Karcher KM 100 R P, KM 100, KM 100 R User Manual

KM 100 / 100 R

KM 100 / 100 R P

1.280-101

1.280-111

www.kaercher.com 5.960-294 A2008261 05/04

KM 100/100 R / KM 100/100 R P

Betriebsanleitung 3

Anhang: Manuelle Filterabreinigung 237
Ersatzteilliste 240

Operating Instructions 18

Appendix: Manual filter cleaning 237
Spare Parts List 240

Notice d'utilisation 33

Annexe : Nettoyage manuel du filtre 237
Liste des pièces de rechange 240

Istruzioni per l'uso 49

Appendice: Pulizia manuale del filtro 237
Elenco pezzi di ricambio 240

Gebruiksaanwijzing 65

Bijlage: Manuele filterreiniging 237
Reserveonderdelenlijst 240

Instrucciones de servicio 80

Anexo: Limpieza manual del filtro 238
Lista de piezas de requesto 240

Driftinstruktion 159

Bilaga: Manuell filterrensning 239
Reservdelslista 240

Käyttöohje 174

Liite: Suodattimen manuaalinen puhdistus 239
Varaosalista 240

Instrukcja obsługi 189

Załącznik: Ręczne czyszczenie filtra 239
Lista części zamiennych 240

İşletme kılavuzu 205

Ek: Manüel filtre temizleme 239
Yedek parça listesi 240

Cihazın kullanım 10 yıldır.

Руководство по эксплуатации 220

Приложение: Ручная очистка фильтра 239
Запасные части 240

Manual de instruções 96

Anexo: Limpeza manual do filtro 238
Lista de pecas sobresselentes 240

Οδηγίες λειτουργίας 112

РбсЬсфзмб: КбиЬсйумб цЯлфспх ме фп чЭсй 238
Бнфбллбкфйкб 240

Driftsvejledning 130

Bilag: Manuel filterrengøring 238
Reservedelsliste 240

Bruksveiledning 145

Tillegg: Manuell filterrensing 238
Reservedels liste 240

2

Operating instructions KM 100/100 R / KM 100/100 R P English

Contents

For your own safety! 19

General notes 19
Safety features 20
Risk of overturning on too
high gradients! 20
Risk of overturning when
taking bends rapidly! 20
Danger of tipping over
given an unstable travelling
surface! 20
Danger of tipping over
given a sideways incline
that is too large! 20

For our environment 20

Caution, danger to the
environment from used
batteries! 20
Endangerung of
environment by packaging
materials! 20

Intended use 20

Function description ­sweeping machine 20

Control elements 20

Machine components 21

Before first operating 21

Open/close unit cover 21
Operating sweeping
machine without
automotive power 21
Unloading instructions 21

Before every operation 22

General notes 22
Testing and maintenance
work 22

Commissioning 22

Adjust driver seat 22
Switching on the machine 22
Run machine 22
Sweeping operation 23
Stop machine 23
Empty the swept material
container 24

Usage instructions 24

Safety instructions when
sweeping 24
Sweeping dry ground 24
Sweeping damp or wet
ground 24
Driving over obstacles 24
Drive system overload
warning 24
Sweeping system overload
warning 24
Battery discharging
warning 25

Decommissioning 25

Transport 25

Transport instructions 25

Cleaning and maintenance 25

Internal cleaning 25
External cleaning 25

Maintenance intervals 25

Elapsed-time meter 25
Maintenance by the
customer 25
Maintenance by the
customer service
department 26

Maintenance tasks 26

Notes on safety 26
Battery safety instructions 26
Charge the battery 26
Check and top up the
battery’s fluid level 27
Check the tyre air pressure 27
Changing wheels 27
Checking the vacuum
system 27
Checking traction belt 27
Checking the sealing cup 28
Replacing side brush 28
Check the sweep roller 28
Replace the sweep roller 28
Adjusting and replacing
sealing strips 29
Replace the dust filter 30
Replacing the filter box
seal 30
Changing fuses 30

Fault instructions 30

Accessories 31

Technical data 31

EC conformity declaration 32

18

Operating instructions KM 100/100 R / KM 100/100 R P English

For your own safety!

General notes

It is mandatory to read and
observe this prior to using the
appliance!

— Notify your sales outlet if during

unpacking you detect damage
that has occurred in transit.

! Read the operating instructions

of your appliance prior to putting
it into operation, especially the
safety information.

— The warning signs and

information labels attached to the
unit provide important advice on
its safe operation.

— In addition to the instructions in

the operating instructions,
general safety- and accident
prevention-regulations from
lawgivers must be followed.

Use

! The unit shall be exclusively used

in accordance with the
specifications given in these
operating instructions.

! Prior to utilization the appliance

and its working facilities must be
checked regarding their proper
condition and that they operate
safely. It must not be used if its
condition is not faultless.

