Kaco 1501xi, 2901xi, 3601xi Operator Instructions Manual

Operator’s Manual.
for the solar system owner
P V I N V E R T E R S
For the Operator
Blueplanet xi-series 1501xi/2901xi/3601xi
1 About this document 2
1.1 Attachment and Maintenance of documents 2
1.2 Symbols used in this document 2
1.3 UL Certification 2
1.4 Data Label 2
2 Important safety information and instructions Save these instructions 2 3 Notes concerning installation and operation 3
3.1 Intended (normal) use 3
3.2 Factory warranty and liability 4
3.3 Service 3
4 Operation 4
4.1 Overview of operating elements and displays 5
4.2
Overview of blueplanet access plate 5
4.3 LED displays 5
4.4 “Display” and “Adjustment” buttons 5
4.5 Set Mode 6
4.6 Start key 6
4.7 Ground fault indication 6
4.8 The Serial RS232-Interface 7
4.9 The RS485 Interface 9
4.10 Display 9
5 Accessories 12
6 Troubleshooting 13
7
Recycling and disposal 14
KACO Solar Inc. 2 Operator’s Instructions blue planet
General Remarks
Congratulations! You have purchased the KACO blueplanet xi-series inverter, a reliable and powerful device. This machine is the result of our long-standing experience in th e field of inverter technology and power electronics.
Blueplanet xi-series inverters are electrically isolated, robust inverters, which are operated without any fans and offer a high degree of efficiency. An illuminated display and intuitive menu guidance enables you to display the most importa nt grid feeding data of the inverter. The inverter data can be transmitted to a PC for visualization.
Our inverter housings are rated to NEMA 3-R, which makes our inverters suitable for use in any kind of environm ent – our inverters are even suitable for use in agricultural and industrial applications.
1 About this document
The following information will guide you through the entire operator’s manual. Further documents will be valid in conjunction with these operating and installation instructions.
We shall not be liable for any damage caused by non­adherence to the instructions given in this manual.
Pertinent documents
During the inverter installation please observe all assembly and installation instructions for components and other parts of the system. These instructions are shipped together with the respective installation components or supplementary equipment.
1.1 Attachment and Maintenance of documents
Please keep these operating and installation instructi ons in a safe place to ensure that they are available if needed.
1.2 Symbols used in this document
Please observe the safety information provided in this manual when operating your inverter!
1.3 UL Certification
UL labeling is used to document that the blueplanet xi­series inverter indicated on the model label meets the fundamental requirements according to the following UL 1741 directives:
- Directive concerning Electromagnetic Compatibility with Class B (Council Directive 89/336/EWG)
- Low Voltage Directive (Council Directive 73/23/EWG)
For more information about UL certification see section 10 of the installation manual.
1.4 Data Label
The data label indicating the exact device specifications is located on the support plate at the underside of the enclosure.
2 Important safety information and
instructions
Save these instructions
This data label must remain intact.
Tampering the label can void the warranty of the inverter.
Regulations concerning the prevention of accidents
The inverter must be installed by a licensed electrician who is responsible to adhere to all relevant national and local standards and regulations. The proper and safe operation of the device/instrument requires careful transportation, storage, erection and assembly, as well as proper operation and maintenance.
Only personnel who have read and fully understood thes e operating instructions shall be authorized to operate the inverter.
Caution! Potential risk of injury from contact with heat sink on rear of inverter.
Danger! Danger due to lethal voltages! Hazardous live voltages are present inside the device/instrument and power lines. Therefore, the device/instrument must only be installed and opened by a qualified electrician. Even when the device/instrument is switched off, dangerous live voltages may still be present inside the instrument.
Danger
Important! Non-adherence to these instructions may adversely affect the operating convenience or functionality of the device.
Note! Useful information and remarks!
This symbol designates a required action
Danger! Lethal Hazard by Electric Shock!
Danger
Caution! Potential hazard for the product and environment!
Caution
Warning! Lethal Hazard!
