JVC TH-S3 Service Manual

SERVICE MANUAL
DVD DIGITAL CINEMA SYSTEM
MB18720045
TH-S3
Area suffix A ------------------------ Australia B ------------------------------ U.K. E ---------- Continental Europe EN ----------- Northern Europe EV ------------- Eastern Europe
SP-WS3
SP-THS3F
SP-THS3F
EE -------- Russian Federation
XV-THS3
TABLE OF CONTENTS
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27
COPYRIGHT © 2004 VICTOR COMPANY OF JAPAN, LIMITED
No.MB187
2004/5
SPECIFICATION
Center unit (XV-THS3)
Audio section Total Harmonic Distortion 0.02%
Digital input*1 OPTICAL DIGITAL IN: -21 dBm to -15 dBm (660 nm E30 nm)
Video section Video System PAL
Horizontal Resolution 500 lines
Signal-to-Noise Ratio 64 dB (Composite signal when "RGB" is selected)
Video output level Composite: 1.0 V(p-p)/75 W
S-video-Y: 1.0 V(p-p)/75 S-video-C: 0.3 V(p-p)/75 Component-Y: 1.0 V(p-p)/75 Component-PB/PR: 0.7 V(p-p)/75
Tuner section Tuning Range FM: 87.50 MHz to 108.00 MHz
AM: 522 kHz to 1 629 kHz
General Power Requirements AC 230 V , 50 Hz
Power Consumption 75 W (at operation), 1.0 W (in standby mode)
Dimensions (W × H × D) 360 mm × 65 mm × 370 mm
Mass 5.3 kg
*1 : Corresponding to Linear PCM, Dolby Digital, and DTS Digital Surround (with sampling frequency - 32 kHz, 44.1 kHz, 48kHz)
Front speakers (SP-THS3F)
Type 1-Way Bass-Reflex Type
(Magnetically-shielded Type)
Speaker 8.0 cm cone M 1
Power Handling Capacity 52 W
Impedance 6
Frequency Range 85 Hz to 20 000 Hz
Sound Pressure Level 82 dB/W·m
Dimensions (W × H × D) 105 mm × 118 mm × 98 mm
Mass 0.60 kg each
Center speaker (SP-THS3F)
Type 1-Way Bass-Reflex Type
(Magnetically-shielded Type)
Speaker 8.0 cm cone M 1
Power Handling Capacity 52 W
Impedance 6
Frequency Range 85 Hz to 20 000 Hz
Sound Pressure Level 82 dB/W·m
Dimensions (W × H × D) 105 mm × 118 mm × 98 mm
Mass 0.65 kg
Surround speakers (SP-THS3F)
Type 1-Way Bass-Reflex Type
(Magnetically-shielded Type)
Speaker 8.0 cm cone M 1
Power Handling Capacity 52 W
Impedance 6
Frequency Range 85 Hz to 20 000 Hz
Sound Pressure Level 80 dB/W·m
Dimensions (W × H × D) 105 mm × 118 mm × 98 mm
Mass 0.55 kg each
Subwoofer (SP-WS3)
Type 1-Way Bass-Reflex Type
(Magnetically-shielded Type)
Speaker 16.0 cm cone M 1
Power Handling Capacity 52 W
Impedance 6
Frequency Range 40 Hz to 1 800 Hz
Sound Pressure Level 85 dB/W·m
Dimensions (W × H × D) 139 mm × 350 mm × 408 mm
Mass 4.0 kg
Designs & specifications are subject to change without notice.
1-2 (No.MB187)
SECTION 1
PRECAUTION

1.1 Safety Precautions

(1) This design of this product contains special hardware and
many circuits and components specially for safety purpos­es. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be per­formed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteris­tics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by us­ing replacement components rated for higher voltage, watt­age, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Ser­vice Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety charac­teristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassem­bling.
(5) Leakage shock hazard testing
After reassembling the product, always perform an isola­tion check on the exposed metal parts of the product (an­tenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.
• Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particular­ly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage cur­rent must not exceed 0.5mA AC (r.m.s.).
• Alternate check method Plug the AC line cord directly into the AC outlet. Use an
AC voltmeter having, 1,000 per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15µF AC-type capacitor between an ex-
posed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC
voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)
0.15 F AC TYPE
Place this probe on
1500 10W
Good earth ground

1.2 Warning

(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal responsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical components are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.

1.3 Caution

Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of pre­forming repair of this system.

1.4 Critical parts for safety

In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (This regulation dose not Except the J and C version)
each exposed metal part.
(No.MB187)1-3

1.5 Safety Precautions (U.K only)

(1) This design of this product contains special hardware and many circuits and components specially for safety purposes. For con-
tinued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replace­ment parts must be identical to those used in the original circuits.
(2) Any unauthorised design alterations or additions will void the manufacturer's guarantee; furthermore the manufacturer cannot
accept responsibility for personal injury or property damage resulting therefrom.
(3) Essential safety critical components are identified by ( ) on the Parts List and by shading on the schematics, and must never
be replaced by parts other than those listed in the manual. Please note however that many electrical and mechanical parts in the product have special safety related characteristics. These characteristics are often not evident from visual inspection. Parts other than specified by the manufacturer may not have the same safety characteristics as the recommended replacement parts shown in the Parts List of the Service Manual and may create shock, fire, or other hazards.
(4) The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts,
high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling.
1.5.1 Warning
(1) Service should be performed by qualified personnel only. (2) This equipment has been designed and manufactured to meet international safety standards. (3) It is the legal responsibility of the repairer to ensure that these safety standards are maintained. (4) Repairs must be made in accordance with the relevant safety standards. (5) It is essential that safety critical components are replaced by approved parts. (6) If mains voltage selector is provided, check setting for local voltage.
Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.
1-4 (No.MB187)

1.6 Preventing static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.6.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products. Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption) Anti-static wrist strap
1M
Conductive material (conductive sheet) or iron palate
(3) Handling the optical pickup
• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.

