JVC XID8600-DS Service Manual

SERVICE MANUAL

CARD PRINTER

XID8600-DS

No.HD017 <Rev.001>

2014/11

SPECIFICATION

XID8600

Specifications

Recording system Dye sublimation retransfer
Paper feed mode Automatic
Recording density 600 dpi
Reproduction gradation 256 levels each for Y, M and C

2 levels for Resin K

Interface USB 2.0 (Hi-Speed/Full-Speed)

Ethernet (100BASE-TX/10BASE-T)

Operating environment conditions Temperature: 15°C to 30°C

(When peel-off ink, UV ink is used: 17 °C to 28 °C)
Humidity: 35 % to 70 % No condensation
(When peel-off ink, UV ink is used: 35 % to 60 %)

Storage environment co nditions <Printer unit>

Temperature: -15°C to 55°C
Humidity: 20 % to 80 %
<Printing media (retransfer film or ink ribbon) /card>
Temperature: 5 °C to 25 °C
Humidity: 40 % to 60 %

Power supply AC 100 V - 120 V, 50 Hz/60 Hz

AC 220 V - 240 V, 50 Hz/60 Hz

Current consumption 3.5 A (100 V system)

1.6 A (200 V system)
Power consumption 310 W (maximum power when all options are installed)
Mass approx. 14.6 kg (excluding optional built-in items)
Dimensions 343 mm x 360 mm x 322 mm (W x H x D)

Accessories

Please check to ensure that the printer accessories are in place when unpacking the product package.

• CD-ROM× 1

• Getting started guide× 1

• Read Me First × 1

• Power Cord (2 m)× 2

• Cleaning Card× 1

• Card Stacker× 1

• USB 2.0 Cable (2 m) × 1

•Gloves× 1

• Card Pickup× 1

Products Sold Separately

To purchase these items, please consult our authorized dealers.
YMCK (1000 frames/roll) Set Model: DIC10216
YMCK-PO(750 frames/roll) Set Model: DIC10218
Ink Ribbon (YMCKK) 750 frames/roll Model: DIC10217
Ink Ribbon (YMCK-UV) 750 frames/roll Model: DIC10313
Retransfer Film 1000 frames/roll Model: DIC10319
Cleaning Kit Model: DIK10044

Set incl. 10 print head cl eaning swab s, 10 cleaning tissues for rolle rs and 10 spe­cial cleaning cards

Magnetic Stripe Encoder Head Cleaning Cards Model: DIC10311

Box of 10 cards

1-2 (No.HD017<Rev.001>)

SECTION 1

r

PRECAUTION

1.1 SAFETY PRECAUTIONS

Prior to shipment from the factory, JVC products are strictly in­spected to conform w ith th e rec og niz ed pro duc t s afe ty and elec­trical codes of the countries in which they are to be
sold.However,in order to maintain such compliance, it is equally
important to implement the following precautions when a set is
being serviced.

1.1.1 Precautions during Servicing

(1) Locations requiring special caution are denoted by labels

and inscriptions o n the cab inet, chassis and certa in parts of
the product.When performing service, be sure to read and
comply with these and other cautionary notices appearing
in the operation and service manuals.

(2) Parts identif ied by the symbol and shade d ( ) parts

are critical for safety.
Replace only with specified part numbers.

NOTE :

Parts in this category also include those specifi ed to
comply with X-ray emission standards for products
using cathode ray tubes and those specified for
compliance with various regulations regarding spu­rious radiation emission.

(3) Fuse replacement caution notice.

Caution for continued protection against fire hazard.
Replace only with same type and rated fuse(s) as speci­fied.

(4) Use specified internal wiring. Note especially:

• Wires covered with PVC tubing

• Double insulated wires

• High voltage leads

(5) Use sp ec ifie d i n su la ting materials for hazardous live parts.

Note especially:

• Insulation Tape

• PVC tubing

•Spacers

• Insulation sheets for transistors

• Barrier

(6) When replacing AC primary side components (transformers,

power cords, noise blocking capacito rs, etc.) wrap ends of
wires securely about the terminals before soldering.

Fig.1-1-1

(7) Observe that wires do not contact heat producing parts

(heatsinks, oxi de metal film resi stors, fu sible re sistors, etc.)

(8) Check that replaced wires do not contact sharp edged or

pointed parts.

(9) When a power cord has been replaced, check that 10-15

kg of force in any direction will not loosen it.

Power cord

cathode ray tubes and other parts with only the specified
parts. Under no circumsta nces atte mpt to m odify these cir­cuits.Unauthorized modification can increase the high volt­age value and cause X-ray emission from the cathode ray
tube.

(12) Crimp type wire connector In such cases as when replac-

ing the power transformer in sets where the connections
between the power cord and power trans former primary
lead wires are performed using crimp type connectors, if
replacing the connec tors is unavoidabl e, in order to p revent
safety hazards, perform carefully and precisely according
to the following steps.

• Connector part number :E03830-001

• Required tool : Connector crimping tool of the proper
type which will not damage insula ted part s.

• Replacement procedure

a) Remove the ol d conn ector b y cutting t he wi res at a

point close to the connector.Important : Do not re­use a connector (discard it).

cut close to connector

Fig.1-1-3

b) Strip about 15 mm of the in sulat ion fr om the ends

of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.

15 mm

Fig.1-1-4

c) Align the lengths of the wires to be connected. In-

sert the wires fully into the connector.

Metal sleeve

Connector

Fig.1-1-5

d) As shown in Fig.1-1-6, use the crimping tool to

crimp the me tal sleeve at t he center posit ion. Be
sure to crimp fully to the complete closure of the
tool.

1.25

2.0

5.5

Crimping tool

Fig.1-1-6

e) Check the four points noted in Fig.1-1-7.

Not easily pulled free

Crimped at approx. cente

of metal sleeve

Fig.1-1-2
(10) Also check areas surrounding repaired locations.
(11) Products us ing cathod e ray tubes (CRTs) In regard to such

products, the cathode ray tubes themselves, the high volt­age circuits, and related circuits are specified for compli­ance with recognized codes pertaining to X-ray emission.
Consequently, when servicing these products, replace the

Conductors extended

Wire insulation recessed

more than 4 mm

Fig.1-1-7

(13) Battery replacement caution notice.

CAUTION RISK OF EXPLOSION IF BATTERY IS RE­PLACED BY AN INCORRECTIVE TYPE.
DISPOSE OF USED BATTERIES ACCORDING TO THE
INSTRUCTIONS.

(No.HD017<Rev.001>)1-3

1.1.2 Safety Check after Servicing

Examine the area surrounding the repaired location for damage
or deterioration. Observe th at screws, parts and wires have been
returned to original positions, Afterwards, perform the following
tests and confirm the specified values in order to verify compli­ance with safety standards.

(1) Insulation res is tanc e test

Confirm the sp ecified insul ation resistance or greater be­tween power cord plug prongs and externally exposed
parts of the set (RF term inals, antenna termi nals, video and
audio input and output terminals, microphone jacks, ear­phone jacks, etc.).See table 1 below.

(2) Dielectric strength test

Confirm specified dielectric strength or greater between
power cord plug prongs and exposed accessible parts of
the set (RF terminals, antenna terminals, video and audio
input and output terminals, microphone jacks, earphone
jacks, etc.). See Fig.1-1-11 below.

(3) Clearance distance

When replacing primary circuit components, confirm spec­ified clearance distance (d), (d') between soldered termi­nals, and between terminals and surrounding metallic
parts. See Fig.1-1-11 below.

d

Chassis

d'

Power cord
primary wire

Fig.1-1-8

(4) Leakage current test

Confirm specified or lower leakage current between earth
ground/power cord plug prongs and externally exposed ac­cessible parts (RF t erminals, antenna terminals, vi deo and
audio input and output terminals, microphone jacks, ear­phone jacks, etc.).
Measuring Method : (Power ON) Insert load Z between
earth ground/power cord plug prongs and externally ex­posed accessible parts. Use an AC voltmeter to measure
across both terminals of load Z. See Fig.1-1-9 and follow­ing Fig.1-1-12.

ab

Externally
exposed
accessible part

Z
V

c

A

Fig.1-1-9

(5) Grounding (Clas s 1 mode l only )

Confirm specified or lower grounding impedance between
earth pin in AC inlet and externally exposed accessible
parts (Video in, Video out, Audio in, Audio out or Fixing
screw etc.).Measuring Metho d:
Connect milli ohm meter between earth pin in AC inlet and
exposed accessible parts. See Fig.1-1-10 and grounding
specifications.

AC inlet

Earth pin

Exposed accessible part

MIlli ohm meter

Grounding Specifications

Region
USA & Canada
Europe & Australia

Grounding Impedance (Z

Z 0.1 ohm
Z 0.5 ohm

)

Fig.1-1-10

AC Line Voltage

100 V
100 to 240 V
110 to 130 V

110 to 130 V
200 to 240 V

Region

Japan
USA & Canada

Europe & Australia

Insulation Resistance (R

R 1 M /500 V DC

1 M R 12 M /500 V DC

R 10 M /500 V DC

)

Dielectric Strength

AC 1 kV 1 minute
AC 1.5 kV 1 minute
AC 1 kV 1 minute

AC 3 kV 1 minute
AC 1.5 kV 1 minute

(

Class

(

Class

Clearance Distance (d), (d'

d, d' 3 mm
d, d' 4 mm
d, d' 3.2 mm

d 4 mm

)

d' 8 mm (Power cord
d' 6 mm (Primary wire

)

Fig.1-1-11

AC Line Voltage

100 V

110 to 130 V

110 to 130 V

220 to 240 V

Region

Japan

USA & Canada

Europe & Australia

Load Z Leakage Current (i)

1

0.15

1.5

2

50

i 1 mA rms

i 0.5 mA rms
i 0.7 mA peak

i 2 mA dc
i 0.7 mA peak

i 2 mA dc

a, b, c

Exposed accessible parts

Exposed accessible parts

Antenna earth terminals

Other terminals

Fig.1-1-12

NOTE :

These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.

)

)

)

1-4 (No.HD017<Rev.001>)

SECTION 2

SPECIFIC SERVICE INSTRUCTIONS

2.1 MODEL NAME
Model name of printers

XID8600-DS : Dual Side Model
Basic Struct ure

Model Name Convey Unit
XID8600-DS Dual Side

2.2 Model name of built in option units. (Sell separately)

Product name Description Remarks Appended goods

CF-7BR Bend Remedy Unit Remedy the bend of card after retransfer • Pressurized spring

ASSY

•Fixed screw

• Model label

CF-7MGS MG Encoding Unit (ISO) In accordance with ISO7810, 7811/2 MG stripe card

Only for dual side model (built in flip unit)

CF-7CRW Standard Contact IC R/W In accordance with ISO7816 IC card PC/SC, USB connect R/W

When it is installed to the printer, USB or Ethernet is selectable

CF-7CCS ISO Contact IC Case In accordance with ISO7816 IC card Coupled with the ISO MG

encoding unit.

• Connection wire

•Fixed screw

• Model label

• IC contact cable

• USB Cable

•Fixed screw

• Model label

• Option bracket

• GND wire

•Drive board

• Contact label

•Fixed screw

• Model label

2.3 Life time of each p arts

2.3.1 About thermal head

120,000 passes
(Approximately equivalent to 30,000 prints by using 4 colors, YMCK ink ribbon)

The life time of th ermal head is de fined a s the time period when th e heat ing elem ent of the the rmal h ea d is br oken caus ed by wearing
off the surface protective material.

2.3.2 Life time

• Durable parts

1) Heater : 2,000 Hours

2) Thermal Head : 120,000 passes

3) Motor (DC motor ) : 100,000 panels

4) Heat Roller : 100,000 pan els

5) Belt : 100,000 panels

• Consumable parts
Life time to exchange is estimated based on enforcing daily maintenance.

1) Fan Filter : about 1 year

2) Cleaning Roller : about 1 year

• Life time for mechanism
100,000 cards printing for dual side printing with standard maintenance

• MTBF exclude life time parts is more than 12,000 hours

Life time to exchange

Life time to exchange

(No.HD017<Rev.001>)1-5

2.4 Name and functions of parts

2.4.1 Exterior

Display Panel

Printer door

Power Switch

2.4.2 Internal mechanism

Retransfer heating roller

Bend Remedy
Heat Roller

Card Hopper

NG Card Exit

Preliminary screw hole

Space for input
out put connectors

Security Slot

Cooling Fan

Contactless IC Encoder install space

Card Convey
Section

AC Inlet

Host Interface

Mag Encoder Unit

Card Exit

Card stacker

Communication Port for Laminator

Card hopper

Card stacker

Re-Transfer
Film Cassette

JOG Dial

Retransfer Film

Thermal head

Cleaning Roller

Card Convey Unit for
Single Sided or Dual Sided

IC Contact

Ink Ribbon

Ink Cassette

JOG Dial

RF-ID Antenna

1-6 (No.HD017<Rev.001>)

2.5 ATTACHING THE SEPARATELY SOLD PARTS

r

2.5.1 Preparation

Before connecting the sep arately sol d parts, remove th e top c ov­er unit and the rear cover to pull open the MAIN Board.

(1) Remove the tw o s crews a ttac hi ng f rom the rear side of the

main unit.

Top cover unit

(4) Remove the rear cover by pulling it open to the rear side.

