Safety precautions
Preventing static electricity
Important for laser products
Importance administering
point on the safety
Disassembly method
1-2
1-3
1-4
1-5
1-6
COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD.
Adjustment method
Flow of functional operation
until TOC read (CD)
Maintenance of laser pickup
Replacement of laser pickup
Description of major ICs
Area Suffix
J ------------------------- U.S.A.
C ----------------------- Canada
1-22
1-27
1-28
1-28
1-29~37
No.21112
Aug. 2002
Page 2
HX-Z3
1. This design of this product contains special hardware and many circuits and components specially for safety
purposes. For continued protection, no changes should be made to the original design unless authorized in
writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services
should be performed by qualified personnel only.
2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product
should not be made. Any design alterations or additions will void the manufacturer`s warranty and will further
relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics. These
characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily
be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which
have these special safety characteristics are identified in the Parts List of Service Manual. Electrical
components having such features are identified by shading on the schematics and by ( ) on the Parts List in
the Service Manual. The use of a substitute replacement which does not have the same safety characteristics
as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or
other hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be
separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of
electric shock and fire hazard. When service is required, the original lead routing and dress should be
observed, and it should be confirmed that they have been returned to normal, after re-assembling.
5. Leakage currnet check (Electrical shock hazard testing)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the product
(antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the
product is safe to operate without danger of electrical shock.
Do not use a line isolation transformer during this check.
Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage
current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return
path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).
Alternate check method
Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more
sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor
between an exposed metal part and a known good earth ground.
Measure the AC voltage across the resistor with the AC
voltmeter.
Move the resistor connection to each exposed metal part,
particularly any exposed metal part having a return path to
the chassis, and meausre the AC voltage across the resistor.
Now, reverse the plug in the AC outlet and repeat each
measurement. Voltage measured any must not exceed 0.75 V
AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
0.15 F AC TYPE
1500 10W
Good earth ground
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
Place this
probe on
each exposed
metal part.
!
1. This equipment has been designed and manufactured to meet international safety standards.
2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
3. Repairs m ust be made in accordance with the relevant safety standards.
4. It is essential that safety critical components are replaced by approved parts.
5. If mains voltage selector is provided, check setting for local voltage.
Burrs formed during molding may
be left over on some parts of the
chassis. Therefore, pay attention to
such burrs in the case of
preforming repair of this system.
In regard with component parts appearing on the silk-screen pr inted side (parts side) of the PWB diagrams, the
parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " "
mark nearby are critical for safety.
(This regulation does not correspond to J and C version.)
1-2
Page 3
Preventing static electricity
HX-Z3
1. Grounding to prevent damage by static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
2. About the earth processing for the destruction prevention by static electricity
In the equipment which uses optical pick-up (laser diode), optical pick-up is destroyed by the static electricity of
the work environment.
Be careful to use proper grounding in the area where repairs are being performed.
2-1 Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over
it before placing the traverse unit (optical pickup) on it.
2-2 Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption)
Anti-static wrist strap
Conductive material
(conductive sheet) or iron plate
3. Handling the optical pickup
1. In order to maintain quality during transport and before installation, both sides of the laser diode on the
replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power
source can easily destroy the laser diode.
4. Handling the traverse unit (optical pickup)
1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific
details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse
unit. Be careful not to take too long a time when attaching it to the connector.
3. Handle the flexible cable carefully as it may break when subjected to strong force.
4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it
Attention when traverse unit is decomposed
*Please refer to "Disassembly method" in the text for pick-up and how to
detach the CD traverse mechanism.
1. Remove the disk stopper and T. bracket on the CD changer mechanism
assembly.
2. Disconnect the harness from connector on the CD motor board.
3. CD traverse unit is put up as shown in Fig.1.
4. Solder is put up before the card wire is removed from connector CN601
on the CD servo control board as shown in Fig. 2.
(When the wire is removed without putting up solder, the CD pick-up
assembly might destroy.)
5. Please remove solder after connecting the card wire with CN601 when
you install picking up in the substrate.
CD changer
mechanism
assembly
CD traverse
unit
Flexible cable
Fig.1
Soldering
Fig.2
1-3
Page 4
HX-Z3
Important for laser products
1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the
Laser Unit. Do not disassemble the Laser Unit. Replace
the complete Laser Unit if it malfunctions.
4.CAUTION : The compact disc player uses invisible
laserradiation and is equipped with safety switches
whichprevent emission of radiation when the drawer is
open and the safety interlocks have failed or are de
feated. It is dangerous to defeat the safety switches.
VARNING : Osynlig laserstrålning är denna del är öppnad
och spårren är urkopplad. Betrakta ej strålen.
VARO : Avattaessa ja suojalukitus ohitettaessa olet
alttiina näkymättömälle lasersäteilylle.Älä katso säteeseen.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified herein may result in
hazardous radiation exposure.
CAUTION
!
Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
ADVARSEL : Usynlig laserstråling ved åbning , når
sikkerhedsafbrydere er ude af funktion. Undgå
udsættelse for stråling.
