KaVo Everest scan Base Camp, Everest scan eco, Everest scan pro Instructions For Use Manual

Instructions for use
Everest scan pro, Everest scan eco, Everest
scan Base Camp | Typ 4101, 4102

Always be on the safe side.

Sales:

KaVo Dental GmbH
Bismarckring 39
D-88400 Biberach
Tel. [phone]
Fax [phone]

Manufacturer:

Kaltenbach & Voigt GmbH
Bismarckring 39
D-88400 Biberach
www.kavo.com

Instructions for use Everest scan pro, Everest scan eco, Everest scan Base Camp | Typ 4101, 4102

Contents

Contents

Contents ...........................................................................................................................................................1

1 User notes .....................................................................................................................................................3

1.1 User guidelines ........................................................................................................................................ 3

1.1.1 Service .............................................................................................................................................3

1.2 Warranty provisions ................................................................................................................................. 4

1.3 Transport and storage .............................................................................................................................. 5

1.3.1 Packaging ordinance of August 28,1998 .........................................................................................5

1.3.2 Transportation damage .................................................................................................................... 5

1.3.3 Storage .............................................................................................................................................6

1.4 Scope of delivery and packaging ............................................................................................................. 7

1.4.1 Scope of delivery ..............................................................................................................................7

1.4.2 Packaging ........................................................................................................................................7

2 Safety ............................................................................................................................................................9

2.1 Description of safety instructions ............................................................................................................. 9

2.1.1 Warning symbol ...............................................................................................................................9

2.1.2 Structure ...........................................................................................................................................9

2.1.3 Description of hazardous steps ........................................................................................................ 9

2.2 Safety instructions .................................................................................................................................. 10

2.3 Intended purpose ................................................................................................................................... 11

2.3.1 General ..........................................................................................................................................11

2.3.2 Product-specific ..............................................................................................................................11

3 Product description ...................................................................................................................................... 13

3.1 Technical data ........................................................................................................................................ 13

3.1.1 Scanner dimensions .......................................................................................................................13

3.1.2 Dimensions of measuring field ....................................................................................................... 13

3.1.3 Rated voltage ................................................................................................................................. 13

3.1.4 Mains fuse ......................................................................................................................................13

3.1.5 Classification .................................................................................................................................. 13

3.1.6 Environmental conditions .............................................................................................................. 13

3.1.7 Ambient conditions for transportation and storage .........................................................................14

3.2 KaVo Everest scan pro .......................................................................................................................... 15

3.2.1 Rating plate for the KaVo Everest scan 4101 / 4102 .....................................................................16

3.3 How it works ........................................................................................................................................... 18

3.4 Malfunctions ...........................................................................................................................................19

3.4.1 Function indicator lamps ................................................................................................................19

4 Commissioning ............................................................................................................................................20

4.1 Location .................................................................................................................................................20

4.2 Connection .............................................................................................................................................21

4.2.1 4101 ...............................................................................................................................................21

4.2.2 4102 ...............................................................................................................................................22

4.2.3 EDP network connection ................................................................................................................ 22

4.2.4 Telephone connection .................................................................................................................... 23

4.2.5 Connecting up the system ..............................................................................................................23

4.2.6 Electrical connection ......................................................................................................................23

5 Troubleshooting ........................................................................................................................................... 24

6 Maintenance ................................................................................................................................................25

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Instructions for use Everest scan pro, Everest scan eco, Everest scan Base Camp | Typ 4101, 4102

Contents

6.1 Cleaning and care ..................................................................................................................................25

6.1.1 Regular actions ..............................................................................................................................25

6.1.2 Readjusting the KaVo Everest scan pro ........................................................................................25

7 Statement of conformity (current version can be obtained at www.kavo.de) ..............................................29

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Instructions for use Everest scan pro, Everest scan eco, Everest scan Base Camp | Typ 4101, 4102

1 User notes | 1.1 User guidelines

1 User notes

1.1 User guidelines

1.1.1 Service

Service hotline:
[phone]
[e-mail]
User hotline:
[phone]
Please indicate the product serial number or version number.
Additional information can be obtained at: www.kavo.com

Only technicians trained or subcontracted by KaVo may perform the service and
maintenance.
To keep this unit ready for use and in top condition, follow the service recommen‐
dations in the chapter Maintenance.