Rear cove

Screw:
QYSDSP4012NA x 2

Rear cover

(2) Open the case cover,then remove the one screw.

Case cover

Screw

(3) Remove th e top cover unit by sliding it to the direction of the

arrow.

Top cover unit

22

(5) Disconnect the wire connected to the MAIN Board.

Release the wires from the wire clamp.

Disconnect the connector from the turn unit.
(Only the models with turn unit)

(6) Remove the four screws attaching the brackets that fix the

MAIN Board.

Screw : QYSDST3006 x 4

MAIN Board

1

Slide the top cover unit
to the rear side about
10 mm, and then pull it up.

(7) Pull open the MAIN Board, and hook the two brackets at

the bottom of the MAIN Board to the f rame of the main unit.

Main board

• Be careful not to catch wires in between.

(No.HD017<Rev.001>)1-7

2.5.2 Attaching the reform H unit

r

A

Note:

After mounting the reform H unit, be su re to ch eck th e rel­evant item referring to "2.6 Check details after mounting
separately sold parts".

(1) Insert the reform H unit, and fix it with a screw.
(2) Fix the bracket with an attaching screw.

Reform H unit
* When attaching the reform H unit,
be careful not to damage the heat
roller with the bracket.

Bracket

2.5.3 Attaching the IC contact unit
Note:

After mounting the IC contact unit, be sure to check the
relevant item referring to "2.6 Check details after mount­ing separately sold parts".

(1) Remove the screw attaching the turn unit from the front

side of the main unit.

Screw :
QYSDST3006NA

Screw :
QYSDST3006NA

Screw :
QYSDST3006NA

Insert the tip of the
shaft into the front
plate.

(3) Remove the dummy connector connected to the CN3 on

the MAIN Board. (Only when attaching the reform H unit)

MAIN
Board

CN3

Dummy
connecto

(4) Guide the wires from the reform H unit through the wire

clamps as shown in the drawing, and then connect the
wires to the MAIN Board.

(2) Remove the wires , which come fro m the turn unit, fro m the

wire clamp.

Wire clamp

(3) Remove the three screws attaching the turn unit, and then

pull out the turn unit. (Only the models with turn unit)

Turn unit

Screw :
QYSDST3006NA x 3

Wire clamp

MAIN Board

CN2

s the reform H unit moves up and down during operation,

be sure to allow about 1 to 2 cm wire slack.

1-8 (No.HD017<Rev.001>)

CN3

(4) Mount the IC contact unit.

(6) Connect the wire from the IC contact unit following the

drawing below.

B

A

IC Contact unit

Screw :
QYSDST2604NA x 2

Slide the IC contact unit into the
hook of the bracket on the main unit.

Hook

IC Contact
unit

Align the screw holes, make sure that
the IC contact unit does not move, and
then fix the IC contact unit with the screws.

(5) Attach the IC CONTACTIFC Board.

Screw : QYSDST3006NA x 2

IC CONTACTIFC Board

Insert the IC CONTACTIFC
Board into the bracket
on the main unit.

CN4 CN1 CN3

IC CONTACTIFC
Board

Run the wires from the IC contact
unit through this wire clamp.

CN4

CN3

View A

Run the wires through
this wire clamp.

Fix the wires with the two
wire clamps. (Tighten the
wire clampsas shown in the
picture below.)

Be careful to prevent wires from
touching nearby rotating objects
such as belts/gears.

CN2
Connect the free PH10-pin
connector of the jump wire.

Jump wire

IC CONTACTIFC Board

Fold back, and then run the
excess of the wire (red),
connected to the CN4, through
the wire clamp as shown in the
drawing.

View B

(No.HD017<Rev.001>)1-9

(7) Reattach the turn unit.

A

(c)

fter attaching this screw, attach
another two screws.
Screw : QYSDST3006NA x 3

Turn unit

2.5.4 Attaching the MG unit
Note:

After mounting the MG unit, be sure to check the relevant
item referring to "2.6 Check details after mounting sepa­rately sold parts".

(1) Mount the MG unit.

Make sure that the wires do not
run over the brackets.
If the wires run over the brackets,
release the wires.

Bearing fitting hole

Make sure that the turn unit bearing
securely fits the hole on the main unit,
and the screw holes align.

Screw : QYSDST3006NA

Push the turn unit from the rear side to
attach the screw.

(8) Connect the wires from the turn unit following the picture

below.

Wire clamp

Be careful to prevent wires from
touching nearby rotating objects
such as belts/gears.

(Tighten the wire clamp
as shown in the picture
above.)

Turn unit

CN1

Align the front end of the
MG unit to the grooves
(a) and (b) of the front

MG Unit

While aligning the
grooves of the MG unit
bracket and the main unit
bracket, lower the back
end of the MG unit.

bracket.

(c)

(a)

(b)

(a)

(c)

(c)

(2) Fix the MG unit with the three screws.

Screw : QYSDST3006NA

Attention of there is

(b)

groove also under (a).

1-10 (No.HD017<Rev.001>)

MG unit

Screw : QYSDST3006NA x 2

(3) Close back the MAIN Board to its original position, and fix

r

MAIN Board

the MAIN Board with the four screws.

Securely hook the two brackets, fixing the
MAIN Board, to the frame of the main unit.

(4) Connect the wires from the MG unit an d the turn unit follow-

ing the drawing below.

Connect the MG unit and the board bracket, and fix them with screws.
Wire : QUB030-05HMHM-E
Screw : QYSDST3006NA x 2

Wire from the turn unit CN1

View A

MAIN Board

Coaxial connector
Make sure that the coaxial
connector is not loose.

Allow about 5 mm slack to
enable the cable to move.

A

B

The cam gear and the wire should be parted.

MG UNIT

Run the wires from the turn
unit and the MG unit togethe
through this wire clamp, and
fix them.

CN19
CN15

MAIN Board

MG Unit

MG unit accessories

Wire from the
turn unit CN1

Wire clamp

MAIN Board

MAIN Board

CN19CN15

2.5.5 Attaching the IC R/W unit
Note:

After mounting the IC R/W unit, be sure to check the rele­vant item referring to "2.6 Check details after mounting
separately sold parts".

(1) Attach the IC R/W unit to the plate.

QYSPSPH3006NA x 3

Organize the head wire so that it does not
touch the rotating parts such as belts/gears,
and then fix the head wire with the wire clamp.

Make sure that the wires do not touch the encoder.

View B

Opened MAIN Board

IC R/W Unit

QZW0326-002 x 3

(No.HD017<Rev.001>)1-11

(2) Mount the IC R/W unit.

Run the earth wire under
the wires from the FRONT Board.

Screw :

Screw :

QYSDST3006NA

Wire :
QUB340-07DMDM-E

QYSDSF3008NA x 2

IC R/W Unit

(3) Connect th e wires f rom the IC R/W un it foll owin g the dra w-

ing below.

Connect the supplied USB cable
and the connector J1 on the MAIN Board.

Wire clamp

IC R/W Unit

Connect the supplied wire (10-pin)
to the connector CN5 on the
IC CONTACTIFC Board.

Wire clamp

CN5 J1

J3

For direct connectio n of the IC R/ W unit and a PC, conn ect
to J3, not to J1.
Note that the IC R/W unit c annot be recogn ized o n the sta ­tus monitor in the J3 connection.

2.5.6 Attaching the top cover and the rear cover

(1) Attach the to p cover a nd the rear c over in th e reverse r pro-

cedure of disassembly.

1-12 (No.HD017<Rev.001>)

2.6 Check details after mounting separately sold parts

Item Check details Required tools

1 Reform H unit The warpage of the printed card should be within the specs (1.5

mm).

2 IC Contact unit Check the IC contact position mark using a blank card and a

contact label.

• Service mode > Offline Test > Test the IC (Contact).

• If the position is out of sp ecs, Ma inte nance > Off setConta ct to
adjust the positi on. (See 2.6.1 IC contac t position adjustmen t)

The card written with an a pplic ation s hould b e read by the read­er.
(Check in the USB and Ethernet connections)

3 MG Unit Service mode > Offline Test > test the MG.

• The test should be finished normally.

The card written with an a pplic ation s hould b e read by the read­er.

• There is no adjustm ent for an MG un it after mounti ng because
MG units are shipp ed after being position adjust ed. C hec k for
normal operation only.

4 Running after mounting the

separately sold parts

Test for normal printing on about 10 cards

• Service mode > Offline Test > print

(For all separately sold parts)

Item Item Conditions & specs Test point

5 Safety test (for

all separately
sold parts)

Withstand
voltage test

Insulation re­sistance test

Grounding
continuity test

Timer Leak current Test voltage (With the POWER SW: ON)
2 to 3 sec. 30mA AC1600±50V
Test voltage Insulation resistance value
DC 500V 100MΩ and over

Timer Test current Spec value (With the POWER SW: ON)
3 to 4 sec. AC25A 0.1Ω or under

(Without power cord)

Blank card

Blank card, Contact label

Contact IC card
Contact IC reader

MG card

MG reader

Evaluation card

GND C on the AC inlet in the
drawing below
|
Bipolar B on the po wer cor d in
the drawing below

Screw A on the top left of the
rear panel in the drawing belo w
|
GND C on the AC inlet in the
drawing below

A

C

B

(No.HD017<Rev.001>)1-13

2.6.1 IC contact position adjustment

Apply a contact label (part number: KXL46372-001) on the IC
chip of a contact IC card.
Select the IC contact test from “off line test” in the service mode
to perform the test.
After the test, measure the IC contact position mark on the con­tact label using a vernier caliper to check if the position stays
within the specs.
If the position does not stay wi thin the spec s, correct the po sition
in the “OffsetContact” mode in the service mode.
When the position is corrected, turn off the power and turn it on
again before testing the IC contact.

(Specs)

direction

IC contact
position specs

direction

a

b

Contact label

(part number:KXL46372-001)

c

d e f

a : 10.25 ~ 12.25 mm
b : 17.87 ~ 19.87 mm
c : 19.23 ~ 20.93 mm
d : 21.77 ~ 23.47 mm
e : 24.31 ~ 26.01 mm
f : 26.85 ~ 28.55 mm

2.6.2 Optional installed label

When installing opt ional unit after ship ping from JVC, mark c orresponding col umn of option built- in label and stick model label attac hed
with optional unit to secure traceability.

Model label attached with option

Optional installed label

(ex. CF-7MGS)

NOTE)This option must be installed, following procedures
in the Service Manual , by a trained and skilled installer in
a facility. Stick the small label on the printer rear after
installation of this option unit.

CF-7MGS

Magnetic Encoder (ISO)

Rear side

Mark corresponding

CF-7MGS

xxxxxxxx

CF-7MGS

xxxxxxxx

Stick model label

For CF-7BR
For CF-7MGS

column

For CF-7CCS

For CF-7CRW

Installed option label

1-14 (No.HD017<Rev.001>)

SECTION 3

DISASSEMBLY

Before disassembly, be sure to turn OFF the power and unplug
the power cord.

3.1 Removing the covers (See figure 1 to figure 5)

(1) Remove the two screws A attaching the top cover unit.

Top cover unit

(3) Slide the top cover unit to the rear side, then remove the

top cover unit.

Top cover unit

A

Fig.1

(2) Open the case cover, then remove the one screw B.

Case cover

B

Fig.2

A

Fig.3

(4) Pull the rear cover unit open to the rear side, then remove

the rear c over unit.

Rear cover unit

Fig.4

(No.HD017<Rev.001>)1-15

(5) Remove the two screws C attaching the side cover U-R

and side cover U-L, then remove the side cover U-R and
side cover U-L.

(2) Remove the two screws D attaching the cover, then re-

move the cover.

C

Side cover U-R

Side cover U-L

C

Fig.5

3.2 Removing the front panel unit (See figure 6 to figure

13)

(1) Remove the Media F CA un it, the Ink F CA u nit, and the CL

Roller unit.

CL Roller unit

D

Cover

Head unit

Fig.7

(3) Remove the four screws E attaching the front panel unit.

• Be careful not to break the cable.

E

Front panel unit

E

Media F CA unit

Ink F CA unit

Fig.6

1-16 (No.HD017<Rev.001>)

E

Cable

E

Fig.8

(4) Disconne ct the two c ables fro m the con nectors o n the front

Tab

Tab

board, then remove the one screw F.

F

Connectors

(6) Front panel unit with the co ver removed.

Front panel unit

Fig.9

(5) Press the two tabs, pull up the cover at the point marked

with an arrow, and then remove the cover.

Tab

Tab Tab

Tab

Cover

Fig.11

(7) Disconnecting the cable from the RFID1 board detaches

the front panel unit from the main unit.

Cable

RFID1 board

Fig.12

(8) Main unit with the front panel unit removed.

Fig.10

Cover

Fig.13

(No.HD017<Rev.001>)1-17

3.3 Removing the major boards and major units (See fig­ure 14 to figure 34)

(1) Disconnect the four cables from the connectors on the

main board.

(2) Remove the four screws G attaching the main board.

(4) Hanging the left and right brackets on the mai n board to the

hooks on the chassis prev ents the main board fr om falling.

Hook

G

G

Main board

Connectors

Fig.14

(3) Pull the main board open to the rear side.

G

Fig.16

Hook

G

Main board

Fig.15

Fig.17

(5) Remove the three screws H attaching the MG encoding

unit, then remove the unit.

