CD/ DVD Mechanism is exchanged by a unit (contain CPC cords).
Contents
Safety Precautions
Important for laser products
Preventing static electricity
Disassembly method
Wiring connection
COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.
1-2
1-3
1-4
1-5
1-17
Adjustment method
Troubleshooting
Descr
iption of major ICs
VIDEO CD
1-18
1-22
1-25~ 35
No.20966
Jun. 2001
MX-DVA5
1. This design of this product contains special hardware and many circuits and components specially for safety
purposes. For continued protection, no changes should be made to the original design unless authorized in
writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services
should be performed by qualified personnel only.
2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product
should not be made. Any design alterations or additions will void the manufacturer`s warranty and will fur ther
relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics. These
characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily
be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which
have these special safety characteristics are identified in the Parts List of Service Manual. Electrical
components having such features are identified by shading on the schematics and by ( ) on the Parts List in
the Service Manual. The use of a substitute replacement which does not have the same safety characteristics
as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or
other hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be
separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of
electric shock and fire hazard. When service is required, the original lead routing and dress should be
observed, and it should be confirmed that they have been returned to normal, after re-assembling.
5. Leakage currnet check (Electrical shock hazard testing)
After re-assembling the product, always perfor m an isolation check on the exposed metal parts of the product
(antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the
product is safe to operate without danger of electrical shock.
Do not use a line isolation transformer during this check.
Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage
current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return
path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).
Alternate check method
Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more
sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor
between an exposed metal part and a known good earth ground.
Measure the AC voltage across the resistor with the AC
voltmeter.
Move the resistor connection to each exposed metal part,
particularly any exposed metal part having a return path to
the chassis, and meausre the AC voltage across the resistor.
Now, reverse the plug in the AC outlet and repeat each
measurement. Voltage measured any must not exceed 0.75 V
AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
0.15 F AC TYPE
1500 10W
Good earth ground
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
Place this
probe on
each exposed
metal part.
!
1. This equipment has been designed and manufactured to meet international safety standards.
2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
3. Repairs m ust be made in accordance with the relevant safety standards.
4. It is essential that safety critical components are replaced by approved parts.
5. If mains voltage selector is provided, check setting for local voltage.
Burrs formed during molding may
be left over on some parts of the
chassis. Therefore, pay attention to
such burrs in the case of
preforming repair of this system.
In regard with component parts appearing on the silk-screen pr inted side (parts side) of the PWB diagrams, the
parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " "
mark nearby are critical for safety.
When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer.
(Except the J and C version)
1-2
Important for laser products
MX-DVA5
1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the
Laser Unit. Do not disassemble the Laser Unit. Replace
the complete Laser Unit if it malfunctions.
4.CAUTION : The compact disc player uses invisible
laserradiation and is equipped with safety switches
whichprevent emission of radiation when the drawer is
open and the safety interlocks have failed or are de
feated. It is dangerous to defeat the safety switches.
POSITION OF LABELS
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified herein may result in
hazardous radiation exposure.
CAUTION
!
Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
CLASS 1
LASER PRODUCT
LASER CAUTION LABEL
1-3
MX-DVA5
Preventing static electricity
1. Grounding to prevent damage by static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
2. About the earth processing for the destruction prevention by static electricity
In the equipment which uses optical pick-up (laser diode), optical pick-up is destroyed by the static electricity of
the work environment.
Be careful to use proper grounding in the area where repairs are being performed.
2-1 Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over
it before placing the traverse unit (optical pickup) on it.
2-2 Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption)
Anti-static wrist strap
Conductive material
(conductive sheet) or iron plate
3. Handling the optical pickup
1. In order to maintain quality during transport and before installation, both sides of the laser diode on the
replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power
source can easily destroy the laser diode.
4. Handling the traverse unit (optical pickup)
1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific
details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse
unit. Be careful not to take too long a time when attaching it to the connector.
3. Handle the flexible cable carefully as it may break when subjected to strong force.
4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
Attention when traverse unit is decomposed
Because the CD mechanism assembly of this model is a unit
component, the individual component parts consisting of the
CD mechanism assembly are not supplied separately.
If you need to decompose the traverse unit, short-circuit the
connector of the flexible board by using a metal clip and the like
prior to decomposing the traverse unit.
Flexible board
Metal clip
CD mechanism assembly
CD travers unit
1-4
MX-DVA5
Disassembly method
<Main body>
Removing the metal cover
(See Fig.1 and 2)
1.
Remove the three screws A attaching the metal
cover on the back of the body.
2.
Remove the six screws B attaching the metal cover
on both sides of the body.
3.
