Safety precautions
Preventing static electricity
Dismantling and assembling
the traverse unit
Disassembly method
COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.
1-2
1-3
1-4
1-5
Disassembly method
Main adjustment
Precautions for service
Description of major ICs
1-17
1-21
1-24
1-25
No.20890
JAN. 2001
Page 2
TH-A10
Safety precautions
1. This design of this product contains special hardware and many circuits and components specially
for safety purposes. For continued protection, no changes should be made to the original design
unless authorized in writing by the manufacturer. Replacement parts must be identical to those
used in the original circuits. Services should be performed by qualified personnel only.
2. Alterations of the design or circuitry of the product should not be made. Any design alterations of
the product should not be made. Any design alterations or additions will void the manufacturer`s
warranty and will further relieve the manufacture of responsibility for personal injury or property
damage resulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics.
These characteristics are often not evident from visual inspection nor can the protection afforded
by them necessarily be obtained by using replacement components rated for higher voltage,
wattage, etc. Replacement parts which have these special safety characteristics are identified in
the Parts List of Service Manual. Electrical components having such features are identified by
shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a
substitute replacement which does not have the same safety characteristics as the recommended
replacement parts shown in the Parts List of Service Manual may create shock, fire, or other
hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the
like to be separated from live parts, high temperature parts, moving parts and/or sharp edges
for the prevention of electric shock and fire hazard. When service is required, the original lead
routing and dress should be observed, and it should be confirmed that they have been returned
to normal, after re-assembling.
5. Leakage currnet check (Electrical shock hazard testing)
After re-assembling the product, always perform an isolation check on the exposed metal parts
of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control
shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.
Do not use a line isolation transformer during this check.
Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure
the leakage current from each exposed metal parts of the cabinet , particularly any exposed
metal part having a return path to the chassis, to a known good earth ground. Any leakage
current must not exceed 0.5mA AC (r.m.s.)
Alternate check method
Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms
per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by
a 0.15 F AC-type capacitor between an exposed
metal part and a known good earth ground.
Measure the AC voltage across the resistor with the
AC voltmeter.
Move the resistor connection to eachexposed metal
part, particularly any exposed metal part having a
return path to the chassis, and meausre the AC
voltage across the resistor. Now, reverse the plug in
the AC outlet and repeat each measurement. voltage
measured Any must not exceed 0.75 V AC (r.m.s.).
This corresponds to 0.5 mA AC (r.m.s.).
0.15 F AC TYPE
1500 10W
Good earth ground
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
Place this
probe on
each exposed
metal part.
Warning
1. This equipment has been designed and manufactured to meet international safety standards.
2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
3. Repairs must be made in accordance with the relevant safety standards.
4. It is essential that safety critical components are replaced by approved parts.
5. If mains voltage selector is provided, check setting for local voltage.
Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.
1-2
CAUTION
!
Page 3
Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.1. Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players.
Be careful to use proper grounding in the area where repairs are being performed.
1.1.1. Ground the workbench
1. Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over
it before placing the traverse unit (optical pickup) on it.
1.1.2. Ground yourself
1. Use an anti-static wrist strap to release any static electricity built up in your body.
TH-A10
(caption)
Anti-static wrist strap
Conductive material
(conductive sheet) or iron plate
1.1.3. Handling the optical pickup
1. In order to maintain quality during transport and before installation, both sides of the laser diode on the
replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power
source can easily destroy the laser diode.
1.2. Handling the traverse unit (optical pickup)
1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific
details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse
unit. Be careful not to take too long a time when attaching it to the connector.
3. Handle the flexible cable carefully as it may break when subjected to strong force.
4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it
1-3
Page 4
TH-A10
Dismantling and assembling the traverse unit
1. Notice regarding replacement of optical pickup
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing
repairs to the optical pickup or connected devices.
(Refer to the section regarding anti-static measures.)
1. Do not touch the area around the laser diode and actuator.
2. Do not check the laser diode using a tester, as the diode may easily be destroyed.
3. It is recommended that you use a grounded soldering iron when shorting or removing the laser diode.
Recommended soldering iron: HAKKO ESD-compatible product
4. Solder the land on the optical pickup's flexible cable.
Note : Short the land after shorting the terminal on the flexible cable using a clip, etc., when using an
ungrounded soldering iron.
Note : After shorting the laser diode according to the procedure above, remove the solder according
to the text explanation.
Short circuit land
Laser pick-up unit
Flexible cable
Shorting
Shot with the rclip
1-4
Page 5
TH-A10
Disassembly method
<Main body>
Removing the top cover
(See Fig.1 and 2)
1.
Remove the four screws A attaching the top cover
(Use an Allen wrench).
2.
Lift up the front part of the top cover to release the
two joints a and remove the top cover toward the
front.
Removing the rear cover (See Fig. 3)
Prior to performing the following procedure, remove
the top cover.
1.
Remove the four screws B attaching the rear cover
on the back of the body. Pull out the rear cover
backward.
Joints a
A
Top cover
A
Fig.1
Top cover
Removing the right and left side covers
(See Fig. 4 and 5)
Prior to performing the following procedure, remove
the top cover and the rear cover.
1.
Move the left side cover backward to release the five
joint hooks b and remove the left side cover outward.
2.
Remove the right side cover in the same way.
Right side cover
B
Joint a
B
Fig.2
Rear cover
Fig.3
Left side cover
B
B
Joints b
Joints b
Fig.4Fig.5
1-5
Page 6
TH-A10
Removing the front panel assembly
(See Fig. 6 to 9)
Prior to performing the following procedure, remove
the top cover, the rear cover and the side covers.