H

MG encoding unit

H

Fig.18

1-18 (No.HD017<Rev.001>)

(6) Removed MG encoding unit.

Fig.19

(7) The KEY LOCK UNIT consists of a SECURITY PWB ASSY

and two solenoids.

SECURITY PWB ASSYSolenoid

(9) Remove the four screws K to release the SECURITY PWB

ASSY and the solenoid on the front side.

K

K

Solenoid

SECURITY PWB ASSY

Fig.22

(10) Removed KEY LOCK UNIT SET. (LS31237-201A)

Solenoid

Fig.20

(8) Remove the one screw J to release the solenoid on the

card stocker side.

J

Solenoid

Fig.21

Fig.23

(11) Remove the two screws L, then remove the bra cket with IC

R/W UNIT.

L

IC R/W UNIT
(CF-7CRW)

Fig.24

(No.HD017<Rev.001>)1-19

L

(12) Removed IC R/W UNIT.

This bracket is an accessory of
the IC contact unit.

(14) Remove the two screws N attaching the cover, then re-

move the cover.

N

Fig.25

(13) Remove th e on e sc rew M attaching the bracket with CON-

TACTIFC board, then slide the CONTACTIFC board for­ward to remove.

CONTACTIFC board

M

Fig.26

Cover

N

Fig.28

(15) Before removing the IC contact unit, the turn unit needs to

be removed first.

IC contact unit

Fig.29

• To attach the CONTACTIFC board, insert the part a into

the slit on the front side.

Part a

Fig.27

1-20 (No.HD017<Rev.001>)

(16) Remove the four screws P attaching the turn unit from the

front side and the rear side.

Turn unit

(18) Remove the two screws Q attaching the IC contact unit,

then remove the unit.

IC contact unit

P

(17) Removed turn unit.

Fig.30

Turn unit

Fig.31

P

Q

Fig.33

P

(19) Removed IC contact unit.

ISO: CF-7CCS

P

This bracket is an accessory of
the card printer unit.

Fig.34

Fig.32

(No.HD017<Rev.001>)1-21

3.4 Replacing the head unit (See figure 35 and figure 36)

(1) Remove the one screw R attaching the head unit.

R

3.5 Removing the reform H unit (See figure 37 and figure

38)

(1) Remove the one scr ew S attaching the reform H unit, then

pull out the reform H unit.

(2) To replace the heater only, remove the one screw T.

Head unit

Fig.35

(2) Pull out the head unit paying attention to the cable, then

disconnect the two connectors.

Connectors

Note:
* Do not cut the cable lock. This cable lock is removable.
* Press to loosen the lock in the direction of the arrow.
The cable lock can be removed.

Fig.36

T

S

Fig.37

(3) Removed reform H unit.

Heater

Fig.38

3.6 Replacing the heater on the heat unit (See figure 39
and figure 40)

(1) Remove the one screw U attaching the cover from the front

side.

1-22 (No.HD017<Rev.001>)

U

Fig.39

(2) Pulled out heater.

r

(3) Remove the five screws V attaching the motor base unit,

then remove the motor base unit.

V

Heater

Fig.40

3.7 Removing the motor base unit (See figure 41 to figure

44)

(1) Push two tabs on the PS cover, then remove the PS cov er.

PS cover

Fig.41

(2) Main unit with the PS cover removed

Motor base unitCable for head unit

V

Fig.43

(4) Main unit with the motor base unit removed.

Motor base unit

Power supply unit

Fig.42

When the gear is detached, the position of a triangula
sign and a round sign is matched and installed.

Fig.44

(No.HD017<Rev.001>)1-23

SECTION 4

r

ADJUSTMENT

This service manual does not describe ADJUSTMENT.

SECTION 5

TROUBLE SHOOTING

5.1 When an error message is display

When the error occurs, the error code and the e rror code number
are displayed in the operation panel.
Solve the error referring to the following when the error occurs.

XXXXXXXXX XX

Error code Error code numbe

5.1.1 No Card

No Card

• Cards have run out.
Replenish the cards.

• The card hopper is not installed.
Install the card hopper.

Memo:

• The operation panel display appears blinking when the
cards have run out o r when the c ard hop per is not installe d.

• Replenish the cards.

• The card hopper is able to store up to about 100 cards with a
thickness of 0.76 mm.

Cautions:

• Get ready cards that a re designat ed by the authoriz ed deal­er.

• If the security lock is on, deactivate it. After work is com­plete,activate the security lock again.

• Do not touc h the printing su rface of the car d. Touching it
may cause printing e rrors. Pu t on th e sup plied gl oves when
handling the cards.

• To prevent card jams from occurring, limit the number of
cards stored in the card hopper at any time to about 100
pieces regardless of the card thickness.

• When using new card s, set them after m aking sure that th ey
are not adhered to each other due to static.

• Align the cards before setting them in the printer. Other­wise, the card hopper cover may not close properly, and
this may damage the printer.

• Printing th e card on the si de with the magn etic st ripe may
cause printing errors or damage to the card’s functions. If
you want to do so, plea se c on sult our authorized dealers in
advance.

• To set cards with both functions (magnetic stripe and con­tact IC),follow the procedure for se tting the co ntact IC card.

(1) Set the card hopper knob to [OPEN].

(2) Lift to remove the card hopper cover.

(3) Align the orientation of the cards, and set them in the

printer.

• Magnetic stripe cards

- Set the card with the magnetic stripe facing upward
and toward the printer, or facin g downward and toward
you.

• ISO contact IC cards

- Set the card with the Contact IC terminal facing up­ward and toward the rear of the printer, or downward
and toward the rear of the printer.

- For single-sided printers, set the cards with the IC ter­minal facing down and toward the rear of the printer.

(4) Install the card hopper cover, and set the card hopper

knob to [LOCK]

1-24 (No.HD017<Rev.001>)

5.1.2 Jam(Hopper) 90

Jam (Hopper) 90

• Card jam near the card hopper and cleaning roller.
Remove the jammed card.

Note:

• Do not apply excessive force on the card hopper. Doing so
may damage it.

• Do not touch the printing surface of the card. Touching it
may cause printing errors. Put on the supplied gloves when
handling the cards.

(1) Detach the card hopper cover, and remove the unused

cards.

• The card is discharged from the NG card outlet.

5.1.2.2 If the card cannot be discharged

(1) Turn off the power.
(2) Open the printer door, and check the position of the

jammed card.

(3) Attach the jog dial to the cleaning roller shaft.

(2) Remove the jammed card with a hand.

(3) Return the unused cards to their original position.
(4) Install the card hopper cover.

5.1.2.1 If the card cannot be removed by hand.

(1) Press [RESET] → to reset the printer.

(4) Turn the cleaning roller shaft in the clockwise direction,

while checking the position of the card.

(5) Remove the card after it is discharged from the card load

slot.

(6) Restore the jog dial to its original position, and close the

printer door.

(7) Turn on the power.

(No.HD017<Rev.001>)1-25

5.1.3 Jam(TurnOver) 91

Jam (Turn Over) 91

• Card jam near the card turn over unit.
Remove the jammed card.
(1) Turn off the power.
(2) Remove the card hopper.

(6) Install the cleaning unit.
(7) Attach the jog d ial to the card t urn over un it s haf t, an d set

the card turn over unit to “Home Pos.”

• “Home Pos.” is the position where the slit on the jog dial
points to the righ t and the card turn over unit is h orizontal.

(3) Detach the card load slot cover.

(4) Open the printer door, and remove the cleaning unit.

(8) Restore the jog dial to its original position.
(9) Install the card load slot cover and card hopper, and close

the printer door.

(10) Turn on the power.

Cautions:

• When a Jam(TurnOver) error occurs, the [Jam(TurnOver)]
message will not d isappear after re moving the jam med card
until the card turn over unit is set to “Home Pos.”.

• If the printer door is opened when a Jam(TurnOver) error
occurs, a [Please Adjust Turn Unit Pos!] message will be
displayed. Remove the jammed card, and set the card turn
over unit to “Home Pos.”.

5.1.3.1 If the card cannot be removed

(1) Install the cleaning unit.
(2) Attach the jo g di al to t he c le ani ng roll er s ha ft an d c ard turn

over unit shaft.

(5) Remove t he jammed card i n the card turn o ver unit from the

card load slot.

1-26 (No.HD017<Rev.001>)

(3) Set the card turn over unit to “Home Pos.”

• “Home Pos.” is the position where the slit on the jog dial
points to the righ t and the card t urn over unit is horizontal.

• If the card protrudes fr om the card turn over u nit, turn the
cleaning roller shaft to move the card into the unit.

• Turning the card turn over un it moves the c ard inside the
unit outward. Turn the card turn over unit while turning
the cleaning roller s haft so that th e card is reta ined inside
the card turn over unit, and set to “Home Pos.”.

5.1.4 Jam(MG) 92

Jam (MG) 92

• Card jam in the magnetic encoder unit.
Remove the jammed card.
(1) Press [RESET] → to reset the printer.

• The card is discharged from the NG card outlet.

Cautions:

• Do not turn the ca r d t urn ov er un it fo rc i bl y if the r e i s a ca rd
inside the unit.
Doing so may jam the card and damage the printer.

(4) Turn the cleaning roller shaft in the clockwise direction.

(5) Remove the card after it is discharged from the card load

slot.
Go to step 8 of 5.1.3.

5.1.5 Jam(Transfer) 93

Jam (Transfer) 93

• Card jam in the card feed roller.
Remove the jammed card.
(1) Press [RESET] → to reset the printer.

(No.HD017<Rev.001>)1-27

• The card is discharged from the NG card outlet.

5.1.5.1 If the card cannot be discharged

(1) Turn off the power, and detach the card hopper.

(2) Open the printer door, and check the position of the

jammed card.

(3) Attach the jo g dial to the car d feed roller sh aft and clean ing

roller shaft.

5.1.6 Jam(Discharge) 94

Jam (Discharge) 94

• Card jam near the card outlet.
Remove the jammed card.
(1) Press [RESET] → to reset the printer.

• The card is discharged from the card outlet.

.

(4) Turn the card feed roller shaft and cleaning roller shaft in

the clockwise direction, while checking the position of the
card.

• Remove the card a fter it is discha rged from t he card l oad
slot.
(For single-sided printers, the card is discharged from
the NG card outlet.)

(5) Restore the jog dial to its original position.
(6) Install the card hopper, and close the printer door.
(7) Turn on the power.

5.1.6.1 If the card cannot be discharged

(1) Turn off the power, and open the printer door.
(2) Pull out the retransfe r film c assette, an d chec k the po sition

of the card.

(3) Attach the jog dial to the card feed roller shaft.

1-28 (No.HD017<Rev.001>)

(4) Turn the card feed roller shaft in the anti-clockwise direc-

tion, while checking the position of the card.

• The card is discharged from the card outlet.

(5) Restore the jog dial to its original position, and install the re-

transfer film cassette.

(6) Close the printer door, and turn on the power.

5.1.7 Jam(Retran.) 95

Jam(Retran.) 95

• Card jam near the retransfer heating roller.
Remove the jammed card.

(1) Open the printer door.

• A [Please Remove Jam Card!] or [Please Close Door]
message appears.

(2) Pull out the retransfer film cassette.

(5) Press [RESET] .

• A [Jam Card Removed?] message appears.

(6) Press [Yes] .

Cautions:

• Initializing the printer without first removing the card will
cause the printer to m alfunction. Be sure to remove the card
then press [Yes].

• An [Initializing..] message appears, and initialization of
the printer starts.

Cautions:

• The card may be adhered to the retrans fer film. Pu ll out the
retransfer film while taking care not to jam it.

• If a [Please Close Door] me ssage is di splayed , the retrans­fer film is stuck and the retransfer film cassette cannot be
removed.
In this case, close the print er door before pullin g out the re­transfer film cassette.

(3) Remove the jammed card.

There is an explanation in each sympt om.

• If the card is adhered to the retransfer film.

• If the card is inside the printer unit.

• If the card is caught in the card feed roller to the right of
the retransfer heating roller.

• If the card is caught in the card fee d roller to the left of the
retransfer heating roller.

(4) Install the retransfer film cassette, and close the printer

door.

5.1.7.1 If the card is adhered to the retransfer film

• Remove the jammed card with a hand.

Cautions:

• The card may be very h ot. Be carefu l not to burn yo ur fin­gers when removing the card.

Go to step 4 of 5.1.7.

(No.HD017<Rev.001>)1-29

5.1.7.2 If the card is inside the printer unit

• If the card is n ot drawn in to the card feed roller a nd is left i nside
the printer, use the tweezers (supplied) to remove the card.
(1) Turn off the power.
(2) Check the positi on of the card that is left inside the printer.

(3) Pick up the card us ing the tip of th e card Pickup . (supplied )

• Be careful not to drop the card inside the printer.

(4) Pull out the card slowly.

5.1.7.3 If the card is caught in the card feed roller to the
right of the retransfer heating roller

(1) Turn off the power, and detach the card hopper.

(2) Check the position of the card.
(3) Attach the jo g dial to the car d feed roll er shaft and cl eaning

roller shaft.

Cautions:

• The card may be very hot. Be careful not to burn your fin­gers when removing the card.

Memo:

Example of how to pick up the card

• Pick up the card by following the diagram above.

(5) Install the retransfer film cassette, and close the printer

door.

