Jvc MX-G68-V, MX-G65-V Service Manual

MX-G68V/MX-G65V
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Control
SERVICE MANUAL
COMPACT COMPONENT SYSTEM
MX-G68V
STANDBY/ON
10
12
456
78
SLEEP
FM/AM
CD
SELECT
PREV.
RM–SMXG65VU REMOTE CONTROL
MX-G65V
STANDBY
STANDBY/ON
COMPACT
DIGITAL VIDEO
COMPACT COMPONENT SYSTEM
SOUND
SUBWOOFER
MODE
LEVEL
ON SCREEN
V.INTRO
3
HIGHLIGHT
SLOW
AUX
9
FM MODE/
KEY CONTROL
STILL
+10
RETURN
KARAOKE
ECHO
FADE
TAPE
TAPE A/B
MUTING
DISC SKIP
+
VOLUME
NEXT
VOLUME
SP-MXG65V
PHONES
SELECT
CLOCK
DISPLAY
/
TIMER
REPEAT PROGRAM
REC START
RETURNPBC
VCD NUMBER
/STOPCDREC START
EJECT
FULL - LOGIC CONTROL
PLAY
A
CA-MXG65V
DISC CHANGE
PLAY & EXCHANGE
MX-G65V
TUNING
RANDOM
DUBBING
VIDEO CD
PREV
SET
CANCEL /DEMO
TAPE A
TAPE B
CD SYNCHRO RECORDING
CD-R/RW PLAYBACK
SOUND
MODE
SUBWOOFER
LEVEL
PRESET
NEXT
EJECT
REC/PLAY
B
SP-MXG65V
Saudi Arabia
VIDEO CD
Area Suffix
Model CA-MXG68V CA-MXG65V
Contents
Safety precautions Preventing static electricity Important for laser products Disassembly method Wiring connection Adjustment method
Color
Shanpagne-gold Silver
1-2 1-3 1-4 1-5 1-18 1-19
COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.
Flow of functional operation until TOC read Maintenance of laser pickup Replacement of laser pickup Troubleshooting Description of major ICs
1-23 1-24 1-24 1-25 1-33~52
  No.20995
Jul. 2001
MX-G68V/MX-G65V
1. This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only.
2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics. These
characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling.
5. Leakage current check (Electrical shock hazard testing) After re-assembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock. Do not use a line isolation transformer during this check.
Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).
Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
0.15 F AC TYPE
1500 10W
Good earth ground
AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)
Place this probe on each exposed metal part.
!
1. This equipment has been designed and manufactured to meet international safety standards.
2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
3. Repairs must be made in accordance with the relevant safety standards.
4. It is essential that safety critical components are replaced by approved parts.
5. If mains voltage selector is provided, check setting for local voltage.
Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.
In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (Except the J&C version)
1-2
MX-G68V/MX-G65V

Preventing static electricity

1. Grounding to prevent damage by static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
2. About the earth processing for the destruction prevention by static electricity
In the equipment which uses optical pick-up (laser diode), optical pick-up is destroyed by the static electricity of the work environment. Be careful to use proper grounding in the area where repairs are being performed.
2-1 Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.
2-2 Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption) Anti-static wrist strap
Conductive material (conductive sheet) or iron plate
3. Handling the optical pickup
1. In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)
2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.
4. Handling the traverse unit (optical pickup)
1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector.
3. Handle the flexible cable carefully as it may break when subjected to strong force.
4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it
Attention when CD mechanism assembly is decomposed
*Please refer to "Disassembly method" in the text for pick-up and how to detach the CD mechanism assembly.
1. Remove the CD changer unit.
2. Remove the CD holder mechanism.
3. Solder is put up before the card wire is removed from the pickup unit connector on the CD mechanism assembly. (When the card wire is removed without putting up solder, the CD pick-up assembly might destroy.)
4. Please remove solder after connecting the card wire with the pickup unit connector when you install picking up in the substrate.
Card wire
Pickup unit connector
Soldering
CD changer unit
Fig.1
Card wire
Pickup unit connector
Fig.2
CD holder mechanism
1-3
MX-G68V/MX-G65V