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Instructions for use Everest scan pro, Everest scan eco, Everest scan Base Camp | Typ 4101, 4102

1 User notes | 1.2 Warranty provisions

1.2 Warranty provisions

Within the framework of applicable KaVo delivery and payment conditions, KaVo
guarantees proper function, freedom from flaws in material and manufacturing for
a period of 12 months from the date of purchase demonstrated by the purchaser.
In case of justified complaints, KaVo will honor its warranty with a free replacement
or repair.
The warranty does not cover defects and their consequences that arose or may
have arisen due to natural wear, improper handling, cleaning or maintenance, non­compliance with operating, maintenance or connection instructions, corrosion, con‐
taminated media supply or chemical or electrical influences deemed abnormal or
impermissible in accordance with factory specifications.
The warranty does not usually cover lamps, light conductors made of glass and
glass fibers, glassware, rubber parts and the colourfastness of plastic parts.
The warranty expires when defects or their consequences can arise from manipu‐
lations or changes to the product. Warranty claims can only be asserted when they
are immediately reported to KaVo in writing.
This notification must be accompanied by a copy of the invoice or delivery note on
which the manufacturing number is clearly visible. In addition to the guaranty, the
statutory warranty claims of the purchaser also apply with a warranty period of 12
months.

The warranty expires when other software is installed on the system besides that
provided by KaVo.

When the product is integrated into an existing network, the responsibility for func‐
tionality and safety lies with the network operator.

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Instructions for use Everest scan pro, Everest scan eco, Everest scan Base Camp | Typ 4101, 4102

1 User notes | 1.3 Transport and storage

1.3 Transport and storage

1.3.1 Packaging ordinance of August 28,1998

Note
Only applicable for the Federal Republic of Germany.

KaVo transport packaging must be disposed of and recycled by local disposal ser‐
vice providers and recycling companies in accordance with Dual System require‐
ments.
For more information about disposal and recycling, and an up-to-date list of local
disposal service providers and recycling companies, please visit the following In‐
ternet sites:
http://www.umweltdatenbank.de
http://www.quality.de
KaVo will bring KaVo transport packaging returned by the customer at the custo‐
mer's own cost to the appropriate recycling companies without reimbursement..

1.3.2 Transportation damage

In Germany

If external damage to the packaging is visible upon delivery, follow the procedure
below:

1. The recipient must record the loss or damage in the notice of delivery. The re‐
cipient and employee of the transportation firm must sign the notice of delivery.

2. Leave the product and packaging unchanged.

3. Do not use the product.

4. Report damage to the shipping company.

5. Report damage to KaVo.

6. A damaged product cannot be returned before talking with KaVo.

7. Send the signed notice of delivery to KaVo.

If the product is damaged and there is no discernable damage to the packaging
upon delivery, proceed as follows:

1. Report damage immediately or at least 7 days after the delivery to the delivery
company. .

2. Report damage to KaVo.

3. Leave the product and packaging unchanged.

4. Do not use a damaged product.

Note
If the recipient does not follow one of the above instructions, the damage will be
held to have occurred after the delivery (according to ADSp. Art. 28)..

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Instructions for use Everest scan pro, Everest scan eco, Everest scan Base Camp | Typ 4101, 4102

1 User notes | 1.3 Transport and storage

Outside of Germany

Note
KaVo is not liable for damage arising from transportation.
Immediately inspect the delivery after receipt!

If external damage to the packaging is visible upon delivery, follow the procedure
below:

1. The recipient must record the loss or damage in the notice of delivery. The re‐
cipient and employee of the transportation firm must sign the notice of delivery.
The recipient can only assert damages against the transportation company ba‐
sed on these records.