Remove the metal cover from the body by lifting the
rear part of the cover.
ATTENTION:
Do not break the front panel tab fitted
to the metal cover.
A
A
Fig.1
Metal cover
Metal cover
A
B
Removing the CD/ DVD changer unit
(See Fig.3 to 6)
Prior to performing the following procedure, remove
the metal cover.
1.
Disconnect the card wire which is attached with
adhesive to the left side of the CD/ DVD changer
unit.
2.
Disconnect the harness from connector ACW4 and
DCW1 of the CD/ DVD servo board on the back of
the CD/ DVD changer unit.
3.
Disconnect the harness from connector LCW2 and
LCW6 on the DVD power board.
4.
Disconnect the card wire from connector UCW3 on
the FLdispaly & system control board.
5.
Remove the two screws C attaching the CD/ DVD
changer unit on the back of the body.
6.
Remove the two screws D attaching the CD/ DVD
changer unit on the both side of the body.
ACW4/ DCW1
CD/ DVD
servo
board
B
Front panel
assembly
Fig.2
CD/ DVD changer unit
Rear panel
DVD power
board
LCW6
LCW2
(Bottom side)(Bottom side)
7.
Draw the CD changer unit upward from behind while
pulling the rear panel outward.
Fig.3
1-5
MX-DVA5
FLdispaly & system
control board
UCW3
Front panel
assembly
Fig.4
Adhesive card wire strap
CD/ DVD changer unit
D
C
Rear panel
Fig.5
CD/ DVD changer unit
D
Rear panel
1.
2.
3.
4.
5.
6.
1-6
Fig.6a
Front panel assembly
Removing the front panel assembly
(See Fig.7 to 9 )
Prior to performing the following procedure, remove
the metal cover and the CD/ DVD changer unit.
Disconnect the card wire from connector FCW3 and
the harness from connector JCW1, JCW2 ECW1
and HCW3 on the inner side of the main board in the
body.
Remove the two screws E attaching the front panel
assembly on both sides of the body.
Remove the screw F attaching the earth terminal
extending from the cassette mechanism assembly.
Remove the screw G attaching the front panel
assembly and main board.
Remove the screw H attaching the front panel
assembly on the bottom of the body.
Release the two joints a on both sides and two joints
b on the bottom of the body using a screwdriver.
Front panel assembly
Joint a
E
earth wire
Fig.6b
FCW3
F
Fig.7
JCW2
Rear panel
Main board
ECW1
JCW1
HCW3
MX-DVA5
Front panel assembly
Main board
G
E
Fig.8
Joint c
Removing the heat sink, AMP board and
DVD power board (See Fig.10 to 12)
Prior to performing the following procedure, remove
the metal cover and the CD/ DVD changer unit.
1.
Remove the four screws I attaching the heat sink
cover on the back of the body. Remove the heat sink
cover.
Bottom side
I
Joint b
H
Fig.9
Joint b
2.
Remove the four screws J attaching the heat sink,
AMP board and DVD power board to the rear panel
on the back of the body.
3.
Remove the two screws K attaching the speaker
terminal to the rear panel on the back of the body.
4.
Disconnect the card wire from connector ACW1 and
the harness from connector ACW2 on the AMP
board.
5.
Disconnect the harness from connector LCW5 and
LCW4 on the DVD power board.
6.
After moving the heat sink upward, remove the
claws. Then pull out the heat sink, AMP board and
DVD power board inward.
Rear panel
DVD power board
Heat sink
cover
I
Rear panel
J
Heat sink
Fig.10
Tuner terminal
L
K
LCW5
ACW2
ACW1
Fig.12
LCW4
AMP board
J
Speaker terminal
Fig.11
1-7
MX-DVA5
Removing the tuner board
(See Fig.11 and 13)
Prior to performing the following procedure, remove
the metal cover and CD/ DVD changer unit.
Rear
panel
1.
Disconnect the card wire from connector CON01 on
the tuner board.
2.
Remove the two screws L attaching the tuner board.
Removing the rear panel (See Fig.14)
Prior to performing the following procedure, remove
the metal cover, CD/ DVD changer unit, heat sink &
AMP board and tuner pack.
1.
Remove the one screw M (Except UY), three screws
N and five screws N' attaching the rear panel.
CON01
Main board
Tuner board
Fig.13
Rear
panel
N'
Removing the main Board
(See Fig. 15)
Prior to performing the following procedure, remove
the metal cover, CD/ DVD changer unit, heat sink &
AMP board tuner pack and rear cover.
1.
Disconnect the card wire from connector FCW3 and
the harness from connector JCW1, JCW2, ECW1
and HCW3 on the main board.
