Karcher KM 100 R P, KM 100, KM 100 R User Manual

KM 100 / 100 R

KM 100 / 100 R P

1.280-101

1.280-111

www.kaercher.com 5.960-294 A2008261 05/04

KM 100/100 R / KM 100/100 R P

Betriebsanleitung 3

Anhang: Manuelle Filterabreinigung 237 Ersatzteilliste 240

Operating Instructions 18

Appendix: Manual filter cleaning 237 Spare Parts List 240

Notice d'utilisation 33

Annexe : Nettoyage manuel du filtre 237 Liste des pièces de rechange 240

Istruzioni per l'uso 49

Appendice: Pulizia manuale del filtro 237 Elenco pezzi di ricambio 240

Gebruiksaanwijzing 65

Bijlage: Manuele filterreiniging 237 Reserveonderdelenlijst 240

Instrucciones de servicio 80

Anexo: Limpieza manual del filtro 238 Lista de piezas de requesto 240

Driftinstruktion 159

Bilaga: Manuell filterrensning 239 Reservdelslista 240

Käyttöohje 174

Liite: Suodattimen manuaalinen puhdistus 239 Varaosalista 240

Instrukcja obsługi 189

Załącznik: Ręczne czyszczenie filtra 239 Lista części zamiennych 240

İşletme kılavuzu 205

Ek: Manüel filtre temizleme 239 Yedek parça listesi 240

Cihazın kullanım 10 yıldır.

Руководство по эксплуатации 220

Приложение: Ручная очистка фильтра 239 Запасные части 240

Manual de instruções 96

Anexo: Limpeza manual do filtro 238 Lista de pecas sobresselentes 240

Οδηγίες λειτουργίας 112

РбсЬсфзмб: КбиЬсйумб цЯлфспх ме фп чЭсй 238 Бнфбллбкфйкб 240

Driftsvejledning 130

Bilag: Manuel filterrengøring 238 Reservedelsliste 240

Bruksveiledning 145

Tillegg: Manuell filterrensing 238 Reservedels liste 240

Operating instructions KM 100/100 R / KM 100/100 R P English

Contents

For your own safety! 19

General notes 19 Safety features 20 Risk of overturning on too high gradients! 20 Risk of overturning when taking bends rapidly! 20 Danger of tipping over given an unstable travelling surface! 20 Danger of tipping over given a sideways incline that is too large! 20

For our environment 20

Caution, danger to the environment from used batteries! 20 Endangerung of environment by packaging materials! 20

Intended use 20

Function description sweeping machine 20

Control elements 20

Machine components 21

Before first operating 21

Open/close unit cover 21 Operating sweeping machine without automotive power 21 Unloading instructions 21

Before every operation 22

General notes 22 Testing and maintenance work 22

Commissioning 22

Adjust driver seat 22 Switching on the machine 22 Run machine 22 Sweeping operation 23 Stop machine 23 Empty the swept material container 24

Usage instructions 24

Safety instructions when sweeping 24 Sweeping dry ground 24 Sweeping damp or wet ground 24 Driving over obstacles 24 Drive system overload warning 24 Sweeping system overload warning 24 Battery discharging warning 25

Decommissioning 25

Transport 25

Transport instructions 25

Cleaning and maintenance 25

Internal cleaning 25 External cleaning 25

Maintenance intervals 25

Elapsed-time meter 25 Maintenance by the customer 25 Maintenance by the customer service department 26

Maintenance tasks 26

Notes on safety 26 Battery safety instructions 26 Charge the battery 26 Check and top up the battery’s fluid level 27 Check the tyre air pressure 27 Changing wheels 27 Checking the vacuum system 27 Checking traction belt 27 Checking the sealing cup 28 Replacing side brush 28 Check the sweep roller 28 Replace the sweep roller 28 Adjusting and replacing sealing strips 29 Replace the dust filter 30 Replacing the filter box seal 30 Changing fuses 30

Fault instructions 30

Accessories 31

Technical data 31

EC conformity declaration 32

Operating instructions KM 100/100 R / KM 100/100 R P English

For your own safety!

General notes

It is mandatory to read and observe this prior to using the appliance!

— Notify your sales outlet if during

unpacking you detect damage that has occurred in transit.

! Read the operating instructions

of your appliance prior to putting it into operation, especially the safety information.

— The warning signs and

information labels attached to the unit provide important advice on its safe operation.

— In addition to the instructions in

the operating instructions, general safety- and accident prevention-regulations from lawgivers must be followed.

Use

! The unit shall be exclusively used

in accordance with the specifications given in these operating instructions.