2. Leave the product and packaging unchanged.

3. Do not use the product.

If the product is damaged and there is no discernable damage to the packaging
upon delivery, proceed as follows:

1. Report the damage immediately or at least 7 days after the delivery to the deli‐
very company .

2. Leave the product and packaging unchanged.

3. Do not use a damaged product.

Note
If the recipient does not follow one of the above instructions, the damage will be
held to have occurred after the delivery (according to . CMR law , section 5, Art.

30).

1.3.3 Storage

The symbols printed on the outside are for transportation and storage, and have the
following meaning:

Transport upright as indicated by the arrow.

Protect from impact.

Protect from moisture.

Do not stack!

Temperature range.

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Instructions for use Everest scan pro, Everest scan eco, Everest scan Base Camp | Typ 4101, 4102

1 User notes | 1.4 Scope of delivery and packaging

1.4 Scope of delivery and packaging

1.4.1 Scope of delivery

① Software and instructions for use ⑥ Rotary table insert including fasten‐

ing material
② Power lines (3) ⑦ Readjusting body
③ KaVo serial connecting line ⑧ Screen including keyboard and mou‐

se
④ Scanner ⑨ PC
⑤ Firewire line ⑩ Screen connecting line

1.4.2 Packaging

Package 1: Scanner

Length 715 mm

Breadth 604 mm

Height 640 mm

Weight Approx. 21 kg gross/15 kg net

Package 2: PC with additional equipment

Length 700 mm

Breadth 680 mm

Height 340 mm

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1 User notes | 1.4 Scope of delivery and packaging

Package 3: PC monitor

Length 490 mm

Width 430 mm

Height 250 mm

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Instructions for use Everest scan pro, Everest scan eco, Everest scan Base Camp | Typ 4101, 4102

2 Safety | 2.1 Description of safety instructions

2 Safety

2.1 Description of safety instructions

2.1.1 Warning symbol

Warning symbol

2.1.2 Structure

The introduction describes the type and source of the hazard.
This section describes the potential consequences of non-observance.

DANGER

▶ The optional step contains necessary measures for avoiding hazards.

2.1.3 Description of hazardous steps

CAUTION

WARNING

DANGER

Safety instructions with three hazard levels are used in this document for avoiding
personal and property damage.

CAUTION
indicates a hazardous situation that can lead to property damage or minor to mo‐
derate injury.

WARNING
indicates a hazardous situation that can lead to serious injury or death.

DANGER
indicates a maximum hazardous situation that can directly cause serious injury or
death.

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Instructions for use Everest scan pro, Everest scan eco, Everest scan Base Camp | Typ 4101, 4102

2 Safety | 2.2 Safety instructions

2.2 Safety instructions

Health risk caused by electromagnetic fields
Electromagnetic fields may interfere with the functions of implanted systems (such

CAUTION

CAUTION

CAUTION

as pacemakers).
▶ Anyone with implanted systems must maintain a safe distance of 5 meters away

from this product.

Malfunctions from electromagnetic fields.
The product meets the applicable requirements regarding electromagnetic fields.
Given the complex interactions between equipment and cell phones, the product
may be influenced by a cell phone that is in use.
▶ Do not use cell phones in medical offices, hospitals, or laboratories.
▶ Turn off electronic devices such as computer storage media, hearing aids, etc.

during operation .

Premature weary and malfunctions from improper servicing and care.
Reduced production time.
▶ Perform regular proper care and maintenance.

CAUTION

Image errors as a result of misaligned aperture lenses
Manipulating the aperture lenses of the camera or projector can impair image qua‐
lity.
▶ Never adjust or rotate the aperture lenses of the camera or projector.

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Instructions for use Everest scan pro, Everest scan eco, Everest scan Base Camp | Typ 4101, 4102

2 Safety | 2.3 Intended purpose

2.3 Intended purpose

2.3.1 General

Note
The waste that arises must be recycled or disposed of in a manner safe for humans
and the environment. Observe the applicable national regulations.
Please direct all questions regarding the proper disposal of KaVo products to the
nearest KaVo branch.

Use according to the product's "intended purpose" also includes consulting all in‐
formation within the user instructions, and complying with all inspection and main‐
tenance activities.