Important for laser products

1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the Laser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunctions.
4.CAUTION : The compact disc player uses invisible laserradiation and is equipped with safety switches whichprevent emission of radiation when the drawer is open and the safety interlocks have failed or are de feated. It is dangerous to defeat the safety switches.
Position of labels
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
CAUTION
!
Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
CLASS 1 LASER PRODUCT
WARNING LABEL
1-4
MX-G68V/MX-G65V

Disassembly method

<Main body>
Removing the metal cover
(See Fig.1 and 2)
Remove the three screws A attaching the metal
1. cover on the back of the body.
Remove the six screws B attaching the metal cover
2. on both sides of the body.
Remove the metal cover from the body by lifting the
3. rear part of the cover.
ATTENTION:
Do not break the front panel tab fitted to the metal cover.
A
A
Fig.1
Metal cover
Metal cover
A
B
Removing the CD changer unit
(See Fig.3 to 6)
Prior to performing the following procedure, remove the metal cover.
Disconnect the card wire which is attached with
1. adhesive to the left side of the CD changer unit.
Disconnect the harness from connector CW1 and
2. CW7 on the back of the video CD board.
Disconnect the harness from connector RCW6 on
3. the main board.
Disconnect the card wire from connector UCW3 on
4. the FL dispaly & system control board.
Remove the two screws C attaching the CD changer
5. unit on the rear panel.
Remove the two screws D attaching the CD changer
6. unit on the side body.
Draw the CD changer unit upward from behind while
7. pulling the rear panel outward.
CD changer unit
Front panel
assembly
B
Fig.2
CW1
CW7
(Bottom side)(Bottom side)
Fig.3
Rear panel
Video CD
board
1-5
MX-G68V/MX-G65V
C
UCW3
Front panel
assembly
FLdispaly & system
control board
Rear panel
Fig.4
CD changer unit
RCW6
Adhesive card wire strap
D
Rear panel
Fig.5
CD changer unit
D
Rear panel
1-6
Fig.6a
Front panel assembly
Removing the front panel assembly
(See Fig.7 to 9 )
Prior to performing the following procedure, remove the metal cover and the CD changer unit.
Disconnect the card wire from connector FCW3 and
1. the harness from connector JCW1, JCW2 ECW1 and HCW3 on the inner side of the main board in the body.
Remove the two screws E attaching the front panel
2. assembly on both sides of the body.
Remove the screw F attaching the earth terminal
3. extending from the cassette mechanism assembly.
Remove the screw G attaching the front panel
4. assembly and main board.
Remove the screw H attaching the front panel
5. assembly on the bottom of the body.
Release the two joints a on both sides and two joints
6. b on the bottom of the body using a screwdriver.
Front panel assembly
FCW3
Joint a
E
Earth wire
Fig.6b
JCW2
Fig.7
Main board
ECW1
JCW1
HCW3
F
MX-G68V/MX-G65V
Front panel assembly
Main board
G
E
Fig.8
Joint c
Removing the heat sink & amplifier
board (See Fig.10 to 12)
Prior to performing the following procedure, remove the metal cover and the CD changer unit.
Remove the four screws I attaching the heat sink
1. cover to the rear panel on the back of the body.
Bottom side
I
Joint b
H
Fig.9
Joint b
Remove the four screws J attaching the heat sink &
2. amplifier board to the rear panel on the back of the body.
Remove the two screws K attaching the speaker
3. terminal to the rear panel on the back of the body.
Disconnect the card wire from connector ACW1 and
4. the harness from connector ACW2 on the amplifier board.
After moving the heat sink upward, remove the
5. claws. Then pull out the heat sink & amplifier board .
Rear panel
Heat sink
cover
Rear panel
J
Heat sink
I
Fig.10
Tuner terminal
L
K
ACW2
ACW1
Fig.12
Amplifier board
J
Speaker terminal
Fig.11
1-7
MX-G68V/MX-G65V
Removing the tuner board
(See Fig.11 and 13)
Prior to performing the following procedure, remove the metal cover and CD changer unit.
Disconnect the card wire from connector CON01 on
1. the tuner board.
Rear panel
CON01
Remove the two screws L attaching the tuner board.
2.
Removing the rear panel (See Fig.14)
Prior to performing the following procedure, remove the metal cover, CD changer unit, heat sink & amplifier board and tuner board.
1.
Remove the one screw M, three screws N and three screws N' attaching the rear panel.
Main board
Tuner board
Fig.13
Rear panel
N'
M
N
Removing the main Board
(See Fig. 15)
Prior to performing the following procedure, remove the metal cover, CD changer unit, heat sink & amplifier board, tuner board and rear cover.