— The unit is intended for sweeping

inside- and outside surfaces.

— No modifications permitted on the

machine.

— Never absorb explosive liquids,

inflammable gases or undiluted
acids and solvents! This includes
petrol, paint thinner or fuel oil,
which can form explosive fumes
due to the swirling suction air, in
addition acetone, undiluted acids
and solvents, since they corrode
the materials used for the
appliance.

— Do not sweep up/absorb burning

or smouldering objects.

Only if expressly marked as such
is this appliance suitable for
sucking up health-hazardous
dust types.

Observe the safety-related notes
given in the operating instructions.

— Suitable only for the surfaces

listed in the operating
instructions.

— The appliance may be used on

only the areas cleared for its use
by the factory owner or a person
authorized by him.

— Keep clear of the danger area. Its

operation in explosion hazardous
locations is prohibited.

— The following applies generally:

Keep combustible materials away
from the machine (danger of
explosions-/fire).

Operation

— The rules, regulations and

stipulations applying to motor
vehicles must always be
observed.

— The operator must use the unit in

accordance with its intended
purpose. She must adapt her
mode of operation to the local
conditions and when working with
the appliance keep a look out for
third parties, especially children.

— The appliance may only be used

by persons instructed in its
handling or who have proved
their capability of operating it and
who are expressely authorized to
use it.

— The unit must not be operated by

children and youths.

! To prevent unauthorized

utilization of appliances provided
with an ignition key the ignition
key must be removed.

! The appliance must never be left

unattended as long as the motor
is running. The operator may not
leave the appliance until the
motor is turned off, the appliance
is safeguarded against
unintentional motion, if necessary
the parking brake actuated and
the ignition key removed.

— On slopes the angle of inclination

to the side and in the direction of
motion must not exceed the
value given in the operating
instructions.

Transport

! The motor must be turned off

when the appliance is
transported.

! Secure the machine with guy

belts, ropes or chains.

! Immobilise the machine at the

wheels with chocks.

Maintenance

! The unit must be switched off

and, if necessary, the ignition key
removed prior to cleaning it,
performing maintenance work on
it, replacing parts or resetting it to
a different operation.

! For battery-run appliances the

battery plug must be pulled out of
the socket prior to work on the
electrical equipment, i.e. the
battery is to be disconnected.

— Repairs may only be carried out

by approved customer service
centres or by technical personnel
trained in this field which are
familiar with all relevant safety
regulations.

— Industrially used appliances in

changing locations are subject to
the safety inspection according to
VDE 0701.

— Use only the main brushes/side

brushes fitted in the unit or
specified in the operating
instructions. Using other main
brushes/side brushes can be
detrimental to safety.

— The unit may not be cleaned with

a hose- or a high pressure water
jet (danger of short circuits or
other damages).

Accessories and spare parts

— Only accessories and spare parts

cleared by the manufacturer may
be used. Genuine accessories
and spare parts guarantee that
the unit can be operated safely
and trouble-free.

Riding appliances

— Riding appliances are not

approved for public highways.
Please ask your retailer for the
conversion kit for street­worthiness.

— Giving companions lifts is not

permissible.

— Riding appriances may be set in

motion only from the seat.

Battery driven appliances

— Warranty is valid only when you

use the batteries and charging
units recommended by Kärcher.

! It is mandatory to comply with the

battery manufacturer's operating
instructions. Heed the statutory
recommendations on handling
batteries.

! Never leave a battery in a run

down condition but recharge it as
soon as possible.

! Keep the batteries always clean

and dry to prevent leaking
currents. Protect it from
contamination, for example, by
metallic dust.

! When mounting the batteries in

the KM 100/100 R make
absolutely sure you also install
the battery terminal fuse. (see
maintenance work, chapter on
replacing fuses)

! Do not place tools or similar

objects on the battery. Hazard of
short circuits and explosion.

! Do not under any circumstances

work with an open flame, create
sparks or smoke near a battery
or in a battery recharging room.
Explosion hazard.

! Do not touch hot parts, for

example, the driving engine
(hazard of burns).

19

Operating instructions KM 100/100 R / KM 100/100 R P English

! Take care when handling

accumulator acid. Heed the
relevant safety regulations!

! Used batteries are to be

disposed of in an environmentally
friendly way, according to
EC-guideline 91/157 EWG.

Safety features

Safety features are provided for the
protection of the operator, and it is
forbidden to disconnent them or
circumvent their operation.

EMERGENCY STOP pushbutton

— For an instant stop of all

operations.

— To unlatch it turn it slighly to the

left or the right and then release
it.

Seat contact switch

— If the machine is left during

operation, the engine switches off
via the seat contact switch.

Risk of overturning on too
high gradients!

Danger!

The machine could topple over
when driving and turning on slopes.