During use, national legal regulations must be observed, in particular:
▪ the applicable health and safety regulations.
▪ the applicable accident prevention regulations.

The handler is required to:
▪ Only use appliances that do not have any faults.
▪ Avoid contamination from the product.

This product is intended for interior use only.

Observe the corresponding country-specific regulations when finally shutting down
a KaVo product. Please direct all questions regarding the proper disposal of KaVo
products to the nearest KaVo branch.

2.3.2 Product-specific

The KaVo Everest Scan is a device for scanning dental prosthetic and precision
engineered objects.
It is not intended for any other purpose or wider application.
An additional Everest Design Sherpa is for supporting the existing scanner in the
construction and administration of large orders. Parallel scanning and design means
an order can be scanned without any wait while another is simultaneously designed
and fabricated. This additional PC is integrated into the existing Everest system and
can optionally be installed in any system. Any other or more extensive use of the
construction PC is not in accordance with specifications.

CAUTION

When the product is integrated into an existing network, the responsibility for func‐
tionality and safety lies with the network operator.

Software and settings

Impairment of operation from additional programs
Additionally installed software can impair the operation of the system.
▶ Do not install any additional software on the computer.

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Instructions for use Everest scan pro, Everest scan eco, Everest scan Base Camp | Typ 4101, 4102

2 Safety | 2.3 Intended purpose

No additional software can be installed on the computer of the KaVo Everest Scan.

The system settings on teh computer of the KaVo Everest Scan may not be chan‐
ged.
The exceptions to this rule are the date, time, time zone and country settings.

Any data processing equipment that you wish to connect to KaVo Everest Scan
(such as PCs) must be compliant with the following standards: DIN/EN/IEC 60950,
UL 60950 and CAN/CSA-C22.2 NO. 60950-00.

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Instructions for use Everest scan pro, Everest scan eco, Everest scan Base Camp | Typ 4101, 4102

3 Product description | 3.1 Technical data

3 Product description

3.1 Technical data

3.1.1 Scanner dimensions

Breadth 430 mm

Depth 520 mm

Height 420 mm

Weight approx. 15 kg

3.1.2 Dimensions of measuring field

Everest Scan pro 60 mm x 80 mm

Everest Scan eco 40 mm x 60 mm

Everest Scan Base Camp 40 mm x 60 mm

3.1.3 Rated voltage

Voltage range 100-240 V; 50/60 Hz

Rated power max. 40 W

3.1.4 Mains fuse

Nominal current 0.8 A

Rated voltage 250 V

Trigger characteristics T

Breaking capacity L

3.1.5 Classification

Protection class 1

Contamination level 2

Overvoltage category II

3.1.6 Environmental conditions

Permissible ambient temperature range 15 °C to 30°C

Permitted to max. relative humidity 80%

Permitted up to maximum altitude 2000 m

Only permissible within enclosed rooms

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3 Product description | 3.1 Technical data

3.1.7 Ambient conditions for transportation and storage

Temperature range min. -20 C/max. +70 C

Air humidity min. 5 %/max. 95 %

Air pressure min. 700 hPa/max. 1060 hPa

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3 Product description | 3.2 KaVo Everest scan pro

3.2 KaVo Everest scan pro

The KaVo Everest Scan is comprised of the following components:

① Scanner ③ PC
② PC screen, keyboard and mouse

See also: 4.2 Connection, Page 21

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3 Product description | 3.2 KaVo Everest scan pro

① Door ⑤ Function indicator lamp
② Camera opening ⑥ Spanner
③ Projector opening ⑦ Plug insert
④ Turntable insert

3.2.1 Rating plate for the KaVo Everest scan 4101 / 4102

Type 4101

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3 Product description | 3.2 KaVo Everest scan pro

Type 4102

Type Device type

Safety
CSA mark
requested

VDE mark
requested
GS mark
requested

Note: observe accompanying documents.

