JVC XV-S60BK, XVS62SL, XVS65GD Service Manual

XV-S60BK

XV-S62SL/XV-S65GD

SERVICE MANUAL

DVD VIDEO PLAYER

XV-S60BK

XV-S62SL / XV-S65GD

STANDBY/ON

OPEN /COSE

TV DVD

TV/VIDEO

REPEAT

PHONIC

CANCEL

TV1 TV2 TV3

123

TV4 TV5 TV6

TV7 TV8 TV9

-/-- TV0

0+1010

AUDIO

SUBTITLEANGLE

DIGEST

S U

SELECT

R A

–

TLE I

VOL

ENTER

I C

RM-SXVS60J REMOTE CONTROL

Area Suffix (XV-S60BK)

J ------------- U.S.A. C ---------- Canada

TV DVD

RETURN

MUTING

VFP

PROGRESSIVE

SCAN

+ZOOM–

X T

S T

L OW

VOL

STANDBY

STANDBY/ON

N E E

R C S

PROGRESSIVE

XV-S60 DVD/CD PLAYER

OPEN/CLOSE

SKIP

PAUSEPLAYSTOP

DVD/VIDEO CD/CD

Area Suffix

(XV-S62SL/XV-S65GD)

J ------------- U.S.A.

Each difference point

Model

XV-S60BK

XV-S62SL

XV-S65GD

Body color

Black

Silver

Gold

Contents

Safety precautions ------------------------ 1-2 Preventing static electricity ------------- 1-3 Importance admistering point on the safety ------------ 1-4 Precautions for service ----------------- 1-5

This service manual is printed on 100% recycled paper.

Disassembly method -------------------- 1-6 Adjustment method ---------------------- 1-15 Troubleshooting -------------------------- 1-19 Description of major ICs ---------------- 1-23 Glossary of term and abbreviations -- 1-42

No.A0012 Jun. 2001

XV-S60BK/XV-S62SL/XV-S65GD

1. This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only.

2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.

3. Many electrical and mechanical parts in the products have special safety-related characteristics.

These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.

4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassembling.

5. Leakage current check (Electrical shock hazard testing) After reassembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock. Do not use a line isolation transformer during this check.

Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet , particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.)

Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC voltmeter.

AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)

Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. voltage measured Any must not

0.15 F AC TYPE

1500 10W

Place this probe on each exposed metal part.

exceed 0.75 V AC (r.m.s.). This corresponds to 0.5

Good earth ground

1. This equipment has been designed and manufactured to meet international safety standards.

2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.

3. Repairs must be made in accordance with the relevant safety standards.

4. It is essential that safety critical components are replaced by approved parts.

5. If mains voltage selector is provided, check setting for local voltage.

Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.

1-2

XV-S60BK/XV-S62SL/XV-S65GD

Preventing static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.

1.1. Grounding to prevent damage by static electricity

Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players. Be careful to use proper grounding in the area where repairs are being performed.

1.1.1. Ground the workbench

1. Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.

1.1.2. Ground yourself

1. Use an anti-static wrist strap to release any static electricity built up in your body.

(caption) Anti-static wrist strap

Conductive material (conductive sheet) or iron plate

1.1.3. Handling the optical pickup

1. In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)

2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.

1.2. Handling the traverse unit (optical pickup)

1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.

2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector.