1.
Disconnect the harness from connector CN802 on
the main board on the upper side of the body.
2.
Remove the two screws C on the upper side of the
body.
3.
Remove the three screws D on the bottom of the
body.
4.
Release the five joints c and detach the front panel
assembly toward the front.
C
Joint c
Joint c
CN802
Front panel assembly
Fig.6
C
Joint c
D
Front panel assembly
Joint c
Fig.7
D
Joint c
1-6
Front panel assembly
Front panel assembly
Fig.8Fig.9
Page 7
Removing the right and left corner
covers (See Fig.10 and 11)
Prior to performing the following procedure, remove
the top cover, the rear cover, the side covers and the
front panel assembly.
It is not necessary to remove the front panel
assembly.
1.
Move the left corner cover backward to release the
three joint hooks d.
2.
Remove the right corner cover in the same way.
Removing the rear panel
(See Fig.12 to 14)
Prior to performing the following procedure, remove
the top cover and the rear cover.
1.
Remove the eighteen screws E and the one screw F
attaching the rear panel.
Left corner cover
Joint d
Joints d
TH-A10
Joints d
Fig.10
Joint d
Right corner cover
Fig.11
2.
Release the two joints e on both sides of the body.
Joint e
E
E
F
E
E
Fig.12
E
Rear panel
E
E
Joint e
Rear panel
Rear panel
Fig.12Fig.12
1-7
Page 8
TH-A10
Removing the DVD servo control board
(See Fig.15 to 17)
Prior to performing the following procedure,
remcover and the right side cover.ove the top cover,
the rear
1.
Remove the three screws G and pull the DVD servo
control board case upward.
2.
Disconnect the harness from connector CN501 and
CN503, and the card wire from CN101, CN103 and
CN502 of the DVD servo control board on the
underside of the DVD servo control board case.
3.
Remove the four screws H attaching the DVD servo
control board.
Digital I / O board
CN687
CN501
Analog I / O board
CN681
CN201
DVD servo control board (case)
Fig.15
CN503
CN502
G
DVD servo control board case
DVD servo control board
H
DVD servo control board case
CN103
Fig.16
H
Fig.17
CN101
H
H
1-8
Page 9
TH-A10
Removing the analog I / O board / the
digital I / O board (See Fig.18 and 19)
Prior to performing the following procedure, remove
the top cover and the rear cover.
1.
Remove the two screws E attaching the analog I / O
board on the back of the body.
2.
Disconnect the card wire from connector CN201 on
the analog I / O board.
3.
Remove the four screws E attaching the digital I / O
board on the back of the body.
4.
Disconnect the card wire from connector CN681 and
CN687 on the digital I / O board.
Removing the tuner board / the sub
board (See Fig.20 and 21)
Digital I / O board
CN687
E
Analog I / O board
CN681
E
CN201
DVD servo control board (case)
Fig.18
E
G
Rear panel
Prior to performing the following procedure, remove
the top cover, the rear cover and the DVD servo
control board case.
1.
Remove the two screws E attaching the tuner board
on the back of the body.
2.
Disconnect connector CN111 on the tuner board
from the sub board.
3.
Disconnect connector CN131 on the sub board from
the main board.
Sub board
Sub board
CN111
Fig.19
Tuner board
CN131
E
Fig.20Fig.21
1-9
Page 10
TH-A10
Removing the DVD mechanism assembly
(See Fig.22 and 23)
Prior to performing the following procedure, remove
the top cover, the rear cover, the front panel
assembly, the DVD servo control board case, the
analog I / O board, the digital I / O board and the
tuner board.
1.
Disconnect the harnesses from the spacer on the
upper side of the DVD mechanism cover.
2.
Remove the two screws I and the one screw J
attaching the DVD mechanism cover.
3.
Remove the two screws K attaching the DVD
mechanism assembly.
4.
Remove the DVD mechanism assembly upward
while pulling it backward.
K
I
DVD mechanism assembly
DVD mechanism cover
J
Spacer
Fig.22
K
I
Removing the power board
(See Fig.24 and 25)
Prior to performing the following procedure, remove
the top cover, the rear cover, the front panel
assembly, the DVD servo control board case and the
digital I / O board.
1.
Disconnect the harness from the spacer on the
upper side of the DVD mechanism cover.
2.
Remove the two screws E attaching the power
board on the back of the body.
3.
Disconnect the harness from connector CN911 and
CN912 on the power board.
4.
Remove the four screws L attaching the power
board.
5.
Disconnect connector CN913 and CN914 of the
power board from the main board by pulling out them
respectively.
Fig.23
Rear panel
Fig.24
Power transformer assembly
CN911,CN912
L
M
L
E
E
1-10
Power board
CN914
CN913
Spacer
L
Fig.25
Page 11
TH-A10
Removing the power transformer assembly
(See Fig.24 and 25)
Prior to performing the following procedures, remove
the top cover and the rear cover.
1.
Disconnect the harnesses from connector CN911
and CN912 on the power board.
2.
Remove the two screws M attaching the power
transformer assembly.
3.
Remove the screw E attaching the power
transformer assembly on the back of the body.
Removing the main board (See Fig.26)
Prior to performing the following procedure, remove
the top cover, the rear cover, the front panel
assembly, the rear panel, the DVD mechanism
assembly, the power board and the sub board.
1.
Remove the four DVD spacers on the upper side of
the main board.
2.