! Prior to utilization the appliance

and its working facilities must be checked regarding their proper condition and that they operate safely. It must not be used if its condition is not faultless.

— The unit is intended for sweeping

inside- and outside surfaces.

— No modifications permitted on the

machine.

— Never absorb explosive liquids,

inflammable gases or undiluted acids and solvents! This includes petrol, paint thinner or fuel oil, which can form explosive fumes due to the swirling suction air, in addition acetone, undiluted acids and solvents, since they corrode the materials used for the appliance.

— Do not sweep up/absorb burning

or smouldering objects.

Only if expressly marked as such is this appliance suitable for sucking up health-hazardous dust types.

Observe the safety-related notes given in the operating instructions.

— Suitable only for the surfaces

listed in the operating instructions.

— The appliance may be used on

only the areas cleared for its use by the factory owner or a person authorized by him.

— Keep clear of the danger area. Its

operation in explosion hazardous locations is prohibited.

— The following applies generally:

Keep combustible materials away from the machine (danger of explosions-/fire).

Operation

— The rules, regulations and

stipulations applying to motor vehicles must always be observed.

— The operator must use the unit in

accordance with its intended purpose. She must adapt her mode of operation to the local conditions and when working with the appliance keep a look out for third parties, especially children.

— The appliance may only be used

by persons instructed in its handling or who have proved their capability of operating it and who are expressely authorized to use it.

— The unit must not be operated by

children and youths.

! To prevent unauthorized

utilization of appliances provided with an ignition key the ignition key must be removed.

! The appliance must never be left

unattended as long as the motor is running. The operator may not leave the appliance until the motor is turned off, the appliance is safeguarded against unintentional motion, if necessary the parking brake actuated and the ignition key removed.

— On slopes the angle of inclination

to the side and in the direction of motion must not exceed the value given in the operating instructions.

Transport

! The motor must be turned off

when the appliance is transported.

! Secure the machine with guy

belts, ropes or chains.

! Immobilise the machine at the

wheels with chocks.

Maintenance

! The unit must be switched off

and, if necessary, the ignition key removed prior to cleaning it, performing maintenance work on it, replacing parts or resetting it to a different operation.

! For battery-run appliances the

battery plug must be pulled out of the socket prior to work on the electrical equipment, i.e. the battery is to be disconnected.

— Repairs may only be carried out

by approved customer service centres or by technical personnel trained in this field which are familiar with all relevant safety regulations.

— Industrially used appliances in

changing locations are subject to the safety inspection according to VDE 0701.

— Use only the main brushes/side

brushes fitted in the unit or specified in the operating instructions. Using other main brushes/side brushes can be detrimental to safety.

— The unit may not be cleaned with

a hose- or a high pressure water jet (danger of short circuits or other damages).

Accessories and spare parts

— Only accessories and spare parts

cleared by the manufacturer may be used. Genuine accessories and spare parts guarantee that the unit can be operated safely and trouble-free.

Riding appliances

— Riding appliances are not

approved for public highways. Please ask your retailer for the conversion kit for streetworthiness.

— Giving companions lifts is not

permissible.

— Riding appriances may be set in

motion only from the seat.

Battery driven appliances

— Warranty is valid only when you

use the batteries and charging units recommended by Kärcher.

! It is mandatory to comply with the

battery manufacturer's operating instructions. Heed the statutory recommendations on handling batteries.

! Never leave a battery in a run

down condition but recharge it as soon as possible.

! Keep the batteries always clean

and dry to prevent leaking currents. Protect it from contamination, for example, by metallic dust.

! When mounting the batteries in

the KM 100/100 R make absolutely sure you also install the battery terminal fuse. (see maintenance work, chapter on replacing fuses)

! Do not place tools or similar

objects on the battery. Hazard of short circuits and explosion.

! Do not under any circumstances

work with an open flame, create sparks or smoke near a battery or in a battery recharging room. Explosion hazard.

! Do not touch hot parts, for

example, the driving engine (hazard of burns).

Operating instructions KM 100/100 R / KM 100/100 R P English

! Take care when handling

accumulator acid. Heed the relevant safety regulations!

! Used batteries are to be

disposed of in an environmentally friendly way, according to EC-guideline 91/157 EWG.

Safety features

Safety features are provided for the protection of the operator, and it is forbidden to disconnent them or circumvent their operation.

EMERGENCY STOP pushbutton

— For an instant stop of all

operations.

— To unlatch it turn it slighly to the

left or the right and then release it.

Seat contact switch

— If the machine is left during

operation, the engine switches off via the seat contact switch.

Risk of overturning on too high gradients!

Danger!

The machine could topple over when driving and turning on slopes.