Disconnect the card wire from connector FCW3 and
1. the harness from connector JCW1, JCW2, ECW1 and HCW3 on the main board.
Disconnect the harness from connector PCW1 on
2. the power transformer board.
Remove the screw G attaching the main board
3. holder. (See Fig.8)
Remove the two screws O attaching the heat sink
4. and bottom chassis.
FCW3
Transformer board
JCW2
PCW1
Fig.14
ECW1
JCW1
Fig.15
Main board
HCW3
O
1-8
MX-G68V/MX-G65V
Removing the power ICs (See Fig.16 and 17)
Prior to performing the following procedure, remove the metal cover, CD changer unit, heat sink & amplifier board .
Remove the four screws P attaching the power ICs
1. to the heat sink.
Unsolder the power ICs solder point.
2.
Heat sink
P
Fig.16
Power ICs solder point
Amplifier board
Heat sink
Removing the power transformer
(See Fig.18)
Prior to performing the following procedure, remove the metal cover, CD changer unit, heat sink & amplifier board, tuner board and rear cover.
Disconnect the power cord from connector RCW2 of
1. the power transformer board.
Disconnect the harness from connector PCW1 of the
2. power transformer board.
Remove the four screws Q attaching the power
3. transformer.
Power transformer
PCW1
Q
Fig.17
Q
Fig.18
RCW2
Power cord
1-9
MX-G68V/MX-G65V
<Front panel assembly>
Prior to performing the following procedure, remove the metal cover, the CD changer unit and the front panel assembly.
Removing the power switch board
(See Fig.19)
Disconnect the card wire from connector UCW1 of
1. the power switch board.
Remove the five screws R attaching the power
2. switch board and release the tab c outward.
Removing the FL display & system control board (See Fig.19)
Disconnect the card wire from the connectors
1. UCW3, UCW5,UCW6 and UJW5 on the FL display & system control board.
Remove the five screws S attaching the FL display &
2. system board.
Disconnect the card wire from the connector UCW2
3. on the FL display & system control board.
Removing the headphone board
(See Fig.20)
Prior to performing the following procedure remove the FL display & system control board.
You can pull out the headphone board.
1.
Power switch board
UCW2
UCW3
UJW5
S
Front board
Mic board
Tab e
T
Tab d
T
UCW1
R
Tab c
S
FLdiplay & system
control board
S
UCW5
UCW6
Fig.19
T
Headphone board
T
U
Card wire f
Cassette mechanism assembly
Fig.20
Removing the front board / MIC board
(See Fig. 20 and 21)
Prior to performing the following procedure, remove the FL display & system control board.
Pull out the volume knob, subwoofer level knob and
1. sound mode knob from front side.
Remove the eleven screws T attaching the front
2. board and release the two tabs d outward.
Release the two tabs e outward and remove the MIC
3. board.
Removing the cassette mechanism assembly (See Fig.20)
Disconnect the card wire f from the mechanism
1.
board on the cassette mechanism assembly.
Remove the six screws U attaching the cassette
2.
mechanism assembly.
1-10
SOUND MODE knob
SUBWOOFER LEVEL knob
VOLUME knob
Fig.21
MX-G68V/MX-G65V
<CD changer unit>
Prior to performing the following procedure, remove the CD changer unit.
Removing the CD tray (See Fig.1 to 3)
Disconnect the card wire from connector SW1 of the
1. video CD board.
Turn the black loading pulley gear on the under side
2. of the CD changer unit in the direction of the arrow and draw the CD tray toward the front until it stops.
Disconnect the card wire from connector CW6 of the
3. Video CD board on the upper side of the CD changer unit.
Push down the two tray stoppers marked a and pull
4. out the CD tray.
CD tray
Loading pulley
gear
Video CD
board
SW1
Fig.1
CD tray
Reinstall the CD tray (See Fig.4 and 5)
Align the gear-cam with the gear-tray as shown fig.4,
1. then mount the CD tray.
When assembling the CD tray, take extreme care not
2. engage with gear-synchro.
Gear-cam
Gear-tray
Gear-convert
Gear-cam
timing point
Fig.2
a (Tray stopper)
CD tray
a
(Tray stopper)
Video CD board
CW6
Fig.3
Gear-synchro
Gear-convert
Gear-tray
Gear-tray
CD tray
Fig.4 Fig.5
1-11
MX-G68V/MX-G65V
Removing the sensor board / the turn table motor assembly (See Fig.6 to 8)
Prior to performing the following procedure, remove the CD tray.
Remove the screw A attaching the sensor board and
1.
release the two tabs b attaching the sensor board on the under side of the CD tray.
Disconnect the harness from connector CW1 on the
2. sensor board and release the harness from the two hooks c. Remove the sensor board.
Remove the screw B attaching the turn table. Detach
3. the turn table from the tray.