Remove the five screws N attaching the main board.
M
L
Power board
Rear panel
Fig.24
CN911,CN912
L
Fig.25
L
CN914
E
CN913
E
Spacer
<Front panel assembly>
Prior to performing the following procedure, remove
the top cover, the rear cover, the side covers and the
front panel assembly.
Removing the power switch board
(See Fig.27)
1.
Dithe harness from connector CN705 on the power
switch board.sconnect
2.
Remove the three screws O attaching the power
switch board.
N
Mainboard
IC board
Fig.26
R
N
N
CN706
Power switch board
O
O
S
Fig.27
LED board
1-11
Page 12
TH-A10
Removing the eject board (See Fig.28)
1.
Disconnect the harness from connector CN702 on
the eject board.
Eject board
Switch board
2.
Remove the three screws P attaching the eject
board.
Removing the LCD board (See Fig.29)
1.
Remove the four screws Q attaching the LCD board.
2.
Unsolder WA701, WA703 and WA704 on the LCD
board.
Removing the IC board (See Fig.27)
1.
Remove the screw R attaching the IC board.
2.
Disconnect the harness from connector CN706 on
the IC board.
Removing the LED board (See Fig.27)
P
CN702
WA701
Q
Q
T
Fig.28
LCD board
Fig.29
Q
WA704
WA703
Q
Prior to performing the following procedure, remove
the LCD board and the IC board.
1.
Disconnect the harness from connector CN705 on
the power switch board.
2.
Remove the two screws S attaching the LED board.
Removing the switch board (See Fig.28)
Prior to performing the following procedure, remove
the LCD board.
1.
Disconnect the harness from connector CN702 on
the eject board.
2.
Remove the two screws T attaching the switch
board.
IC board
S
R
Fig.27
CN706
Power switch board
O
O
LED board
1-12
Page 13
TH-A10
<Removing DVD mechanism unit>
Removing the clamper base (refer to Figure 1)
o Remove the top cover.
o Remove the DVD mechanism unit.
1. Remove the two screws at A fixing the clamper base.
Removing the loading tray (refer to Figures 2 - 4)
o Remove the clamper base.
1. Turn the up-down cam lever clockwise (in the direction
of the arrow in Figure 2) to lower the position of the mechanism.
2. Manually set the loading tray to the fully-open position.
3. Stretch the tray stoppers on both sides of the loading
base outward and pull out the tray.
Loading tray
Clamper base
Figure 1
Loading tray (front side)
Tray stopper
Loading tray
Loading base
Loading base
Up-down cam
Lever
Figure 2
Loading tray
Push
Push
Tray stopper
Figure 4
Figure 3
1-13
Page 14
TH-A10
Removing the traverse mechanism unit (refer to Figure 5)
o Remove the loading tray.
1. Remove the three screws at B fixing the traverse
mechanism unit.
Traverse mechanism unit
Protecting the optical pickup
o Solder the flexible ground point on the optical pickup
when replacing the pickup or before detaching the
mechanism control board. When assembling the unit,
remove the solder last.
Removing the mechanism control board
(refer to Figures 6 - 7)
o Remove the traverse unit. (Can be detached without
detaching the T-mechanism unit.)
1. Remove the two screws at C fixing the mechanism
control base from the bottom of the traverse unit.
2. Pull out the CN12 connector and detach the
mechanism control board.
3. Remove the card wire from the CN13 connector
on the mechanism control board.
4. Pull out the FPC holder from the CN12 connector
on the reverse side of the mechanism control board
and remove the flexible harness, referring to Figure 7.
B
Enlargement
Figure 5
Traverse mechanism unit
CN12
B
B
C
CN13
Connection area
(Solder the flexible
ground point)
Flexible harness
3
Enlargement
FPC holder
Figure 7
Mechanism control board
Figure 6
Flexible harness
2
1
CN12
Mechanism control board
1-14
Page 15
TH-A10
Removeing the turntable and spindle motor assemby
(refer to Figures 8 - 9)
o Remove the traverse mechanism unit.
o Solder the flexible ground point on the optical pickup.
(Figure 6)
o Remove the mechanism control board.
1. Remove the flexible harness from the feed motor
connector on the spindle motor board assembly.
2. Remove the three screws at D fixing the spindle motor
from the bottom of the traverse chassis.
Removing the feed motor unit (refer to Figure 9)
o Remove the traverse mechanism unit.
o Remove the mechanism control board.
1. Remove the FPC from the feed motor connector
on the turntable spindle motor board.
2. Remove the two screws at E fixing the feed motor unit.
Removing the optical pickup unit (refer to Figure 9)
o Remove the traverse mechanism unit.
Guide shaft B
o Remove the mechanism control board.
o Remove the feed motor unit.
1. Remove the screw at F fixing the guide shaft holder at B,
then simultaneously remove the guide shaft at B and the
optical pickup unit. While doing so, slide the unit
horizontally away from the guide shaft at A.
Traverse chassis
D
Figure 8
Traverse mechanism unit
F
Pick-up assembly
E
Guide shaft A
E
Feed motor assembly
Flexible harness
Feed motor connector
Turn table spindle motor unit
Figure 9
1-15
Page 16
TH-A10
Removeing the loading mechanism parts
(refer to Figures 10 - 11)
o Remove the clamper base.
o Remove the disk tray.
1. Turn the lever counterclockwise until it stops (position 1),
while pushing the switch lever in the direction of the
arrow and pushing up the pawl at A using a screwdriver.
2. Stretch the two pawls at B outward using a screwdriver
and remove the chassis.