— Drive only on slopes up to 18 %

in the travelling direction.

— At right angles to direction of

travel only negotiate gradients up to a maximum of 15 %.

Risk of overturning when taking bends rapidly!

Danger!

The machine can topple-over when driving fast around curves.

! Drive slowly in curves.

Danger of tipping over given an unstable travelling surface!

Danger!

The machine can tip over given an unstable travelling surface.

! Move the machine exclusively on

a solid travelling surface.

Danger of tipping over given a sideways incline that is too large!

Danger!

The machine can tip over given an incline of more than 15 %.

For our environment

Caution, danger to the environment from used batteries!

Do not dispose of exhausted batteries as ordinary household garbage. ! Ensure environmentally

compatible disposal.

Endangerung of environment by packaging materials!

Domestic rubbish is not the proper place for used packaging materials. ! Make sure that they are

ecologically recycled.

Intended use

— This sweeper is intended for

sweeping inside- and outside surfaces.

— It is not intended for use on

public traffic routes.

— It is not suitable for health-

hazardous dusts.

Function description sweeping machine

The KM 100/100 R sweeper operates according to the throwover principle. — The side brush (3) cleans corners

and edges of the sweeping surface and transports the dirt in the path of the main brush.

— The rotating main brush (4)

transports the dirt directly into the debris container (5).

— The dust swirled up in the

container is separated by way of the dust filter (2) and the filtered, clean air removed by the suction turbine (1).

Control elements

1. Steering wheel

2. Raising/lowering coarse-dirt flap pedal

3. Forward driving/reversing drive pedal

1. Horn

2. Elapsed-time meter

3. Raising/lowering main brush

4. Raise/lower side brush

5. Filter de-duster

6. EMERGENCY-STOP switch

7. Key-operated switch

8. Drive system overload warning

9. Main brush overload warning

10. Battery charge indicator

Operating instructions KM 100/100 R / KM 100/100 R P English

Machine components

1. Unit cover

2. Debris container (bilateral)

3. Coarse-dirt flap

4. Roller

5. Side brush

Before first operating

The sweeper has an electric drive. The machine can be pushed only if the trigger is pulled away from the wheel. (See chapter: Moving the sweeper without its own drive)

Open/close unit cover

Open unit cover ! Swivel unit cover upwards at the

provided handle grip

When opened the unit cover is secured by a stay bar.

! Insert the stay bar into the

adapter at the suction turbine

! To close the unit cover pull the

stay bar out of the holder and engage it in the bracket in the unit cover

Operating sweeping machine without automotive power

Danger!

Prior to manually releasing the parking brake the sweeper is to be secured against movement. After the parking brake is released the sweeper coasts unbraked.

! Pull the brake lever away from

the wheel and hold it tight in this position

— The function of the parking brake

is thus out of action and the sweeper can be pushed

Unloading instructions

Warning!

Generally it is not permitted for the parking brake to be released when loading the machine.

— The machine was secured on a

pallet with stretch belts or ropes for safe transport. Proceed as follows when unloading:

! Cut the plastic packing tape and

remove the film.

! Remove the blocks for securing

the wheels and drive the machine off the pallet using a suitable ramp.

Warning!

Do not use a fork lifter for unloading; the machine can be damaged by it.

! Pull stay bar out of the bracket

Operating instructions KM 100/100 R / KM 100/100 R P English

Before every operation

General notes

! Stand sweeper on a flat surface ! Turn off key switch (position "0")

Testing and maintenance work

! Check charge condition of

battery *

! Check side brushes * ! Check main brush * ! Empty the swept material

container

! Check tyre inflation pressure *

* See maintenance work chapter for instructions

Commissioning

Adjust driver seat

! Open unit cover, engage stay bar

! Unscrew the 4 screws at the seat

contact switch plate

! Remove the plate ! Turn the seat forward

Switching on the machine

! Sit on the driver seat ! Do NOT actuate the drive pedal!

Note:

The machine is equipped with a seat contact switch. The machine is switched off and the parking brake is automatically applied when the driver leaves his seat.

Run machine

Danger

Do not stand up when driving – danger of falling.

Prior to start of the machine

! Slightly loosen wing nuts of seat

runners

! Push the seat into the

appropriate position

! Retighten wing nuts

Note:

There is a further adjustment possibility if the adjusting range is insufficient

! Unscrew 4 screws of seat

mounting

! Shift seat and refasten with

screws

! Remount seat contact switch

plate

! The main brush and side brush

switches are in their upper position

! Turn the key switch to position "I"

! The main brush and side brush

switches are in their upper position

! Switching on the machine

Drive forwards ! Slowly press the driving pedal

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