Pull outward the tab marked d attaching the turn
4. table motor assembly on the upper side of the tray and detach the turn table motor assembly from the tray.
Tray
A
Tab b
CW1
c
Tab b
Sensor board
Fig.6
Turn table
B
Removing the belt, the Video CD board (See Fig.9 and 10)
Prior to performing the following procedure, remove the CD tray.
Disconnect the harness from connector on the CD
1. mechanism board in the CD mechanism assembly on the under side of the CD changer unit. Disconnect the card wire from the pickup unit connector.
Detach the belt from the pulley on the upper side of
2. the CD changer unit (Do not stain the belt with grease).
Disconnect the card wire from the connector SW1 on
3. the Video CD board.
Remove the three screws D attaching the video CD board. First release the three tabs f and tabs e attaching the video CD board motor to raise the video CD board slightly, then release the video CD board.
Fig.7
Turn table motor assembly
d
Fig.8
Motor
Belt
If the tabs e and f are hard to release, it is recommendable to unsolder the two soldered points on the motor terminal of the video CD board.
1-12
Fig.9
CD changer unit
MX-G68V/MX-G65V
D
SW1
Video CD board
Motor board connector
Fig.10
Removing the CD mechanism holder assembly (mechanism included)
(See Fig.11 to 13)
SW1
Tabs f
Soldered points
Tabs f
Tab e
CD mechanism
holder assembly
Disconnect the card wire from pickup unit connector
1. on the motor board in the CD mechanism holder assembly on the under side of the CD changer unit.
Remove the screw E attaching the shaft on the right
2. side of the CD mechanism holder assembly.
Pull outward the stopper fixing the shaft on the left
3. side and remove the CD mechanism holder assembly from behind in the direction of the arrow .
Pull out the CD mechanism holder assembly.
4.
CD changer unit
Motor board
Stopper
Fig.11
Pickup unit connector
E
Fig.12
CD mechanism holder assembly
Fig.13
1-13
MX-G68V/MX-G65V
<Cassette mechanism section>
Prior to performing the following procedure,
removing the cassette mechanism.
Removing the R/P head. (Fig.1 to 3)
1.
Remove the screw A attaching the R/P head right side.
2.
Remove the screw B attaching R/P head left side. (Screw B : Head azimuth adjusting screw.)
Removing the P.B. head. (Fig.1 to 3)
1.
Removing the screw C attaching the P.B. head right side.
2.
Removing the screw D attaching the P.B. head left side. (Screw D : Head azimuth adjusting screw.)
P.B. head
P.B. head assembly
D
Cassette mechanism
R/P head
Fig.1
D
C
P.B. head
C
B
B
A
R/P head assembly
R/P head
A
1-14
Fig.3
Fig.2
Removing the pinch roller unit. (Fig. 4)
Prior to performing the following procedure,
removing the cassette mechanism.
1.
Remove the two screws E attaching the p
Attention:
The pinch roller cap is forcefully fitted to the shaft of the pinch roller unit. If the pinch roller cap is taken out by force, the shaft will be broken. When replacing the pinch roller, it should be changed as a pinch roller unit itself.
inch roller unit
MX-G68V/MX-G65V
.
E
Slide spring
Cassette mechanism
R/P Head
Pinch roller unit
Fig.4
Pinch roller cap
Pinch roller
Slide spring
Stopper
1-15
MX-G68V/MX-G65V
Removing the flywheel. (Fig.5 to 7)
Prior to performing the following procedure,
removing the cassette mechanism.
1.
Remove the cut washers at a and b from the capstan shaft. Then remove the flywheel. When reassembling the flywheel, be sure to use new cut washers as they cannot be reused.
Removing the motor. (Fig.7 to 9)
Prior to performing the following procedure,
removing the cassette mechanism.
1.
Unsolder the solder point on the motor terminal.
2.
Remove the capstan belt from the motor pulley.
3.
Remove the two screws F attaching the motor bracket.
4.
Remove the two screws G attaching the motor.
Drive belt
Capstan shaft
b
Capstan belt
Cassette mechanism
b
Fig.5
Washer
Capstan shaft
Drive belt
(Flat)
a
a
Motor bracket
Motor
Capstan belt
Drive belt
(Flat)
Fig.6
Capstan belt
Fig.7
F
Motor bracket
Solder point
Drive belt
(Flat)
Capstan belt
1-16
(Flat)
Fig.9
GG
Capstan belt
(Flat)
Fig.8
F
Cassette mechanism
< Speaker section >
MX-G68V/MX-G65V
Removing the side panel (See Fig. 1)
Remove the five screws A and B attaching the side
1. panel, then remove the side panel.
Removing the side speaker
(See Fig. 2 and 3)
B
Side panel
A
B
Fig.1
Side speaker
C
Front panel
Prior to performing the following procedure, remove the side panel.
Remove the fore screws C attaching the side
1. speaker.
Pull out the side speaker and remove the speaker
2. cord from the speaker terminal.
C
Fig.2
Side speaker
Speaker terminal
Fig.3
1-17
MX-G68V/MX-G65V

