6. PACKING........................................................... Back cover
01
............... 5-2
02
03
04
05
............. 5-2
.............. 5-3
............ 5-6
.............. 5-6
.... 5-6
06
SECTION 1
DISASSEMBLY
1.1 REPLACING THE FUSE
CAUTION
Before replacing a fuse and in order to prevent a recurrence of the same trouble, investigate what caused the
fuse to blow, repair it and confirm normal operation. To
protect the equipment and provide safety, be sure to
replace with a fuse having the specified part number.
(1) Set the power switch to OFF.
(2) Remove the POW board. (See section 1.6.3)
(3) Fuse F1 is located on the POW board.
(For the part No. of fuse, see Symbol No. 29 on page 4-2.)
1.3 REMOVING THE DOME COVER
(1) Rotate the dome cover
move it from the MAIN body.
in the direction of and re-
Å
Fig. 1-3
Å
POW board
Fig. 1-1
1.2 REMOVING THE MAIN BODY
(1) Loosen screw
of the arrow to remove the Main Body from the ceiling.
then rotate the Main Body in the direction
1
1
F1
1.4 REMOVING THE LENS ASSEMBLY
(1) Remove the dome cover as described in section 1.3.
(2) Remove the three screws
2
Ç
and the screw 3 .
2
2
ı
2
3
Fig. 1-4
Fig. 1-2
1-1
(3) Pull up the upper plate
4
and the ring Ç .
ı
ı
Ç
Fig. 1-5
(4) Disconnect CN201, CN202, CN203, CN204 and CN303.
1.5 REPLACING THE CCD IMAGE SENSOR
䡵 The image sensor is interchangeable only with a specified
image sensor.
䡵 New image sensors and crystal filters should be handled so
as not to leave fingerprints or grease on their glass surfaces.
To remove attached dirt or grease, blow on the glass surface
until it becomes misted then wipe it gently with a cotton
swab. (Do not use alcohol or other similar substances.)
䡵 After replacement, all of the adjustments should be performed
from the beginning.
䡵 Note that the image sensor is susceptible to static damage.
Be sure to take anti-static measures before replacing it.
䡵 After an image sensor has been removed, an electrical charge
may remain on the terminals of the camera circuit for a certain period of time.
If a new image sensor is inserted into the socket in this condition, the image sensor may be instantly damaged by the
remaining electric charge. To prevent this happening, wait a
while (2 to 3 minutes) after removing an image sensor until
inserting another one in the socket.
(5) Remove the two screws
the direction of the arrow.
CN202
CN203
CN303
CN201
CN204
Fig. 1-6
and out the lens assembly Î in
4
Î
䡵 After the CCD board has been removed from the lens as-
sembly, the back-focus adjustment should be performed
again.
1.5.1 Removing the CCD image sensor
(1) Remove the lens assembly as described in section 1.4.
(2) Remove the two screws
and then remove CCD board.
5
and remove the wire guard ´ ,
5
CCD board
5
´
Fig. 1-8
Fig. 1-7
1-2
4
6
SW board
CN301
(3) Press the sensor holder extremity Ï then remove the sen-
sor holder
to remove the CCD.
˝
Ï
Fig. 1-9
1.5.2 Installing the CCD image sensor
(1) Install the CCD image sensor in the reverse order to the
removal procedure.
Note : • Install the CCD slowly on the guide pin. (If placed in
the wrong direction, it cannot be installed.)
• For the low-pass filter installation position, see page
4-1 on [TK-C553 EXPLODED VIEW]
1.6 REMOVING MAJOR CIRCUIT BOARD
1.6.1 Removing the SW board
(1) Remove the upper plate and the ring as described in section
1.4.
(2) Remove the screw
move the SW board.
and disconnect CN301, and then re-
6
$
.
Fig. 1-10
˝
Sensor holder
CCD
Fig. 1-11
1.6.2 Removing the CPU board
(1) Remove the SW board as described in section 1.6.1.