(4) Turn the card feed roller shaft and cleaning roller shaft in

the clockwise direction, while checking the position of the
card.

• Remove the card a fter it is discha rged from t he card l oad
slot.
(For single-sided printers, the card is discharged from
the NG card outlet.)

(5) Restore the jog dial to its original position, and install the

card hopper.

(6) Install the retransfer film cassette, and close the printer

door.

(7) Turn on the power.

Go to step 5 of 5.1.7.

(6) Turn on the power.

Go to step 5 of 5.1.7.

1-30 (No.HD017<Rev.001>)

5.1.7.4 If the card is caught in the card feed roller to the
left of the retransfer heating roller

(1) Turn off the power.
(2) Check the position of the card.
(3) Attach the jog dial to the card feed roller shaft.

(4) Turn the card feed roller shaft in the anti-clockwise direc-

tion, while checking the position of the card.

• The card is discharged from the card outlet.
(5) Restore the jog dial to its original position.
(6) Install the retransfer film cassette, and close the printer

door.

(7) Turn on the power.

Go to step 5 of 5.1.7.

5.1.8 Film Search A1

Film Serch A1

• Retransfer film is broken.
Repair the retransfer film.

Cautions:

• If the security lock is on, deactivate it. After work is com­plete, activate the security lock again.

• Stand the cass ette on a f lat surface as illustrated in the di a­gram.
Avoid doing so on the floor as dust atta ched to it may ca use
printing errors.

• Do not touch the retransfer face (the side that faces outward
when installed) with your hand . Touching it may cau se print­ing errors. Put on the suppl ied g loves when handl ing th e re­transfer film.

• The cassette i s hea vy wh en the retran sfer fi lm i s loa ded. T o
prevent the cassette from dropping during handling, make
sure to hold it with both hands.

• When installing a used re transfer fil m, align the unused s ide
of the film with the arrow indicated on the label of the cas­sette. Improper alignment may result in errors, or the print
may turn out light.

• Do not perform any work on the printer door. Do not place
heavy objects or apply load on the printer. Doing so may
damage it.

• During replacement, clean the four bobbin holders on the
printer. If burrs produced by friction with the bobbins are at­tached to the bobbin hold ers, they m ay fall onto the card, ink
ribbon, or retransfer film, causing printing errors.

(1) Open the printer door.

(2) Press and hold down the cassette button, and remove

the retransfer film cassette. (on the left)

(3) Cut away the broken portion, an d attach the unus ed portion

at the supply sid e to the other end at the take-up s ide usi ng
an adhesive tape, while making sure that the joint surface
is even.

Cautions:

• Do not discard the used retransfer film at the take-up side.

(No.HD017<Rev.001>)1-31

(4) Turn the take-u p side using your hand until the brok en por-

tion can no longer be seen.

5.1.9 MG Test Err A8

MG Test Err A8

• A writing error has occurred during magnetic encoder self-di­agnosis.
Press [RESET] → to reset the printer.

• Align the film side of the unused portion with the arrow in­dicated on the label of the cassette.

(5) Remove any slack in the film.

(6) Insert the ca ssette all the way in along the guide rail un til

a “click” sound is heard, followed by closing the printer
door.

(7) Press [RESET] → to reset the printer.

5.1.10 Ink Error B0

Ink Error B0

• An incorrect ink ribbon is installed.
Install a correct ink ribbon.

5.1.11 Ink Search B1

Ink Serch B1

• Ink ribbon is broken.
Repair the ink ribbon.

Cautions:

• If the security lock is on, deactivate it. After work is com­plete, activate the security lock again.

• Stand the cassette on a flat surface as illustrated in the di­agram. Avoid doing so on the floor as dust attached to it
may cause printing errors.

Memo:

• To avoid printi ng errors , it is recommende d that you forward
by one or two images after inst allin g the ink rib bon casse tte
or retransfer film cassette.

• Do not touch the inked s urface (the side that fac es outward
when installed) with your hand. Touching it may cause
printing errors. Put on the supplied gloves when handling
the ink ribbon.

• The cassette is heavy when the ink ribbon is loaded. To
prevent the cassette from dropping during handling, make
sure to hold it with both hands.

• When installing a used ink ribbon, align the yellow side of
the unused ribbon with the arrow indicated on the label of
the cassette. If the posi tion of the yellow side is not properly
aligned, the print may turn out light.

• Do not perform any work on the printer door. Do not place
heavy objects or apply load on the printer. Doing so may
damage it.

• During replacement, clean the four bobbin holders on the
printer. If burrs prod uced by frictio n wi th the b obbin s are a t­tached to the bobbin holders, they may fall onto the card,
ink ribbon, or retransfer film, causing printing errors.

(1) Open the printer door.

1-32 (No.HD017<Rev.001>)

(2) Press and hold down the cassette button, and remove

the ink rib bon cassette. (on the right)

(3) Cut away the broken portion, an d attach the unus ed portion

at the supply sid e to the other end at the take-up s ide usi ng
an adhesive tape, while making sure that the joint surface
is even.

Cautions:

• Do not discard the used ribbon at the take-up side.

(4) Turn the take-up sid e using your hand unt il the broken por-

tion can no longer be seen.

(7) Press [RESET] → to reset the printer.

Memo:

• To avoid printing errors, it is rec ommended that y ou forward
by one or two image s after ins talling t he ink rib bon ca ssette
or retransfer film cassette.

5.1.12 Door Open D1

Door Open D1

• Align the yellow sid e of the unused po rtion with the arrow
indicated on the label of the cassette.

(5) Remove any slack in the ink ribbon.

(6) Insert the cass ette all the w ay in along the gui de rail until

a “click” sound is heard, followed by closing the printer
door.

• The printer door is open.
Close the printer door, and Press [RESET] → to reset the
printer.

• Cleaning unit is not installed.
Install the cleaning unit, close the printer door, and press
[RESET] → to reset the printer.

Memo:

• The operation pane l display appears blin king when the print ­er door is open or when the cleaning unit is not installed.

5.1.13 Film Run Out A2

Film Run Out A2

• Retransfer film has run out.
Replace with a new one.

5.1.14 Ink Run Out B2

Ink Run Out B2

• Ink ribbon has run out.
Replace with a new one.

5.1.15 Hardware 44

.

Hard ware 44

• A hardware failure has occurred on the printer.
Turn off and on the power again. If the same problem recurs,
turn off the power and consult our authorized dealers.

(No.HD017<Rev.001>)1-33

5.1.16 MG Mechanical AB

5.1.23 TR Thermister F2

MG Mechanical AB

• An error has occurred in the mechanical component of the
magnetic encoder.
Turn off and on the power again. If the same problem recurs,
turn off the power and consult our authorized dealers.

5.1.17 MG Hardware AC

MG Hardware AC

• A hardware failure has occurred on the magnetic encoder.
Turn off and on the power again. If the same problem recurs,
turn off the power and consult our authorized dealers.

5.1.18 Cam Error C1

Cam Error C1

• A heating roller operation error has occurred .
Turn off and on the power again. If the same problem recurs,
turn off the power and consult our authorized dealers.

5.1.19 HR Overheat C2

HR Overheat C2

TR Thermister F2

• The retransfer heating roller thermistor is faulty.
Turn off and on the power again. If the same problem recurs,
turn off the power and consult our authorized dealers.

5.1.24 RR Overheat F3

RR Overheat F3

• The temperature o f the bend remedy heating ro lle r i s too high.
Turn off and on the power again. If the same problem recurs,
turn off the power and consult our authorized dealers.

5.1.25 RR Heater F4

RR Heater F4

• The bend remedy unit is faulty.
Turn off and on the power again. If the same problem recurs,
turn off the power and consult our authorized dealers.

5.1.26 RR Thermister F5

RR Thermister F5

• The temperature of the bend remedy heating roller or retrans­fer heating roller is too high.
Turn off and on the power again. If the same problem recurs,
turn off the power and consult our authorized dealers.

5.1.20 Hardware D8

Hardware D8

• A hardware error has occurred during initialization.
Turn off and on the power again. If the same problem recurs,
turn off the power and consult our authorized dealers.

5.1.21 TR Overheat F0

TR Overheat F0

• The temperature of the retransfer heating roller is too high.
Turn off and on the power again. If the same problem recurs,
turn off the power and consult our authorized dealers.

5.1.22 TR Heater F1

TR heater F1

• The bend remedy heating roller thermistor is faulty.
Turn off and on the power again. If the same problem recurs,
turn off the power and consult our authorized dealers.

5.1.27 Overcool F6

Overcool F6

• The operating ambient temperature of the printer is too low.
Check the te mp e rat u re. I f th e s am e pro bl e m re cu r s wit hin t h e
range of operating ambient temperatu re, turn off th e power and
consult our authorized dealers.

5.1.28 Head Overheat F8

Head Overheat F8

• The temperature of the thermal head is too high.
Turn off and on the power again. If the same problem recurs,
turn off the power and consult our authorized dealers.

5.1.29 Power Intrpt C3

Power Intrpt C3

• The retransfer heating roller is faulty.
Turn off and on the power again. If the same problem recurs,
turn off the power and consult our authorized dealers.

1-34 (No.HD017<Rev.001>)

• An instantaneous interruption is detected.
Turn off and on the power again. If the same problem recurs,
turn off the power and consult our authorized dealers.

5.2 Use of service mode

Besides "User mode" that is for setting this unit depending on the printing media or card used by the user, there is a "Service mode"
for status checking and changing setting of this unit during service. The checking and adjustment of the following items can be per­formed in service mode:

(1) Fine adjustment of the printing position
(2) Printing of built-in test pattern
(3) Operation checking of various motors and sensors

(4) Information display of printer
(5) Saving of setting data
(6) Setting change of user mode

For user mode, only the items that can be changed in this mode are described.
For details of other items, please refer to the instruction manual.

5.2.1 Entry into service mode

In ready condition, in preheating condition, or in error condition, press the buttons [MENU] and [Center button] simultaneously.
When the button [MENU] is released first, the printer will enter into the following service mode.

>Maintenance> >>Offset Prt Y

[NEXT]

[ENTER]
[EXIT]

>>Offset Prt X

>>Offset Trf X

>>Offset Card X

>>Ink Snsr Lvl

>>Film Snsr Lvl

>>IC ContactType

>>OffsetContact

>>ISO Hico Type

>>JIS Loco Type

>>IC Antenna

>>Vth Gain

>>Ink Eco Mode

>>B.RemedySpeed

[ENTER]

>User Mode>

[NEXT]

[EXIT]

>>Media

>>Print

1 1

[NEXT]

[NEXT]

[NEXT]

[NEXT]

[NEXT]

[NEXT]

[NEXT]

[NEXT]

[NEXT]

[NEXT]

[NEXT]

[NEXT]

[NEXT]

[NEXT]

[NEXT]

Setting of the printing position Y

[-15(Front) ~ -1(Front),0,+1(Back) ~ +15(Back)]
Select with [ ] and save with [ ].

Setting of the printing position X

[-7(Left) ~ -1(Left),0,+1(Right) ~ +7(Right)]
Select with [ ] and save with [ ].

Setting of the retransfer position X

[-14(Left) ~ -1(Left),0,+1(Right) ~ +14(Right)]
Select with [ ] and save with [ ].

Setting of the card stop position X

[-7(Left) ~ -1(Left),0,+1(Right) ~ +7(Right)]
Select with [ ] and save with [ ].

Adjust the threshold level of the Ink-Sensor

[0 ~ 254]
Select with [ ] and save with [ ].

Adjust the threshold level of the Film-Sensor

[0 ~ 254]
Select with [ ] and save with [ ].

Select IC Contact Type

[ISO/JIS]
Select with [ ] and save with [ ].

Setting of the Offset Contact

[-15 ~ -1, 0, 1 ~ +15]
Select with [ ] and save with [ ].

Select ISO Hico Type

[Standard, Super]
Select with [ ] and save with [ ].

Select JIS Loco Type

[Standard, Overlay]
Select with [ ] and save with [ ].

Setting of IC Antenna

[None, Installed]
Select with [ ] and save with [ ].

Vth Gain Adjustment

[0 ~15]
Select with [ ] and save with [ ].

Ink Eco Mode Setting

[On,Off]
Select with [ ] and save with [ ].

Transporting Speed Setting

[Standard,Fast]
Select with [ ] and save with [ ].

[ENTER]
[EXIT]

[ENTER]
[EXIT]

>>>Film Type

[NEXT]

>>>Card Thickness

>>>YMC Level

[NEXT]

>>>Black Level

[NEXT]

>>>Black Mode

[NEXT]

>>>UV Level

[NEXT]

>>>PO Level

Select the re-transfer film

[1000 ~ 750]
Select with [ ] and save with [ ].

Select the card thickness

[Standard, Thin]
Select with [ ] and save with [ ].

Setting of the YMC level

[-3 ~ -1, 0, +1 ~ +3]
Select with [ ] and save with [ ].

Setting of the black level

[-3 ~ -1, 0, +1 ~ +3]
Select with [ ] and save with [ ].

Select the black mode

[Standard, Fine]
Select with [ ] and save with [ ].

Setting of the UV ink level

[-3 ~ -1, 0, +1 ~ +3]
Select with [ ] and save with [ ].

Setting of the peel off ink level

[-3 ~ -1, 0, +1 ~ +3]
Select with [ ] and save with [ ].

