRDH1 33A0100001 — Engine No. Range KZ750EE150001 — Engine No. Location RH top crankcase, below cylinder
Tuning Specifications
Engine
Valve Clearance (Cold) Intake: .08 - .18 mm
—Adjustment Method Shim under bucket Compression Pressure 156 psi Spark Plug NGK DR9EA
—Gap .6 - .7 mm Ignition Timing —Idle 12.5° BTDC at 1,100 rpm (US, CN)
—Full 37.5° BTDC (in double marks) at 9,000 rpm
Idle Speed 1050-1150 ±50 rpm (US,CN)
Engine Oil SE, SF or SG Class SAE 10W40
—w/Filter Change 3.5 liter
—No Filter Change 3.0 liter
—Level On center stand, wait 5 min, middle of window
Fork Oil SAE 10W
—Capacity 469-477 cc
Tire Pressure (Cold)
—Front 2.50 kg/cm —Rear 2.50 kg/cm
Exhaust: .08 - .18 mm
12.5° BTDC at 1,300 rpm (CA)
1250-1350 ±50 rpm (CA)
Chassis
2
36 psi
2
36 psi
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