3. Handle the flexible cable carefully as it may break when subjected to strong force.

4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it

1-3

XV-S60BK/XV-S62SL/XV-S65GD

Importance Admistering point on the Safety

1.6A/125V

FC902 FC901

EP901

C992

C905

P901

C902

L901

C906

R911

C914

R910

B15

R906

K902

R907

D908

B302

D910

D904

R908

C918

R904

PC901

B16

D991

Q991

B227

J702

L709

R920

C903

D901

C907

R905

B501

B301

C913

R901

IC901

HS901

R903

PC902

B502

B503

D952

R992

D954

D992

C965

C963

D951

CP951

C960

L952

EP951

R956

Q951

C908

D903

C909

D902

T901

B515

B14

D956

D957

C987

D953

B611

C979

L959

C989

L955

C997

C966

C969

B101

B17

IC951IC952

B78

D950

C978

JT102JT202

J804

B21

L710

B102

B19

B18

B405

B505

B504

B13

C982

B852

B853

L957

C984

B313

B408

C973

B63

HS952

C962

D960

B22

C815

C816

B20

B103

B203

C814

C813

C812

B12

B35

B69

B402

B403

B404

B126

B309

B307

B306

B308

B212

B507

B330

B509

B314

B79

B219

B868

B605

B202

DI1

S801

R818

B24

L804

C817

B303

B304

B26

B25

L803

L802

B602

B112

B113

B114

B516

B517

CN512

B61

B62

B406

B506

B854

B706

B215

B218

B508

B64

B127

B702

B703

B705

B864

B865

B866

B867

B869

B759

RA3

B28

B27

C806

C807

C808

B305

B310

C801

L801

C810

C809

B872

C818

B410

B204

B104

B31

B32

B115

B226

B123

B315

B316

B754

B317

B318

B755

B604

B855

B603

B858

B859

B860

B861

B856

B857

B66

B606

B607

B65

B863

B409

B870

B760

J801

B36

B106

B107

B29

K801

CN801

B108

B30

B105

B701

B873

CN513

B417

B419

B862

B323

B324

B39

B41

B110

B34

B33

B411

B205

B111

B510

B412

B42

B43

B119

B118

B206

B321

B77

B209

B413

B415

B608

B220

B756

B322

B418

CN802

B125

RA1RA2

J700

J802

R777

C757

B45

Q753

B37

B38

B874

R726

C700

B67

B414

B871

C111

R775

B55

B40

B109

R711

R712

C717

C731

B610

B416

B511

B46

R713

R715

R740

R742

C716

B75

R741

R743

Q756

C711

C715

Q755

C721

B601

B422

R753

C714

R731

C730

B512

R751 B48

B122

R750

R752

B49

C703

B131

B757

B758

B513

B420

EP902

J701

R767

B54

C747

Q743

T1701

R765

B875

B514

B753

C740

B50

C741

C742

R782

C761

C743

C744

C754

C753

C752

C750

IC701

B132

B133

B216

R776

R748

R783

R761

R764

R774

B311

B58

C746

C745

B223

C748

B128

B129

C762

R762

C771

R772

C737

C749

B224

R771

R792

C756

C755

R758

C772

R793

C751

B130

B325

B57

B329

B320

B319

CN3

J703

C707

C1800

B229

D702

C1701

R1721

C1702

R766

B225

Q754

R791

R790

C738

R781

Q744

R780

EP711

B56

R797

B208

B326

B207

B327

B328

CN701

Full Fuse Replacement Marking

Graphic symbol mark (This symbol means fast blow type fuse.)

should be read as follows ;

FUSE CAUTION

FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE AND RATING OF FUSES ;

1.6 A / 125 V

Marquage Pour Le Remplacement Complet De Fusible

Le symbole graphique (Ce symbole signifie fusible de type a fusion rapide.)

doit etre interprete comme suit ;

PRECAUTIONS SUR LES FUSIBLES

POUR UNE PROTECTION CONTINUE CONTRE DES RISQUES D'INCENDIE, REMPLACER SEULEMENT PAR UN FUSIBLE DU MEME TYPE ;

1.6 A / 125 V

1-4

XV-S60BK/XV-S62SL/XV-S65GD

Precautions for Service

Handling of Traverse Unit and Laser Pickup

1. Do not touch any peripheral element of the pickup or the actuator.

2. The traverse unit and the pickup are precision devices and therefore must not be subjected to strong shock.

3. Do not use a tester to examine the laser diode. (The diode can easily be destroyed by the internal power supply of the tester.)

4. To replace the traverse unit, pull out the metal short pin for protection from charging.

5. When replacing the pickup, after mounting a new pickup, remove the solder on the short land which is provided at the center of the flexible wire to open the circuit.

6. Half-fixed resistors for laser power adjustment are adjusted in pairs at shipment to match the characteristics of the optical block. Do not change the setting of these half-fixed resistors for laser power adjustment.

Destruction of Traverse Unit and Laser Pickup by Static Electricity

Laser diodes are easily destroyed by static electricity charged on clothing

or the human body. Before repairing peripheral elements of the traverse unit or pickup, be sure to take the following electrostatic protection:

1. Wear an antistatic wrist wrap.

2. With a conductive sheet or a steel plate on the workbench on which the traverse unit or the pick up is to be repaired, ground the sheet or the plate.