(No.HD017<Rev.001>)1-35

1 1

>>Retransfer >>>Temp Level

>>Bend Remedy

>>Heat Roller

>>Setting

>>MG

[NEXT]

[NEXT]

[NEXT]

[NEXT]

[NEXT]

[ENTER]

[EXIT]

[ENTER]

[EXIT]

[ENTER]

[EXIT]

[ENTER]

[EXIT]

[ENTER]

[EXIT]

[NEXT]

>>>Speed (Front)

[NEXT]

>>>Speed (F-UV)

[NEXT]

>>>Speed (Back)

[NEXT]

>>>Speed (B-UV)

[NEXT]

>>>MG Peel Mode

[NEXT]

>>>Standby Mode

[NEXT]

>>>Backside Cool

>>>Temp Level

[NEXT]

>>>Speed

>>>Power Saving

[NEXT]

>>>HR Control

>>>Display

[NEXT]

>>>Buzzer

[NEXT]

>>>Unit No.

>>>ISO Type

[NEXT]

>>>Retry Count

Setting of the retransfer heating roller temperature

[-2, -1, 0, +1, +2]
Select with [ ] and save with [ ].

Setting of the front side retransfer speed

[-3 ~ -1, 0, +1, +2]
Select with [ ] and save with [ ].

Setting of the retransfer speed of the second panel on the front side
during UV ink printing of retransfer films in two panels

[-3 ~ -1, 0, +1, +2]
Select with [ ] and save with [ ].

Setting of the back side retransfer speed

[-3 ~ -1, 0, +1, +2]
Select with [ ] and save with [ ].

Setting of the retransfer speed of the second panel on the back side
during UV ink printing of retransfer films in two panels

[-3 ~ -1, 0, +1, +2]
Select with [ ] and save with [ ].

Select method for peeling the retransfer film

[Standard, MG Stripe]
Select with [ ] and save with [ ].

Select whether to standby using the front or back side

[Front wait, Back wait]
Select with [ ] and save with [ ].

Select time interval for cooling the card

[On, Off]
Select with [ ] and save with [ ].

Setting of the bend remedy heating roller temperature

[-5 ~ -1, 0, Off]
Select with [ ] and save with [ ].

Setting of the bend remedy speed

[-2, -1, 0, +1, +2]
Select with [ ] and save with [ ].

Setting of the time for the Power Saving mode

[5, 10, 15, 20, 25, 30, 45, 60, Off]
Select with [ ] and save with [ ].

Select whether to standby the printer

[Off, On]
Select with [ ] and save with [ ].

[ENTER]
[EXIT]

>>>>Mode

[NEXT]

>>>>Counter

[NEXT]

>>>>Contrast

Select buzzer

[On, Off]
Select with [ ] and save with [ ].

Setting of the unit number

[No.1 ~ No.10]
Select with [ ] and save with [ ].

Select antimagnetic force when writing data

[Loco, Hico]
Select with [ ] and save with [ ].

Setting of the maximum number of retries

[0 ~ 3]
Select with [ ] and save with [ ].

Select display mode

[Counter, Laminator State]
Select with [ ] and save with [ ].

Select counter

[Total Cnt, Head Cnt, Free Cnt, Cleaning Cnt, Error Cnt]
Select with [ ] and save with [ ].

Setting of the contrast

[-3 ~ -1, 0, +1 ~ +3]
Select with [ ] and save with [ ].

2 2

1-36 (No.HD017<Rev.001>)

2

>>Network

2

[ENTER]

[EXIT]

>>>Host IF

[NEXT]

>>>IPv4

[NEXT]

>>>IPv6

[NEXT]

>>>Session Time Out

[NEXT]

>>>IPSec Mode

Select interface

[LAN, USB]
Select with [ ] and save with [ ].

[ENTER]
[EXIT]

[ENTER]
[EXIT]

Setting of the session timeout interval.

[Off, 10min, 20min, 30min, 60min]
Select with [ ] and save with [ ].

Select availability of IPSec

[Off, On]
Select with [ ] and save with [ ].

>>>DHCP

>>>Adrs Config

Switching DHCP

[On, Off]
Select with [ ] and save with [ ].

Setting of the IPv6

[Auto, Manual]
Select with [ ] and save with [ ].

>Parameter Print

[NEXT]

>Offline Test> >>Pattern

[NEXT]

Select printer or laminator

[ENTER]
[EXIT]

>>Side

>>Times

>>Test

>Diag Test> >>Actuator>

[NEXT]

[ENTER]
[EXIT]

[NEXT]

[NEXT]

[NEXT]

[NEXT]

Test pattern setting

[Step, Registration, Address, Color, Vth, Gray, Black, Normal, Adjust, All]
Select with [ ] and save with [ ].

Switching between printing single side and both sides

[Single, Both]
Select with [ ] and save with [ ].

Setting of the number of times for testing

[1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 20, 30, 40, 50, 100, 200, 300, 400, 500, Free]
Select with [ ] and save with [ ].

Setting the test type

[Print, Feed, IC(Contact), IC(Antenna), MG]
Select with [ ] and save with [ ].

[ENTER]
[EXIT]

>>>Ink TUP Enc

[NEXT]

>>>Ink TUP Mo

[NEXT]

>>>Ink SPY Mo

[NEXT]

>>>Film TUP Mo

[NEXT]

>>>Film SPY Mo

[NEXT]

>>>Card Feed Mo

[NEXT]

>>>Turn Over Mo

[NEXT]

>>>Turn Feed Mo

[NEXT]

>>>Card Load Mo

[NEXT]

>>>Cam Mo-Platen

[NEXT]

>>>Cam Mo-HR

Ink take-up encoder

Ink take-up motor

Ink supply motor

Film take-up motor

Film supply motor

Card feed motor

Turnover motor

Turnover card feed motor

Card load motor

Cam motor-Platen

Cam motor-Heater

33

(No.HD017<Rev.001>)1-37

33

>>Sensor
0010010001100100

[NEXT]

>>Memory

[NEXT]

>>Display

In case of an error, the buzzer sounds and the LED lights.
When there is no error, the indication just returns to the initial indication.

[ ]

>Information>

[NEXT]

[ENTER]
[EXIT]

[NEXT]

>>Back Color

[NEXT]

>>Register>

>>Firmware Ver

[NEXT]

>>Config Ver

[NEXT]

>>Table Ver

[NEXT]

>>Thermal Head

[NEXT]

>>Assistance

[NEXT]

>>HR POT>

[NEXT]

Display for 1 sec Display for 1 sec

[ENTER]

[EXIT]

Display for 1 sec Display for 1 sec Display for 1 sec

>>>ADPORT0

[NEXT]

>>>ADPORT1

Firmware version

Configure version

Table version

Information of Thermal Head

[ENTER]

[EXIT]

>>>Retransfer

[NEXT]

>>>Bend Remedy

Value obtained by A/D conversion of
the thermistor value of the heater or head.

>Push

[NEXT]

>Pop

[NEXT]

>Error Log Clear

[NEXT]

4

>>HR POT Reset>

[ENTER]

[EXIT]

>>>Retransfer

>>>Bend Remedy

Parameter settings save in the head EEP-ROM.
* The buzzer beeps in case of an error.

Loading the parameter settings from the head EEP-ROM.
* If the correct data is not stored by the head EEP-ROM,
"No Data" is displayed and the buzzer beeps.

Cleared the error log

Cleared the total lighting time of the heat roller

[NEXT]

1-38 (No.HD017<Rev.001>)

>Laminator>

4

[ENTER]
[EXIT]

>>User Mode>

[NEXT]

[ENTER]

[EXIT]

>>>Mode

[NEXT]

>>>Film-T

[NEXT]

>>>Film-B

[NEXT]

>>>Film-T Pos

[NEXT]

>>>Film-B Pos

[NEXT]

>>>HR-T Temp

[NEXT]

>>>HR-B Temp

[NEXT]

>>>Speed

[NEXT]

>>>Cooling Time

Select operational mode

[Laminate, Pass]
Select with [ ] and save with [ ].

Select film used with upper cassette

[Patch, Overlay]
Select with [ ] and save with [ ].

Select film used with lower cassette

[Patch, Overlay]
Select with [ ] and save with [ ].

Patch position setting of film traveling direction

[-7 ~ -1,0,+1 ~ +7]
Select with [ ] and save with [ ].

Patch position setting of film traveling direction

[-7 ~ -1,0,+1 ~ +7]
Select with [ ] and save with [ ].

Setting of the heating roller temperature

O

C] (Different according to the version of the firmware.)

[90 ~ 180
Select with [ ] and save with [ ].

Setting of the heating roller temperature

O

C] (Different according to the version of the firmware.)

[90 ~ 180
Select with [ ] and save with [ ].

Setting of the card transportation speed at lamination

[3 ~ 12 mm/s]
Select with [ ] and save with [ ].

Setting of card cooling standby time before lamination

[0, 5, 7, 10, 15, 20, 30 sec]
Select with [ ] and save with [ ].

>>Maintenance>

[NEXT]

[ENTER]

[EXIT]

>>>Card Pos

>>>PM Snsr-T Lvl

>>>PM Snsr-B Lvl

>>>EM Snsr-T Lvl

>>>EM Snsr-B Lvl

>>Information> >>>Firmware

[ENTER]

[EXIT]

>>>Total Count

>>>HR-T Temp

>>>HR-B Temp

>>>HR-T POT

>>>HR-B POT

>>>HR-T POT Rst

>>>HR-B POT Rst

[NEXT]

[NEXT]

[NEXT]

[NEXT]

[NEXT]

[NEXT]

[NEXT]

[NEXT]

[NEXT]

[NEXT]

[NEXT]

Setting of the card stop position X

[-7(Left) ~ -1(Left),0,+1(Right) ~ +7(Right)]
Select with [ ] and save with [ ].

Adjust the threshold level of the Marker Sensor T

[1 ~ 10]
Select with [ ] and save with [ ].

Adjust the threshold level of the Marker Sensor B

[1 ~ 10]
Select with [ ] and save with [ ].

Adjust the threshold level of the End Sensor T

[1 ~ 10]
Select with [ ] and save with [ ].

Adjust the threshold level of the End Sensor B

[1 ~ 10]
Select with [ ] and save with [ ].

Laminator Firmware version

Laminator Total Counter

Laminator Heater-T Temperature

Laminator Heater-B Temperature

Laminator Heater-T Power on time

Laminator Heater-B Power on time

Laminator Heater-T Power on time Reset

Laminator Heater-B Power on time Reset

(No.HD017<Rev.001>)1-39

5.3 Explanation of the Various Modes

5.3.1 Maintenance

Set to this mode if a constant setting that is different from the
standard setting of this unit is to be used.
In addition, the printing position is adjusted using the following 4
items. Do not change "Offset Card X" as it is the reference of X
direction (card transport direction). Follow 5.3.1.2 and 5.3.1.3 to
perform adjustment.

• Item for changing the position of longer side of the card:
(1) Item 5.3.1.1: Offset Prt Y --- Adjust the start position

used for printing within the thermal head heat source.

• Item for changing the position of shorter side of the card:
(1) Item 5.3.1.2: Offset Prt X --- Adjus t the feed amount from

the black marker of re-transfer film to the start position of
printing. (adjust the printing position on the re-tr ansfer
film)

(2) Item 5.3.1.3: Offset Trf X --- Adjust the feed amount up

to the start position of re-transfer film. (adjust the re­transfer position for the card)

(3) Item 5.3.1.4: Offset Card X --- Adjust the feed amount

from the card edge sensor to the card. (adjust the card
position for starting re-transfer)

5.3.1.1 Offset Prt Y Setting

(1) Determine s the displace ment amount ac cording to the p rint

results (those owned by the us er). Every st ep co rrespo nds
to a displacement of about 0.17 mm. The step can be v ar-

ied in the range between -15 and +15.
(2) Press [ ] to save the setting.
(3) Print and check the result.
(4) To adjust to the standard setting:

In the service mode, print color patterns on single sides of

4 to 5 cards.

Adjust so that the distance from the card edge to the box

enclosing the line (A) is a bout 2 .15 mm . (Ch eck the thir d to

fifth cards.)

B=2.07mm

X

A=2.15mm

BACK

LEFT RIGHT

R

G

Y

(3) Print and check the result.
(4) To adjust to the standard setting:

In the service mode, print color patterns on single sides of
4 to 5 cards. And then remove the film cassette.
Adjust so that the distance from the black marker on the
film to the remaining vertical line (P) is about 8.5 mm.
(Check the third to fifth cards.)

P

Take-up side

Supply side

5.3.1.3 Offset Trf X Setting

(1) 1) Determine the displacement amount according to the

print results (those owned by the user). Every step corre­sponds to a displacemen t of about 0.085 mm. The ste p can

be varied in the range between -14 and +14.
(2) Press [ ] to save the setting.
(3) Print and check the result.
(4) To adjust to the standard setting:

In the service mode, print color patterns on single sides of

4 to 5 cards.

Adjust so that the distance from the card edge to the box

enclosing the line (B) is a bout 2 .07 mm. ( Check the thi rd to

fifth cards.)

5.3.1.4 Offset Card X Setting

This adjustment adj usts the st op positio n of the card and change
the re-transfer start po sition. If this adjustm ent is perfo rmed while
using standard card, the card position against the heat roller will
shift causing card jam or retransfe r error. Do not chan ge the se t­ting value for normal case.