Warning
KACO Solar Inc. 3 Operator’s Instructions blue planet
Modifications/Manipulation
Manipulating the inverter is generally prohibited. Do not alter any portion of this product; otherwise the warranty will become invalid. KACO Solar, Inc. does not assume responsibility for loss, damage or expense resulting from improper installation, handling, or use of this product.
Transportation The blueplanet xi-series inverter is subjected to extensive testing and inspection at our testing facilities in Germany t o ensure the highest quality product possible. Our inverters leave our factory in proper electrical and mechanical condition. Special packaging is used to minimize risks of damage during shipping. Nevertheless, transport damage may not be guaranteed by KACO Solar, Inc. In case of damage during shipping, the forwarding agent/carrier will be responsible.
Please check the inverter carefully on arrival. Should you discover any visible signs of damage on the packaging indicating that the inverter may be damaged, or should you find any visible signs of damage on the inverter please notify your responsible forwarding agent/carrier immediately.
If necessary, your solar installation provider or KACO Solar, Inc. will assist you. However, written damage reports must be received by the forwarding agent within six days after receipt of the goods at the latest.
Use exclusively the original packaging for returning the inverter – only this material will ensure safe transportation.
3 Notes concerning installation and
operation
3.1 Intended (normal) use
Blueplanet xi-series inverters are built according to state-of­the-art and approved safety requirements. However, improper use may cause lethal hazards for operators or third parties and/or damage of instruments/devices or other property.
The device is intended to convert the direct voltage generated in the photovoltaic (PV) modules into alternati ng voltage (AC) and feed this voltage into the grid.
The inverter must only be operated in connection with a fixed/stationary connection to the public grid. KACO blueplanet xi series inverters are not intended for mobile use. Any use other than the specified intended use shall not be deemed intended or normal use, and the manufacturer/supplier shall not be liable for any damage caused by such unintended use. Damage caused by unintended use is at the sole risk of the operator.
The term “intended use” shall also include the adherence to the operating and installation instructions. Your skilled and authorized electrician will obtain the necessary applications and acceptance for your photovoltaic installation from your utility company. Some of the documents which are needed for these applic ations and acceptance are attached to these installation instructions.
3.2 Factory warranty and liability
Terms and conditions
Customers shall contact KACO Solar, Inc. to obtain a Return Merchandise Authorization (RMA) number before returning products. KACO Solar, Inc. accepts no responsibility or liability for products returned without prior authorization. KACO Solar, Inc., at its sole determination, will repair or replace inverters returned by customers. Inverters must be returned with a copy of the original dealer invoice or written proof of installation if the inverter has not been already registered by fax or mail. Inverters must include a legible data label showing the serial number and the type of inverter. The warranty belongs to the unique serial number of the inverter and not any particular person; therefore, KACO inverters are sold with a 10 year transferable warranty.
The inverter must be returned to KACO Solar, Inc. in the original packaging materials or packaging providing equal protection during shipment. KACO Solar, Inc. is not responsible for damage occurring during shipment.
To satisfy the claims of our easy swap warranty; KACO Solar, Inc. will ship any replacement inverter within 24 hours after a claim has been issued and approved. If the inverter fails out of the box or within a 6 month period of operation a new inverter shall be issued. After 6 months of installation, a factory reconditioned unit of newer or similar age shall be issued.
Exclusion of Liability
KACO Solar, Inc. disclaims any liability for direct or indirect damages due to:
1. improper installation or commissioning,
2. modifications, alterations or repair attempts,
3. inappropriate use or operation,
4. insufficient ventilation of the device,
5. non-compliance with relevant safety standards or regulations,
6. flood, lightning, overvoltage, storm, fire (acts of
nature). We do not guarantee that the software is completely free of faults. In most cases technical alerts will be posted on the KACO Solar website describing how to avoid the effects of the fault. If the concern is greater, written explanation will be mailed to registered installers. The solar system installer is responsible for the correct selection, proper use, supervision and consequences of the use of software.
We reserve the right to make alterations that will improve the functioning of the device.
Caution! Hazard of damage due to unauthorized modifications/mani­pulation! By no means manipulate the inverter or modify or change the inverter or any other parts of the installation!
