JVC XV-NA70BK, XV-NA77SL Service Manual

XA011200310
SERVICE MANUAL
DVD AUDIO/VIDEO PLAYER
XV-NA70BK,XV-NA77SL
Area Suffix (XV-NA70BK)
J -------------------------- U.S.A. C --------------------- Canada
Area Suffix (XV-NA77SL)
J -------------------------- U.S.A. C --------------------- Canada B -------------------------- U.K. E ------ Continental Europe EN ------- Northern Europe EV --------- Eastern Europe
TV DVD
STANDBY/ON
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TV DVD
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TV1 TV2 TV3
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TV4 TV5 TV6
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TV7 TV8 TV9
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EE ---- Russian Federation A -------------------- Australia UF ---------------------- China UJ ------------- U.S.A.Militaly US ---------------- Singapore UW ----- Brazil,Mexico,Peru
TABLE OF CONTENTS
2 SPECIFIC SERVICE INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
COPYRIGHT © 2003 VICTOR COMPANY OF JAPAN, LIMITED
No.XA011
2003/10

SPECIFICATION

For U.S.A.
General Readable discs DVD AUDIO, DVD VIDEO, DVD-R (Video format), DVD-RW (Video format/VR
format), DVD-RAM (VR format), SVCD, Video CD, Audio CD (CD-DA), MP3/WMA format, JPEG, CD-R/RW (CD-DA, SVCD, Video CD, MP3/WMA format, JPEG)
Video format REMOTE, 480i (Interlaced scan)/480p (Progressive scan) selectable
Other Power requirements AC 120 V ~ , 60 Hz
Power consumption 16 W (POWER ON), 2.0 W (STANDBY mode) Mass 2.1 kg (4.7 lbs) Dimensions (W × H × D) 435 mm × 45 mm × 270.5 mm
(17-3/16 inch × 2-13/16 inch × 10-11/16 inch)
Video outputs COMPONENT (pin jacks) Y Output: 1.0 Vp-p (75 Ω)
PB/PR Output: 0.7 Vp-p (75 Ω) VIDEO OUT (pin jack) 1.0 Vp-p (75 Ω) S-VIDEO OUT (S jack) Y Output: 1.0 Vp-p (75 Ω)
C Output: 286 mVp-p (75 Ω) Horizontal resolution 500 lines or more
Audio outputs ANALOG OUT (pin jack) 2.0 Vrms (10 kΩ)
DIGITAL OUT (COAXIAL) 0.5 Vp-p (75 termination) DIGITAL OUT (OPTICAL) -21 dBm to -15 dBm (peak)
Audio characteristics Frequency response CD (sampling frequency 44.1 kHz):2 Hz to 20 kHz
DVD (sampling frequency 48 kHz):2 Hz to 22 kHz(4 Hz to 20 kHz for DTS and
Dolby Digital bitstream signals)
DVD (sampling frequency 96 kHz):2 Hz to 44 kHz
DVD (sampling frequency 192 kHz/176.4kHz):2 Hz to 88 kHz Dynamic range 16 bit: More than 100 dB
20 bit/24 bit: More than 110 dB Wow and flutter Unmeasurable (less than ± 0.002%) Total harmonic distortion 16 bit: less than 0.0018%
20 bit/24 bit: less than 0.0012%
• Specifications and appearance are subject to change without prior notice.
• Manufactured under license from Dolby Laboratories. "Dolby," "MLP Lossless" and the double-D symbol are trademarks of Dolby Laboratories.
• "DTS" and "DTS Digital Surround" are registered trademarks of Digital Theater Systems, Inc.
1-2 (No.XA011)
SECTION 1
PRECAUTION

1.1 Safety Precautions

(1) This design of th is product contains special hardw are and
many circuits and components specially for safety purpos­es. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be per­formed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteris­tics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by us­ing replacement components rated for higher voltage, watt­age, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Ser­vice Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety charac­teristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassem­bling.
(5) Leakage shock hazard testing
After reassembling the product, always perform an isola­tion check on the exposed metal parts of the product (an­tenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.
• Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particular­ly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage cur­rent must not exceed 0.5mA AC (r.m.s.).
• Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15µF AC-type capacitor between an ex­posed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC
voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)
0.15 F AC TYPE
Place this probe on
1500 10W
Good earth ground

1.2 Warning

(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal resp onsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical compone nts are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.

1.3 Caution Burrs formed during molding may be left over on some parts

of the chassis. Therefore, pay attention to such burrs in the case of pre­forming repair of this system.

1.4 Critical parts for safety

In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (This regulation dose not Except the J and C version)
each exposed metal part.
(No.XA011)1-3

1.5 Preventing static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.5.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser dio de) in devices such as DVD players. Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sh eet) or an iron plate over it before placing the traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption) Anti-static wrist strap
1M
Conductive material (conductive sheet) or iron palate
(3) Handling the optical pickup
• In order to maintain quality during transpo rt and before install ation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.