5.3.1.5 Setting of the ink-sensor level

Set the threshold level of the ink sensor so tha t the ink sensor de­fect the ink color "yellow" and "magenta" as transmission, and
"cyan" and "Bk" as interrup tion. Se lect th reshol d val ue by usi ng [

] buttons, and press the [ ] button to save the select

Value.

5.3.1.6 Setting of the film Sensor level

The threshold leve l of the film senso r is set. The setti ng value can
be changed with the [ ] button and set with the [ ] but­ton. Adjust the value with transparent film area as transmission,
and with the black marker area as interruption.

B

FRONT

Printing startCard shifting direction

5.3.1.2 Offset Prt X Setting

(1) Determine the displacement amount according to the print

results (those owned by the us er). Every st ep co rrespo nds
to a displacement of about 0.085 mm. The step can be var­ied in the range between -7 and +7.

(2) Press [ ] to save the setting.

1-40 (No.HD017<Rev.001>)

5.3.1.7 IC Contact Type Selection

Select the type of IC contact to be mounted.

5.3.1.8 Offset Contact Setting

To be used for adjus ting t he posit ion of the att ache d IC cont act
unit. Refer to "IC Contact Adj Setting" for adjusting method.

5.3.1.9 ISO Hi-co Type Selection

When the ISO type Mag. Encoder is built in, and Hi-co is select­ed, the following two types of Hi-co mode can be selected:

• Standard : Use the standard Hi-co card. Antimagnetic force
2750 Oe

• Super : Use the super Hi-co card. Ant imagn etic for ce 4000 Oe

5.3.1.10 IC Antenna Setting

When a contact less IC R/W is mounted, select Installed.

5.3.1.11 Vth Gain Adjustment

Set the Vth Gain level to reduce Vth lines. (Normal Value : 12)

5.3.1.12 Ink Eco Mode Setting

When this setting is On, Ink ribbon is used in 1 group of panels
with follows pattern.

• YMCKUV Ink : YMCUV+K

• YMCKPO Ink : YMCPO+K

5.3.1.13 Transporting Speed Setting

When the Bend remedy unit is installed, this mode will be activat­ed.

• Standard : Normal speed (Default)

• Fast : Transporting Speed is set '+3' when Bend re medy Te mp
Level is 'OFF'.

Note :

Printing speed will be faster, but it's required to tes t pr inti ng
with no problem.

5.3.2 Off-line Test

This is used to print the built-in tes t patt ern of this printe r and for
execution of an MG self-test.

5.3.2.1 Pattern setting

This printer has nine types of built-in printing patterns. Select a
pattern and press the [ ] button to store it. Return to the ini­tial pattern is made when the power is cut.

(1) Step

This is for confirmation of uniform gradation.

(2) Registration

This is used to confirm that each color overlaps correctly.

(3) Address

The head has 1036 heater elements for printing. This is
used to confirm the u niformity of the de nsity for each heater
element.

(4) Color

This is a pattern for overall evaluation.

(5) Vth

A and B are printed w ith the same data values . This is used
to confirm that the power supply voltage compensation
(Vth) has been done correctly (same density).

(6) Gray

For checki ng of feed irregul arities caused by mechanical
trouble etc.

(7) Black

For checking of black ink blurring, drop-outs, etc.

(8) Normal

This is a pattern for overall evaluation.

(9) Adjust

This is a pattern for overall evaluation.

(10) ALL

The above patterns (1) to (9) are printed in sequence.
(Each pattern is printed on separate card.)

A

B

Step Vth Registration

Address Color Black

Gray Normal Adjust

5.3.2.2 Side

Selection whether test printing is to be done on one side or both
sides.

5.3.2.3 Times

The number of cards for the test contents selected by "Test se­lect" of the following item is selected.

5.3.2.4 Test

The test to be executed is selected.

(1) Print

Select this for printing and press [ ] twice to start.

(2) Feed

Select this to test only the card feed.

(3) IC (Contact)

The cards are fed and the contact for clip card is lowered.
There is no data communication.

(4) IC (Antenna)

The card is fed and stops under the antenna for contact­free clip card.

(5) MG

Data actually are written to and read from magnetic stripe
cards. An error is displayed on the LCD panel in case of ab­normalities.

(No.HD017<Rev.001>)1-41

5.3.3 Diag. Test

r

5.3.3.1 Actuator

It is possible to operate each motor individually and to check for
motor defects and to check the operation of the mechanisms.
When cleaning roller has not been inserted or a door open, the
power supply to the motor is cut, it will not operate, and inspec­tion should be performed.

(1) Ink TUP Enc. (Ink Take-Up Encoder)

Before starting the test, remove the ink cassette. The en­coder that detects the amount of ink ribbon feed is
checked. An error is displayed if there are any abnormali­ties.

(2) Ink TUP Mo. (Ink Take-Up Motor)

Before starting the test, remove the ink cassette. The ink
take-up motor operates for about 5 seconds.

(3) Ink SPY Mo. (Ink Supply Motor)

Before starting the test, remove the ink cassette. The ink
supply motor operates for about 5 seconds.

(4) Film TUP Mo. (Re-Transfer Film Take-Up Motor)

Before starting the test, remove the re-transfer film cas­sette. The re-transfer film take-up m otor operat es for abou t
5 seconds.

(5) Film SPY Mo. (Re-Transfer Film Supply Motor)

Before starting the test, remove the re-transfer film cas­sette. The re-transfer film supply motor operates for about
5 seconds.

(6) Card Feed Mo. (Card Feed Motor)

The card feed mo tor operates for abou t 5 seco nds, and the
roller rotates.

(7) Turn Over Mo. (Turn Over Motor)

The turn over motor rotates, and the turn over unit rotates
once. (Two half turns)

(8) Turn Feed Mo. (Turn Over Feed Motor)

The turn over feed motor operates, and the inside roller of
the turn over unit rotates for about 5 seconds.

(9) Card Load Mo. (Card Load Motor)

The card load motor rotates for about 5 seconds.

(10) Cam Mo-Platen (Heater Cam Motor - Platen)

The heater cam motor rotates, keeps pressing the platen
for about 3 seconds, leaves the platen, then goes back to
the standby position.

(11) Cam Mo-HR (Heater Cam Motor - Heat Roller)

The heater cam moto r rotates, keeps p ressing the heat roll­er for about 3 seconds, leaves the heat roller, then goes
back to the standby position.

5.3.3.2 Sensor

Correct operation of the sensor is checked. Confirm the valve is
changed, when the sensor is interrupted or reflected.

Sensor

>>

0000011001111010

D15 D0

D0 NOCD Card existence Reflection : 0
D1 ICPOS IC Card position Reflection : 0
D2 MGCDPOS MG Card position Reflection : 0
D3 MGHDPOS MG Head position Reflection : 0
D4 TURNPOS Turnover initial position Reflection : 0
D5 EDGE Card edge Reflection : 0
D6 CDOUT Card outlet Reflection : 0
D7 Not used
D8 INK Ink start position Interruption : 0
D9 MEDIA Film mark Reflection : 0
D10 CAM A Retransfer heat roller/Platen

roller position

D11 CAM B Retransfer heat roller/Platen

roller position
D12 Not used
D13 Not used
D14 Not used
D15 Not used

5.3.3.3 Memory

The picture memory SDRAM on the Main PWB is tested. The
buzzer sounds in case of an error. The error LED also will light.

5.3.3.4 Display

All the dots of LCD are displayed black. Confirm that there is no
missing dot.

5.3.3.5 Back Color

The back colors re d, green, and bl ue are disp layed for 3 se conds
and correct display of the back colors is tested.

5.3.3.6 Registers

This printer has four temperature-detecting thermistors:

(1) Retransfer heat roller thermistor
(2) Bend remedial heat roller thermistor
(3) Thermal head thermis tor

(4) Ambient temperature thermistor
These thermistors o utput analog si gnals, which are applied to the
circuits for four channel 8bit A/D converter IC.
Each of these converted value in a hex decimal number as
shown below. Note that the fo llowing values are the values at the
moment the [ ] button is pressed.

>>ADPORT0

C277

>>ADPORT1

FCFC

Reflection : 0

Reflection : 0

1-42 (No.HD017<Rev.001>)

Ambient temperature
Thermal head

Retransfer heat roller
Bend remedial heat rolle

The following table shows reference values.

Heat roller

thermistors

Temperature

(OC)

20
50

80
100
130
140
150
160
170
180
190
200
210
220

Indicated

Value

0

Ambient temperature

Temperature

FE
FC

F5

E2

CC

9E
8D
7D
6D
5E

51
46

3B

33

2B

thermistor

Indicated

(OC)

-5
0

10
15
20
25
30
35
40
45
50
55
60
65
70

Value

E7
E0

CD

C1
B3
A5

96
87

78
6A
5C

50

45
3B

32

Thermal head

thermistor

Temperature

(OC)

10
15
20
25
30
35
40
45
50
55
60
65
70

0
5

Indicated

Value

E8

E2
DB
D3
C9
BF

B4

A8
9C

90
83
77

6C

61
57

5.3.4 Information

The information for the various firmware versions can be con­firmed. For the thermal head, the serial No. and the head s upp ly
voltage (Vth) are displayed.
And the total lighting time of the heaters (retransfer and bend
remedy) can be displayed. And it is possible to clear the total
lighting time to zero after replacing those heaters.

5.3.4.1 Assistance

The management data used when producing this printer.

5.3.5 Push and Pop

This printer has two EEPROMs for stora ge of data for the therm al
head and for user and service mode.
When the Main PWB is exchanged, the s ettings for user and ser­vice mode must be done over again. The Parameter Push/Pop
function is provided to shorten this operation.
When initially "Push" is selected and the [ ] button is
pressed, the set v alu es (in cl udi ng he ad, to tal c oun ter) in the EE­PROM on the Main PWB are written to the EEPROM in the head.
When then "Pop" is selected after the Main PWB has been ex­changed and the [ ] button is pressed, thes e s et v al ues are
copied to the EEPROM on the Main PWB.

(No.HD017<Rev.001>)1-43

5.4 Wiring diagram

HEAD

FAN

CASE

HEATER

WJJ1007-001

CLEANER

I.LOCK

WJJ1030-001

FAN

FAN

PCB PCB

4- 4- 2- 2- 2-

WJZ0356-001A-E

E3K-0051-00

WJZ0356-001A-E

RFID PCB

WJZ0343-001

QWTB41H-300

WJZ0345-001A-E

WJJ1017-001

WJJ1016-001

25-

21-

TYPE A

USB

THERMISTOR

SENS. SENS. SENS.

MOTOR MOTOR

MEDIA SPLY CAM CARD

TKUP

MEDIA

MOTOR

MOTOR

WJJ1024-001

WJN0356-001

11-

SECURITY PCB

WJJ1026-001

PCB SOLENOID SOLENOID

WJJ1058-001

10-

CONTACT

IC READER

USB-TYPE B

THERMISTOR

POWER SW

WJT0234-001A-E

FRONT PCB

BLEED

E3K-0002-00

HEAD PCB

FFC 8-

PCB

TR HEATER

RR HEATER

PSU

WMJ0520-002

WJZ0356-001A-E

4-5- 2-2-

THERMOSTAT

CN4CN2

WJJ1002-001

10- 22- 32- 18- 2- 4- 2- 4-

CN1 CN6 CN3 CN5 CN7 CN8 CN12 CN13 J6 CN9 CN10 CN11

WJJ1001-001

MAIN PCB

16- 14-

WJJ1012-001

WJJ1011-001

WJJ1010-001

22-

CN14 CN15 CN19 J1 CN16 CN17

WJJ1014-001

3- 5- 3- 6- 3- 4- 3- 2-

NOCARD INK FG EDJE INK POS CAM A CAM B CD EXIT INTENAL

SENS. SENS. SENS. SENS.

QAM1196-001

2- 2- 2- 2- 4- 4- 4-

PICKUP INK SPLY INK TKUP

MOTOR MOTOR MOTOR

WJJ1023-001

WJJ1022-001

WJJ1013-001

9- 7- 14- 13-

WJJ1021-001

WJJ1019-001

TURN PCBMG PCB CONTACT IC PCB

4- 3- 3- 12- 4- 4- 3- 2- 3- 8- 5- 6-

SENS. PCB2 MOTOR MOTOR SENS. SENS.

CD POS RELAY TURN CD TURN TURNPOS SOLENOID DC POS. CONTACT DOOR HOPPER

HD POS.

HEAD

MOTOR SENS.

WJT0230-001A-E

FFC

MG RELAY

HEAD PCB1

WJJ1020-001

INLET 10- 12- THERMAL HEAD

1-44 (No.HD017<Rev.001>)

5.5 Block diagram

FAN

MOTOR

HEATER

FAN

CASE

MOTOR

FAN

HEAD

MOTOR

INK

RFID PCB

IrDA I/F

To and from

LAMINATOR

To

USB

USB

UNIT

HUB

HOST

INTERNAL

THERMISTOR

INK FG

SENSOR

EXIT

CARD

SENSOR

NO

CARD

SENSOR

INK

INTM

CAM

HEAD

POS.

PRINT

POS.