(2) Remove the three screws
.
Ó
and remove the chassis cover
7
7
Ó
7
7
Fig. 1-12
1-3
(3) Remove the three screws
remove the CPU board.
8
and remove CN205, and then
8
CN205
8
CPU board
Fig. 1-13
1.6.3 Removing the POW board
(1) Remove the CPU board as described in section 1.6.2.
(2) Remove the S. INSULATOR
ˆ
.
1.7 REPLACEMENT OF IC223 ON THE SW-CPU BOARD
(1) A special tool is available for use in removing IC223 (please
purchase SUN HAYATO Model GY-X8 or similar tool
separetely). Two small screwdrivers can also be used in place
of the special tool.
A
Fig. 1-16
(2) When using the special tool, fit sections A of the tool into
grooves B on the opposite corners of the IC socket and remove the IC as if pinching it up.
When using small screwdrivers, fit their tips into the grooves
ay the opposite corners of the IC socket and remove the IC
as if pulling it up.
ˆ
Fig. 1-14
(3) Remove the two screws
9
and remove the POW board.
9
B
B
Fig. 1-17
(3) When inserting the IC, align the IC orientation and fit it into
position with a finger, taking care that the attached IC is not
tilted.
Fig. 1-18
1.8 EEPROM
POW board
Fig. 1-15
1-4
IC220 on the CPU board is an EEPROM which can erase and
write electrically and stores the following data.
1. SETUP MENU setting data
2. SERVICE MENU setting data
3. POSITION SETUP setting data
1.9 SERVICE MENU
The SERVICE MENU mode is used during servicing. It is configured as shown below.
While pressing the "SET" button, turn the power ON.
LEFTRIGHT SET
Fig. 1-19 is the SERVICE MENU default screen.
Select the item by using the "UP" and "DOWN" button. When an item is selected, press the "SET"
button. Items selected that contain the ".." display are entered to the menu as indicated below.
––SERVICE MENU––
>MON I T OR . .
A D J U S T . .
FACTORY SETT INGS
SPEC I AL SETT INGS
END
The setting contents on the right and left can be changed with the "LEFT" and "RIGHT" buttons.
When the setting contents of an item are changed, an "*" is displayed between the ">" and the
item name. When the setting contents are saved, the "*" will disappear.
FACTORY SETTING - When this is selected, all of the user setting items resume to the factory-set
default values. However the adjustment values are not changed.
END - to quit the SERVICE MENU.
UP
DOWN
UPPER PLATE
FIX MODE PLSC1258 V0–06
Fig. 1-19
MONITOR
ADJUST
>FSC62
––MONITOR––
IRIS Av Data183
I R I S P k D a t a6 5 0
IRIS TOTAL Data127
DC I R I S L ENS1 1 9
AGC G a i n0
W
.BAL R–B Data–20
W
.BAL Mg –G Data–11
RGain470
BGain872
––ADJUST––
FH16 0
YGAIN 66
ALC L EVEL 1 36
BURS T 8 4
RGAIN174
BGAIN147
CGAIN58
ENDMEMORY
Fig. 1-20
FIX MODE PLSCD58 VO-06 - The ROM (CPU board IC223) parts no. and the version description
are displayed.
[Monitor Screen]
The camera status is displayed. The data displayed in the brackets ( ) indicates
the range. When the "SET" button is pressed, it resumes to the default screen.
Iris Av Data - The average value data of the luminance level within the
photometry area. (0 to 752)
Iris Pk Data - The luminance level peak data within the photometry area.
(0 to 752).
Iris Total Data - The luminance level data within the photometry area.
When all adjustments are carried out, the ALC is 128 and the
AGC is 115 as indicated (0 to 1962)
DC Iris Lens- This is the DC iris lens voltage data. 255 is indicated at 5 V.
(0 to 255 range)
AGC Gain - This is the AGC mode data. When the AGC mode is OFF, "0" is
displayed. 274 is displayed during 10dB and 589 during 20dB.
