Jvc MX-DK11-UX, MX-DK11-A Service Manual

SERVICE MANUAL
MB59820072SERVICE MANUAL
MX-DK11A,MX-DK11UW,
MX-DK11UX,MX-DK11UY,
COMPACT COMPONENT SYSTEM
CA-MXDK11
COPYRIGHT © 2007 Victor Company of Japan, Limited
Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade) Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade)
TABLE OF CONTENTS
1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29
COPYRIGHT © 2007 Victor Company of Japan, Limited
SP-MXDK11SP-MXDK11
No.MB598
2007/2
SPECIFICATION
Amplifier section Output Power 90 W per channel, min. RMS, driven into 6 at 1 kHz with no more than
10% total harmonic distortion.
Digital output OPTICAL DIGITAL OUTPUT : -21 dBm to -15 dBm (660 nm ±30 nm)
Audio input sensitivity/ Impedance *1
VIDEO OUT Color system NTSC/PAL selectable
VIDEO (composite) 1 V(p-p)/75 S-VIDEO Y (luminance) : 1 V(p-p)/75
Speaker Terminals 6 - 16
Tuner section FM tuning range 87.50 MHz - 108.00 MHz
AM (MW) tuning range 531 kHz - 1 710 kHz (at 9 kHz)
For Saudi Arabia only 531 kHz - 1 602 kHz (at 9 kHz)
Disc player section Playable disc DVD Video/CD/VCD/SVCD
Dynamic range 90 dB
Horizontal resolution 500 lines
Wow and flutter Immeasurable
Cassette deck section Frequency response Normal (type l) 50 Hz - 14 000 Hz
Wow and flutter 0.15% (WRMS)
General Power requirement AC 110 V / AC 127 V / AC 220 V / AC 230 V - AC 240 V , (adjustable
Power consumption at operation: 95 W, on standby: 17 W
Dimensions (approx.) 265 mm × 337 mm × 370 mm (W/H/D)
Mass (approx.) 7.9 kg
AUX : 400 mV/47 k MIC : 3.0 mV/50 k
C (chrominance, burst) : 0.286 V(p-p)/75
530 kHz - 1 710 kHz (at 10 kHz)
530 kHz - 1 600 kHz (at 10 kHz)
CD-R/-RW/-ROM (CD/VCD/SVCD/MP3/WMA/JPEG/MPEG-1/MPEG-2 format) DVD-R/-RW (DVD Video/DVD Video Recording (VR)/MP3/WMA/JPEG/MPEG-1/ MPEG-2 format) +R/+RW (DVD Video format)
with the voltage selector), 50 Hz / 60 Hz
*1: Measured at 1 kHz, with tape recording signal 400 mV.
• Manufactured under license from Dolby Laboratories. "Dolby", "Pro Logic", and the double-D symbol are trademarks of Dolby Lab­oratories.
• "DTS" is a registered trademark of DTS, Inc. and "DTS 2.0+Digital Out" is a trademark of DTS, Inc.
• Microsoft and Windows Media are either registered trademarks or trademarks of Microsoft Corporation in the United States and/ or other countries.
• This product incorporates copyright protection technology that is protected by U.S. patents and other intellectual property rights. Use of this copyright protection technology must be authorized by Macrovision, and is intended for home and other limited viewing uses only unless otherwise authorized by Macrovision. Reverse engineering or disassembly is prohibited.
• Design and specifications are subject to change without notice.
1-2 (No.MB598)
SECTION 1
PRECAUTION

1.1 Safety Precautions

(1) This design of this product contains special hardware and
many circuits and components specially for safety purpos­es. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be per­formed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteris­tics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by us­ing replacement components rated for higher voltage, watt­age, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Ser­vice Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety charac­teristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassem­bling.
(5) Leakage shock hazard testing
After reassembling the product, always perform an isola­tion check on the exposed metal parts of the product (an­tenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.
• Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particular­ly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage cur­rent must not exceed 0.5mA AC (r.m.s.).
• Alternate check method Plug the AC line cord directly into the AC outlet. Use an
AC voltmeter having, 1,000 per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15µF AC-type capacitor between an ex-
posed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC
voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)
0.15 F AC TYPE
Place this probe on
1500 10W
Good earth ground

1.2 Warning

(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal responsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical components are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.

1.3 Caution

Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of pre­forming repair of this system.

1.4 Critical parts for safety

In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (This regulation dose not Except the J and C version)
each exposed metal part.
(No.MB598)1-3

1.5 Preventing static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.5.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products. Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption) Anti-static wrist strap
1M
Conductive material (conductive sheet) or iron palate
(3) Handling the optical pickup
• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.

1.6 Handling the traverse unit (optical pickup)

(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a
time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.