ADVARSEL : Usynlig laserstråling ved åpning,når
sikkerhetsbryteren er avslott. unngå utsettelse
for stråling.
REPRODUCTION AND POSITION OF LABELS
WARNING LABEL
CLASS 1
LASER PRODUCT
1-4
Page 5
Importance administering point on the safety
HX-Z3
Caution: For continued protection against risk of
fire, replace only with same type 2.5A/125V for
F103, 5A/125V for F001 and 6A/125V for F101, F102.
This symbolspecifies type of fast operating fuse.
Precaution: Pour evitisques de fer reux, remplacez
le fusible de surete de F103 comme le meme type
que 2.5A/125V, et 5A/125V pour F001 et 6A/125V
pour F101, F102.
Ce sont des fusibles suretes qui functionnes rapide.
^
1-5
Page 6
HX-Z3
Disassembly method
<Main board>
Removing the metal cover
(See Fig.1 ~ 3)
1.
Remove the six screws A on the back of the body.
2.
Remove the screw B on each side of the body.
3.
Remove the metal cover from the body by lifting the
rear part of the cover.
CAUTION:
Removing the CD changer mechanism
assembly (See Fig.4, 5)
Prior to performing the following procedure, remove
the metal cover.
Do not break the front panel tab fitted to
the metal cover.
A
A
Metal cover
Metal cover
A
Fig.1
1.
Disconnect the card wire from connector CN151 and
CN651 on the CD servo control board on the right
bottom of the CD changer mechanism assembly.
2.
Remove the four screws C attaching the CD
changer mechanism assembly on top of the body.
3.
Remove the CD changer mechanism assembly while
lifting the rear part.
CAUTION:
Front panel assembly
Do not damage the CD fitting when
removing the CD changer mechanism
assembly.
CD changer mechanism assembly
Rear part
B
C
Fig.2
Metal cover
B
Fig.3
C
CD servo control board
1-6
CD changer
mechanism assembly
C
CN151
CN651
Fig.5Fig.4
Page 7
HX-Z3
Removing the front panel assembly
(See Fig.6 ~ 9)
Prior to performing the following procedure, remove
the metal cover and the CD changer mechanism
assembly.
1.
Disconnect the card wires from connector CN44 and
CN870 on the main board on the right side of the
body. Remove the screw D attaching the wire from
extending from the underside of the front panel
assembly.
2.
Disconnect the wire from connector CN701 on the
bridge board.
3.
Cut the tie band.
4.
Disconnect the wires from connector CN231 and
CN232 on the primary board on the left side of the
body and remove the band fixing the wire.
5.
Remove the plastic rivet attaching the inner bar in
the center of the front panel assembly.
Front panel assembly
Joint a
Primary board
CN231, CN232
Bridge board
CN701
CN44
Fig.6
Main board
CN870
D
Front panel assembly
REFERENCE:
6.
Remove the three screws E attaching the front
Keep the plastic rivet for reuse.
panel assembly at the bottom of the body.
7.
Release the two joints a on the lower left and right
sides of the front panel assembly using a
screwdriver, and remove the front panel assembly
toward the front.
REFERENCE:
Front panel need to be tilt a little bit as release
from bottom chassis.
Bottom chassis
Inner bar
Bridge board
CN701
Plastic rivet
Joint a
Fig.7
Front panel assembly
Band
Primary board
CN231, CN232
Fig.8
Front panel assembly
E
Fig.9
1-7
Page 8
HX-Z3
Removing the antenna board
(See Fig.10, 11)
Prior to performing the following procedure, remove
the metal cover.
Antenna board
CN1
Rear panel
REFERENCE:
1.
Disconnect the card wire from connector CN1 on the
antenna board on the right side of the body.
2.
Remove the band attaching the antenna board.
3.
Remove the two screws F on the rear panel on the
back of the body.
There is no need to remove the CD
changer mechanism assembly.
Band
Fig.10
Rear panel
F
1-8
Fig.11
Page 9
Removing the rear panel
(See Fig.12 ~ 16)
Prior to performing the following procedure, remove
the metal cover and the CD changer mechanism
assembly.
1.
Remove holding board by remove two plastic rivets
and then slide out the holding board as shown in fig.
12.
2.
Disconnect fan wire from connector CN206 on the
bridge board.
3.
Cut off the tie band that tied fan wire on inner bar.
4.
Remove eight screws F from rear panel.
5.
Detach joint b to release rear panel from inner bar.
6.
Release joints c which on right bottom and left
bottom of rear panel. The joint can be release by pull
outward the side of rear panel.
Fan assembly
Joint b
Inner bar
Holding board
Fig.12
Tie band
HX-Z3
Plastic rivets
Inner bar
REFERENCE:
Joint c
Fan assembly will come off with rear
panel.
Rear panel
Fig.15
Rear panel
Fan assembly
Bridge board
CN206
Fig.13
Rear panel
F
F
F
Fig.16
F
Fig.14
Joint c
1-9
Page 10
HX-Z3
Removing the T.flux board
(See Fig.17, 18)
Prior to performing the following procedure, remove
the metal cover and the CD changer mechanism
assembly .