SENSOR

x2

SENSOR

SENSOR

OPTION

SECURITY PCB

HOPPER

SOLENOID

DOOR

SOLENOID

REMEDIAL

HEATER

OPTION

RETRANSFER

HEATER

FRONT PCB

THERMAL HEAD PCB

THERMAL PRINT HEAD

THERMO-

THERMO-

THERMISTOR THERMISTOR

PCB

DOOR

I.LOCK

CL

PCB

I.LOCK

STAT

STAT

MAIN PCB

+5V,+24V

PCB

TURN

POS.

TURN

STEP

TURN

TURN

CARD

STEP

CARD

INTM

SUPPLY

CAM

HEAD

INTM

TAKE

INK

TAKE

INK

SUPPLY

SENSOR

MOTOR

STEP

MOTOR

MOTOR

STEP

MOTOR

STEP

MOTOR

UP

DC

MOTOR

UP

DC

MOTOR

DC

MOTOR

OPTION

OPTION

CONTACT TYPE

IC READER PCB

IC READER PCB

Non-contact IC encoder

CONTACT IC PCB

MG PCB

Non-contact IC encoder

NON CONTACT TYPE

IC

ICCD

IC

MG

MGCD

HEAD

PCB

CONTACT

POS.

SENSOR

NOID

SOLE-

PCB2

RELAY

POS.

SENSOR

POS.

SENSOR

IC

CONTACT

MG

RELAY

MG

HEAD

PCB1

POWER

SWITCH

BLEED PCB

AC INLET

POWER SUPPLY UNIT

USB B

Con.

LAN

Con.

DC

MOTOR

PICK UP

STEP

MOTOR

MG HEAD

(No.HD017<Rev.001>)1-45

5.6 Troubleshooting Sheet

)

[ ]

[ ]

t

Customer Details

Company Department Model Printer
In-charge TEL FAX Serial No.
In-charge TEL FAX Purchase date Printer

Device Info.

Note 1) Printer

Details of Trouble (Multiple entries allowed) Frequency of Occurrence (Multiple entries allowed) Timing of Occurrence (Multiple entries allowed)

Rev. 1.0

A: Does not switch to the Ready mode. Always Immediately after purchase
B: printing defect Sometimes (at regular intervals) A while after purchase
D: card jam (feed defect) About cards out of cards months after purchase
E: magnetic card encoding defect About cards every months Since days ago
F: IC card encoding defect Sometimes (multiple cards discharged at one time) After film exchang
G: other defects (PC communication, printed image, etc.) When such trouble frequently occurs After card replenis

Select one or more items from A to G by ticking the corresponding checkbox.

About cards out of cards After installation conditions are changed, e.g. change of layout

Note 1) Enter the eight-digit number indicated on the label at the rear of the printer.

Others [ ]

After ink replacement
Early morning

A: Does not switch to the Ready mode.

Printer power does not turn on.
Error occurs during initialization.Printer error message display [ ]

Does not proceed beyond initialization stage.Printer display [ ]

Others (Enter the symptoms in H.)

B: printing defect

Characters or facial portraits appear double.
Bleeding occurs in the characters or facial portraits.

Streaks or wrinkles appear on the characters or facial po

Printing position is not properly aligned. by mm Displaced toward front side rear side hopper (upper) stacker (lower).

ab

a b c d

a: Characters appear blurred.
b: Characters appear crushed.
c: some parts of the characters are missing.
Ink serial no. [ ]
a: Printing voids or colored spots about the size of foreig
b, c: relatively large printing voids
d: nothing is printed.
Transferred onto film?

Yes No large printing voids

Retransfer film serial no. [ ]
Other printing defects

When requesting for repair, please also send photos of currently used cards or cards for which the symptoms can be identified.

D: card jam (feed defect) F: IC card encoding defect If F and/or G is selected

a b c

a b c d

Encoding defect occurs inside the printer.

Please indicate the
location of occurrence on
the left diagram.

Type contact non-contact

IC data cannot be read by another reader.

Reader model [ ]

G: othG: other defects (PC communication, unstable operation, etc.)

Communication error occurs.
PC does not recognize printer. Product name
PC does not recognize the encoder inside the printer. Version

please also enter the following.

Connection between printer and PC

USB connection
Network connection

Software application

Manufacturer

E: magnetic card encoding defect Encoder Magnetic Contact IC Non-contact IC encoder

Encoding defect occurs inside the printer. Others Is the driver supplied with the printer used?
Magnetic data cannot be read by another reader. Reader model [ ]
Type JIS ISO Hidden Not sure
Coercivity Oe Not sure Not sure

Please enter the symptoms in H.

Yes
No

H: Symptom description (please describe the symptoms in concrete details. ) Similar symptoms were observed in the past

To be entered by receiving personnel Received on: (DDMMYY):
Contact of Personnel-in-charge

Company Department Company Depar
Name TEL FAX Name FAX
Mail Mail

1-46 (No.HD017<Rev.001>)

Repair no. Repair classification Free Paid

Secondary Dealer

TEL

PARTS LIST

[XID8600-DS]

* SAFETY PRECAUTION

Parts identified by the  symbol are critical for safety. Replace only with
specified part numbers.

* BEWARE OF BOGUS PARTS

Parts that do not meet specifications may cause trouble in regard to safety and
performance. We recommend that genuine parts be used.

* (x_) in a description column shows the number of the used part.

- Contents -

Exploded view of general assembly and parts list
Packing materials and accessories parts list

3-2
3-9

(No.HD017<Rev.001>)3-1

Exploded view of general assembly and parts list

240

241

239

271

242

Block No.M1MM

270

238

242

244

S54

S8

243

243

178

179

n

181

S46

47

48

j

3

S47

S47

43

180

48

44

47

S47

k

S47

S53

235

S6

267

92

281

S56

S56

S54

234

236

237

269

261

263

262

3-2(No.HD017<Rev.001>)

1

259

S58

S58

h

248

265

S57

73

253

246

278

264

254

S57

S61

259

260

257

S57

258

S59

S60

S57

255

S59

257

258

S60

256

250

p

62

249

57

63

251

252

106

S18

S25

S25

108

139

90

88

f

S25

S25

MG UNIT

90

144

91

S25

144

S22

87

87

89

85

86

103

S25

2

S25

S45

p

167

S45

S41

52

S3

128

S45

83

S45

55

c

25

31

146

107

32

112

S25

S45

16

7

10

8

9

33

143

18

6

113

11

12

16

5

17

15

S11

TURN UNIT

31

143

33

32

6

18

19

14

13

129

177

S20

111

p

S24

114

S48

109

184

g

S48

153

158

S36

71

157

161

S21

66

S35

159

156

S34

151

S36

S32

152

160

286

287

a

S19

285

288

154

283

163

S34

154

162

110

S33

S23

S23

m

S63

58

155

75

g

57

S21

54

68

a

S33

70

e

f

d

150

56

57

p

p

c

S48

q

60

h

n

59

m

S48

280

S64

284

S20

67

S20

69

a

74

67

72

S20

282

64

S32

(No.HD017<Rev.001>)3-3

IC R/W UNIT

165

S38

166

S31

S37

q

274

S10

4

S38

j

p

148

S10

k

S31

149

227

203

199

S2

227

204

S49

227

S49

196

200

147

215

228

S25

216

q

S25

S50

221

BR UNIT

276

S25

222

223

198

185

197

34

35

224

226

225

200

227

202

203

204

227

190

S52

231

199

227

227

d

e

227

187

201

191

195

192

189

232

200

200

226

q

120

227

205

233

227

227

77

S52

n

188

118

230

105

117

78

275

275

202

142

76

n

116

120

194

193

115

IC CONTACT UNIT

123

q

121

119

118

126

117

p

S25

125

227

S4

94

S28

S42

168

210

213

S44

144

207

213

206

S28

144

S43

208

228

137

220

145

116

S29

140

84

50

228

116

209

S25

142

S16

81

142

122

n

229

201

79

82

S25

121

141

130

S17

49

46

219

227

228

214

80

142

138

137

183

S25

133

S12

169

175

38

S5

S12

n

S14

176

36

173

172

S15

S5

102

170

S15

172

176

171

174

39

41

37

S13

40

42

127

103

104

S25

S29

q

183

134

S25

140

137

3-4(No.HD017<Rev.001>)

General assembly



Symbol No. Part No. Part Name Description Local

1 LS31268-202A CL ROLLER UNIT
2 LS41957-001A TURN M SUB ASSEM BLY For two sided specification (x2)
3 QAR0490-002 SOLENOID
4 LSA20168-01A3 SECURITY P ASSEMBLY
5 LS31047-001A PLATEN SHAFT
6 QYWFM416525 WASHER 6.5mm/4.1mm x 0.25mm(x2)
7 LS41728-001A ARM F ASSEMBLY
8 LS31048-001A ARM F
9 LS41729-001A STUD B
10 LS41973-001A OIL BEARING
11 LS41730-001A ARM R ASSEMBLY
12 LS31049-001A ARM R
13 LS41729-001A STUD B
14 LS41973-001A OIL BEARING
15 KJP33113-B01 PLATEN LEVER
16 LS31028-010A TENSION SPRING (x2)
17 LS31051-002A PLATEN ROLLER
18 LS31260-001A BEARING (x2)
19 LS41734-001A LEVER ASSEMBLY
25 LS41740-001A LEVER ASSEMBLY R
31 QYREE2000X E RING M2(x2)
32 QYREE3000X E RING M3(x2)
33 QYREE7000X E RING M7(x2)
34 LS31227-201A HEAT ROL UNIT
35 QAL1194-001 HEATER
36 LS20344-001A MOTOR BASE
37 LS41829-001A FG DISK COVER
38 LSA20169-01A3 CAMA BOARD ASSEMBLY
39 LSA20169-01A4 CAMB BOARD ASSEMBLY
40 LSA20169-01A6 INKFG BOARD ASSEMBLY
41 LS41980-001A STEP MOTOR ASSEMBLY
42 LS41953-201A FG MOTOR ASSEMBLY
43 LS41700-001A PICK UP ROLLER
44 LS41701-001A ONE WAY GEAR
46 LS41954-001A HOP MOTOR ASSEMBLY
47 KJM46681-002 DRY BEARING (x2)
48 QYREE5000X E RING M5(x2)
49 KJY44485-004 OILES BEARING
50 LS41704-001A HP MOTOR BRACKET
52 CX7600-HD1 HEAD UNIT
54 WJJ1001-001A-E WIRE
55 WJZ0343-001A-E E-HARNES ASSEMBLY
56 QQR0919-001 FERRITE CORE
57 QQR0216-001 NOISE FILTER (x3)
58 E3K-0051-00 WIRE
59 WJJ1010-001A-E WIRE
60 WJJ1016-001A-E WIRE
61 WJJ1002-001A-E WIRE
62 WJZ0356-001A-E E-HARNES ASSEMBLY
63 QZW0001-001 WIRE CLAMP (x3)
64 LS10219-001C BOTTOM FRAME
66 LS32220-001A PWB COVER
67 QZF2008-101 FOOT 20mm x 8mm(x2)
68 QAL1250-001 POWER SUPPLY
69 QSW0902-002 POWER SWITCH
70 E3K-0002-00 WIRE
71 WJM0520-002A-U WIRE
72 QZW0001-001 WIRE CLAMP (x2)
73 WJZ0345-001A-E COAXIAL CABLE
74 LS42288-001A VINYL TUBE TRANSPARENT
75 LS10222-001A PS COVER
76 LS31041-001A SENSOR HOLDER
77 LSA20169-01A5 INKPOS BOARD ASSEMBLY
78 WJJ1012-001A-E WIRE
79 LS41731-001A CAM LEVER ASSEMBLY
80 LS41732-001A CAM LEVER
81 LS41733-001A STUD
82 LS31028-004A TENSION SPRING
83 LS31052-001A PIN GUIDE F
84 LS31053-001A PIN GUIDE R
85 LS31059-001A HT CAM SHAFT
86 LS41757-001A PRESS CAM
87 LS31260-003A BEARING (x2)
88 LS31060-001A HEATER GEAR
89 QYREE7000X E RING M7
90 QYREE6000X E RING M6(x2)
91 LS20345-001A PLATE F ASSEMBLY
92 QAR0490-001 SOLENOID
94 LS20346-001A PLATE R ASSEMBLY

Block No. [M][1][M][M]