2.
Disconnect the harness from connector PCW1 on
the power transformer board.
3.
Remove the screw G attaching the main board
holder. (See Fig.8)
4.
Remove the two screws O attaching the heat sink
and bottom chassis.
M
(Except UY)
FCW3
Transformer board
JCW2
PCW1
Fig.14
ECW1
JCW1
N
Main board
HCW3
O
1-8
Fig.15
MX-DVA5
Removing the power ICs and DVD power
board (See Fig.16 and 17)
Prior to performing the following procedure, remove
the metal cover, CD/ DVD changer unit, heat sink,
AMP board and DVD power board.
1.
Remove the four screws P attaching the power ICs
to the heat sink.
2.
Unsolder the power ICs solder point.
3.
Remove the three screws Q and three screws R
attaching the DVD power board to the heat sink.
Heat sink
R
AMP board
Heat sink
DVD power board
Power ICs solder point
Fig.16a
Q
P
AMP board
Fig.17
DVD power board
Removing the power transformer
(See Fig .18)
Prior to performing the following procedure, remove
the metal cover, CD/ DVD changer unit, heat sink &
AMP board, tuner pack and rear cover.
1.
Disconnect the power cord from connector RCW2 of
the power transformer board.
2.
Disconnect the harness from connector PCW1 of the
power transformer board.
3.
Remove the four screws S attaching the power
transformer.
Power transformer
RCW2
S
Power cord
Fig.16b
Heat sink
PCW1
S
Fig.18
1-9
MX-DVA5
<Front panel assembly>
Prior to performing the following procedure, remove
the metal cover, the CD/ DVD changer unit and the
front panel assembly.
Removing the power / DVD switch board
(See Fig.19)
1.
Disconnect the card wire from connector UCW1 of
the power / DVD switch board.
2.
Remove the five screws T attaching the power / DVD
switch board and release the tab c outward.
Removing the FL display & system
control board (See Fig.19)
1.
Disconnect the card wire from the connector UCW3,
UCW4,UCW5 and UCW6 on the FL & system control
board.
2.
Remove the five screws U attaching the FL & system
board.
3.
Disconnect the card wire from the connector UCW2
on the FL & system control board.
Removing the headphone board
(See Fig.20)
Prior to performing the following procedure remove
the FLdisplay & system control board.
1.
You can pull out the headphone board.
Power / DVD switch board
UCW2
UCW3
UCW4
U
Front board
V
Tab d
V
MIC board
(Except UY)
Card wire f
Tab e
UCW1
T
Tab c
U
FL diplay & system
control board
U
UCW5
UCW6
Fig.19
V
Headphone
board
V
W
Cassette mechanism assembly
Removing the front board / MIC board
(See Fig. 20 and 21)
Prior to performing the following procedure, remove
the FL display & system control board.
No MIC board for UY version.
1.
Pull out the volume knob, subwoofer level knob and
sound mode nob from front side.
2.
Remove the eleven screws V attaching the front
board and release the two tabs d outward.
Release the two tabs e outward and remove the mic
board.
Removing the cassette mechanism
assembly (See Fig.20)
1.
Disconnect the card wire f from the mechanism
board on the cassette mechanism assembly.
2.
Remove the six screws W attaching the cassette
mechanism assembly.
Fig.20
Sound mode knob
Subwoofer level
knob
Volume knob
Fig.21
1-10
MX-DVA5
<CD/ DVD changer unit>
Prior to performing the following procedure, remove
the CD/ DVD changer unit.
Removing the DVD tray (See Fig.1 to 3)
1.
Disconnect the card wire from connector SCW1 of
the CD servo board.
2.
Turn the black loading pulley gear on the under side
of the CD/ DVD changer unit in the direction of the
arrow and draw the DVD tray toward the front until it
stops.
3.
Disconnect the card wire from connector LCW1 of
the CD/ DVD servo board on the upper side of the
CD/ DVD changer unit.
4.
Push down the two tray stoppers marked a and pull
out the DVD tray.
Loading pulley
CD/ DVD
servo board
SCW1
DVD tray
DVD tray
gear
Fig.1
Reinstall the DVD tray (See Fig.4 and 5)
1.
Align the gear-cam with the gear-tray as shown fig.3,
then mount the DVD tray.
2.
When assembling the DVD tray, take extreme care
not engage with gear - synchro.
Gear-cam
Gear-tray
Gear-convert
Gear-cam
timing point
DVD tray
(Tray stopper)
a
CD servo board
Fig.2
a (Tray stopper)
LCW1
Fig.3
Gear-synchro
Gear-convert
Gear-tray
Gear-tray
DVD tray
Fig.4Fig.5
1-11
MX-DVA5
Removing the sensor board / the turn
table motor assembly (See Fig.6 to 8)
Prior to performing the following procedure, remove
the CD tray.