1.
Disconecct the card wire from connector CN102 on
the T.flux borad.
2.
Remove the two plastic rivets attaching the T.flux
board.
3.
Remove the T.flux board from the bracket which is
located ont the inner bar.(two joints y)
Removing the fan assembly
(See Fig.19, 20)
Prior to performing the following procedure, remove
the metal cover, the CD changer mechanism
assembly and the rear panel.
1.
Remove two screws G on the rear panel.
Front assembly
T.flux board
Fig.17
Inner bar
Joint y
Plastic rivet
Rear panel
Joint y
2.
Rotate fan assembly in clockwise direction to release
fan assembly from rear panel (joints d).
Removing the main board (See Fig.21)
Prior to performing the following procedure, remove
the metal cover, the CD changer mechanism
assembly, the antenna board and the rear panel.
1.
Disconnect the card wires from connector
CN44,CN504 and CN870 on the main board.
2.
Remove the screw D attaching the main board.
3.
Disconnect connector CN217 and CN311 on the
main board outward and release from the base
chassis (joint e) upward.
T.flux board
CN217
CN504
Inner bar
T.flux board
CN102
Fig.18
Rear panel
G
Fig.19
Joint d
Main board
1-10
CN870
CN44
D
CN311
Fan assembly
Joint e
Joint d
Fig.20Fig.21
Page 11
HX-Z3
Removing the bridge board / regulator
board / heat sink (See Fig.22 ~ 27)
Prior to performing the following procedure, remove
the metal cover, the CD changer mechanism
assembly, the rear panel, the antenna board and
main board.
1.
Remove the plastic rivet attaching the stay inner bar
and remove the screw H on the bridge board.
2.
Move the inner bar forward and upward to release
from the front section (joint f) and from the bridge
board (two joints g) respectively.
3.
Remove the two plastic rivets setting the holding
board fixing the bridge board and the primary board.
Move the bracket board in the direction of the arrow.
4.
Disconnect the wire from connector CN212, CN213
and CN214 on the primary board respectively and
remove the band attaching the wires.
5.
Disconnect the wire from connector CN701 on the
bridge board.
Inner bar
Inner bar
Bridge board
Plastic rivet
H
Fig.22
CN213
CN212
Primary board
CN214
Joint f
Plastic rivet
6.
Remove the two screws I attaching the heat sink
bracket and move the heat sink in the direction of the
arrow to release from the base chassis (two joints i).
The bridge board and the regulator board come off
with the heat sink.
Joint g
Bridge board
CN701
Fig.23
Tie band
Primary board
CN213
CN212
CN214
Fig.24
Bridge board
Regulator board
Heat sink bracket
I
Fig.25
I
Heat sink
1-11
Page 12
HX-Z3
6.
Remove the two screws J attaching the heat sink
bracket.
7.
Remove the two screws M, detach bridge board from
regulator board by disconnect connector CN205.
8.
Remove the two screws K and two screws L to
detach regulator board from heat sink.
Bridge board
CAUTION:
As assembly back the regulator board and
bridge board to heat sink.
Regulator board must be assembly to heat
sink first and screws K and L must be
screwed before bridge board attach to
regulator board.
Heat sink
Regulator board
Heat sink bracket
J
Fig.26
Heat sink bracket
Regulator board
L
K
Bridge board
Heat sink
ML
Fig.27
CN215CN205
1-12
Page 13
Removing the power transformer
assembly (See Fig.28, 29)
HX-Z3
Prior to performing the following procedure, remove
the metal cover, the CD changer mechanism
assembly, the rear panel, the main board and the
bridge board / regulator board.
1.
Remove the screw N attaching the primary board.
2.
Disconnect the wire from connector CN231 and
CN232 on the primary board.
3.
Remove the four screws O attaching the power
transformer assembly.
4.
Cut the tie band and detach power cord from primary
board.
REFERENCE:
When disconnecting the power cord
from connector CN250 on the primary
board, remove the fixing band.
Power transformer assembly
Primary board
CN231, CN232
O
Primary board
N
Fig.28
Power transformer assembly
CN250
Fixing band
<Front panel assembly>
Prior to performing the following procedure, remove
the metal cover, the CD changer mechanism
assembly and the front panel assembly.
Removing the cassette mechanism
assembly (See Fig.30)
1.
Disconnect the card wire from connector CN33 on
the head amplifier & mechanism control board.
2.
Remove the two screws P, and the two screws Q
attaching the cassette mechanism assembly.
3.
Cut the band.
Removing the headphone board
(See Fig.30)
1.
Remove the screw Q attaching the wire extending
from the headphone board.
2.
Remove the screw R and pull out the headphone
board backward.
Cord stopper
O
Fig.29
Head amplifier & mechanism control board
Band
P
Cassette mechanism assemblyHeadphone board
CN33
Q
QR
Fig.30
1-13
Page 14
HX-Z3
Removing the display system control
board (See Fig.31, 32)
1.
Remove the four screws S attaching the stay
bracket (1).
2.