(0 to 675).
W. BAL R-B Data - The axis data of (R-B) and average value data of the
(Mg-G) on the vectorscope. (-1024 to 1023)
R Gain -This is the G gain against the R and B gain. (128 to 32640)
[Adjust Screen]
This is the adjustment menu. For details, see section 2.
Fig. 1-21
––SPCAL SETT INGS––
SPECIAL
SETTING
> D I G I T A L Z O OM M A XX 2
END
Fig. 1-22
[Special Setting Screen]
The maximum magnification of the digital zoom is set.
Values of x1, x2, x4 or x8 can be selected.
The default value is x2.
When the END is selected the unit returns to the initial screen.
1-5
SECTION 2
ELECTRICAL ADJUSTMENTS
2.1 EQUIPMENT NECESSARY FOR ADJUSTMENT
InstrumentCondition
OscilloscopeCapable of measuring 100MHz or higher bands and calibrated.
VectorscopeMust be calibrated.
Frequency counterReadable in 8 or more digits. Constancy of 0.1 ppm/1 × 10
MultimeterInput impedance of 10 MΩ or higher and calibrated.
TV monitorColor type instrument with a 75 Ω video input.
2.2 SPECIAL IMPLEMENTS FOR ELECTRICAL ADJUSTMENT
1
Gray scale chart <Part No. : GS2L>
2
Color bars chart <Part No. : GC-2A>
–7
or more at 0°C to 40°C and calibrated.
3
Color bars chart <Part No. : CC-2T>
WYL Cy G Mg RB
Reflective typeReflective typeTransmissive type
2.3 STANDARD SETUP
• For convenient adjustment of the lens to the proper angle, remove the dome cover.
• Set the dip switch on the (SW board S306) L/L to OFF and TERMINATION also to OFF.
Test pattern
3200K halogen lamps
TK-C553
Terminal base
assembly
75 Ω
terminator
WYL Cy G Mg R B
75 Ω
terminator
2-1
AC 24 V
Color monitorWFMVectorscope
Oscilloscope
2.4 SWITCH SETTINGS FOR ADJUSTMENT AND TEST POINTS
TP305 fsc
TP305 FH
L/L OFF
Adjustment button
2.5 ADJUST MODE
To make electrical adjustments, select the ADJUST mode from
the SERVICE MENU. (See page 1-5 “1.9 SERVICE MENU”)
2.5.1 How to use the ADJUST Mode
(1) Start-up
1) From the SERVICE MENU, select the “DOWN” button
and move the “>” cursor to “ADJUST”.
2) Press the “SET” button to set the ADJUST mode (Fig. 2-5-1).
(2) Adjustments
1) Press the “UP” or “DOWN” button to move the cursor
to the item you wish to adjust.
2) Press the “LEFT” or “RIGHT” button to adjust to a specified
value. For the items of which settings are changed, “*” will
appear between the cursor and the item name. When these
changes have been saved, the “*” will disappear.
(3) Saving the Settings
1) Press the “UP” or “DOWN” button to move the cursor
to “END”.
2) Press the “LEFT” or “RIGHT” button to set the END
setting to “MEMORY”.
3) Press the “SET” button to save the adjusted values.
TERMINAL OFF
2.5.2 How to use the ADJUST Mode with the RM-P2580
An adjustment can be executed by triggering the SERVICE
MENU from the RM-2580 when this is used.
(1) Start-up
1) Press the “MENU” button on the RM-P2580 for three
seconds to open the SETUP screen (see fig.2-5-2).
2) Use the “PAN/TILT” control lever to move the cursor to
“CAMERA”.
3) If the “SET” button is pressed on the RM-P2580 and
then the “ENTER” button is pressed four times within
four seconds, the SERVICE MENU will appear.
4) Use the “PAN/TILT” control lever to move the cursor to
“ADJUST”.