3. Turn the lever clockwise (position 2) to remove the
up-down cam.
4. Remove the pulley gear and the pulley gear belt after
removing the screw at G fixing the pulley gear.
5. Pull out drive gear 2 then drive gear 1.
(1)When detaching
Removing the loading motor board
the chassis.
(refer to Figures 11 - 12)
o Remove the clamper base.
o Remove the disk tray.
1. Remove the loading belt.
2. Remove the two screws at H fixing the loading motor.
3. Remove the screw at I and the three pawls at C fixing
the loading motor base from the reverse side of the
loading base.
Up-down cam
Pawl B
G
chassis.
G
Lever
1
Up-down cam
Figure 10
Loading base
2
Pawl A
Chassis
Pawl B
Switch lever
(2)When detaching
the up-down cam.
Up-down cam
Switch lever
G
H
Loading motor unit
Loading base
H
Loading belt
Loading base
Drive gear 1
Drive gear 2
G
Pulley gear
Figure 11
Loading motor board
I
Pawl C
1-16
Figure 12
Page 17
TH-A10
Disassembly method
<Speaker>
Removing the amplifier assembly
(See Fig.1)
1.
Remove the twelve screws A attaching the amplifier
assembly on the back of the body.
2.
Move the amplifier assembly backward and
disconnect the harness from connector CN109 in the
lower part of the amplifier assembly.
Removing the heat sink cover and the
amplifier cover (See Fig.2 and 3)
Prior to performing the following procedure, remove
the amplifier assembly.
1.
Pull out the volume knob.
2.
Remove the four screws B attaching the heat sink
cover.
AA
CN109
Volume knob
A
Amplifier
assembly
A
Fig.1
B
Amplifier
assembly
3.
Remove the twenty screws C and the one screw D
attaching the amplifier cover.
Amplifier
cover
D
C
C
Fig.2
Heat sink
cover
B
C
Amplifier
assembly
CC
Fig.3
Amplifier
cover
C
C
1-17
Page 18
TH-A10
Removing the preamplifier board
(See Fig.4 to 6)
Prior to performing the following procedure, remove
the heat sink cover and the amplifier cover.
1.
Remove the two screws E attaching the preamplifier
board to the bracket.
2.
Disconnect connector CN201 on the preamplifier
board from the main amplifier board.
3.
Pull out the switch knob.
4.
Remove the nut and the two screws F attaching the
bracket.
Removing the power spply & SP terminal
board (See Fig.4and 5)
E
Braket
Preamplifier
board
Power spply &
SP terminal
board
Coard stopper
braket
G
Main amplifier board
G
Fig.4
Amplifier
assembly
Heat sink
Power
transformer
Prior to performing the following procedure, remove
the heat sink cover and the amplifier cover.
1.
Remove the three screws G attaching the coard
stopper braket.
2.
Disconnect connector CN210 and CN211 on the
power spply & SP terminal board from the main
amplifier board.
3.
Disconnect the power cord from connector CN108
on the power spply & SP terminal board and the
harness from CN107.
Preamplifier
board
Power spply &
SP terminal
board
Power cord
F
Switch knob
Braket
CN108
Nut
Braket
CN201
Main amplifier
board
CN211
CN210
CN107
Fig.5
Preamplifier
board
CN201
1-18
F
Fig.6
Page 19
Removing the Power Amplifier
Board(See Fig.7 and 8)
Prior to performing the following procedure, remove
the heat sink cover, the amplifier cover, the
preamplifier board and the power spply & SP
terminal board.
1.
Disconnect the harness from connector CN104 on
the power amplifier board.
2.
Remove the six screws H and the power amplifier
board with the heat sink.
3.
Remove the two screws I attaching the power
amplifier board (A) and the two screws J attaching
the power amplifier board (B) on the underside of
the power amplifier board.
H
Main amplifier
board
CN104
TH-A10
Power
transformer
H
Fig.7
4.
Disconnect connector CN102 and CN103 on the
power amplifier board (A) and CN105 and CN106 on
the power amplifier board (B) from the power
amplifier board respectively.
Removing the power amplifier board (A)
(See Fig.9 and 10)
Prior to performing the following procedure, remove
the heat sink cover, the amplifier cover, the
preamplifier board, the power spply & SP terminal
board and the power amplifier board.
1.
Remove the four screws K attaching the power
amplifier board (A) to the heat sink.
2.
Release the four joint hooks a bent and attached to
the outside of the power amplifier board (A).
3.
Move the power amplifier board (A) in the direction of
the arrow to release joint b and remove the power
amplifier board (A) from the bracket (A).
Joint a
CN102
CN103
Power amplifier
board (A)
CN102
CN103
IJ
CN106
CN105
Power amplifier
board (B)
IJ
Fig.8
LK
CN106
Heat sink
Braket (B)
CN102
CN103
Power amplifier
board (A)
Joint a
Fig.10
Joint b
Hooks
Braket(A)
K
Power amplifier
board (A)
K
K
L
CN105
Power amplifier
board (B)
L
Fig.9
1-19
Page 20
TH-A10
Removing the power amplifier board (B)
(See Fig.9 and 11)
Prior to performing the following procedure, remove
the heat sink cover, the amplifier cover, the
preamplifier board, the power spply & SP terminal
board and the main amplifier board.
1.
Remove the four screws L attaching the power
amplifier board (B) to the heat sink.
2.
Release the four joint hooks c bent and attached to
the outside of the power amplifier board (B).
3.