1.7 Attention when traverse unit is decomposed

*Please refer to "Disassembly method" in the text for the pickup unit.
• Apply solder to the short land sections before the card wire is disconnected from the connecto on the servo board. (If the card wire is disconnected without applying solder, the pickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land sections after connecting the card wire.
DVD changer mechanism assembly
1-4 (No.MB598)
Switch board
DVD servo board
DVD traverse mechanism assembly

1.8 Important for laser products

1.CLASS 1 LASER PRODUCT
2.CAUTION :
(For U.S.A.) Visible and/or invisible class II laser radiation when open. Do not stare into beam. (Others) Visible and/or invisible class 1M laser radiation when open. Do not view directly with optical instruments.
3.CAUTION : Visible and/or invisible laser radiation when open and inter lock failed or defeated. Avoid direct exposure to beam.
4.CAUTION : This laser product uses visible and/or invisible laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are defeated. It is dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able to function.
6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified here in may result in hazardous radiation exposure.
!
Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
REPRODUCTION AND POSITION OF LABELS and PRINT
WARNING LABEL and PRINT
(No.MB598)1-5
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
Please use the MX-DK1US service manual (No.MB515) excluding the published content as follows. The use number has changed when a part number of the reference origin and this part number are the same.
Parts list (General assembly) [P3-4 Block No.M1MM]
MX-DK11A
Item Parts name
1 FRONT PANEL ASSY GV10328-001A GV10328-038A 1
4 FUNCTION BUTTON GV20418-002A GV20418-003A 1
7 FRONT LENS GV10319-001A GV10319-017A 1
8 VOLUME KNOB GV30875-001A GV30875-007A 1
9 V.ORNAMENT ASSY GV30894-001A GV30894-004A 1
11 MIC.KNOB GV40083-004A ---------- 0
14 SPACER GV30349-068A ---------- 0
24 TAP SCREW QYSBSF3010ZA QYSBSF3010ZA 5
29 SPACER GV30349-046A ---------- 0
31 HEAT SINK GV30879-003A GV31012-001A 1
32 SCREW QYSBSG3016EA QYSBSG3016EA 1
35 SCREW QYSBSG3010EA ---------- 0
39 SCREW QYSBSF3010ZA ---------- 0
40 METAL COVER GV10217-007A/S/ GV10217-015A/S/ 1
44 REAR PANEL GV10324-004A GV10324-047A 1
47 TUNER QAU0412-001 QAU0492-001 1
50 TAP SCREW QYSBSGY3008EA ---------- 0
58 TAP SCREW QYSDSG3006NA QYSDSG3008NA 2
63 POWER CORD(EU) QMPK200-200-JD QMPG150-244-JC 1
64 POWER TRANS QQT0515-001 QQT0534-001 1
66 FFC WIRE QUQU12-1911AJ-E QUQU12-1913AJ-E 1
67 FFC WIRE QUQU12-1915BJ-E QUQU12-1921BJ-E 1
68 FFC WIRE QUQU12-0915BJ-E QUQU12-0921BJ-E 1
69 FFC WIRE QUR110-2520AJ-E QUR110-0532BJ-E 1
70 FFC WIRE QUR110-0515AJ-E QUR110-2517AJ-E 1
71 FFC WIRE QUR110-0532BJ-E QUR110-0513AJ-E 1
78 SPACER GV30349-048A ---------- 0
MX-DK1US MX-DK11A
Parts number
Q'ty
MX-DK11UW
Item Parts name
1 FRONT PANEL ASSY GV10328-001A GV10328-037A 1
4 FUNCTION BUTTON GV20418-002A GV20418-003A 1
7 FRONT LENS GV10319-001A GV10319-017A 1