Wiring connection

Amp. board
3711-001167
ACW2
ACW1
3708-001094
3809-001224
UCW7
CD key switch board
3809-000492
UCW1
3809-001228
0
9
3809-001185
0
9
MCW1
3708-000181
MIC board
Front key switch board
MCW3
AH39-00254A
AH39-00244A
AH39-00248A
MCW2
3711-000190
0
9 0
3711-000588
3708-000178
UCW2
UCW3
3708-001212
Front / Display board
RCW2
RFS4
RFS3
RFS5
RFS6
RFS7
PCW1
UCW4
3708-000451
UCW6
3708-001488
UCW5
3708-000492
RFS8
RFS2
Power transformer
CD tray
Roller board
3809-001233
3809-001185
AH39-00347A
AH39-00097A
Color codes are shown below. 1 Brown
2Red 3 Orange 4 Yellow 5 Green 6 Blue 7 Violet 8Gray 9 White 0Black
Motor board
CD Pick up board
9
CD pick up unit board
9
2
0
9
0
0
OPTICAL
CW1
CW5
3708-001027
CW2
9
0
CW7
CW6
Video CD board
CW1
9 0
AH39-00096B
1-18
3809-001237
3809-001222
Tuner board
CW302
Voice board
CW301
9
0
CON1
AH39-00246A
9
0
3710-000209
FCW1
3708-000122
RCW6
3711-000907
Main board
FCW3
3708-000258
2
OCW
KCW2
3711-000907
FCW2
3711-001557
KCW1
JCW1
3711-003107
JCW3
JCW2
9
0
3711-003111
RW2
3711-001062
3708-001094
HCW3
ECW1
3711-001062
0
VCW1
RW1
2 9
0
9
0
9
8
2
0 9
0
0
9
8
9
0
9
0
0
9
AH39-00022A
0
0
HCW2
AH39-00247A
9
H.phone J.board
Cassette mechanism
9
0
0
9
9
0
2
0
2
88
AH39-00202A
2
9