3. After removing the flexible wire from the connector (CN101), short-circuit the flexible wire by the metal clip.

4. Short-circuit the laser diode by soldering the land which is provided at the center of the flexible wire for the pickup.

After completing the repair, remove the solder to open the circuit.

Please refer to "Fig.4" of "Disassembly method" for details.

Short circuit

Servo control board

1-5

XV-S60BK/XV-S62SL/XV-S65GD

Disassembly method

Removing the top cover (see Fig.1)

1.Remove the two screws A attaching the top cover on both sides of the body.

2.Remove the three screws B attaching the top cover on the back of the body.

3.Remove the top cover from the body by lifting the rear part of the top cover.

ATTENTION: Do not break the front panel tab fitted to the top cover.

Removing the mechanism assembly (see Fig.2,3)

* Prior to performing the following procedure, remove the top cover. * There is no need to remove the front panel assembly.

A x 2

Fig.1

1.Remove the three screws C attaching the mechanism assembly on the bottom chassis.

2.The servo control board is removed from the connector CN512 and CN513 connected with the main board respectively.

3.Remove the mechanism assembly by lifting the rear part of the mechanism assembly.

Removing the servo control board (see Fig.4)

* Prior to performing the following procedure, remove the top cover and mechanism assembly.

1.Disconnect the card wire from connector CN201 and CN202 on the servo control board respectively.

2.Disconnect the flexible wire from connector CN101 on the servo control board from pick-up.

Mechanism

assembly

Main board

CN513

Fig.2

Fig.3

CN512

Servo control board

ATTENTION At this time, please extract the wire after short-circuited of two places on the wire in part a with solder. Please remove the solder two places of part a after connecting the wire with CN101 when reassembling.

3.Two places in hook b are removed, the servo control board is lifted, and it is removed.

1-6

Hook b

Servo control board

Fig.4

Removing the rear panel (see Fig.5)

XV-S60BK/XV-S62SL/XV-S65GD

*Prior to performing the following procedure, remove the top cover.

1.Remove the nine screws D attaching the rear panel

on the back of the body.

Removing the front panel assembly (see Fig.6,7)

* Prior to performing the following procedure, remove the top cover. * There is no need to remove the mechanism assembly.

1.Remove the one screw E attaching the front panel

assembly on the bottom chassis.

2.Disconnect the wire from CN3 and JT102,JT202 on

the main board respectively.

3.Hook c and d are removed respectively, and the front

panel assembly is removed.

Removing the main board (see Fig.8)

Front panel

assembly

Hook d

Hook c

Rear panel

Fig.5

Hook d

Fig.6

* Prior to performing the following procedure, remove the top cover, mechanism assembly and rear panel.

1.Disconnect the wire from CN3 and JT102,JT202 on

the main board respectively.

2.Remove the four screws F attaching the main board

on the bottom chassis.

Fig.7

Fig.8

1-7

XV-S60BK/XV-S62SL/XV-S65GD

Removing the clamper assembly

(See Fig.1)

Remove the four screws A attaching the clamper assembly.

Move the clamper in the direction of the arrow to release the two joints a on both sides.

ATTENTION:

When reattaching, fit the clamper to the two joints a.

Removing the tray (See Fig.2 and 3)

Prior to performing the following procedure, remove the clamper assembly.

Push b of the slide cam into the slot on the left side of the loading base until it stops.

Draw out the tray toward the front.

Joint a

Fig.1

ATTENTION:

Before reattaching the tray, slide the part c of the slide cam to the right as shown in Fig.3.

Clamper base

Push

Tray

Fig.2

Par t c

Slide cam

Fig.3

1-8

Removing the traverse mechanism assembly (See Fig.4 and 5)

XV-S60BK/XV-S62SL/XV-S65GD

Prior to performing the following procedure, remove the clamper assembly and the tray.

Remove the four screws B attaching the traverse mechanism assembly.

ATTENTION:

Before reattaching the traverse mechanism assembly, pass the card wire extending from the spindle motor board through the notch d of the elevator.

Removing the elevator (See Fig.6 and 7)

Prior to performing the following procedure, remove the clamper assembly, the tray and the traverse mechanism assembly.

Extend each bar e inside of the loading base outward and detach the elevator shaft.