Move the power amplifier board (B) in the direction of
the arrow to release joint d and remove the power
amplifier board (B) from the bracket (B).
Removing the power transformer
(See Fig.12 and 13)
Prior to performing the following procedure, remove
the amplifier cover.
Hooks
Main amplifier
board
Joint c
CN106
Power amplifier
board
CN105
Joint d
Joint c
Fig.11
1.
Disconnect the harness from connector CN104 on
the main amplifier board.
2.
Disconnect the harness from connector CN107 on
the power spply & SP terminal board.
3.
Remove the four screws M attaching the power
transformer.
Power spply
& SP terminal
board
M
CN104
Power spply
& SP terminal
board
M
Power
transformer
M
M
Fig.12
1-20
CN107
Fig.13
Page 21
Main adjustment
Adjustment and confirmation matter
(1) Auto adjustment method
If microprocessor (IC401, IC402, IC714, IC716) or DVD Prek-up is replaced, initialize
the DVD player in the following matter:
1. Initialize the DVD player in the following matter:
1) Make sure that no disc is on the tray.
2) Insert the power pulag to the outret while pressing "PLAY" and "OPEN/CLOSE" button at the
same time.
FL Display indicate ; Region cord.
3) Press Enter button. And EEPROM initialize start.
4) When indicate "96kHz EEPROM" on the display , initialize finished.
Note : During the EEPROM initialization the keys may not be operated.
Press the "POWER" key to initiate the STAND-BY mode and the test mode will then
be cancelled.
TH-A10
(2) Confirmation of DVD RF level
1.The oscilloscope is connected between P1 and GND.
2.Reproduction of the test disc (VT-501)
made by JVC.
3.It is confirmed that RF LEVEL is 350mVp-p 150mVp-p.
4.When there is disorder in the waveform road cuts etc,
test disk is exchanged and measured.
(3) Confirmation of CD jitter level and RF level
1. The CD jitter meter is connected between GND and P12.
The RF level is observed at the same time.
2.The first test disk(CTS-1000) made of JVC is reproduced.
3.It is confirmed that RF LEVEL is 360 100mVp-p.
5. When there is disorder in the waveform road cuts
etc, test disk is exchanged and measured.
P12
and
GND
P1
and
GND
DVD SERVO CONTROL PWB
FRONT SIDE
1-21
Page 22
TH-A10
(4) Flap adjustment of the Pick-up guide shaft
1) Make sure that there is no disc on the tray.
2) Press both the "PLAY" and "OPEN/CLOSE" keys of the main unit to activate the primary
power and ∗ ∗ ( ∗ ∗ ; Version3, ; Region cord) will be displayed on the FL indicator.
Note: If the FL indicator display stops and remains at "TEST 0", unplug the power
cord from the outlet and after waiting at least 1 second, plug it in again. After
the tray open/close procedure has completed, unplug it again and then
perform the initialization procedure again.
3) Press the "OPEN/CLOSE" key of the main unit to draw the tray out.
*Place the test disk (VT-501) on the tray and then press the "OPEN/CLOSE" key.
(Note: Pushing the tray to close it is not possible.)
4) Press the "PLAY" key of the main unit.
5) The "JIT 0000" is displayed on the FL indicator.
Set the FL indicator figure value to its minimum by adjusting the pickup guide shaft flap.
* The test mode is cancelled when the power is turned off.
Measurement
Measurement machine
No need
General tool : Hex-head wrench (1.27 mm)
Adjustment point
Refer to Fig.2
connections
Refer to Fig.1
Mode
Reproduction
part
Extension cord No.
QUQ110-3740AM
Disc
VT-501
"Flap adjustment" of the Pick-up guide shaft adjusts
"Tangential adjustment machine screw" A and
"Tilt adjustment machine screw" B from the
DVD Mechanism A'ssy bottom.
1. The part at the center on the DVD test disc is
reproduced.
2.The flap adjustment screws is turned alternately
and adjusted like clearly seeing the waveform of
CN104"1" to the way.
Note
1.The tangential adjustment is done finish and,
then, tilt is adjusted.
2.The repeat the adjustment 2-3 times,for best
result.
3.The final adjustment should be tilt adjustment.
Extension Cord
DVD Mechanism A'ssy
CN11 of
Stand
Connection PWB
CN101 of DVD Servo Control PWB
DVD player
Stand
200mm
Fig.1
1-22
Page 23
Confirmation after adjustment.
Confirm to reproduce video CD and CD after
the DVD test disc is adjusted and to find abnormality.
B
Fig.2
A
A
(5) About keeping the disc
As for the DVD test disc, plane accuracy is demanded.Please note the keeping place on the disc.
1. Please do not put the disc directly on the work desk etc. after uses .
2. To keep the planarity of the disc, politely handle ,and please put in a special case and keep
the disc vertically after uses .
Please keep keeping the disc in a cool place where direct sunshine and the air-conditioning
wind do not drive.
3. When the disc curves,an accurate adjustment cannot be done.
Please exchange for a new test disc and adjust optics.
4. Other discs might not be able to be reproduced when adjusting on a curved disc.
TH-A10
Point of adjustment
* Please execute the static electricity protection measures before starting the adjustment.
* When the following parts are exchanged,optical adjustment "Adjust the flap of the disc motor"
is necessary.
1.The disc motor was exchanged.
2.The laser pick up was exchanged.
3.The traverse motor unit was exchanged.
Note
Additionally, please adjust the flap of the disc motor when the picture quality
deterioration is seen .The basic adjustment though, is unnecessary for part exchange
in the traverse.