Disconnect the card wires from connector CN43 and
CN880 on the display system control board.
3.
Remove the ten screws T attaching the display
system control board.
Removing the bottom board
(See Fig.33 ~ 37)
Prior to performing the following procedure, remove
the display system control board.
1.
Pull out preset knob, sound mode knob on the front
panel toward the front.
2.
Pull out the volume knob encorder and remove the
two screws W attaching the knob holder.
Remove the nut from the front panel.
3.
Remove the five screws U attaching the stay
bracket (2).
Stay bracket (1)
T
T
S
CN43CN880
Fig.31
Display system
T
control board
Display system
control board
T
T
4.
Remove the eight screws V attaching the bottom
board.
Stay bracket (2)
U
Bottom board
Fig.36
V
U
V
Sound mode knob
CN43CN880
Fig.32
Front panel
Preset knobt
Fig.33
T
W
Volume knob
1-14
Bottom boardNutKnob holder
V
Fig.37Fig.34Fig.35
Page 15
<CD Changer Mechanism
Type:VC3section>
Remove the CD changer mechanism assembly.
Removing the CD Servo control board
(See Fig.1)
1.
From bottom side the CD changer mechanism
assembly,remove the four screws A retaining the CD
servo control board.
2.
Absorb the four soldered positions a of the right and
left motors with a soldering absorber.
3.
Pull out the earth wire on the CD changer mechanism
assembly.
4.
Disconnect the connector CN854 on the CD servo
control board.
5.
Disconnect the card wire CN601 and the connector
CN801 on the CD servo control board.
HX-Z3
A
a
CN854
a
A
CN651
CD servo control board
CN801
CN151
CN601
Removing the CD tray assembly
(See Fig.2~9)
1.
Remove the CD servo control board.
2.
Remove the screw B retaining the lod stopper.
3.
From the T.bracket section b and clamper base
section c , remove both of the edges fixing the rod.
4.
Remove the three screws C retaining the T.bracket.
5.
Remove the screw D retaining the clamper assembly.
6.
From the left side face of the chassis assembly,
remove the one screw E retaining both of the return
spring and lock lever.
7.
By removing the pawl at the section d fixing the
return spring, dismount the return spring.
8.
Remove the three lock levers.
T.Braket
C
C
B
Lod stopper
(C/J version only)
A
Fig.1
A
Clamper base
b
Rod
c
T.Braket
Fig.2
d
Return spring
Clamper assembly
Fig.3
C
D
Lock lever
Fig.4
E
1-15
Page 16
HX-Z3
9.
10.
Check whether the lifter unit stopper has been
caught into the hole at the section e of CD tray
assembly as shown in Fig.5.
Make sure that the driver unit elevator is positioned
as shown in Fig.6 from to the second or fifth hole on
the left side face of the CD changer mechanism
assembly.
Stopper
CAUTION:
In case the driver unit elevator is not at
above position, set the elevator to the
position as shown in Fig.7 by manually
turning the pulley gear as shown in
Fig.8.
11.
Manually turn the motor pulley in the clockwise
direction until the lifter unit stopper is lowered from
the section e of CD tray assembly.
12.
Pull out all of the three stages of CD tray assembly in
the arrow direction f until these stages stop
13.
At the position where the CD tray assembly has
stopped, pull out the CD tray assembly while
pressing the two pawls g and g' on the back side
of CD tray assembly. In this case, it is easy to pull out
the assembly when it is pulled out first from the stage
CD tray assembly.
Chassis assembly
f
e
CD tray
assembly
Fig.5
Refer to Fig.7
Pulley gear
Pawl
Fig.6
Motor pulley
Fig.8
Drive unit of elevator
Fig.7
CD tray assembly
g
CD
CD
CD
3
2
1
g
g'
Pawl ,
Fig.9
CD tray assembly
1-16
Page 17
HX-Z3
Removing the CD loading mechanism
assembly(See Fig.10)
1.
While turning the cams R1 and R2 assembly in the
arrow direction h ,align the shaft i of the CD
loading mechanism assembly to the position shown
in Fig.10.
2.
Remove the four screws F retaining the CD loading
mechanism assembly.
Removing the CD traverse mechanism
(See Fig.11 and 12 )
1.
For dismounting only the CD traverse mechanism
without removing the CD loading mechanism
assembly, align the shaft j of the CD loading
mechanism assembly to the position shown Fig.11
while turning the cam R1 and R2 assembly in the
arrow direction k .
2.
By raising the CD loading mechanism assembly in
the arrow direction l , remove the assembly from the
lifter unit
Cam R1, R2 assembly
Cams R1, R2 assembly
Arrow
h
i
F
F
CD loading mechanism assembly
Fig.10
F
F
CD traverse mechanism
Arrow
j
Fig.11
Removing the CD pick unit
(See Fig.13 )
1.
Move the cam gear in the arrow direction m . Then,
the CD pickup unit will be moved in the arrow
direction n .
2.
According to the above step, shift the CD pickup unit
to the center position.
3.
While pressing the stopper retaining the shaft in the
arrow direction o , pull out the shaft in the arrow
direction p .