1.7 Handling the traverse unit (optical pickup)

(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a
time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.

1.8 Attention when traverse unit is decomposed

*Please refer to "Disassembly method" in the text for the pickup unit.
• Apply solder to the short land sections before the flexible wire is disconnected from the connecto on the servo board. (If the flexible wire is disconnected without applying solder, the pickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land sections after connecting the flexible wire.
Short land section
Connector
Pickup
Card wire
Traverse mechanism assembly
(No.MB187)1-5

1.9 Important for laser products

!
1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the
Laser Unit. Do not disassemble the Laser Unit. Replace
the complete Laser Unit if it malfunctions.
4.CAUTION : The CD,MD and DVD player uses invisible
laser radiation and is equipped with safety switches which
prevent emission of radiation when the drawer is open and
the safety interlocks have failed or are defeated. It is
dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified here in may result in
hazardous radiation exposure.
Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
REPRODUCTION AND POSITION OF LABELS
WARNING LABEL
CAUTION : Visible and Invisible
laser radiation when open and interlock failed or defeated. AVOID DIRECT EXPOSURE TO BEAM. (e)
CLASS 1 LASER PRODUCT
ADVARSEL : Synlig og usynlig laserstråling når maskinen er åben eller interlocken fejeler. Undgå direkte eksponering til stråling. (d)
CAUTION : Visible and Invisible laser radiation when open and interlock failed or defeated. AVOID DIRECT EXPOSURE TO BEAM. (e)
VARNING : Synlig och osynling laserstrålning när den öppnas och spärren är urkopplad. Betrakta ej strålen. (s)
VARNING : Synlig och osynling laserstrålning när den öppnas och spärren är urkopplad. Betrakta ej strålen. (s)
VARO : Avattaessa ja suojalukitus ohitettuna tai viallisena olet alttiina näkyvälle ja näkymättömälle lasersäteilylle. Vältä säteen kohdistumista suoraan itseesi. (f)
ADVARSEL : Synlig og usynlig laserstråling når maskinen er åben eller interlocken fejeler. Undgå direkte eksponering til stråling. (d)
VARO : Avattaessa ja suojalukitus ohitettuna tai viallisena olet alttiina näkyvälle ja näkymättömälle lasersäteilylle. Vältä säteen kohdistumista suoraan itseesi. (f)
1-6 (No.MB187)
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
(No.MB187)1-7
SECTION 3
DISASSEMBLY

3.1 Main body section

3.1.1 Removing the metal cover (See Figs.1 to 4)
(1) From the both sides of the main body, remove the four
screws A attaching the metal cover. (See Figs.1 and 2.)
(2) From the back side of the main body, remove the five
screws B attaching the metal cover. (See Fig.3.)
(3) Lift the rear section of the metal cover in the direction of the
arrow while extending the lower sections of the metal cov­er, release the claws a using a longer screwdriver from the inside as required. (See Fig.4.)
Note:
Do not damage any parts and boards inside the main body when releasing the joints a using the longer screwdriver. (See Fig.4.)
Metal cover
Metal cover
A
Fig.1
Metal cover
A
Fig.2
B
B B
Fig.3
Metal cover
a
Fig.4
a
1-8 (No.MB187)
3.1.2 Removing the front panel assembly
(See Figs.5 to 7)
• Remove the metal cover.
(1) From the right side of the DVD mechanism assembly, push
the slide cam and pull the tray assembly out of the main body in the direction of the arrow. (See Fig.5.)
(2) From the front side of the main body, remove the CD fitting
assembly from the tray assembly in the direction of the ar­row and push in the tray assembly as before. (See Fig.6.)
(3) From the top side of the main body, disconnect the card
wire from the connector CN428 Fig.5.)
Reference:
When reassembling, connect the card wire to the con­nector CN428 the lower part of the holder board. (See Fig.5.)
(4) Disconnect the card wire from the connectors CN454
the HP terminal board. (See Fig.5.)
(5) From the bottom side of the main body, remove the three
screws C attaching the front panel assembly. (See Fig.7.)
(6) From the both and bottom sides of the main body, remove
the front panel assembly in the direction of the arrow while releasing the engagement sections b and c. (See Fig.7.)
on the main board after passing it through
on the main board. (See
on
DVD mechanism assembly
Main board
DVD mechanism assembly
Tray assembly
CN428
Holder board
HP terminal board
CN454
Card wire
Front panel assembly
Front panel assembly
CD fitting assembly
b b
Slide cam
Fig.5
Fig.6
C
c
Front panel assembly
Fig.7
(No.MB187)1-9
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