8 VOLUME KNOB GV30875-001A GV30875-007A 1
9 V.ORNAMENT ASSY GV30894-001A GV30894-004A 1
11 MIC.KNOB GV40083-004A GV40083-006A 1
14 SPACER GV30349-068A ---------- 0
24 TAP SCREW QYSBSF3010ZA QYSBSF3010ZA 5
29 SPACER GV30349-046A ---------- 0
31 HEAT SINK GV30879-003A GV31012-001A 1
1-6 (No.MB598)
Parts number
MX-DK1US MX-DK11UW
Q'ty
Item Parts name
32 SCREW QYSBSG3016EA QYSBSG3016EA 1
35 SCREW QYSBSG3010EA ---------- 0
39 SCREW QYSBSF3010ZA ---------- 0
40 METAL COVER GV10217-007A/S/ GV10217-015A/S/ 1
44 REAR PANEL GV10324-004A GV10324-045A 1
47 TUNER QAU0412-001 QAU0492-001 1
58 TAP SCREW QYSDSG3006NA QYSDSG3008NA 2
64 POWER TRANS QQT0515-001 QQT0534-001 1
66 FFC WIRE QUQU12-1911AJ-E QUQU12-1913AJ-E 1
67 FFC WIRE QUQU12-1915BJ-E QUQU12-1921BJ-E 1
68 FFC WIRE QUQU12-0915BJ-E QUQU12-0921BJ-E 1
69 FFC WIRE QUR110-2520AJ-E QUR110-0532BJ-E 1
70 FFC WIRE QUR110-0515AJ-E QUR110-2517AJ-E 1
71 FFC WIRE QUR110-0532BJ-E QUR110-0513AJ-E 1
78 SPACER GV30349-048A ---------- 0
MX-DK11UX/UG
Item Parts name
1 FRONT PANEL ASSY GV10328-001A GV10328-037A 1
4 FUNCTION BUTTON GV20418-002A GV20418-003A 1
7 FRONT LENS GV10319-001A GV10319-017A 1
8 VOLUME KNOB GV30875-001A GV30875-007A 1
9 V.ORNAMENT ASSY GV30894-001A GV30894-004A 1
11 MIC.KNOB GV40083-004A GV40083-006A 1
14 SPACER GV30349-068A ---------- 0
24 TAP SCREW QYSBSF3010ZA QYSBSF3010ZA 5
29 SPACER GV30349-046A ---------- 0
31 HEAT SINK GV30879-003A GV31012-001A 1
32 SCREW QYSBSG3016EA QYSBSG3016EA 1
35 SCREW QYSBSG3010EA ---------- 0
39 SCREW QYSBSF3010ZA ---------- 0
40 METAL COVER GV10217-007A/S/ GV10217-015A/S/ 1
44 REAR PANEL GV10324-004A GV10324-046A 1
47 TUNER QAU0412-001 QAU0492-001 1
58 TAP SCREW QYSDSG3006NA QYSDSG3008NA 2
64 POWER TRANS QQT0515-001 QQT0534-001 1
66 FFC WIRE QUQU12-1911AJ-E QUQU12-1913AJ-E 1
67 FFC WIRE QUQU12-1915BJ-E QUQU12-1921BJ-E 1
68 FFC WIRE QUQU12-0915BJ-E QUQU12-0921BJ-E 1
69 FFC WIRE QUR110-2520AJ-E QUR110-0532BJ-E 1
70 FFC WIRE QUR110-0515AJ-E QUR110-2517AJ-E 1
71 FFC WIRE QUR110-0532BJ-E QUR110-0513AJ-E 1
78 SPACER GV30349-048A ---------- 0
Parts number
MX-DK1US MX-DK11UW
Parts number
MX-DK1US MX-DK11UX/UG
Q'ty
Q'ty
(No.MB598)1-7
MX-DK11UY
Item Parts name
1 FRONT PANEL ASSY GV10328-001A GV10328-038A 1
4 FUNCTION BUTTON GV20418-002A GV20418-003A 1
7 FRONT LENS GV10319-001A GV10319-017A 1
8 VOLUME KNOB GV30875-001A GV30875-007A 1
9 V.ORNAMENT ASSY GV30894-001A GV30894-004A 1
11 MIC.KNOB GV40083-004A GV40083-006A 1
14 SPACER GV30349-068A ---------- 0
24 TAP SCREW QYSBSF3010ZA QYSBSF3010ZA 5
29 SPACER GV30349-046A ---------- 0
31 HEAT SINK GV30879-003A GV31012-001A 1
32 SCREW QYSBSG3016EA QYSBSG3016EA 1
35 SCREW QYSBSG3010EA ---------- 0
39 SCREW QYSBSF3010ZA ---------- 0
40 METAL COVER GV10217-007A/S/ GV10217-015A/S/ 1
44 REAR PANEL GV10324-004A GV10324-043A 1
47 TUNER QAU0412-001 QAU0492-001 1
58 TAP SCREW QYSDSG3006NA QYSDSG3008NA 2
63 POWER CORD(EU) QMPK200-200-JD QMPR300-200-JC 1
64 POWER TRANS QQT0515-001 QQT0534-001 1
66 FFC WIRE QUQU12-1911AJ-E QUQU12-1913AJ-E 1
67 FFC WIRE QUQU12-1915BJ-E QUQU12-1921BJ-E 1
68 FFC WIRE QUQU12-0915BJ-E QUQU12-0921BJ-E 1