1.
Remove the screw A attaching the sensor board and
release the two tabs b attaching the sensor board on
the under side of the DVD tray.
2.
Disconnect the harness from connector CW1 on the
sensor board and release the harness from the two
hooks c. Remove the sensor board.
3.
Remove the screw B attaching the turn table. Detach
the turn table from the tray.
4.
Pull outward the tab marked d attaching the turn
table motor assembly on the upper side of the tray
and detach the turn table motor assembly from the
tray.
Tray
A
Tab b
CW1
c
Tab b
Sensor board
Fig.6
Turn table
B
Turn table motor assembly
Removing the belt, the CD/ DVD servo
board and the switch board
(See Fig.9 and 10)
Prior to performing the following procedure, remove
the DVD tray.
1.
Detach the belt from the pulley on the upper side of
the CD/ DVD changer unit (Do not stain the belt with
grease).
Fig.7
d
Fig.8
C
Motor
Belt
2.
Remove the two screws C attaching the motor.
3.
Disconnect the card wire from the connector SCW1
on the CD/ DVD servo board.
4.
Remove the three screws D attaching the CD/ DVD
serbo board .
1-12
CD/ DVD changer unit
Fig.9
MX-DVA5
Removing the CD/ DVD mechanism
holder assembly (mechanism included)
(See Fig.11 to 13)
SCW1
CN5
D
Fig.10
CD/ DVD servo board
CD/ DVD mechanism
holder assembly
1.
Disconnect the card wire from connector CN5 on the
motor board in the CD mechanism holder assembly
on the under side of the CD changer unit.
2.
Remove the screw E attaching the shaft on the right
side of the CD mechanism holder assembly.
3.
Pull outward the stopper fixing the shaft on the left
side and remove the CD/ DVD mechanism holder
assembly from behind in the direction of the arrow .
4.
Pull out the CD/ DVD mechanism holder assembly.
CD/ DVD changer unit
Stopper
E
Motor board
Fig.11
CD/ DVD mechanism holder assembly
Fig.12
CD/ DVD mechanism holder assembly
Fig.13
1-13
MX-DVA5
<Cassette mechanism section>
Removing the record/playback mechanism.
Removing the R/P head.
1.
Remove the screw A on the right side of the
R/P head.(Fig.1)
2.
Remove the screw B on the left side of the
R/P head.(Fig.1)
Removing the pinch roller.
1.
Pull out the pinch roller by opening the pinch
roller stopper outward to unlock .(Fig.2)
2.
When reassembling the pinch roller, refer to
fig. 3 to hook up the spring.
R/P Head
Pinch roller
Fig.1
AB
Pinch roller
assembly
Pinch roller
stopper
Stopper
Return spring
Return spring
Fig.2
Pinch roller
Return spring
Fig.3
Pinch roller
spring
1-14
MX-DVA5
Removing the motor.
1.
Remove the two screws C fixing the motor.
Be careful to grease's splash when the
drive belt comes off.(Fig.4, Fig.5)
2.
Unsolder the motor terminal.(Fig.4)
Removing the mechanism board.
Unsolder the four parts a on the solenoid
1.
coil terminal.(Fig.4)
Remove the two screws D fixing the board.(Fig.4)
2.
Unhook the three parts b from the board.(Fig.4)
3.
Remove the mechanism board.(Fig.4)
4.
Mecha.
a
Drive belt (Flat)
board
D
b
Motor
Motor
terminal
C
C
Fig.4
D
Drive belt
Motor
b
a
Removing the flywheel.
Remove the cut-washers at c and d from the
capstan shaft, then remove the flywheel.
When reassembling the flywheel,
be sure to use new washers as they
cannot be reused. (Fig.7, Fig.8)
Capstan
washer
Drive belt
Fig.5
Capstan
washer
Fig.6
c
Sleeve
d
Flywheel
FR belt
Fig.7
Flywheel
Sleeve
Flywheel
Washer
FR belt
Fig.8
1-15
MX-DVA5
< Speaker section >
Removing the side panel (See Fig. 1)
1.
Remove the five screws A and B attaching the side
panel, then remove the side panel.
Removing the side speaker
(See Fig. 2 and 3)
B
Side panel
A
B
Fig.1
Side speaker
C
Front panel
Prior to performing the following procedure, remove
the side panel.
1.
Remove the fore screws C attaching the side
speaker.
2.
Pull out the side speaker and remove the speaker
cord from the speaker terminal.