KaVo OP 3D Vision Service Manual

KaVo OP 3D Vision

Service Manual

Cone Beam 3D + 2D Panoramic
Dental Imaging System

KaVo OP 3D Vision Service Manual

IMPORTANT! . . . X-RAY PROTECTION
X-ray equipment may cause injury if used improperly. The instructions contained in this

manual must be read and followed when installing this scanner. The scanner provides a
high degree of protection from unnecessary X-radiation. However, no practical design can
provide complete protection, nor prevent operators from exposing themselves or others to
unnecessary radiation. It is important that you become fully acquainted with applicable
government radiation protection regulations. Many provisions of these regulations are
based on the recommendations of the National Council on Radiation Protection and
Measurements. Recommendations for dental X-ray protection are published in NCRP
Report Number 35 available from NCRP Publications, 7910 Woodmont Ave., Suite 800,
Bethesda, MD 20814, or at www.ncrp.com. Personal radiation monitoring and protective
devices are available. You are urged to use them to protect against unnecessary X­radiation exposure.

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TABLE OF CONTENTS

Chapter 1 - Corrective Action

Replace External Fuses .....................................................................1-1

Panel Cover .........................................................................................1-2

Chapter 2 - Illustrated Parts Breakdown

System Assemblies ............................................................................2-2

System Assembly Parts List ..................................................................................2-3

Overhead Assembly ...........................................................................2-4

Overhead Assembly Parts List ..............................................................................2-5

Rotation Drive Assembly ...................................................................2-6

Rotation Drive Assembly Parts List .......................................................................2-7

X-Ray Source Assembly ....................................................................2-8

X-Ray Source Assembly Parts List ........................................................................2-9

Flip Receptor Panel Assembly ........................................................2-10

Flip Receptor Panel Assembly Parts List ............................................................2-11

Chair Assembly .................................................................................2-12

Chair Assembly Parts List ....................................................................................2-13

Upper Chair Assembly .....................................................................2-14

Upper Chair Assembly Parts List .........................................................................2-15

Chapter 3 - Software Backup and Restore, Recovery, and Updates

Backup and Restore ...........................................................................3-1

Backup Files ............................................................................................................3-1

Restore Files ............................................................................................................3-4

Backup and Restore User Account Data ...............................................................3-4

Restore Operating Environment .......................................................3-5

Boot the Scanner Controller from the Bootable UFD ..........................................3-5

Install the Operating System Image .......................................................................3-5

Software Updates ...............................................................................3-6

Update Scanner Controller Software to Latest Version .......................................3-6

Update Clinical Software ........................................................................................3-7

Copy a License File for V-Series Upgradeable Systems ................3-8

SmartScan STUDIO Manager Status Indicators ..............................3-9

Make a Backup Copy of the Software Package

onto a Blank UFD ................................................................................3-9

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KaVo OP 3D Vision Service Manual

SmartScan STUDIO Manager Settings Window .............................3-10

Product Version .....................................................................................................3-10

Rescan ....................................................................................................................3-10

Chapter 4 - Service Account Menu

Log In ...................................................................................................4-1

Run Utilities .........................................................................................4-2

Roll-Off ..................................................................................................................... 4-2

Chapter 5 - IEC Command Codes

Home Commands ...............................................................................5-1

Movement Commands .......................................................................5-1

Read Commands ................................................................................5-2

Set Commands ....................................................................................5-4

X-Ray Commands ...............................................................................5-5

Miscellaneous Commands .................................................................5-5

Chapter 6 - Safety Checks

Recommended Safety Checks ..........................................................6-1

Safety Tests .........................................................................................6-1

Test Equipment/Forms Required ...........................................................................6-2

Procedures ..........................................................................................6-2

Visual Inspection .....................................................................................................6-2

Protective Earth Resistance ...................................................................................6-2

Insulation Resistance .............................................................................................6-3

Earth Leakage Current ............................................................................................6-5

Functional Test ........................................................................................................6-5

Test Results Form ..............................................................................6-7

Chapter 7 - System Schematics

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Chapter

1

Corrective Action

Replace External Fuses

Four external fuses are located on the back of the overhead.