Traverse mechanism assembly

Fig.4

Traverse mechanism assembly

Elevator

Notch d

ATTENTION:

Elevator

When reattaching, first fit the two shafts on the front of the elevator to the slots f of the slide cam.

Shafts

Slide cam

Elevator

Fig.5

Elevator

Loading base

Slots f

Fig.6Fig.7

1-9

XV-S60BK/XV-S62SL/XV-S65GD

Removing the motor assembly

(See Fig.8 and 9)

Prior to performing the following procedure, remove the clamper assembly, the tray, the traverse mechanism assembly and the elevator.

Remove the belt from the pulley.

Remove the screw C attaching the motor assembly.

Turn over the body and remove the screw D attaching the motor assembly.

Release the two tabs g retaining the motor board.

Belt

Motor assembly

Fig.8

Tabs g

Motor assembly

Loading base

Fig.9

1-10

XV-S60BK/XV-S62SL/XV-S65GD

Pulley gear

Pulley gear bracket

Motor assembly

Pulley gear bracket

Idle gear

Fig.10

Idle gear

Pulley gear

Tads h

Pulley gear

Removing the Idle gear / pulley gear / middle gear / slide cam (See Fig.10 to 12)

Prior to performing the following procedure, remove the clamper assembly, the tray, the traverse mechanism assembly, the elevator and the motor assembly.

Press the two tabs h inward and pull out the idle gear.

Remove the screw E attaching the pulley gear bracket. Slide the pulley gear bracket in the direction of the arrow and pull out the pulley gear.

Slide the slide cam in the direction of the arrow to release the two joints i and remove upward.

Remove the middle gear.

Slide cam

Joint i

Slide cam

Middle gear

Joint i

Fig.11

Middle gear

Fig.12

Loading base

1-11

XV-S60BK/XV-S62SL/XV-S65GD

Removing the feed motor assembly

(See Fig.13)

Unsolder the two soldering j on the spindle motor board.

Remove the two screws F attaching the feed motor assembly.

Removing the feed motor

(See Fig.13 to 15)

Prior to performing the following procedure, remove the feed motor assembly.

Remove the screw G attaching the thrust spring.

Feed motor assembly

Notch k

Soldering j

Spindle motor board

Pickup

Spindle motor

Fig.13

Feed gear (M)

Thrust spring

ATTENTION:

Remove the feed gear (M).

Pull out the feed gear (E) and the lead screw.

Remove the two screws H attaching the feed motor.

ATTENTION:

When reattaching the thrust spring, make sure that the thrust spring presses the feed gear (M) and the feed gear (E) reasonably.

When reattaching, pass the two cables extending from the feed motor through the notch k of the feed holder as shown in Fig.13.

Lead screw

Feed gear (E)

Fig.14

Feed motor

1-12

Feed holder

Fig.15

XV-S60BK/XV-S62SL/XV-S65GD

Removing the pickup (See Fig.16 and 17)

Remove the screw I attaching the T spring (S) and the shaft holder. Remove also the plate.

ATTENTION:

Pull out the part l of the shaft upward. Move the part m in the direction of the arrow and detach from the spindle base.

Disengage the joint n of the pickup and the shaft in the direction of the arrow.

Pull out the shaft from the pickup.

Remove the two screws J attaching the actuator.

Disengage the joint of the actuator and the lead spring. Pull out the lead spring.

When reattaching, make sure that the T spring (S) presses the shaft.

Shaft holder

Plate

T spring (S)

Lead spring

Pickup

Joint n

Part m

Part l

Fig.16

Actuator

Lead spring

Shaft

Spring

The spring must be under the shaft when you install pick-up.

Removing the shaft holder / shaft

(See Fig.18)

Remove the screw K attaching the shaft holder.

Remove the shaft.

Pick-up

Pickup

Shaft

Fig.17

Shaft

Shaft holder

Fig.18

1-13

XV-S60BK/XV-S62SL/XV-S65GD

Removing the spindle motor assembly

(See Fig.19 to 21)

Remove the three screws L attaching the spindle motor on the bottom of the mechanism base.

ATTENTION:

Remove the three screws M attaching the spindle base.

When reattaching, pass the card wire extending from the spindle motor board through the notch of the spindle base.

Spindle motor assembly

Spindle motor

Fig.19

Spindle base

Fig.20

Spindle base

Mechanism base

Fig.21

1-14

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