Caution
Caution! Using the device for any purposes other than intended/normal use is prohibited!
Caution
KACO Solar Inc. 4 Operator’s Instructions blue planet
KACO Solar, Inc. will not be liable for any direct, indirect or consequential damages, losses, costs or expenses however arising in contract or tort, including without restriction any economic losses of any kind, any loss or damage to property, any personal injury, any damage or injury arising from or as a result of misuse or abuse, or the incorrect installation, integration or operation of the product.
3.3 Factory warranty and liability Terms and conditions
Customers shall contact KACO Solar, Inc. to obtain a Return Merchandise Authorization (RMA) number before returning products. KACO Solar, Inc. accepts no responsibility or liability for products returned without prior authorization. KACO Solar, Inc., at its sole determination, will repair or replace inverters returned by customers. Inverters must be returned with a copy of the original dealer invoice or written proof of installation if the inverter has not been already registered by fax or mail. Inverters must include a legible data label showing the serial number and the type of inverter. The warranty belongs to the unique serial number of the inverter and not any particular person; therefore, KACO inverters are sold with a 10 year transferable warranty.
The inverter must be returned to KACO Solar, Inc. in the original packaging materials or packaging providing equal protection during shipment. KACO Solar, Inc. is not responsible for damage occurring during shipment.
To satisfy the claims of our easy swap warranty; KACO Solar, Inc. will ship any replacement inverter within 24 hours after a claim has been issued and approved. If the inverter fails out of the box or within a 6 month period of operation a new inverter shall be issued. After 6 months of installation, a factory reconditioned unit of newer or similar age shall be issued.
Exclusion of Liability
KACO Solar, Inc. disclaims any liability for direct or indirect damages due to:
7. improper installation or commissioning,
8. modifications, alterations or repair attempts,
9. inappropriate use or operation,
10. insufficient ventilation of the device,
11. non-compliance with relevant safety standards or regulations,
12. flood, lightning, overvoltage, storm, fire (acts of nature).
We do not guarantee that the software is completely free of faults. In most cases technical alerts will be posted on the KACO Solar website describing how to avoid the effects of the fault. If the concern is greater, written explanation will be mailed to registered installers. The solar system installer is responsible for the correct selection, proper use, supervision and consequences of the use of software.
We reserve the right to make alterations that will improve the functioning of the device.
KACO Solar, Inc. will not be liable for any direct, indirect or consequential damages, losses, costs or expenses however arising in contract or tort, including without restriction any economic losses of any kind, any loss or damage to property, any personal injury, any damage or injury arising from or as a result of misuse or abuse, or the incorrect installation, integration or operation of the product.
3.4 Service
From the initial stages of product development, high quality and longevity for our inverters is of central importance to us. This philosophy is the result of our experience of over 60 years in the field of power conditioning and current inverters.
Despite these quality-assuring measures, in some rare cases errors may occur. KACO Solar, Inc. will offer a maximum of assistance if one of these cases should arise. KACO Solar, Inc. will take every effort to remedy any defects fast and without unnecessary bureaucracy. Please contact our service department directly for fast and efficient support.
Service Reimbursement
KACO Solar will pay $100.00 for each inverter replacement and $25 per additional inverter at the site whe n there is a true inverter failure within the first one year of commissioning. Thereafter, KACO customers will still enjoy the protection of the standard 10 years replacement guarantee and compensation for service performed to repa ir an inverter will be awarded on a case by case basis.
Technical support is available by telephone at 1-866-522­6765 Monday through Friday 8 AM – 5PM PST.
4 Operation
The grid-feeding process starts in the morning when there is enough daylight and, a certain minimum voltage is applied to the inverter. After a startup period of 3 minutes the inverter starts feeding into the grid. When feed-in voltage falls below this minimum at the end of day, the grid feeding process will be terminated and the inverter will be switched off.
4.1 Overview of operating elements and display
Figure 4.1: Overview of operating elements and display
Captions 1 Display
Display of measured values and parameter settings
2 LED displays
Display of operating mode
3 Operating keys
Toggle function between measured values and parameter settings
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