— Drive only on slopes up to 18 %

in the travelling direction.

— At right angles to direction of

travel only negotiate gradients up
to a maximum of 15 %.

Risk of overturning when
taking bends rapidly!

Danger!

The machine can topple-over when
driving fast around curves.

! Drive slowly in curves.

Danger of tipping over
given an unstable travelling
surface!

Danger!

The machine can tip over given an
unstable travelling surface.

! Move the machine exclusively on

a solid travelling surface.

Danger of tipping over
given a sideways incline
that is too large!

Danger!

The machine can tip over given an
incline of more than 15 %.

For our environment

Caution, danger to the
environment from used
batteries!

Do not dispose of exhausted
batteries as ordinary household
garbage.
! Ensure environmentally

compatible disposal.

Endangerung of
environment by packaging
materials!

Domestic rubbish is not the proper
place for used packaging materials.
! Make sure that they are

ecologically recycled.

Intended use

— This sweeper is intended for

sweeping inside- and outside
surfaces.

— It is not intended for use on

public traffic routes.

— It is not suitable for health-

hazardous dusts.

Function description ­sweeping machine

The KM 100/100 R sweeper
operates according to the throw­over principle.
— The side brush (3) cleans corners

and edges of the sweeping
surface and transports the dirt in
the path of the main brush.

— The rotating main brush (4)

transports the dirt directly into the
debris container (5).

— The dust swirled up in the

container is separated by way of
the dust filter (2) and the filtered,
clean air removed by the suction
turbine (1).

Control elements

1. Steering wheel

2. Raising/lowering coarse-dirt flap
pedal

3. Forward driving/reversing drive
pedal

1. Horn

2. Elapsed-time meter

3. Raising/lowering main brush

4. Raise/lower side brush

5. Filter de-duster

6. EMERGENCY-STOP switch

7. Key-operated switch

8. Drive system overload warning

9. Main brush overload warning

10. Battery charge indicator

20

Operating instructions KM 100/100 R / KM 100/100 R P English

Machine components

1. Unit cover

2. Debris container (bilateral)

3. Coarse-dirt flap

4. Roller

5. Side brush

Before first operating

The sweeper has an electric drive.
The machine can be pushed only if
the trigger is pulled away from the
wheel.
(See chapter: Moving the sweeper
without its own drive)

Open/close unit cover

Open unit cover
! Swivel unit cover upwards at the

provided handle grip

When opened the unit cover is
secured by a stay bar.

! Insert the stay bar into the

adapter at the suction turbine

! To close the unit cover pull the

stay bar out of the holder and
engage it in the bracket in the
unit cover

Operating sweeping
machine without
automotive power

Danger!

Prior to manually releasing the
parking brake the sweeper is to be
secured against movement.
After the parking brake is released
the sweeper coasts unbraked.

! Pull the brake lever away from

the wheel and hold it tight in this
position

— The function of the parking brake

is thus out of action and the
sweeper can be pushed

Unloading instructions

Warning!

Generally it is not permitted for the
parking brake to be released when
loading the machine.

— The machine was secured on a

pallet with stretch belts or ropes
for safe transport. Proceed as
follows when unloading:

! Cut the plastic packing tape and

remove the film.

! Remove the blocks for securing

the wheels and drive the machine
off the pallet using a suitable
ramp.

Warning!

Do not use a fork lifter for unloading;
the machine can be damaged by it.

! Pull stay bar out of the bracket

21

Operating instructions KM 100/100 R / KM 100/100 R P English

Before every operation

General notes

! Stand sweeper on a flat surface
! Turn off key switch (position "0")

Testing and maintenance
work

! Check charge condition of

battery *

! Check side brushes *
! Check main brush *
! Empty the swept material

container

! Check tyre inflation pressure *

* See maintenance work chapter for
instructions

Commissioning

Adjust driver seat

! Open unit cover, engage stay bar

! Unscrew the 4 screws at the seat

contact switch plate

! Remove the plate
! Turn the seat forward

Switching on the machine

! Sit on the driver seat
! Do NOT actuate the drive pedal!

Note:

The machine is equipped with a
seat contact switch. The machine is
switched off and the parking brake
is automatically applied when the
driver leaves his seat.

Run machine

Danger

Do not stand up when driving –
danger of falling.

Prior to start of the machine

! Slightly loosen wing nuts of seat

runners

! Push the seat into the

appropriate position

! Retighten wing nuts

Note:

There is a further adjustment
possibility if the adjusting range is
insufficient

! Unscrew 4 screws of seat

mounting

! Shift seat and refasten with

screws

! Remount seat contact switch

plate

! The main brush and side brush

switches are in their upper
position

! Turn the key switch to position "I"

! The main brush and side brush

switches are in their upper
position

! Switching on the machine

Drive forwards
! Slowly press the driving pedal

22