CE mark

For disposal instructions, see "Proper use"

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Instructions for use Everest scan pro, Everest scan eco, Everest scan Base Camp | Typ 4101, 4102

3 Product description | 3.3 How it works

3.3 How it works

The measuring method of the KaVo Everest scan is based on a 3-D measurement
with fringe projection.
The projection method is based on the mathematical principle of triangulation.
To measure distances, the coded light projector, the camera and the object to be
measured form the corners of the triangulation triangle.
The camera in a specific position takes a picture of the object illuminated by the
coded light projector and evaluates the distortions of the original symmetrical light
strips so that a three-dimensional image coordinate can be calculated for each
image point based on triangulation.
By turning and tipping the object, each relevant point can be precisely recorded
including overlapping locations.
Up to 13 different projection patterns are used in different positions.
The strip width of the light pattern becomes sequentially smaller until extremely fine
strip patterns are moved in steps within a strip width.
The phase length for reach pixel is determined from the recorded intensities. A
measuring precision of 20 µm is achieved using the phase shift method.
The object surface has to be reflected diffusely so that the projected strip patterns
can be detected by the camera with sufficient contrast.

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3 Product description | 3.4 Malfunctions

3.4 Malfunctions

Note
The unit may only be repaired and serviced by technicians trained by KaVo.

Image errors as a result of misaligned aperture lenses
Manipulating the aperture lenses of the camera or projector can impair image qua‐

CAUTION

lity.
▶ Never adjust or rotate the aperture lenses of the camera or projector.

3.4.1 Function indicator lamps

The function indicator lamp ① shows the user the current operating status of the
scanner and whether a fault is present:

Indicator lamp Status
On constantly On standby
Rapid double flashes Indicates error, such as: door open
Rapid flash Scan in process
Slow flash Error message

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Instructions for use Everest scan pro, Everest scan eco, Everest scan Base Camp | Typ 4101, 4102

Everest scan

4 Commissioning | 4.1 Location

4 Commissioning

Damage to equipment as a result of undue care and attention
KaVo Everest Scan is a delicate machine which may become damaged if handled

CAUTION

without due care and attention.
▶ Take the utmost care and attention during unpacking and installation.

4.1 Location

Note
To prevent overheating of the PC, ensure that there is sufficient rear ventilation.
Ensure that the location of the KaVo Everest scan is free of vibrations, direct sun‐
light and dust contamination.

▶ Place the scanner and monitor next to each other on a working surface.
▶ Place the PC, for example, in a base cabinet underneath.

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4 Commissioning | 4.2 Connection

4.2 Connection

4.2.1 4101

① Serial cable ③ Press mains switch
② Firewire cable ④ Mains fuse

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4 Commissioning | 4.2 Connection

4.2.2 4102

4.2.3 EDP network connection

▶ If you want to connect a single KaVo Everest Scan without network connection

up to a KaVo Everest engine, attach an RJ 45 (cross-over) network cable to the
NET port at the rear of the PC.

▶ If there is a network, connect up the PC with network cables as per usual.

Optional connection to Everest Design Sherpa

When an Everest Design Sherpa is used, it centrally manages all orders and master
data.
The scan PC only sends the scan data to the Everest Design Sherpa to enable
simultaneously scanning and construction.

See also: To calculate an Everest Design Sherpa, follow the special installation
instructions for the Everest Design Sherpa.

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4 Commissioning | 4.2 Connection

4.2.4 Telephone connection

▶ Plug a telephone line into the MODEM/ISDN port at the rear of the PC (or ex‐

ternal modem).

4.2.5 Connecting up the system

Note
The serial interface and Firewire interface can be found on different locations of
the computer depending on its model.

4.2.6 Electrical connection

Note
Observe country-specific regulations with reference to building installation.

▶ Insert the mains plug into the easily accessible, correctly installed and earthed

mains plug provided for the building installation.

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5 Troubleshooting

5 Troubleshooting

Malfunction Cause Remedy
Equipment is out of order No mains supply ▶ Switch on at the mains.

▶ Provide power supply or check

the plug-in connections.
▶ Switch on main switch.
▶ Check the main fuse in the

mains socket outlet and replace

if necessary.