An optical adjustment in the laser pick up cannot be done.
Please adjust the flap of the disc motor after exchanging the laser pick up.
* When the traverse unit is exchanged, the adjustment is basically unnecessary.
1-23
Page 24
TH-A10
Precautions for Service
Handling of Traverse Unit and Laser Pickup
1. Do not touch any peripheral element of the pickup or the actuator.
2. The traverse unit and the pickup are precision devices and therefore must not be subjected to
strong shock.
3. Do not use a tester to examine the laser diode. (The diode can easily be destroyed by the
internal power supply of the tester.)
4. To replace the traverse unit, pull out the metal short pin for protection from charging.
5. When replacing the pickup, after mounting a new pickup, remove the solder on the short land
which is provided at the center of the flexible wire to open the circuit.
6. Half-fixed resistors for laser power adjustment are adjusted in pairs at shipment to match the
characteristics of the optical block.
Do not change the setting of these half-fixed resistors for laser power adjustment.
Destruction of Traverse Unit and Laser Pickup by Static Electricity
Laser diodes are easily destroyed by static electricity charged on clothing
or the human body. Before repairing peripheral elements of the traverse
unit or pickup, be sure to take the following electrostatic protection:
1. Wear an antistatic wrist wrap.
2. With a conductive sheet or a steel plate on the workbench on which
the traverse unit or the pick up is to be repaired, ground the sheet
or the plate.
3. After removing the flexible wire from the connector (CN101),
short-circuit the flexible wire by the metal clip.
4. Short-circuit the laser diode by soldering the land which is provided
at the center of the flexible wire for the pickup.
After completing the repair, remove the solder
to open the circuit.
Short-circuit
1-24
Page 25
Discription of major IC's
AK5330 (IC701) : A/D Converter
1. Terminal layout
TH-A10
2. Block diagram
AINR
ZEROR
AINL
ZEROL
VREFR
VREFL
VCOM
AGND
VA
VB
TST2
TST3
1
2
3
4
5
6
7
8
9
10
11
12
To p
View
24
23
22
21
20
19
18
17
16
15
14
13
DIF2
DIF1
DIF0
SDT0
L/R
SCLK
MCLK
PD
CMODE
TST1
DGND
VD
AINL
ZEROL
AINR
ZEROR
VCOM
VREFL
VREFR
VA AGNDVDVB DGND
Decimation
Modulator
Modulator
Voltage Reference
Filter
Decimation
Filter
PD
DIF0
MCLK CMODE
Clock Divider
Serial I/O
Interface
DIF1DIF2
L/R
SCLK
SDT0
TST1
TST2
TST3
1-25
Page 26
TH-A10
3. Pin function
No. Pin Name I/O Function
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
AINR
ZEROR
AINL
ZEROL
VREFR
VREFL
VCOM
AGND
VA
VB
TST2
TST3
VD
DGND
TST1
CMODE
PD
MCLK
SCLK
L/R
SDT0
DIF0
DIF1
DIF2
I
I
I
I
O
O
O
-
-
-
I/O
I/O
-
-
I
I
I
I
I
I
O
I
I
I
Rch Analog Input Pin
Rch Zero Input Pin
Lch Analog Input Pin
Lch Zero Input Pin
Rch Vopltage Reference Output Pin. 2.5V
Normally connected to AGND with a 0.1uF ceramic capacitor
in parallel with an electrolytic capacitor less than 10uF.
Lch Vopltage Reference Output Pin. 2.5V
Normally connected to AGND with a 0.1uF ceramic capacitor
in parallel with an electrolytic capacitor less than 10uF.
Voltage Common Output Pin. 2.5V
Normally connected to AGND with a 0.1uF ceramic capacitor
in parallel with an electrolytic capacitor less than 10uF.
Analog Ground Pin
Analog Supply Pin, +5V
Substrate Voltage Supply Pin, +5V
Test Pins (Pull-down pin)
Must be left floating.
Digital power Supply Pin, +5V
Digital Ground Pin
Test Pin (Pull-down pin)
Must be left floating or connected to DGND.
Master Clock Select Pin
"L" : MCLK=256fs, "H" : MCLK=384fs
Power-Down Pin
When "H", the circuit is in power-down mode,Upon
returning to "L", the AK5330 starts an offset calibration
cycle.A calibration cycle should always be initiated after
power-up.
Master Clock Input Pin
Serial Data Clock Pin
Output data is clocked out on the falling edge of SCLK.
Input data is clocked in on the rising edge of SCLK. SCLK
requires a continuously supplied clock at any frequency from
32fs to 64fs.
Left/Right Channel Select Pin
The fs clock is input to this pin.
"H" : Lch, "L" : Rch
Serial Data Output Pin
Data bits are presented MSB first, in 2's complement format.
This pin is "L" in the power-down mode.
Serial Interface Format Pin
Correspond to 8 modes.
1-26
Page 27
AK93C65AF-X (IC590) : EEPROM
1.Pin layout
TH-A10
PE
VCC
CS
SK
2.Block diagram
DI
CS
INSTRUCTION
1
2
3
4
8 PIN SOP
REGISTER
8
7
6
5
INSTRUCTION
GENERATION
NC
GND
DO
DI
DECODE,
CONTROL
AND
CLOCK
DATA
REGISTER
ADD.