4.
After dismounting the shaft from the CD pickup unit,
remove the CD pickup unit
k
Lifter unit
Arrow
l
Fig.12
CD Pickup unit
n
CD loading
mechanism
m
Shaft
Cam gear
Shaft
Shaft
p
o
StopperStopper
Fig.13
1-17
Page 18
HX-Z3
Removing the try select switch board
(See Fig.14)
1.
Remove the two screws G retaining the tray select
switch board.
2.
Disconnect the tray select switch board from
connector CN854 on the CD servo control board
Chassis assembly
Tray select
switch board
.
CN854
CN851
CD servo
control board
Removing the cam unit
(See Fig.15 ~17 )
Remove the CD loading mechanism assembly.
1.
While turning the cam gear q , align the Paul r
position of the drive unit to the notch position on the
cam gear q .
2.
Pull out the drive unit and cylinder gear .
3.
While turning the cam gear q , align the Paul s
position of the select lever to the notch position on
the cam gear q .
4.
Remove the four screws H retaining the cam
unit(cam gear q and cams R1/R2 assembly).
Drive unit
Drive unit
r
Fig.14
Cam gear
Fig.15
CN804
q
G
1-18
Fig.16
Cylinder gear
Cam gear
s
H
q
Cams R1, R2 assembly
Cam unit
H
Select lever
Fig.17
Page 19
Removing the actuator motor and belt
(See Fig.18~21)
1.
Remove the two screws I retaining the gear bracket.
2.
While pressing the pawl t fixing the gear bracket in
the arrow direction, remove the gear bracket.
3.
From the notch u section on the chassis assembly
fixing the edge of gear bracket, remove and take out
the gear bracket.
4.
Remove the belts respectively from the right and left
actuator motor pulleys and pulley gears.
5.
After turning over the chassis assembly, remove the
actuator motor while spreading the four pawls v
fixing the right and left actuator motors in the arrow
direction.
ATTENTION:
When the chassis assembly is turned
over under the conditions wherein the
gear bracket and belt have been
removed, then the pulley gear as well as
the gear, etc. constituting the gear unit
can possibly be separated to pieces. In
such a case, assemble these parts by
referring to the assembly and
configuration diagram in Fig. 21.
Pulley gear
Gear bracket
Belt
Motor pulley
I
Fig.18
Actuator motor
Pulley gear
Belt
Motor pulley
I
Pawl
t
HX-Z3
Chassis assembly
u
Gear bracket
Fig.19
v
Assembly and Configuration Diagram
Pulley gear
Pulley gear
v
Fig.20
Gear B
Cylinder gear
Gear B
Gear C
Select gear
Gross gear L
Fig.21
Gross gear U
Gear C
1-19
Page 20
HX-Z3
Removing the cams R1/R2 assembly
and cam gear q(See Fig.22)
1.
Remove the slit washer fixing the cams R1 and R2
assembly.
2.
By removing the two pawls w fixing the cam R1,
separate R2 from R1.
3.
Remove the slit washer fixing the cam gear q .
4.
Pull out the cam gear q from the C.G. base
assembly.
Removing the C.G. base assembly
(See Fig.22 and 23)
Slit washer
Cam gear q
J
Slit washer
Cam R2
Pawl
Cam R1
w
Pawl
w
Remove the three screws J retaining the C.G. base
1.
assembly.
CAUTION:
To reassemble the cylinder gear, etc.with
the cam unit (cam gear and cans R1/R2
assembly), gear unit and drive unit, align
the position of the pawl x on the drive unit
to that of the notch on the cam gear q .
Then, make sure that the gear unit is
engaged by turning the cam gear q .
Notch
Pawl
x
Cylinder
gear
Drive unit
Cam switch board
C.G. base assembly
Fig.22
Cam gear q
Cam R1, R2 assembly
Gear unit
1-20
Gear bracket
Fig.23
Page 21
HX-Z3
Removing the Pickup unit
(See Fig.24 and 25)
1.
Turn the cam gear in the direction of the arrow to
move the pickup unit toward the center.
2.
Extend the guide shaft stopper in the direction of the
arrow,move the guide shaft and pull out as shown in
the figure.
3.
Pull out the pickup unit from the joint a.
CAUTION:
4.
Release the four joint b on the back on the pickup
unit to remove the CD rack.
When reassenbling, attch the pickup unit
to the chassis base firmly at the joint a.
Pickup unit
Guide shaft stopper
Guide shaft
Joint a
Pickup unit
Guide shaft stopper
Fig.24
Pickup unit
Chassis base
Guide shaft
Cam gear
Guide shaft
Removing the CD mechanism board
(See Fig.26 )
1.
On the back of the CD mechanism assembly,
unsolder the four soldering c attaching the CD
mechanism board, the spindle motor and the feed
motor.
2.
Removing the screw A.
Removing the Spindle motor/Feed motor
(See Fig.27)
Prior to performing the following procedure,remove
the CD mechanism board.
1.
Form the top side of the CD mechanism assembly,
remove the two screws B and two screws C
attaching the spindle motor and the feed motor
respsctively.
