Jvc MX-DK51 Service Manual

SERVICE MANUAL
COMPACT COMPONENT SYSTEM
MB54720066
MX-DK51EE,MX-DK51A,MX-DK51US,
MX-DK51UX,MX-DK51UG,MX-DK51UN
SP-MXDK51C
CA-MXDK51
TABLE OF CONTENTS
1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
SP-MXDK51F SP-MXDK51WSP-MXDK51FSP-MXDK51S SP-MXDK51S
COPYRIGHT © 2006 Victor Company of Japan, Limited
No.MB547
2006/6
SPECIFICATION
Amplifier section Output Power FRONT SPEAKERS 100 W per channel, min. RMS, driven into 6 at 1 kHz with
no more than 10% total harmonic distortion.
CENTER SPEAKER 50 W per channel, min. RMS, driven into 6 at 1 kHz with
no more than 10% total harmonic distortion.
SURROUND SPEAKERS 50 W per channel, min. RMS, driven into 6 at 1 kHz with
no more than 10% total harmonic distortion.
SUBWOOFER 100 W per channel, min. RMS, driven into 6 at 63 Hz
with no more than 10% total harmonic distortion.
Audio input sensitivity/ Impedance*
VIDEO OUT Color system NTSC/PAL selectable
Speaker Terminals 6 - 16 (Front speakers)
Tuner section FM tuning range 87.50 MHz - 108.00 MHz
AM (MW) tuning range 531 kHz - 1 710 kHz (at 9 kHz)
For Saudi Arabia only 530 kHz - 1 600 kHz (at 10 kHz)
For Russia only 522 kHz - 1 629 kHz
Disc player section Playable disc DVD Video/DVD Audio/CD/VCD/SVCD
Dynamic range 90 dB
Horizontal resolution 500 lines
Wow and flutter Immeasurable
Cassette deck section Frequency response Normal (type I) 50 Hz - 14 000 Hz
Wow and flutter 0.15% (WRMS)
General Power requirement AC 110 V / AC 127 V / AC 220 V / AC 230 V - AC 240 V ,
Power consumption 225 W (at operation)
Dimensions (approx.) 265 mm × 335 mm × 370 mm (W/H/D)
Mass (approx.) 8.4 kg
AUX 400 mV/47 k MIC 1/2 3.0 mV/50 k
VIDEO (composite) 1 V(p-p)/75 S-VIDEO Y (luminance) : 1 V(p-p)/75
C (chrominance, burst) : 0.286 V(p-p)/75
COMPONENT (Interlace/Progressive)
(Y) : 1 V(p-p)/75 (PB/PR) : 0.7 V(p-p)/75
6 - 16 (Center speaker) 6 - 16 (Surround speakers) 6 - 16 (Subwoofer)
530 kHz - 1 710 kHz (at 10 kHz)
CD-R/-RW/-ROM (CD/VCD/SVCD/MP3/WMA/MPEG-1/ MPEG-2/ASF/JPEG/DivX format) DVD-R/-RW (DVD Video/DVD Video Recording (VR)/ MP3/WMA/MPEG-1/MPEG-2/ASF/JPEG/DivX format) +R/+RW (DVD Video format)
(adjustable with the voltage selector), 50 Hz / 60 Hz
22 W (on standby)
*Measured at 1 kHz, with tape recording signal 400 mV
Design and specifications are subject to change without notice.
1-2 (No.MB547)
SECTION 1
PRECAUTION
1.1 Safety Precautions
(1) This design of this product contains special hardware and
many circuits and components specially for safety purpos­es. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be per­formed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteris­tics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by us­ing replacement components rated for higher voltage, watt­age, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Ser­vice Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety charac­teristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassem­bling.
(5) Leakage shock hazard testing
After reassembling the product, always perform an isola­tion check on the exposed metal parts of the product (an­tenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.
• Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particular­ly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage cur­rent must not exceed 0.5mA AC (r.m.s.).
• Alternate check method Plug the AC line cord directly into the AC outlet. Use an
AC voltmeter having, 1,000 per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15µF AC-type capacitor between an ex-
posed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC
voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)
0.15 F AC TYPE
Place this probe on
1500 10W
Good earth ground
1.2 Warning
(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal responsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical components are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.
1.3 Caution
Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of pre­forming repair of this system.
1.4 Critical parts for safety
In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (This regulation dose not Except the J and C version)
each exposed metal part.