(No.HD017<Rev.001>)3-5



Symbol No. Part No. Part Name Description Local

102 QZW0027-004 WIRE CLIP (x2)
103 QZW0307-001 WIRE CLAMP
104 QZW0182-004 CLAMP
105 QZW0006-003 EDGE SADDLE
106 LS41936-001A BRUSH (x2)
107 LS41935-001A BRUSH
108 LS20347-001A SIDE FRAME
109 LS20348-001A CENTER FRME
110 QAR0542-001 FAN MOTOR
111 LS10230-001A HEAD DUCT
112 LS3110 0-0 01A GUI DE
113 LSA20169-01AC CLEANER BOARD ASSEMBLY
114 WJJ1007-001A-E WIRE
115 LS41764-001A GUIDE SHAFT
116 LS31061-001A INK BUSHING (x3)
117 QYWFM629550 WASHER 9.5mm/6.2mm x 0.5mm(x3)
118 LS41765-001A BOBBIN SHAFT (x2)
119 LS41766-001A INK GEAR SHAFT
120 LS31062-001A BOBBIN INNER (x3)
121 LS41767-001A ONEWAY GEAR (x2)
122 LS41768-001A INK GEAR
123 QAR0495-001 STEPPING MOTOR
125 LS41769-001A MEDIA MOTOR BRACKET
126 LS31028-009A TENSION SPRING
127 LS41959-001A MOTOR DAMPER
128 LS31063-001A HT GUIDE
129 LS31064-001A HT UNDER GUIDE
130 LS41770-001A MOTOR BRACKET ASSEMBLY
133 QZW0407-001 WIRE CLAMP
134 LS41773-001A MOTOR BRACKET ASSEMBLY
137 LS41775-001A GEAR (x3)
138 LS41776-003A GEAR
139 LS31054-001A CAM GEAR
140 QYREE3000X E RING M3(x4)
141 QYREE4000X E RING M4
142 QYREE5000X E RING M5(x5)
143 QYREE7000X E RING M7(x2)
144 QZW0182-001 MINI CLAMP (x6)
145 QZW0290-003 SNAP BUSHING
146 LS31065-001A HOPPER FRAME
147 LS31066-001A ANNT BRACKET
148 QZW0307-002 WIRE CLAMP
149 QZW0240-003 MINI CLAMP
150 LS20349-001B MAIN PWB BRACKET R
151 QZW0006-001 EDGE SADDLE
152 QZW0114-008 LOCKING WIRE SADDLE (x2)
153 LS20350-001A MAIN PWB BRACKET L
154 QZW0114-008 LOCKING WIRE SADDLE (x5)
155 QZW0114-008 LOCKING WIRE SADDLE
156 LS31067-001A MAIN BOARD ANGLEU
157 QZW0307-001 WIRE CLAMP
158 QZW0056-006 WIRE CLAMP
159 QZW0384-001 WIRE CLAMP
160 LS31068-001A MAIN BOARD ANGLEL
161 QZW0114-008 LOCKING WIRE SADDLE (x3)
162 QZW0114-009 LOCKING WIRE SADDLE (x2)
163 QZW0114-007 LOCKING WIRE SADDLE
164 QZW0306-001 MINI CLAMP
165 LS10210-001A HEATER COVER
166 LSA20169-01AB THERMISTOR PWB
167 LSA20169-01A8 I LOCK BOARD ASSEMBLY
168 QAR0492-001 FAN MOTOR
169 LS31090-001A PULLEY BRACKET
170 LS31091-001A M.SUPPLY PULLEY
171 LS41798-001A M SUPPLY SHAFT
172 LS31260-003A BEARING (x2)
173 QYWFM82C050 WASHER 0.5mm/8.2mm x
174 LS31261-002A TIMING BELT
175 LS31062-001A BOBBIN INNER
176 QYREE7000X E RING M7(x2)
177 LS10231-001A GUIDE FRAME
178 LS10276-001A HOPPER BASE
179 LSA20169-01A7 NOCARD BOARD ASSEMBLY
180 LS10221-001A HOP BASE COVER
181 LS20356-001A LEVER
182 QZW0001-001 WIRE CLAMP (x3)
183 LS41955-001A DC MOTOR ASSEMBLY (x2)
184 QAL1555-001-2 MAIN BOARD ASSEMBLY
185 LS41707-001A IDLE ROLLER
187 LS31033-001A FEED ROLLER
188 LS31034-001A BACK ROLLER
189 LS31141-001A FEED ROLLER
190 LS31037-001A FEED ROLLER

3-6(No.HD017<Rev.001>)



Symbol No. Part No. Part Name Description Local

191 LS31038-001A CARD GUIDE R
192 LS31402-001D CARD GUIDE
193 LS31403-001B HOLDER GUIDE
194 LS31398-001A GUIDE HOLDER
195 LS42148-001A TORSION SPRING
196 LS31032-015A COMP SPRING
197 LS31031-001A IDLE HOLDER
198 LS31032-011A COMP SPRING
199 KJM46681-002 DRY BEARING (x2)
200 KJM46681-002 DRY BEARING (x4)
201 LS31260-002A BEARING (x2)
202 LS42086-001A TORSION SPRING (x2)
203 LS41718-001A ADJUST ROLLER (x2)
204 LS41719-001A SPACER (x2)
205 LS31040-001A SENSOR HOLDER
206 LS31261-004A TIMING BELT
207 LS31261-003A TIMING BELT
208 LS31261-001A TIMING BELT
209 LS41951-001A PULLEY
210 LS41949-001A ONEWAY PULLEY
213 LS41720-001A DOUBLE PULLEY (x2)
214 LS41722-001A GEAR
215 LS41723-001A DOUBLE GEAR
216 LS41724-001A MOTOR BRACKET ASSEMBLY
219 LS41727-001A GEAR PULLEY
220 LS41907-001A WASHER
221 LS41956-001A STEP MOTOR ASSEMBLY
222 LS31083-001A IC BACK PLATE
223 LS31084-001A ROLLER (x4)
224 LS31042-001A ALM ROLLER
225 LS41746-001A ROLLER SHAFT
226 LS41973-002A OIL BEARING (x2)
227 QYREE5000X E RING M5(x14)
228 QYREE4000X E RING M4(x4)
229 QYREE3000X E RING M3
230 LSA20169-01A2 EDG/CDX2 P ASSEMBLY
231 LSA20169-01A3 CAMA BOARD ASSEMBLY
232 WJJ1017-001A-E WIRE
233 WJJ1011-001A-E WIRE
234 LS10281-001A SIDE COVER R
235 QAR0541-001 FAN MOTOR
236 LS31069-001A AIR FILTER (x2)
237 LS10285-001A FILTER COVER
238 LS31357-001A SIDE COVER U-L
239 LS10283-001A TOP COVER
240 LS10284-001A CASE COVER
241 LS20456-001A GRIP
242 QZW0402-001 DAMPER (x2)
243 LS31072-001A DAMPER SUPPORT (x2)
244 LS20371-001B HEAT DUCT
246 LS10279-001A FRONT PANEL
248 LS20375-001A FRONT H COVER
249 LS31071-001A WINDOW
250 LS20351-001A PUSH BUTTON
251 LS31406-001A SHIELD WINDOW
252 LS31418-001A SHIELD PLATE
253 QLD0613-001 LCD MODULE
254 LS20352-001A LENS
255 LS10216-001A LENS HOLDER
256 LSA20168-01B1 LCD BOARD ASSEMBLY
257 QZW0402-001 DAMPER (x2)
258 LS31072-001A DAMPER SUPPORT (x2)
259 LS20353-001A JOG DIAL (x2)
260 LS41915-001A STOPPER SHEET
261 LS10280-001A FRONT DOOR
262 LS20354-002A DOOR LATCH
263 LS31032-007A COMP SPRING
264 LS20355-001A RFID COVER
265 LSA20168-01A2 RFID1 BOARD ASSEMBLY
267 LS31243-002A REAR COVER UNIT
269 LS31249-202A INK F CA UNIT
270 LS31250-202A MEDIA F CA UNIT
271 LS31360-201A HOPPER CA UNIT
273 QYREE3000X E RING M3
274 QZW0307-002 WIRE CLAMP
275 QZW0307-001 WIRE CLAMP (x2)
276 QAL1194-001 HEATER
278 LS42231-001A HEAT CAUTION LABEL
280 LS42200-001A BOTTOM SHEET
281 QZW0311-002 WIRE CLAMP
282 LS42288-002A TUBE
283 J1K-0042-00 PLATE
284 LSA20169-01D9 BLEED PWB ASSY

(No.HD017<Rev.001>)3-7



Symbol No. Part No. Part Name Description Local

285 LS32182-001A AC INLET HOLDER
286 QNC0125-001 AC INLET
287 WJM0563-001A-U WIRE
288 WJV0188-001A-U WIRE
S 1 QYSDST3006NA TAP SCREW M3 x 6mm(x3)
S 2 QYSDSF3008MA TAP SCREW M3 x 8mm
S 3 QYSDST3006NA TAP SCREW M3 x 6mm
S 4 QYSDST3006NA TAP SCREW M3 x 6mm
S 5 QYSDST3006NA TAP SCREW M3 x 6mm(x6)
S 6 QYSDST3006NA TAP SCREW M3 x 6mm
S 8 QYSDST3006NA TAP SCREW M3 x 6mm(x2)
S 9 QYSDST3006NA TAP SCREW M3 x 6mm
S10 QYSDST3006NA TAP SCREW M3 x 6mm(x2)
S11 QYSPSPH4008NA SCREW M4 x 8mm(x2)
S12 QYSPSPH3008NA SCREW M3 x 8mm(x4)
S13 QYSDSF2006MA TAP SCREW M2 x 6mm(x2)
S14 QYSDST3006NA TAP SCREW M3 x 6mm(x2)
S15 QYSDSF3008MA TAP SCREW M3 x 8mm(x3)
S16 QYSPSPH3005NA SCREW M3 x 5mm(x2)
S17 QYSDST3006NA TAP SCREW M3 x 6mm
S18 QYSDSP4006NA SCREW M4 x 6mm
S19 QYSPSPH3010NA SCREW M3 x 10mm
S20 QYSDST3006NA TAP SCREW M3 x 6mm(x4)
S21 QYSDSF3008MA TAP SCREW M3 x 8mm(x2)
S22 QYSPSPH4008NA SCREW M4 x 8mm(x2)
S23 QYSDSF3035MA TAP SCREW M3 x 35mm(x2)
S24 QYSDSF3008MA TAP SCREW M3 x 8mm
S25 QYSDST3006NA TAP SCREW M3 x 6mm(x29)
S26 QYSDSF3008MA TAP SCREW M3 x 8mm(x2)
S27 QYSPSPH4008NA SCREW M4 x 8mm
S28 QYSPSPH3006NA SCREW M3 x 6mm(x4)
S29 QYSPSPH3005NA SCREW M3 x 5mm(x4)
S30 QYSDST3006NA TAP SCREW M3 x 6mm(x2)
S31 QYSDST3006NA TAP SCREW M3 x 6mm(x2)
S32 QYSDST3006NA TAP SCREW M3 x 6mm(x2)
S33 QYSDST3006NA TAP SCREW M3 x 6mm(x2)
S34 QYSDST3006NA TAP SCREW M3 x 6mm(x2)
S35 QYSDST3006NA TAP SCREW M3 x 6mm
S36 QYSDST3006NA TAP SCREW M3 x 6mm(x2)
S37 QYSDSF3008MA TAP SCREW M3 x 8mm
S38 QYSDST3006NA TAP SCREW M3 x 6mm(x3)
S41 QYSDST3006NA TAP SCREW M3 x 6mm
S42 QYSPSPH3020NA SCREW M3 x 20mm(x2)
S43 QYSPSPH4008NA SCREW M4 x 8mm
S44 QYSPSPH4008NA SCREW M4 x 8mm
S45 QYSDSF3008MA TAP SCREW M3 x 8mm(x16)
S46 QYSDSF3008MA TAP SCREW M3 x 8mm
S47 QYSDSF3008MA TAP SCREW M3 x 8mm(x4)
S48 QYSDST3006NA TAP SCREW M3 x 6mm(x6)
S49 QYSDST2608NA TAP SCREW M2.6 x 8mm(x2)
S50 QYSDST3006NA TAP SCREW M3 x 6mm(x2)
S51 QYSDST3006NA TAP SCREW M3 x 6mm(x4)
S52 QYSDSF3008MA TAP SCREW M3 x 8mm(x5)
S53 QYSDSF3035MA TAP SCREW M3 x 35mm(x2)
S54 QYSDST3006NA TAP SCREW M3 x 6mm(x2)
S55 QYSDSF3008MA TAP SCREW M3 x 8mm(x2)
S56 QYSDSP4012NA SCREW M4 x 12mm(x3)
S57 QYSDST3006NA TAP SCREW M3 x 6mm(x4)
S58 QYSDST3006NA TAP SCREW M3 x 6mm(x2)
S59 QYSDSF3008MA TAP SCREW M3 x 8mm(x2)
S60 QYSDSF3008MA TAP SCREW M3 x 8mm(x2)
S61 QYSDSF3008MA TAP SCREW M3 x 8mm
S63 QYSDST3006NA TAP SCREW M3 x 6mm(x2)
S64 QYSDST3006NA TAP SCREW M3 x 6mm

3-8(No.HD017<Rev.001>)

Packing materials and accessories parts list

Block No.M2MM

9

6

8

3

5

4

12

13

14

10

11

7

1

Packing and accessories



Symbol No. Part No. Part Name Description Local

1 LS31211-002A PACKING CASE A
2 LS31397-001A HANDLE (x2)
3 LS10286-001A CUSHION TOP
4 LS10254-001A CUSHION BOTTOM
5 LS42157-001A POLY BAG
6 LS20361-001A ANNEX CASE ASSEMBLY
7 CX210-CC1 CLEAN. CARD 10 pcs /set
8 QAM1121-002 USB CABLE
9 QPA00702005 POLY BAG 7cm x 20cm
10 LS41983-003A GLOVE L size
11 LS42292-001A CARD PICKUP
12 QMPE260-200-K2 POWER CORD(US/CA) 2m BLACK
13 QMPL380-200-K2 POWER CORD(EU) 2m BLACK
14 LS31254-202A STOCKER ASSEMBLY

Block No. [M][2][M][M]

(No.HD017<Rev.001>)3-9