69 FFC WIRE QUR110-2520AJ-E QUR110-0532BJ-E 1
70 FFC WIRE QUR110-0515AJ-E QUR110-2517AJ-E 1
71 FFC WIRE QUR110-0532BJ-E QUR110-0513AJ-E 1
78 SPACER GV30349-048A ---------- 0
Parts number
MX-DK1US MX-DK11UY
Q'ty
MX-DK11UN
Item Parts name
1 FRONT PANEL ASSY GV10328-001A GV10328-037A 1
4 FUNCTION BUTTON GV20418-002A GV20418-003A 1
7 FRONT LENS GV10319-001A GV10319-017A 1
8 VOLUME KNOB GV30875-001A GV30875-007A 1
9 V.ORNAMENT ASSY GV30894-001A GV30894-004A 1
11 MIC.KNOB GV40083-004A GV40083-006A 1
14 SPACER GV30349-068A ---------- 0
24 TAP SCREW QYSBSF3010ZA QYSBSF3010ZA 5
29 SPACER GV30349-046A ---------- 0
31 HEAT SINK GV30879-003A GV31012-001A 1
32 SCREW QYSBSG3016EA QYSBSG3016EA 1
35 SCREW QYSBSG3010EA ---------- 0
39 SCREW QYSBSF3010ZA ---------- 0
40 METAL COVER GV10217-007A/S/ GV10217-015A/S/ 1
44 REAR PANEL GV10324-004A GV10324-044A 1
47 TUNER QAU0412-001 QAU0492-001 1
58 TAP SCREW QYSDSG3006NA QYSDSG3008NA 2
Parts number
MX-DK1US MX-DK11UN
Q'ty
1-8 (No.MB598)
Item Parts name
64 POWER TRANS QQT0515-001 QQT0534-001 1
66 FFC WIRE QUQU12-1911AJ-E QUQU12-1913AJ-E 1
67 FFC WIRE QUQU12-1915BJ-E QUQU12-1921BJ-E 1
68 FFC WIRE QUQU12-0915BJ-E QUQU12-0921BJ-E 1
69 FFC WIRE QUR110-2520AJ-E QUR110-0532BJ-E 1
70 FFC WIRE QUR110-0515AJ-E QUR110-2517AJ-E 1
71 FFC WIRE QUR110-0532BJ-E QUR110-0513AJ-E 1
78 SPACER GV30349-048A ---------- 0
Parts list (Power board) [P3-12 Block No.01]
MX-DK11A
Item Parts name
Q1050 TRANSISTOR KTC3200/GL/-T KTC3199/GL/-T 1
Q1052 TRANSISTOR KTA1268/GL/-T KTA1267/YG/-T 1
Q1053 TRANSISTOR KTA1268/GL/-T KTA1267/YG/-T 1
Q1090 TRANSISTOR KTA1268/GL/-T KTA1267/YG/-T 1
Q1091 TRANSISTOR KTC1027/OY/-T KTC3200/GL/-T 1
Q1092 TRANSISTOR KTC3200/GL/-T KTC3199/GL/-T 1
Q1093 TRANSISTOR KTA1023/OY/-T KTA1268/GL/-T 1
Q2011 TRANSISTOR KTC3203/OY/-T KTC3199/GL/-T 1
D1041 SI DIODE 1SS133-T2 ---------- 0
D1042 SI DIODE 1SS133-T2 ---------- 0
D1105 DIODE 2A02-M ---------- 0
D1106 DIODE 2A02-M ---------- 0
C1001 E CAPACITOR QEZ0818-478 QEZ0808-478 1
C1002 E CAPACITOR QEZ0818-478 QEZ0808-478 1
C1010 E CAPACITOR QETM1EM-338 QETM1VM-338 1
C1011 E CAPACITOR QETM1EM-338 QETM1VM-338 1
C1083 E CAPACITOR QTE1V06-106Z QTE1J46-106Z 1
C1085 E CAPACITOR QTE1V06-106Z QTE1J46-106Z 1
C1091 M CAPACITOR QFZ0212-104Z QFVF1HJ-104Z 1
C1092 M CAPACITOR QFZ0212-104Z QFVF1HJ-104Z 1
C1221 E CAPACITOR QETM1EM-688 QETM1EM-478 1
C1222 E CAPACITOR QETM1CM-688 QETM1CM-478 1
C1270 E CAPACITOR QETN1HM-106Z ---------- 0
C1280 E CAPACITOR QETN1HM-106Z ---------- 0
C1290 E CAPACITOR QETN1HM-106Z ---------- 0
C1260 E CAPACITOR QETN1HM-106Z ---------- 0
C2019 M CAPACITOR QFLC1HJ-104Z QFVF1HJ-104Z 1
C2020 M CAPACITOR QFZ0227-104Z QFNC2AJ-104Z 1
C2200 M CAPACITOR QFZ0227-104Z QFZ0228-104Z 1
R1042 C RESISTOR QRE141J-272Y ---------- 0
R1043 C RESISTOR QRE141J-153Y ---------- 0
R1044 C RESISTOR QRE141J-272Y ---------- 0
R1045 C RESISTOR QRE141J-153Y ---------- 0
R1093 C RESISTOR QRE141J-103Y QRE141J-822Y 1
Parts number
MX-DK1US MX-DK11UN
Parts number
MX-DK1US MX-DK11A
Q'ty
Q'ty
(No.MB598)1-9
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