Soldering c
Spindle motor
Joint b
Joint b
Joint bCD rack
Fig.25
Soldering c
Spindle motor
CD mechanism board
A
Feed motor
Fig.26
B
Feed motor
C
Fig.27
1-21
Page 22
HX-Z3
V
Adjustment method
Measurement Instruments Required for
Adjustment
1. Low frequency oscillator
This oscillator should have a capacity to output
0dBs to 600 at an oscillation frequency of
50Hz-20kHz.
2. Attenuator impedance : 600
3. Electronic voltmeter
4. Distortion meter
5. Frequency counter
6. Wow & flutter meter
7. Test tape
VTT703L : Head azimuth
VT712 : Tape speed and running unevenness
(3kHz)
VT724 : Reference level (1kHz)
8. Blank tape
TYPE : AC-225
TYPE : AC-514
9. Torque gauge : For play and back tension
FWD(TW2111A), REV(TW2121a) and
FF/REW(TW2231A)
10. Test disc: CTS-1000
Measurement conditions
Power supply voltage
AC120V (60Hz) : Ver.J,C
Reference output : Speaker : 0.775V/4
: Headphone : 0.077V/32
Reference frequency and
input level ------------------------------ 1kHz, AUX : -8dBs
Measurement output terminal ------- at Speaker J3002
Load resistance --------------------------- 4
Radio Input signal
AM frequency --------------------------------------- 400Hz
AM modulation ---------------------------------------- 30%
FM frequency --------------------------------------- 400Hz
FM frequency deviation ------------------------ 22.5kHz
Tuner section
FM Band cover: 87.5~108.0MHz
MW Band cover: 530~1,710kHz
Voltage applied to tuner +B : DC5.7V
VT : DC 12
Reference measurement
output 26.1mV(0.28V)/3
Input positions AM : Standard loop antenna
FM : TP1 (hot) and TP2 (GND)
Standard measurement position of volume
Function switch to Tape
Beat cut switch to Cut
Super Bass/Active hyper Bass to OFF
Bass Treble to Center
Adjustment of main volume to reference output
VOL : 28
Precautions for measurement
1. Apply 30pF and 33k to the IF sweeper output
side and 0.082 F and 100k in series to the
sweeper input side.
2. The IF sweeper output level should be made as
low as possible within the adjustable range.
3. Since the IF sweeper is a fixed device, there is no
need to adjust this sweeper.
4. Since a ceramic oscillator is used, there is no need
to perform any MIX adjustment.
5. Since a fixed coil is used, there is no need to adjust
the FM tracking.
6. The input and output earth systems are separated.
In case of simultaneously measuring the voltage in
both of the input and output systems with an
electronic voltmeter for two channels, therefore, the
earth should be connected particularly carefully.
7. In the case of BTL connection amp., the minus
terminal of speaker is not for earthing. Therefore, be
sure not to connect any other earth terminal to this
terminal. This system is of an BTL system.
8. For connecting a dummy resistor when measuring
the output, use the wire with a greater code size.
9. Whenever any mixed tape is used, use the band
pass filter (DV-12).
1-22
Page 23
<<
Arrangement of Adjusting Position
HX-Z3
>>
Cassette mechanism section
Head azimuth
adjusting screw
(Forward side)
Cassette AMP board
VR37
C308
R314
MOTOR SPEED
VR37
L301
B155
VR31
BIAS ADJ
VR31
Head azimuth
adjusting screw
(Reverse side)
MB
PBRAGPBL
RECRAGRECL
MS
SW8V
MG
1
CN34
C307
R313
C310
R315
C314
Q302
R327
C317
C319
C221
B112
C313
C121
L303
C316
R310
R335
B198
R353
Q305
C106
Q103
R305
R303
R122
C103
B163
Q321
Q101
R221
10
B156
C303
R115
R101
B157
R108
C113
R110
R109
R102
C110
C104
R301
R121
1
C108
C107
9
B151
R112
R111
C102
R107
B152
C302
R103
1
C301
C111
C306
B164
Cassette mechanism section (Back side)
Head azimuth
adjusting screw
(Forward side)
Playback/Recording &
eraser head
R304
C109
B158
8
B106
C101
6
B166
R116
R212
R211
C211
R216
9
IC32
9
C201
C209
B109B108
B101
CN33
R342
C213
R210
R209
C207
B159
16
B102
R341
C208
R207
1
B110
CN31
B200
1
R208
R340
R205
R105
C105
B160
NC
R343
C305
C206
R345
R201
1IC31
B113
TAP
C304
C202
C210
Q331
RRE
C375
C205
C203
B161
R215
R339
C334
R106
R206
5VMGSOL
R204
R203
R222
C204
B168
PHO
B153
R104
R202
C333
C332
R375
Q201
PLA
C331
Q372
Q203
FRE
R331
B167
70u
16
1
10
CN32
B162
C371
R372
R373
Q375
R371
R376
C374
R338
C376
B
E
D375
Q376
B
Q371
E
R337
R336
9
IC33
8
Head azimuth
adjusting screw
(Reverse side)
1-23
Page 24
HX-Z3
Tape Recorder Section
Items
Confirmation
of head angle
Measurement
conditions
Test tape
: VT703L (8kHz)
Measurement output
terminal
: Speaker terminal
Speaker R
(Load resistance: 4 )
: Headphone terminal
Measurement method
1 Playback the test tape VT703L (8kHz)
2 With the recording & playback mechanism,
adjust the head azimuth screw so that the
forward and reverse output levels become
maximum. After adjustment, lock the head
azimuth at least by half turn.