Adjustment method

1. Tuner
MX-G68V/MX-G65V
ITEAM
Received FREQ.
Adjustment point
Output
* Adjustment Location of Tuner PCB
AM(MW) OSC Adjustment
531~1602 KHz (9kHz step) 530~1600 KHz (10kHz step)
MO
1~7.0 0.5V
MAIN PCB
AM(MW) RF Adjustment
594 KHz
MA
Maximum Output(Fig1-4)
VT GND
LW OSC Adjustment
(Except for J/C)
146~290 KHz
2~7.0 0.5V
LO
AM(MW) RF Adjustment
150 KHz
LA
Maximum Output(Fig1-4)
TESTER
Fig 1-4 OSC Voltage
1-19
MX-G68V/MX-G65V
FM THD Adjustment
SSG FREQ.
98 MHz
Adjustment point
FM DETECTOR COIL
(FM DET) Output
60 dB
Minumum Distortion (0.4% below) (Figure 1-1)
FM Search Level Adjustment
SSG FREQ. Adjustment
point
(SVR1)
Output
BEACON SENSITIVITY SEMI-VR(20K )
28 dB(
98 MHz
2dB)
Output GND
FM S.S.G
FM Antenna Terminal
Speaker Terminal
SET
Input
output
Distortion Meter
Figure1-1 IF CENTER and THD Adjustment
FM Antenna
SET
FM IN
FM S.S.G
28 dB
GND
Oscilloscope
Input
Adjust SVR1 so that "TUNED" of FL T is lighted (Figure 1-2)
*Adjust FM S.S.G level to 28dB
AM(MW) I.F Adjustment
SSG FREQ. Frequency
450 kHz 531 kHz
(9kHz step) 530 kHz (10kHz step)
Adjustment point
AM IF
Maximum output (Figure 1-3)
Figure1-2 FM Auto Search Level Adjustment
60cm
OUTPUT
AM SSG 450KHZ
INPUT
AM ANT IN
Speaker Terminal
OUTPUT
VTVM Oscilloscope
Figure1-3 AM I.F Adjustment
20 k
AM IF
1-20
2 Cassette Deck
To adjust tape speed
MX-G68V/MX-G65V
Notes
1) Measuring tape: i) VT-712
(Tapes recorded with 3kHz)
ii) AC-225
2) Connect the cassette deck to the frequency counter
as in figure 1-5.
Step
Item
Pre-Setup Condition
Pre-Setup
1) Deck 1:VT-712
1
NOR SPEED Control
Recording /Play head
OUT (connected to the frequency counter)
2) Press PLAY SW button
3) Deck 2:Same as above
Cassette Deck
SPK OUT
To Adjust
Turn VSR1 to left and right (FRONT PCB)
Cassette Deck
SPK OUT
Figure 1-5
VTVM
Frequency Counter
Standard
3KHz
Oscilloscope
output
Remark
1%
range
AZIMUTH control screw
Figure 1-6
Audio OSC.
SET (MAIN PCB)
IN
AUX IN
LINE OUT
TP
JCW3
Figure 1-8
VTVM
IN OUT
(GND)
In Out
Figure 1-7
Oscilloscope
1-21
MX-G68V/MX-G65V
To adjust plabyback level/REC
Notes
1) Before the actual adjustment, clean the play/recording head.
2) Measuring tape : i) VT-703 (10kHz AZIMUTH control)
ii) AC-225
3) The cassette deck is connections as shown in figure 1-7.
1. Adjust Deck A Play Level
Step
Item
Pre-Setup Condition
Pre-Setup
After putting VT-
1
AZIMUTH
SPK OUT (VTVM is connected to
703 into Deck A
- Press FWD PLAY button.
the scope)
2. Adjust Deck B Play Level/REC BIAS
Step
1
Item
AZIMUTH
Pre-Setup Condition
SPK OUT (VTVM is connected to the scope)
Pre-Setup
After putting VT-703 into Deck B
1)Press FWD PLAY button.
To Adjust
- Tu rn the control screw to as shown in Figure 1-6.
To Adjust
- Turn the control screw to as shown in Figure 1-6.
Standard
Max output and same phase (both channels)
Standard
Max output and same phase (both channels)
Remark
After adjustment secure it with REGION LOCK.
Remark
After adjustment secure it with REGION LOCK.
1-22
2
Recording Bias Voltage
Fig 1-8
After putting AC-225
into Deck B
1)Press REC PLAY button.
2)MAIN PCB JCW3, connectted to VTVM
Turn JSR2L,JSR2R
to the right and left
7mV(
0.5
mV)