1.6 Handling the traverse unit (optical pickup)

(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long
a time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
1-4 (No.XA011)

1.7 Importance administering point on the safety

B114
B204
CN861
B141
EP951
B702
B132
C981
R951
C980
RA1
B801
CN862
RA2
B306
B119
B106
B205
EP954
B110
C904
C905
P901
B407
FC901
FC902
C902
B701
B137
B506
B802
B210
C918
B401
Q951
B108 B111
L953
C963
C907
R901
C908
R910
D901
L901
D851
B213
X851
B112
B207
R904
R902
B402
D903
IC901
C913
R912
C914
R905
R906
R907
R903
D904
R915
PC901
B503
B113
B501
B214
C853
B301
B202
C861
D852
R854
B304
B121
C850
B105
B308
B505
B116
B115
B203
B107
B109
Q852
B303
B302
D956
C964
D957
D954
C967
B405
T901
C906
C950
C951
B221
B208 B206
B404
B403
D952
D951
R954
CP951
C955
C953
D960
B406
IC904
CN901
B305
D905
B504
B310
B309
B311
B120
B602
B502
EP953
B104
L954
L955
D955
C958
D953
CN902
B209
B122
CN651
B603
L952
C952
L951
B507
C959
C988
R664
C684
C683
B123
C680
C678
B129
B128 B127
B131
B601
CN904
J851
L851
C965
L852
C966
B312
R662 R663
B211
Q612
R665
C691
C693
C695
B130
B135 B138
C672
C674
C676
B126
S601
B125
CN903
S901
B134
B133
B313
B201
B307
J603
B140
Q611
C670
R691
R693
R692
C681
B212
R694
R658
B124
B139
R679 R680
R655
J601
B136
EP952
Full Fuse Replacement Marking
Graphic symbol mark (This symbol means fast blow type fuse.)
should be read as follows ;
FUSE CAUTION
FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE AND RATING OF FUSES ;
F901 : 1.6 A / 125 V F901 : 1.6 A / 125 V
Marquage Pour Le Remplacement Complet De Fusible
Le symbole graphique (Ce symbole signifie fusible de type a fusion rapide.)
doit etre interprete comme suit ;
PRECAUTIONS SUR LES FUSIBLES
POUR UNE PROTECTION CONTINUE CONTRE DES RISQUES D'INCENDIE, REMPLACER SEULEMENT PAR UN FUSIBLE DU MEME TYPE ;
(No.XA011)1-5

1.8 Important for laser products

1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the Laser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunctions.
4.CAUTION : The compact disc player uses invisible laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are de feated. It is dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able to function.
6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
!
Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
REPRODUCTION AND POSITION OF LABEL and PRINT
WARNING LABEL and PRINT
ADVARSEL: Usynlig laser-
stråling ved åbning, når sikkerhedsafbrydere er ude af funktion. Undgå udsæt­telse for stråling (d)
laser­l
ADV
ä
r
ARS
str
EL:
åling ved
Us
sikkerhedsa
ynlig
lase
åbning
af funktion.
r-
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, n
telse for strå
VA
å r
RO:
U ndgå
A
jalukitus ohitettaessa
v
ud
attaessa
ling
s æt-
alttiina n
ja suo-
(d)
lasersäteilylle.
ä kymätt
s
ole
ä
teeseen.
t
öm
älle
Ä
l ä katso
(f)
The inside of a chassis base
CAUTION: Invisible laser radiation when open and interlock failed or defeated. AVOID DIRECT EXPOSURE TO BEAM. (e)
VARNING: Osynlig laser­strålning när denna del är öppnad och spärren är urkopplad. Betrakta ej strålen. (s)
C
AU
T IO
radiatio
N :
In
visible
n
interlock failed or defeated
whe
n op
laser
AVOID DIRECT EXPOSUR
en and
TO BEAM.
. E
(e)
VARNING:
str
å
O
lning nä
s
ynlig
öppnad
r denna de
urkoppla
och
sp
str
d. Be
ärren
å
len.
trakta ej
är
(s)
VARO: Avattaessa ja suo­jalukitus ohitettaessa olet alttiina näkymättömälle lasersäteilylle. Älä katso säteeseen. (f)
1-6 (No.XA011)

1.9 Precautions for Service

1.9.1 Handling of Traverse Unit and Laser Pic kup
(1) Do not touch any peripheral element of the pickup or the actuator. (2) The traverse unit and the pickup are precision devices and therefore must not be subjected to strong shock. (3) Do not use a tester to examine the laser diode. (The diode can easily be destroyed by the internal power supply of the tester.) (4) To replace the traverse unit, pull out the metal short pin for protection from charging. (5) When replacing the pickup, after mounting a new pickup, remove the solder on the short land which is provided at the center of
the flexible wire to open the circuit.
(6) Half-fixed resistors for laser power adjustment are adjusted in pairs at shipment to match the characteristics of the optical block.
Do not change the setting of these half-fixed resistors for laser power adjustment.
1.9.2 Destruction of Traverse Unit and Laser Pickup by Static Electricity
Laser diodes are easily destroyed by static electricity charged on clothing or the human body. Before repairing peripheral elements of the traverse unit or pickup, be sure to take the following electrostatic protection:
(1) Wear an antistatic wrist wrap. (2) With a conductive sheet or a steel plate on the workbench on which the traverse unit or the pick up is to be repaired, ground the
sheet or the plate.
(3) Please be sure to make the switch of a relay board into the "SHORT" side before drawing out a wire from the connector CN101
on a servo control board, when taking out a mechanism assembly from a main body. And please be sure to make a switch into the "OPEN" side after connecting a wire to CN101, when it mounts a mechanism as-
sembly in a main body. (4) After removing the flexible wire from the connector (CN1 (5) Short-circuit the laser diode by soldering the land which is provided at the center of the flexible wire for the pickup.
After completing the repair, remove the solder to open the circuit.
), short-circuit the flexible wire by the metal clip.
The procedure for protecting a pickup
The switch on a relay board is changed from "OPEN" to "SHORT."
Short circuit
A wire is extracted from the connector CN101 on a servo control board.
It solders to the short circuit part on a flexible wire, and it is made to short­circuit.
A flexible wire is extracted from the connector CN1 on a relay board.
In case you assemble, please do all work conversely.
Short circuit
CN1
Relay board
(No.XA011)1-7
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
1-8 (No.XA011)
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