3 In either case, this adjustment should be
performed in both the forward and reverse
directions with the head azimuth screw.
Adjust VR37 so that the frequency counter
reading becomes 2,940~3,090Hz when
playing back the test tape VT712 (3kHz) with
playback and recording mechanism after
ending forward winding of the tape.
Reference Values for Confirmation Items
Standard
Values
Maximum
output
Tape speed
of deck
: 2,940 ~
3,090Hz
Adjusting
positions
Adjust the head
azimuth screw
only when the
head has been
changed.
When the test tape VT712 (3kHz) has been
played back with the recording and playback
mechanism at the beginning of forward
winding, the frequency counter reading of the
difference between both of the mechanism
should be 6.0Hz or less.
When the test tape VT712 (3kHz) has been
played back with the recording and playback
mechanism at the beginning of forward
winding, the frequency counter reading of
wow & flutter should be 0.25% or less
(WRMS).
6.0Hz or
less
0.25% or
less
(WRMS)
Adjusting
positions
Head azimuth
screw
1-24
Page 25
Electrical Performance
HX-Z3
Items
Adjustment of
recording bias
current
(Reference
Value)
Adjustment of
recording and
playback
frequency
characteristics
Measurement
conditions
Mode: Forward or
reverse mode
Recording mode
Test tape
: AC-514 to TYPE
and AC-225 to
TYPE
Measurement output
terminal
: Both recording and
headphone terminals
Reference frequency
: 1kHz and 10kHz
(REF.: -20dB)
Test tape
: AC-514 to TYPE
Measurement input
terminal
: OSC IN
Measurement method
Standard
Values
1 With the recording and playback
mechanism, load the test tapes (AC-514 to
TYPE and AC-225 to TYPE ), and set
the mechanism to the recording and
pausing condition in advance.
2 After connecting 100 in series to the
recorder head, measure the bias current
with a valve voltmeter at both of the
terminals.
3 After resetting the [PAUSE] mode, start
recording. At this time, adjust VR31 for Lch
and VR32 for Rch so that the recording
bias current values become 4.0 A (TYPE
) and 4.20 A (TYPE ).
1 With the recording and playback
mechanism, load the test tapes (AC-514 to
TYPE ), and set the mechanism to the
recording and pausing condition in
advance.
2 While repetitively inputting the reference
frequency signal of 1kHz and 10kHz from
OSC IN, record and playback the rape.
3 While recording and playback the test tape
in TYPE , adjust VR31 for Lch and VR32
for Rch so that the output deviation
between 1kHz and 10kHz becomes
-1dB 2dB.
AC-225
: 4.20 A
AC-514
: 4.0 A
Output
deviation
between
1kHz and
10kHz
: -1dB 2dB
Adjusting
positions
VR31
VR31
Reference Values for Electrical Function Confirmation Items
Items
Recording
bias
frequency
Measurement
conditions
Forward or reverse
Test tape
: TYPE (AC-514)
Measurement
terminal : BIAS TP on
P.C. board
Measurement method
1 While changing over to and from BIAS 1
and 2, confirm that the frequency is
changed.
2 With the recording and playback
mechanism, load the test tape.
(AC-514 to TYPE ), and set the
mechanism to the recording and pausing
condition in advance.
3 Confirm that the BIAS TP frequency on the
P.C. board is 100kHz 6kHz.
Eraser
current
(Reference
value)
Forward or reverse
Recording mode
Test tape
: AC-514 to TYPE
and AC-225 to
TYPE
Measurement
terminal : Both of the
eraser head terminals
1 While recording and playback mechanism,
load the test tapes (AC-514 to TYPE
and AC-225 to TYPE ), and set the
mechanism to the recording and pausing
conditions in advance.
2 After setting to the recording conditions,
connect 1W in series to the eraser head on
the recording and playback mechanism
side, and measure the eraser current from
both of the eraser terminals.
Standard
Values
100 kHz
6 kHz
TYPE
: 120 mA
TYPE
: 75 mA
Adjusting
positions
1-25
Page 26
HX-Z3
Extension code connecting method
CD servo
control board
CN651
Main board
CN661
1-26
Page 27
Flow of functional operation until TOC read
Power ON
Play Key
Slider turns REST
SW ON.
Automatic tuning
of TE offset
Confirm that the voltage at the pin5
of CN801 is "H"\"L"\"H".