BUFFERS
16
R/W AMPS
AND
AUTO ERASE
DECODER
DO
16
EEPROM
4096bit
256 x 16
SK
PE
3.Pin function
Pin no. Symbol
1 PE
2 VCC
3 CS
4 SK
5 DI
6 DO
7 GND
8 NC
Function
Program enable (With built-in pull-up resistor)
Power supply
Chip selection
Cereal clock input
Cereal data input
Cereal data output
Ground
No connection
NOTE : The pull-up resistor of the PE pin is about 2.5M (VCC=5V)
Data slice part address part gate signal input terminal (For RAM)
I
Data slice data read signal input terminal(For RAM)
I
Data slice CAPA(Address)signal input terminal (For RAM)
I
Power terminal 3 (5V)
I
PLL phase gain set terminal
O
PLL frequency gain set terminal
O
PLL low region filter terminal
O
PLL high region filter terminal
O
PLL VCO input terminal
I
PLL jitterfree current ripple removal filter terminal
O
PLL frequency control input terminal
I
Earth terminal 3
O
Detection signal output of jitter
O
BDO output terminal
O
OFTR output terminal
O
Booth control terminal for filter
I
FC control terminal for filter
I
RF enve output terminal
O
Bottom enve detection filter terminal
O
Peak enve detection filter terminal
O
AGC amplifier gain control terminal
O
AGC amp filter terminal
O
Sag cancellation circuit filter terminal
O
BDO detection capacitor terminal
O
BDO detection capacitor terminal
O
BCA detection level setting terminal
O
TEST signal input terminal
I
RF signal positive moving input terminal
I
RF signal reversing input terminal
I
Power terminal 2 (5V)
I
Earth terminal 2
O
VREF2 voltage output terminal
O
OFTR detection capacitor terminal
O
OFTR detection capacitor terminal
O
RF signal output terminal P
O
RF signal output terminal N
O
All addition amplifier (DVD) output terminal
O
All addition amplifier capacitor terminal
O
All addition amplifier (CD) output terminal
O
Focus input of external division into two terminal
I
Focus input of external division into two terminal
I
Power terminal 1 (5V)
I
External division into four (DVD/CD) RF input terminal 1
I
External division into four (DVD/CD) RF input terminal 2
I
External division into four (DVD/CD) RF input terminal 3
I
External division into four (DVD/CD) RF input terminal 4
I
VREF4 voltage output terminal
O
RF signal (RAM) output terminal P
O
RF signal (RAM) output terminal N
O
AN8706FHQ(2/2)
1-30
Page 31
BA15218N (IC32 / IC35) : Dual Ope. Amp.
+
+
1
-
12345678
OUT1 +IN1 +IN1
+IN2 -IN2 OUT2
GND
2
-
Vcc
MC33269D-X (IC555) : Regurator
TH-A10
GND/ADJNC
VoutVout
1
2
3
4
8
7
6
5
NCVin
RN5RZ20BA-X(IC102) : High cycle module
2.Block diagram1.Terminal layout
CE
54
NC
V
2
DD
123
VOUT
3
3.Pin function
Pin No. Pin name Function
GND
1
2
3
4
5
VDD
GND
V
V
NC
CE
VOUT
DD
OUT
CE
5
Ground terminal
Input terminal
Output terminal
No connection
Chip enable terminal
Vref
GND
Current Limit
1
1-31
Page 32
TH-A10
BA5983FM (IC271) : 4CH DRIVER
1.Block Diagram
27
28
Vcc
1
2
25
26
10k
10k
3
20k
10k
4
24
5
2322
10k
10k
6
20k
10k
7
2.Pin Function
Pin No.Pin No.
10
11
12
13
14
SymbolSymbol
1
BLAS IN
2
OPIN1(+)
3
OPIN1(-)
4
OPOUT1
5
OPIN2(+)
6
OPIN2(-)
7
OPOUT2
8
9
GND
STBY1
PowVcc1
VO2(-)
VO2(+)
VO1(-)
VO1(+)
I/OI/O
Input for Bias-amplifier
I
Non inverting input for CH1 OP-AMP
I
Inverting input for CH1 OP-AMP
I
Output for CH1 OP-AMP
O
Non inverting input for CH2 OP-AMP
I
Inverting input for CH2 OP-AMP
I
Output for CH2 OP-AMP
O
Substrate ground
-
Input for CH1/2/3 stand by control
I
Vcc for CH1/2 power block
-
Inverted output of CH2
O
Non inverted outpur of CH2
O
Inverted output of CH1
O
Non inverted outpur of CH1
O
Function
15
16
17
18
19
20
21
22
23
24
25
26
27
28
21
20
STAND BY
CH4
STAND BY
CH1/2/3
89
VO4(+)
VO4(-)
VO3(+)
VO3(-)
PowVcc2
STBY2
GND
OPOUT3
OPIN3(-)
OPIN3(+)
OPOUT4
OPIN4(-)
OPIN4(+)
PreVcc
Vcc
1716
18
19
10k
10k
10k
10k
Level Shift
Level Shift
10k
10k
10k
10k
12
13
Vcc
10
10k
10k
Level Shift
Level Shift
10k
10k
11
Function
O
Non inverted output of CH4
O
Inverted output of CH4
O
Non inverted output of CH3
O
Inverted output of CH3
-
Vcc for CH3/4 power block
I
Input for Ch4 stand by control
-
Substrate ground
O
Output for CH3 OP-AMP
I
Inverting input for CH3 OP-AMP
I
Non inverting input for CH3 OP-AMP
O
Output for CH4 OP-AMP
I
Inverting input for CH4 OP-AMP
I
Non inverting input for CH4 OP-AMP
-
Vcc for pre block
15
10k
10k
10k
10k
14
1-32
Page 33