(No.MB547)1-3
1.5 Important for laser products
1.CLASS 1 LASER PRODUCT
2.CAUTION :
(For U.S.A.) Visible and/or invisible class II laser radiation when open. Do not stare into beam. (Others) Visible and/or invisible class 1M laser radiation when open. Do not view directly with optical instruments.
3.CAUTION : Visible and/or invisible laser radiation when open and inter lock failed or defeated. Avoid direct exposure to beam.
4.CAUTION : This laser product uses visible and/or invisible laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are defeated. It is dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able to function.
6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified here in may result in hazardous radiation exposure.
!
Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
REPRODUCTION AND POSITION OF LABELS and PRINT
WARNING LABEL and PRINT
1-4 (No.MB547)
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
Please refer to "MX-DK5 (No.MB523)" about this section.
SECTION 3
DISASSEMBLY
Please refer to "MX-DK5 (No.MB523)" about this section.
SECTION 4
ADJUSTMENT
Please refer to "MX-DK5 (No.MB523)" about this section.
SECTION 5
TROUBLESHOOTING
Please refer to "MX-DK5 (No.MB523)" about this section.
(No.MB547)1-5
Victor Company of Japan, Limited Audio/Video Systems Category 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan
(No.MB547)
Printed in Japan
VPT
PARTS LIST
MX-DK51EE,MX-DK51A,MX-DK51US
MX-DK51UX,MX-DK51UG,MX-DK51UN
* All printed circuit boards and its assemblies are not available as service parts.
No.MB547
- Contents -
Exploded view of general assembly and parts list (Block No.M1)
DVD mechanism assembly and parts list (Block No.MJ)
DVD loading base assembly and parts list (Block No.MN) Electrical parts list (Block No.01~07) Packing materials and accessories parts list (Block No.M3)
3- 2 3- 6 3- 8 3-10 3-22
3-1
Exploded view of general assembly and parts list
8
47
B
67
Block No.
M
M
1
M
68
15
14
32
7
69
FL board
A
k
68
Switch board
71
79
o
70
72
7
7
p
78
2
6
4
1
30
12
m
3
s
r
25
24
28
5
C
18
n
s
28
3-2
19
10
30
E
r
28
26
21
48
24
25
17
23
9
13
16
22
20
11
31
33
80
51
2
B
b
32
g
34
j
h
81
35
82
55
66
62
64
58
65
59
53
57
52
t
41
29
8
D
C
39
Surround board
Regulator & amprifier board
75
36
56
61
38
37
e
f
27
F103
87
77
Transformer board
a
k
q
85
F101
86
F102
F104
88
A
E
F001
F003
74
84
49
83
50
40
42
44
73
m
a
t
Bracket board
d
c
Primary board
43
16
76
D
f
e
o
p
q
Main board
b
54
g
h
j
89
d
c
n
46
45
3-3
General Assembly
Block No. [M][1][M][M]
Symbol No. Part No. Part Name Description Local