HX-Z3
Check Point
Tracking error waveform at TOC reading
Approx.3sec
Tracking
servo
off states
Automatic measurement
of TE amplitude and
automatic tuning of
TE balance
VREF
pin 25 of
IC601(TE)
Approx
1.8V
Disc states
to rotate
Tracking
servo
on states
Disc to be
braked to stop
TOC reading
finishes
500mv/div
2ms/div
Fig.1
Laser ON
Detection of disc
Automatic tuning of
Focus offset
Automatic measurement of
Focus S-curve amplitude
Disc is rotated
Focus servo ON
(Tracking servo ON)
Automatic measurement of
Tracking error amplitude
Automatic tuning of
Tracking error balance
Check that the voltage at the
pin40 of IC651 is + 5V?
Confirm that the Focus error
S-cuve signal at the pin28 of
IC651 is approx.2Vp-p
Confirm that the signal from
pin24 IC651 is 0V as a
accelerated pulse during
approx.400ms.
Confirm the waveform of
the Tracking error signal.
at the pin 25 of IC601 (R604)
(See fig-1)
Automatic tuning of
Focus error balance
Automatic tuning of
Focus error gain
Automatic tuning of
Tracking error gain
TOC reading
Play a disc
Confirm the eys-pattern
at the lead of TP1
1-27
Page 28
HX-Z3
Maintenance of laser pickup
(1) Cleaning the pick up lens
Before you replace the pick up, please try to
clean the lens with a alcohol soaked cotton
swab.
(2) Life of the laser diode
When the life of the laser diode has expired,
the following symptoms will appear.
1. The level of RF output (EFM output : ampli
tude of eye pattern) will below.
Is the level of
RFOUT under
1.25V 0.22Vp-p?
YES
O.K
NO
Replace it.
Replacement of laser pickup
Turn off the power switch and, disconnect the
power cord from the ac outlet.
Replace the pickup with a normal one.(Refer
to "Pickup Removal" on the previous page)
Plug the power cord in, and turn the power on.
At this time, check that the laser emits for
about 3seconds and the objective lens moves
up and down.
Note: Do not observe the laser beam directly.
Play a disc.
Check the eye-pattern at TP1.
Finish.
(3) Semi-fixed resistor on the APC PC board
The semi-fixed resistor on the APC printed circuit board which is attached to the pickup is used to adjust the laser
power. Since this adjustment should be performed to match the characteristics of the whole optical block, do not
touch the semi-fixed resistor.
If the laser power is lower than the specified value, the laser diode is almost worn out, and the laser pickup should
be replaced.
If the semi-fixed resistor is adjusted while the pickup is functioning normally, the laser pickup may be damaged
due to excessive current.
1-28
Page 29
Description of major ICs
BU2092(IC811): EXT IC
1.Terminal Layout
HX-Z3
Vss
DA TA
CLOCK
LCK
Q0
Q1
Q2
Q3
Q4
1
2
3
4
5
6
7
8
9
CONTROL
CIRCUIT
12BIT SHIFT RESISTER
12BIT STRAGE RESISTER
OUTPUT BUFFER(OPEN DRAIN)
17
16
15
14
13
12
11
10
18
Vdd
OE
Q11
Q10
Q9
Q8
Q7
Q6
Q5
2.Pin Function
Pin No.
1
2
3
4
5~16
17
18
Symbol
Vss
DA TA
CLOCK
LCK
Q0~Q11
OE
Vdd
I/O
I
I
I
O
I
-
Function
Connect to GND
Serial Data input
Shift Clock of Data
Latch Clock of Data
Parallel Data Output
SPI A data
SPI B data
SPI C data
Playback mute
GND
Power supply
Micom reset
Back-up mode detect
Latch for vol IC
Volume data
Volume clock
Relay out
Power on
Ecology mode
Protector in
Auxmute
Tuner chip enable
Available pin
Available pin
External IC data
External IC clock
External IC strobe
Output enable for external IC
Volume led
Forward skip
Reverse skip
FL segment
Power supply
Negative power supply(-30V)
FL segment
FL display grid
1-35
Page 36
HX-Z3
KIA7805API (IC360) : Regulator
1.
Terminal
layout
1 2 3
1.VCC
2.GND
3.OUTPUT
NJM4580D (IC501,IC502,IC571) : Input amp, AHB control
1.Terminal layout
A OUT
A -IN
A +IN
V
1
2
A
3
-
4
(TOP VIEW)
B
8
5
7
6
+
V
B OUT
B -IN
B +IN
2.Block diagram
+
V
INPUT
+
1-36
OUTPUT
-
V
Page 37
STK402-070 (IC602) : Main power IC
1. Terminal layout2. Block diagram
PRE+VCC
LIN
-LIN
HX-Z3
+VCC
SUB GND
-VCC1
RIN
-RIN
C.C.BIAS
-VE(LCH)
PRE-VCC
-VE(RCH)
+VE(LCH)
+VE(RCH)
1-37
Page 38
HX-Z3
VICTOR COMPANY OF JAPAN, LIMITED
AUDIO & COMUNICATION BUSINESS DIVISION
PERSONAL & MOBILE NETWORK BUSINESS UNIT. 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan
(No.21112)
Printed in Japan
200208
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