WARNING

To avoid electrical shock, remove power from the system before removing fuses. Do not touch the
metal parts of the fuse holder until fully removed from the system. Touch the plastic cap only.

1. Press the OFF button on the operator control box. The scanner shuts down and the POWER
indicators on the operator control box and scanner go OFF.

2. At rear of overhead, switch circuit breaker to off position.

3. Using plastic cap, turn fuse holder counterclockwise and pull out.

4. Replace the fuse in the holder.

1, 2 Door Interlock 0.25A, 250V (fast acting)
3 Warning System 2.5A, 250V (slow blow)
4 X-Ray Power 10A, 250V (slow blow)

5. Align fuse holder in hole, push in and turn clockwise to secure.

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1-1

Panel Cover

The panel cover on the receptor panel fits very tightly over the
panel. If this panel cover is removed and re-installed for any
reason, perform the following:

• Crosshair Laser Adjustment

• Chair Calibration

• Centerline Laser Adjustment

• Geometric Calibration

Refer to the Installation Manual for instructions

Corrective Action

Panel
Cover

1-2

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Chapter

2

This chapter provides replacement part numbers. Ensure power is removed before servicing the scanner.

Illustrated Parts Breakdown

WARNING

High voltage is present in the scanner. Remove power from scanner before removing covers or
cables. To avoid personal injury from electrical shock, do not operate the system with any covers
open or cables removed.

To ensure power to the scanner is locked out from the main supply:

1. At rear of scanner, turn circuit breaker off.

2. Remove the overhead cord bracket.

3. Unplug the scanner line cord.

4. Re-install overhead cord bracket so that line cord cannot be
plugged in.

3

1

2

The following assemblies are illustrated.

• System Assemblies (page 2-2)

• Overhead Assembly (page 2-4)

• Rotation Drive Assembly (page 2-6)

• X-Ray Source Assembly (page 2-8)

• Flip Receptor Panel Assembly (page 2-10)

• Chair Assembly (page 2-12)

• Upper Chair Assembly (page 2-14)

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KaVo OP 3D Vision Service Manual

System Assemblies

13

12

11

1

3

2

4

5

6

10

2-2

7

8

9

8

7

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System Assembly Parts List

Item Part No. Description

1 1.007.6265 Wall Stabilizer (not shown)
2 1.006.5157 Upper Cover
3 BHCS #8-32 x 3/8 Long
4 1.013.0489 Resident Indicator Panel
5 1.011.1964 Receptor Assembly
6 1.013.1578 Chair Assembly
7 1.011.4086 Leveler - 3/8-16 LG HX BC 1000# Cap
8 0.830.0200 Leveler - 3/8-16 LG BC 1000# Cap
9 1.011.4014 Leveler - 3/8-16 LG HX SL1000# Cap

Illustrated Parts Breakdown

10 0.830.5669 Lower Plate Weldment
11 1.011.1954 X-Ray Source Assembly
12 1.007.4085 Laser Line Assembly
13 1.013.0173 Lower Cover Assembly

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Overhead Assembly

29
28

27
26

30

1

2

3

4
5

6
7

15

15
15

25
24
23
22

21

20

19

18

17

16

14

13
12

8

9

10

11

2-4

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Overhead Assembly Parts List

Item Part No. Description

1 1.006.3077 24V Power Supply
2 0.830.0360 Hook and Loop Fastener
3 #10-32 Nut
4 1.006.3078 2520 Varian Power Supply
5 0.830.0360 Hook and Loop Fastener
6 #10-32 Nut
7 1.007.1007 Limit Switches (set)
8 0.830.2548 Spindle Assembly