1 GV10328-015A FRONT PANEL ASSY DK51EE,DK51US,DK51UX,DK51UG,DK51UN 1 GV10328-016A FRONT PANEL ASSY DK51A 2 GV30871-001A POWER BUTTON 3 GV30872-001A EJECT BUTTON 4 GV30873-003A BUTTON A 5 GV30874-007A BUTTON B 6 GV20418-002A FUNCTION BUTTON 7 QYSDSF2608ZA TAP SCREW M2.6 x 8mm(x6) 8 QYSDSF2608ZA TAP SCREW M2.6 x 8mm(x12) 9 GV10319-008A FRONT LENS 10 GV30875-005A VOLUME KNOB 11 GV30894-002A V.ORNAMENT ASSY 12 QYSDSF2608ZA TAP SCREW M2.6 x 8mm(x2) 13 GV40083-004A MIC.KNOB DK51EE,DK51US,DK51UX,DK51UG,DK51UN 14 GV30878-002A TRAY FITTING 15 GV40706-003A FL FILTER 16 GV40246-003A FOOT SPACER (x4) 17 QAL0789-001 ALPS MECHA 18 QUQU12-0706AJ-E FFC WIRE 7pin 6cm 19 GV10321-002A CASS.HOLDER(L) 20 GV10322-002A CASS.HOLDER(R) 21 GV40694-001A DOOR SPRING(L) 22 GV40695-001A DOOR SPRING(R) 23 GV40220-001A LACH (x2) 24 GV40034-001A DAMPER ASSY. (x2) 25 VKY4180-401 CASSETTE SPRING (x4) 26 GV30883-001A PCB BRACKET 27 QYSDSG2606EA TAP SCREW M2.6 x 6mm(x2) 28 QYSBSF3010ZA TAP SCREW M3 x 10mm(x6) 29 GV10320-001A CENTER CHASSIS 30 QYSSSF3010ZA TAP SCREW M3 x 10mm(x2) 31 QYSBSF3010ZA TAP SCREW M3 x 10mm(x3) 32 LV30225-011A SPACER (x2) 33 GV30349-047A SPACER 34 GV30349-067A SPACER 35 QYSBSF3035ZA TAP SCREW M3 x 35mm(x2) 36 GV30882-003A HEAT SINK 37 QYSBSG3016EA TAP SCREW M3 x 16mm(x2) 38 GV40488-001A LEAF SPRING 39 QYSBSG3016EA TAP SCREW M3 x 16mm(x2) 40 QYSBSG3016EA TAP SCREW M3 x 16mm(x2) 41 QYSBSG3010EA TAP SCREW M3 x 10mm 42 QYSBSG3010EA TAP SCREW M3 x 10mm 43 GV10323-001A BOTTOM CHASSIS 44 QYSBSGG3008EA TAP SCREW M3 x 8mm 45 QYSBSGG3008EA TAP SCREW M3 x 8mm 46 QYSBSF3010ZA TAP SCREW M3 x 10mm 47 GV10217-007A/S/ METAL COVER 48 QYSBSG3010ZA TAP SCREW M3 x 10mm(x2) 49 QYSDSTL4008EA TAP SCREW M4 x 8mm(x4)
50 QZW0033-001 STRAIN RELIEF 51 GV10324-015A REAR PANEL DK51EE 51 GV10324-017A REAR PANEL DK51A 51 GV10324-014A REAR PANEL DK51US,DK51UN 51 GV10324-016A REAR PANEL DK51UX,DK51UG 52 GV10325-001A REAR COVER 53 QYSBSGY3008EA TAP SCREW M3 x 8mm 54 QAU0412-001 TUNER 55 QYSBSGY3008EA TAP SCREW M3 x 8mm(x2) 56 QYSBSGY3008EA TAP SCREW M3 x 8mm(x4) 57 QYSBSGY3008EA TAP SCREW M3 x 8mm DK51EE,DK51US,DK51UX,DK51UG,DK51UN 58 QYSBSGY3008EA TAP SCREW M3 x 8mm(x2) 59 QYSBSGY3008EA TAP SCREW M3 x 8mm 61 QYSBSGY3008EA TAP SCREW M3 x 8mm 62 QYSBSGY3008EA TAP SCREW M3 x 8mm(x2) 64 QYSBSGY3008EA TAP SCREW M3 x 8mm(x2) 65 QYSBSGY3008EA TAP SCREW M3 x 8mm(x2) 66 QYSBSGY3008EA TAP SCREW M3 x 8mm(x2) 67 QYSBSGY3008EA TAP SCREW M3 x 8mm(x6) 68 QYSDSG3006NA TAP SCREW M3 x 6mm(x2) 69 GV30880-001A FL HOLDER A 70 GV30891-001A FL HOLDER B 71 GV30349-048A SPACER (x2) 72 GV40411-001A LED HOLDER
3-4
Symbol No. Part No. Part Name Description Local
73 QMPK200-200-JD POWER CORD(EU) 2m BLACK DK51EE,DK51US,DK51UX,DK51UG,DK51UN
73 QMPG150-244-JC POWER CORD(AST) 2.44m BLACK DK51A
74 QQT0506-001 POWER TRANSF T1 75 QAR0405-001 FAN 76 QUQU12-1116AJ-E FFC WIRE 11pin 16cm 77 QUQU12-1911AJ-E FFC WIRE 19pin 11cm 78 QUQU12-1915BJ-E FFC WIRE 19pin 15cm 79 QUQU12-0915BJ-E FFC WIRE 9pin 15cm 80 QUR110-2522AJ-E FFC WIRE 81 QUR110-1518AJ-E FFC WIRE 82 QUR110-0530BJ-E FFC WIRE
83 QMF51W2-5R0-J8 FUSE F001 5A AC250V
84 QMF51W2-2R5-J8 FUSE F003 2.5A AC250V
85 QMF51W2-6R3-J8 FUSE F101 6.3A AC250V
86 QMF51W2-6R3-J8 FUSE F102 6.3A AC250V
87 QMF51W2-2R0-J8 FUSE F103 2A AC250V
88 QMF51W2-3R15-J8 FUSE F104 3.15A AC250V 89 GV30349-048A SPACER
3-5
DVD mechanism assembly and parts list
Block No.