Flow of functional operation until TOC read

Power ON
Play Key
RESET a CD LSI
Confirm that the voltage at the pin17 of KB9226(IC101) is "L" "H".
MX-G68V/MX-G65V
Check Point
LIMIT SW ON
SET Default value of TE gain, TE balance
Automatic adjusting of
focus bias
Automatic adjusting of
FE offset
Automatic adjusting of
TE offset
LASER power ON
Detection of disk
Confirm that the voltage at the pin33 of KB9226(IC101) is "H" "L" "H".
Confirm that the voltage at the pin37 of KB9226(IC101) is 3.5V.
Tracking error waveform at TOC reading
Pin 34 of KB9226 (IC101)
Approx
0.4V
2.50V
Disc states to rotate
Approx.3.7sec
Disc is rotated
Automatic adjusting of
TE balance
Automatic adjusting of
TE gain
TOC reading
Play a disc
Confirm that the signal from pin24 of KB9226(IC101) is 3.5V as a accelerated pulse during approx.1.96s.
Confirm the waveform of the Tracking error signal at the pin 34 of KB9226(IC101).
Confirm the eye-pattern at the pin2 of KB9226(IC101).
1-23
MX-G68V/MX-G65V

Maintenance of laser pickup

(1) Cleaning the pick up lens Before you replace the pick up, please try to clean the lens with a alcohol soaked cotton swab.
(2) Life of the laser diode When the life of the laser diode has expired, the following symptoms will appear.
1. The level of RF output (EFM output:ampli tude of eye pattern) will below.
Is the level of
RFOUT under
1.1V 0.2Vp-p?
YES
O.K
NO
Replace it.

Replacement of laser pickup

Turn off the power switch and,disconnect the power cord from the ac outlet.
Replace the pickup with a normal one.(Refer to "Pickup Removal" on the previous page)
Plug the power cord in,and turn the power on. At this time,check that the laser emits for about 3seconds and the objective lens moves up and down. Note: Do not observe the laser beam directly.
Play a disc.
Check the eye-pattern at TP1.
Finish.
(3) Semi-fixed resistor on the APC PC board The semi-fixed resistor on the APC printed circuit board which is attached to the pickup is used to adjust the laser power. Since this adjustment should be performed to match the characteristics of the whole optical block, do not touch the semi-fixed resistor. If the laser power is lower than the specified value,the laser diode is almost worn out, and the laser pickup should be replaced. If the semi-fixed resistor is adjusted while the pickup is functioning normally,the laser pickup may be damaged due to excessive current.
1-24

Troubleshooting

1.Amplifier
Power Malfunction : COMMON
MX-G68V/MX-G65V
1-25
MX-G68V/MX-G65V
<No Output>
1-26
2. Tuner malfunction (FM/AM)
MX-G68V/MX-G65V
1-27
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