5) Press the “SET” button on the RM-P2580 to enter the
ADJUST mode (Fig. 2-5-1).
(2) Adjustment and Saving the Settings
Follow the same steps as described in 2.5.1 (2) and (3) except that the ”PAN/TILT control lever is used in place of the
“UP”, ”DOWN”, ”LEFT”, ”RIGHT” buttons, and the “SET
button on the RM-P2580 is used in place of the “SET” button. To exit from the SETUP screen, press the “MENU”
button on the RM-P2580.
NOTE : If the END setting is cleared and if the “SET” button
is pressed, the initial screen of the SERVICE MENU
will be resumed without saving the adjusted values.
––ADJUST––
> F S C 1 0 9
*
FH16 8
YGAIN 121
ALC L EVEL 13 1
BURS T 7 1
RGAIN139
BGAIN124
CGAIN68
ENDMEMORY
Fig. 2-5-1
––S E T U P ––
POS I T I ON SETUP . .
>CAM ERA..
CONTROL UN I T . .
Fig. 2-5-2
2-2
No.
Measuring
ItemModeAdjustment steps
instrument &
Input signals
Measuring point (*)
Adjustment points (-)
Adjustment level (+)
2.6 ADJUSTMENT OF THE WIDE-ANGLE LIMIT POSITION
• This is to adjust the wide-angle limit position for the zoom ring. This instrument is delivered after the camera has been adjusted.
Thus, there are no adjustment needs except for the replacement of the lens assemblies.
• This unit uses a variable-focal lens, if the wide-angle limit position is not in the right position, the correct focus may not be
obtained depending on the zoom position. Thus, the following adjustment must be performed when replacing the lens assembly.
1Wide-angle
limit position
adjustment
AGC MODE
Focus ring
Zoom ring
↓
OFF
N∞
TW
Å
ı
(1) Loosen the wide-angle limit setting screw
of the lens.
(2) Turn the focus ring of the lens to the
tion as shown in the left diagram.
(3) Bring a subject at a distance of 3 meters into
focus (A distance of over 3 m can be considered as infinity (∞)).
ı
Å
posi-
2-3
Å
Align the screw and
the ring edge.
(4) While aligning the wide-angle limit setting
screw
the limit position, tighten the screw.
to the edge of the zoom ring to set
Å
Measuring
No.
ItemModeAdjustment steps
instrument &
Input signals
2.7 ADJUSTMENT OF VIDEO SIGNALS
Measuring point (*)
Adjustment points (-)
Adjustment level (+)
(1) Attach the ND50 filter over the lens.
(2) Move the ADJUST Menu cursor to the “ALC
LEVEL”.
(3) Press the “LEFT” or “RIGHT” button to ad-
just the level to the specified value.
2-4
No.
Measuring
ItemModeAdjustment steps
instrument &
Input signals
Measuring point (*)
Adjustment points (-)
Adjustment level (+)
5BURST
Adjustment
6White
Balance
Adjustment
Oscilloscope
(H-rate 10 : 1)
Oscilloscope
(H-rate 10 : 1) or
W, F, M grayscale
chart (Just Scan)
ADJUST
mode
BURST
ADJUST
mode
R GAIN
B GAIN
*
VIDEO OUT
75 Ω resistor
terminated
-
LEFT or RIGHT button
+
286 mVp-p (40 IRE)
<U model>
+
300 mVp-p
<E model>
*
VIDEO OUT
75 Ω resistor
terminated
-
LEFT or RIGHT button
+
Minimum carrier leak
(1) Move the ADJUST Menu cursor to “BURST”.
(2) Press the “LEFT” or “RIGHT” button to ad-
just it to the specified value.
(1) Move the ADJUST Menu cursor to “R GAIN”
or “B GAIN”.
(2) Press the “LEFT” or “RIGHT” button to ad-
just the R GAIN or B GAIN so that the carrier
leak is reduced to the minimum.
If a vector scope is used to perform this step,
raise the vector scope gain and adjust it to
bring the noise to the center.