M
J
M
M
Grease
=JVG-31N =JVS-1003 =1401C
< Back side >
29
28
25
31
24
FXL-D10-1M
31
30
26
27
31
20
23
30
31
22
18
15
21
16
17
14
10
7.0mm
2
+
0.2mm
-
7
6
9
3
3
1
11
12
13
8
5
4
The parts without symbol number are not service.
3-6
DVD mechanism
Symbol No. Part No. Part Name Description Local
1 LV22234-001A TM.CHASSIS 2 LV22235-001A SPINDLE BASE 3 QYSDST2005ZA TAP SCREW M2 x 5mm(x2) 4 LV36555-001A G.S.HOLDER 5 QYSDST2005ZA TAP SCREW M2 x 5mm 6 LV44041-002A GUIDE SHAFT 7 LV44479-001A BAR SPRING 8 LV22236-001A FEED HOLDER 9 QAR0165-001 FEED MOTOR 10 LV30225-0X5A SPACER 11 LV36557-001A F.M.GEAR 12 QYSPSPT2030MA SCREW M2 x 3mm 13 QYSDST2005ZA TAP SCREW M2 x 5mm 14 QAL0786-002 P.UP 15 LV22237-001A RACK ARM 16 LV36560-001A RACK ARM SPRING 17 QYSPSFU1740ZA TAP SCREW M1.7 x 4mm(x2) 18 QUQK05-2415AC-E FFC WIRE 24pin 15cm 20 LV44041-002A GUIDE SHAFT 21 LV36559-001A L.S.GEAR 22 LV41517-003A LEAD SCREW 23 LV36558-001A MIDDLE GEAR 24 LV36556-001A SPRING HOLDER 25 LV44623-001A COMP.SPRING 26 QYSDST2005ZA TAP SCREW M2 x 5mm 27 QYSDST2616MA TAP SCREW M2.6 x 16mm 28 QAR0386-001 S.MOTOR 29 QYSPSPU1775ZA SCREW M1.7 x 7.5mm(x3) 30 LV44042-001A ROD SPRING (x2) 31 LV44046-001A ADJUST SCREW (x4)
Block No. [M][J][M][M]
3-7
DVD loading base assembly and parts list
Grease
JVS-1003 JVG-450
20
19
18
16
h
FMU-MB4-21M
27
14
M
N
M
Block No.
M
2
3
13
15
h
< Back side >
25
24
16
17
j
1
10
11
9
0.10mm
4
7
8
6
7.75mm
Backside
26
5
j
A
B
26
DVD module board
25
25
25
c
12
DVD loading switch board
g
e
f
3-8
23
22
23
A
22
B
k
d
22
21
f
c
23
d
e
The parts without symbol number are not service.
DVD loading base
Symbol No. Part No. Part Name Description Local
1 LV11065-004A LOADER SUB ASSY 2 E407140-001SS C.D ROLLER 3 E407149-001SS RUBBER TUBE 4 LV10979-002A TRAY 5 LV35499-001A SHAFT GUIDE 6 LV44022-001A SHAFT 7 QYSSSF2008ZA TAP SCREW M2 x 8mm 8 QYSDSF2008ZA TAP SCREW M2 x 8mm(x2) 9 QAR0197-001 MOTOR 9 or QAR0280-001 LOADING MOTOR 10 LV43844-002A MOTOR PULLEY 11 QYSPSPU1730ZA SCREW M1.7 x 3mm(x2) 12 QYSDSF2008ZA TAP SCREW M2 x 8mm 13 LV43974-001A BELT 14 LV21852-003A CLAMPER BASE 15 QYSDSF2008ZA TAP SCREW M2 x 8mm(x2) 16 LV41741-004A SPECIAL SCREW 17 LV35056-002A DVD CLAMPER 18 LV42930-003A P.C.MAGNET 18 or LV41118-003A MAGNET 19 LV43848-001A YOKE 20 LE40906-002A SPECIAL SCREW 21 ----------------- SINGLE DVD TRAM 22 LV44043-001A INSULATOR (x4) 23 LV44044-001A SPECIAL SCREW (x4) 24 LV11212-002A CB HOLDER 25 QYSBSF2608ZA TAP SCREW M2.6 x 8mm(x4) 26 LV44209-001A WASHER SCREW (x2) 27 LV44603-001A LASER CATION
Block No. [M][N][M][M]
3-9
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