HY57V161610DTC8 or KM416S1120DT-G8 (IC504,IC505) : 16MB SDRAM
1.Block diagram
TH-A10
CLK
CKE
Address
CS
RAS
CAS
WE
Clock
Generator
Mode
register
Command decoder
Control logic
Row
address
buffer &
Refresh
counter
Column
address
buffer &
burst
counter
Bank B
Bank A
Row decoder
Sense amplifier
Column decoder
& latch circuit
Data counter
Input & output
Latch circuit
DQM
DQ
buffer
2.Pin function
Pin No.SymbolDescriptionPin No.SymbolDescription
1
2,3
4
5,6
7
8,9
10
11,12
13
14
15
16
17
18
19,20
21~24
25
VCC
DQ0,1
VSS
DQ2,3
VDD
DQ4,5
VSS
DQ6,7
VCC
LDQM
WE
CAS
RAS
CS
A11,10
A0~3
VCC
Power supply
Data input/output
Connect to GND
Data input/output
Power supply
Data input/output
Connect to GND
Data input/output
Power supply
Lower DQ mask enable
Write enable
Column address strobe
Row address strobe
Chip enable
Address inputs
Address inputs
Power supply
26
27~32
33
34
35
36
37
38
39,40
41
42,43
44
45,46
47
48,49
50
VSS
A4~9
NC
CKE
CLK
UDQM
NC
VCC
DQ8,9
VSS
DQ10,11
VDD
DQ12,13
VSS
DQ14,15
VSS
Connect to GND
Address inputs
Non connect
Clock enable
System clock input
Upper DQ mask enable
Non connect
Power supply
Data input/output
Connect to GND
Data input/output
Power supply
Data input/output
Connect to GND
Data input/output
Connect to GND
1-33
Page 34
TH-A10
JCE8011(IC551):GRAPHIC CONTROLLER
Pin No.Symbol
1~8
9
10
11
12
13
14
15
16~23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39~46
47
48
49
50
51
52
53
54~61
62
63~70
71
72
73~82
83
84~93
94
95
96
97
98
99
100
VD0~7
VCLKI
HSYNCI
VSYNCI
VCC
VCLKD
HSYNCO
VSYNCO
DOUT0~7
TEST
RESETB
GND
NTB
DTSF0
DTSFI
VIDEG
DOSF0
DOSF1
XVRST
F1
HBL
VBL
VOEDG
VCC
FRD7~0
GND
FRCK
FWCK
FREB
FWEB
FRRSTB
FWRSTB
FWD7~0
VCC
CHD7~0
GND
CHOEB
CHA19~10
VCC
CHA9~0
GND
ACK
CS1B
CS2B
SCK
RXD
TXD
I/O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
Function
DVD Image signal input (Multi plex data Y,Cr,Cb)
I
Dot clock signal input (27MHz)
I
The horizontal synchronous signal input
I
Vertical synchronous signal input
I
Power supply
Dot clock signal output (27MHz)
'H' blanking output
'V' blanking output
Digital data output
Test terminal (Uses as GND usually)
System reset signal
I
Connect to GND
Mode switching NTSC(low) / PAL(high)
I
Taking timing shift of VD input
I
Taking timing shift of VD input
I
Taking edge specification of VD input (0:up , 1:down)
I
Timing shift input of output data
I
Timing shift input of output data
I
Non connect
Field Identification signal output
'H' blanking output
'V' blanking output
Output timing setting of DOUT (0:up , 1:down)
I
Power supply
Field memory read data input
I
Connect to GND
Field memory read clock
Field memory write clock
Field memory read enable
Field memory write enable
Field memory read address reset
Field memory write address reset
Field memory write data output
Power supply
Character ROM data
I
Connect to GND
Character ROM output enable
Character ROM address output
Power supply
Connects with unused DVSS
Connects with unused DVSS
Ground for digital circuit
Connects with unused DVSS
Ground for digital cirucuit
Power supply for digital cirucuit
CD sub-code (ODC)
O
CD sub-code synchronous signal (ODC)/Jump output of one at DVD
O
Monitor terminal C
O
Sub-code data freme clock (ODC)
O
LR channnel data strove circCIRC(ODC)
O
L: Tracking ON (ODC)
O
Ground for digital cirucuit
CIRC / Binary making DVD data output
O
CIRC / Binary making DVD data output
O
CIRC / Binary making DVD data output
O
CIRC / Binary making DVD data output
O
Synchronous clock of DAT0 3
O
Ground for digital circuit
O
Connects with unused DVSS
I
Connects with unused DVSS
I
RAM with built-in CIRC exceeds / Underflow interrupt
O
CIRC error flag
O
Monitor terminal D
O
Digital audio interface
O
Ground for digital cirucuit
Power supply for digital cirucuit
Ground for analog cirucuit
AD subordinate position standard voltage (0.6 0.1v)
It is a place standard voltage in AD (1.4 0.1V)
High-ranking AD standard voltage (2.2 0.1V)
Power supply for analog circuit
I
signal(FEP)
Jitter
I
Laser drive current signal
I
Operation amplifier standard voltage(VREFC)
RFENV(FEP)
I
Connects with VREFC
I
Connects with VREFC
I
Tangential Phase difference (FEP)
I
High-ranking AD standard voltage (2.2 0.1V)
It is a place standard voltage in AD (1.4 0.1V)
AD subordinate position standard voltage (0.6 0.1v)
Tracking error (FEP)