Projector lamp fails to illuminate du‐
ring scanning.
Measurement cannot be made. Initialisation failure

Surface scanned in poorly (grainy
image, parts missing)

Preparation limit unrecognisable or
difficult to recognise

Faulty projector lamp ▶ Have a service technician re‐

place the lamp.
▶ Restart measurement.

Faulty rotate/tilt mechanism
No more space available on hard
drive
Internal temperature too high
Severe vibrations
Misaligned camera or projector len‐
ses

The surface reflects too much or is
too transparent
The surroundings in the measuring
device are too bright
The object is outside of the measu‐
ring range
Soiled lens. ▶ Clean lens using lens brush
Preparation limit poorly shaped
Die mounted too low

▶ Check the rotate/tilt mechanism

and contact a service technici‐

an.
▶ Archive the data by saving to CD

or equivalent data carrier or de‐

lete from hard drive.
▶ Reduce ambient temperature.
▶ Test ventilator and repair if ne‐

cessary.
▶ Do not jolt the equipment.
▶ Readjust KaVo Everest Scan.
▶ Contact a service technician.
▶ Use suitable plaster or stump

varnish and modelling wax.
▶ Keep the door closed while

measuring.
▶ Check position of object, correc‐

ting if necessary.

▶ Prepare the tooth according to

the appropriate processing in‐

structions (http://www.kavo-

everest.com/De/zahntechniker/

news/prospekte.asp?na‐

vid=550067&lan=De#prospek‐

te).
▶ Mount die in a higher position.

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6 Maintenance | 6.1 Cleaning and care

6 Maintenance

6.1 Cleaning and care

▶ Do not use solvents, e.g. nitro, peroxide, sanitary, alcohol or fat cleaners and

do not use compressed air.

CAUTION

▶ Do not adjust or rotate the aperture lenses of the camera or projector.

6.1.1 Regular actions

Weekly

▶ Wipe off the outer housing and door with a dry, lint-free cloth, and remove any

soiling with a moist cloth.

▶ Vacuum out the interior of the scanner with a small vacuum cleaner.

Do not used compressed air or touch the lenses.

CAUTION

Monthly

▶ Lightly oil the thread of the clamping piece (with a drop of turbine oil for instance).
▶ Lightly lubricate joints on the door mechanism with turbine oil.

6.1.2 Readjusting the KaVo Everest scan pro

Faulty measurement from lack of adjustment
The scanning results may be negatively influenced if readjustment is not performed
properly.
▶ Readjustment is only necessary if the picture of the scanned object is incohe‐

rent when the surface module is started.

▶ The scanner must warm up for six minutes before readjusting to reach the ope‐

rating temperature. For this reason, do not readjust at the start of daily work.

▶ Start warm-up.

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Instructions for use Everest scan pro, Everest scan eco, Everest scan Base Camp | Typ 4101, 4102

6 Maintenance | 6.1 Cleaning and care

▶ In the Options menu of the job window, choose Readjust scanner.

The message Insert re-adjustment body centred appears.

Note
The re-adjustment may only be carried out with the readjustment body of the scan‐
ner being used (identified by scanner serial number - OD number must match)!

▶ Insert the readjusting tool just like the rotary table insert into the scanner.

▶ Choose OK.

The window Readjustment recording opens. The readjustment is performed auto‐
matically. A progress bar shows the progress of the ongoing readjustment process.

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6 Maintenance | 6.1 Cleaning and care

Note
The re-adjustment procedure must not be interrupted!

The Calculate readjustment window opens. The readjustment continues automati‐
cally. The progress bar continues to show the progress of the ongoing readjustment
process.

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6 Maintenance | 6.1 Cleaning and care

At the end of the process, the following message appears:Update successfully
completed.

▶ Choose OK.

▶ Choose OK.

The readjustment process is complete. The job window appears.

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7 Statement of conformity (current version can be obtained at www.kavo.de)

7 Statement of conformity (current version can be obtained at
www.kavo.de)

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7 Statement of conformity (current version can be obtained at www.kavo.de)

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1.004.4811 · KF · 20080307 - 04 · en