9 1.006.5842 Rotation Stepper Motor
10 0.830.0457 Network Switch and Power Cable
11 0.830.0360 Hook and Loop Fastener
12 0.830.1997 Toroid Isolation Transformer
13 SHCS 5/16-18 x 1 Long
14 1.010.0953 Power Bracket Assembly
15 1.007.4094 Buss #HTB-84M
16 1.006.3075 10A Fuse Digi-Key #F985-ND
17 1.006.3074 2.5A Fuse Digi-Key #F979-ND
18 1.006.3076 0.25 A Fuse Digi-Key #F939-ND
19 1.005.8617 10A/115VAC Circuit Breaker
20 1.007.4095 Fuse Label (not shown)
21 1.007.6324 Line Choke
22 1.005.8629 Platform Motor
23 1.007.6644 Ethernet Panel Mount Cable
24 1.005.8632 System Board
25 1.005.8624 Embedded Board
26 1.007.4097 Warning System External Cable Assembly
27 1.007.4098 Door Interlock External Cable Assembly
28 1.007.4099 Control Box External Cable Assembly
29 1.007.4100 Chair External Cable Assembly
30 1.007.4101 Overhead Fan (pair)

Illustrated Parts Breakdown

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Rotation Drive Assembly

1

2

3

4

15

8

9

5

6

7

12

13

14

10

11

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Rotation Drive Assembly Parts List

Item Part No. Description

1 SHCS #10-24 x 5/8 Long
2 Split Washer #10

1.007.4102

3

1.006.8180

4

1.007.4105

5

1.007.4106

6

1.007.4107

7

1.007.3996

8
9 Split Washer #6

Drive Gear
Gear Encoder Disk
Gear Clamp
Rotation Motor Bracket
Al. Round Spacer
Gear Encoder

Illustrated Parts Breakdown

10 SHCS #6-32 x 1/2 Long

1.005.8631

11
12

1.007.5725

Stepper Motor

Thomson Micron #NTR23-025
13 Split Washer #10
14 SHCS #10-24 x 1/2 Long
15 SHCS #10-24 x 3/4 Long

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X-Ray Source Assembly

1

2

6

7

8

3

4

5

9

10

11

12

15

16

17

18

13

19

14

2-8

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X-Ray Source Assembly Parts List

Illustrated Parts Breakdown

1

Part No.

0.830.4966

Description

Rear X-Ray Source Cover Assembly

Item

2 BHCS #8-32 x 1/2 Long
3 SHCS 1/4-20 x 1 Long
4 Split Washer 1/4

1.005.8633

5
6
7

1.005.8622

0.830.0492

Tube Head Assembly
Cross Laser Assembly

Cross Laser Mirror
8 BHCS #6-32 x 1/4 Long
9 Split Washer #10

10 SHCS #10-24 x 3/8 Long

1.010.9900

11
12
13

1.013.0493

0.830.4965

Beam Limiter

Patient Align Panel

Front X-Ray Source Cover Assembly

1.006.5158

14
15
16
17

1.006.3236

1.007.4110

1.007.6278

Beam Limiter Panel

Beam Limiter Control PCB

#6-32 x 1/2 Long Standoff McMaster #91

Beam Limiter Board Shield

18 Split Washer #6
19 SHCS #6-32 x 1/4 Long

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KaVo OP 3D Vision Service Manual

Flip Receptor Panel Assembly

Panel Side

1

4

2

3

5

8

9
10

6

14

15

11

12

13

7

Panel
Drive Side

20

16

18

17

19

2-10

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Flip Receptor Panel Assembly Parts List

Item Part No. Description

1 1.009.9646 Cover, Receptor Panel
2 1.009.9456 2520DX Receptor Panel
3 0.830.0627 Mounting Plate, Receptor 2520D
4 Flat Soc. Hd. M5
5 1.011.1955 Rear Receptor Cover Assy
6 1.007.4114 Stop Screw
7 1.007.4001 Drive Screw Assembly
8 SHCS M3 x 8mm Long
9 1.005.8630 Flip Stepper Motor

Illustrated Parts Breakdown

10 1.007.4003 Idler
11 1.007.4115 Cable Shield
12 Split Washer #10
13 SHCS #10-32 x 5/8 Long
14 1.007.4116 Belt McMaster #6484K511
15 0.830.0778 Flip Receptor Fan
16 1.007.4005 Belt Key
17 Flat Head Screw #8-32 x 3/8 Long
18 1.007.4007 Flip Receptor Limit Switch Assembly
19 SHCS #4-40 x 5/8 Long
20 SHCS #10-32 x 3 1/2 Long

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