< U model >< E model >
2-5
+
Noise in the center
No.
Measuring
ItemModeAdjustment steps
instrument &
Input signals
Measuring point (*)
Adjustment points (-)
Adjustment level (+)
Bring the R (Red) of
the vectorscope to the
center of
.
When the color bar chart is of the Reflective Type:
(1) Move the ADJUST menu cursor to the ALC
LEVEL, then adjust the white level to 100%
by using the LEFT and RIGHT buttons. (Later
on the adjustment values will be returned to
the original values, so write down the adjustment values).
(2) Move the ADJUST menu cursor to C GAIN,
then adjust the red level of the color bar to
300 mVp-p.
(3) Move the ADJUST menu cursor to the ALC
LEVEL, then return the ALC LEVEL to its original value.
When the color bar chart is of the Transmissive
Type:
(1) Move the ADJUST menu cursor to the ALC
LEVEL, then adjust the white level to 100%
by using the LEFT and RIGHT buttons. (Later
on the adjustment values will be returned to
the original values, so write down the adjust-
ment values).
(2) Move the ADJUST menu cursor to “C GAIN”.
(3) Press the “LEFT” or “RIGHT” button to bring
the R (Red) of the vectorscope into the center
of
.
(4) Move the ADJUST menu cursor to the ALC
LEVEL, then return the ALC LEVEL to its origi-
nal value.
8Adjustment
Memory
Mode
FH12 8
YGAI N 10 5
A L C L E V E L 1 2 8
BURST 1 0 5
RGAIN128
BGAIN128
C G A I N1 0 5
> E N DM E M O R Y
ADJUST
mode
END
––ADJUS T ––
(1) Move the ADJUST Menu cursor to “END”.
(2) Press the “LEFT” or “RIGHT” button to set
the END setting to “MEMORY”.
(3) Press the “SET” button to save the adjust-
ment, and the SERVICE MENU will be dis-
played.
(4) Move the SERVICE MENU cursor to “END”
and press the “SET” button to exit the menu
screen.
* Set the END setting to “CLEAR” and press
the “SET” button, the adjustment will then
not be put into the memory and a return will
be made to the value that was in place be-
fore the adjustment was made.
2-6
SECTION 3
DIAGRAMS AND CIRCUIT BOARDS
SCHEMATIC DIAGRAM NOTES
• Schematic safety precaution
! Parts are safety related parts.
When replacing them, be sure to use the specified parts.
• Voltage and waveform measurements
Voltage:Measured with digital voltmeter in DC range;
lens closed.
Waveform: Gray scale illuminated at more than 4000 lux at
3200K lighting.
• Unit of value
Unless otherwise specified
1)Resistance is in Ω (1/6 W)
2)Capacitance is in µF
3)Inductance is in µH
REPLACING SURFACE MOUNT “CHIP” COMPONENTS
• Some resistors, shorting jumpers (0 Ω resistance), ceramic
capacitors, transistors, and diodes are chip parts. These chip
parts cannot be reused after they are once removed.
• Chip resistors used in some circuits are of high precision
type having little error in resistance.
To demonstrate the full capacity of this set, place an order
for proper parts referring to the diagrams and parts lists in
the section 5.
• Soldering cautions:
1) Do not apply heat for more than 3 seconds.
2) Avoid using a rubbing stroke when soldering.
3) Discard removed chips; do not reuse them.
4) Supplementary cementing is not required.
5) Use care not to scratch or otherwise damage the chips.
Two digits show resistance of R1 in abbreviation.
1
43 : 4.7 kΩ
14 : 10 kΩ
24 : 22 kΩ
44 : 47 kΩ
Roman letter show the resistive ratio between R1 and R2
2
in abbreviation.
E : R2/R1 = 1/1
Y : R2/R1 = 5/1
W : R2/R1 = 2/1
X : R2/R1 = 1/2
T : R2 is opened.