HDMI 2-row 19pin connector × 2
(Digital-input terminal is not compatible with picture signals of personal computer)
Digital: HDMI 2-row 19pin connector × 2
Analog: 500mV(rms) (-4dBs), high impedance, RCA pin jack × 2
R/G/B : 0.7V (p-p), 75Ω
HD / VD : 1V (p-p) to 5V (p-p), high impedance
< Available signal >
VGA : 640 pixels × 480 pixels (Horizontal : 31.5kHz / Vertical : 60Hz)
XGA : 1024 pixels × 768 pixels (Horizontal : 48.4kHz / Vertical : 60Hz)
RCA pin jack × 2
More than 0 to 1000mV (rms) (+2.2dBs)
500mV(rms) (-4dBs), low impedance (1000Hz when modulated 100%)
D-sub 2-row 9 pin [External control for TV set]
×
V:69.8cm
---
Contents
140.3 cm × 101.6 cm × 48.4 cm
(55-1/4" × 40" × 19")
61" (155cm) Measured diagonally
H:135 cm × V:76.0cm
D-sub 2-row 9 pin [External control for TV set]
Design & specifications are subject to change without notice.
---
1-2 (No.YA409)
SECTION 1
PRECAUTION
1.1SAFETY PRECAUTIONS
(1) The design of this product contains special hardware,
many circuits and components specially for safety
purposes. For continued protection, no changes should be
made to the original design unless authorized in writing by
the manufacturer. Replacement parts must be identical to
those used in the original circuits. Service should be
performed by qualified personnel only.
(2) Alterations of the design or circuitry of the products should
not be made. Any design alterations or additions will void
the manufacturer's warranty and will further relieve the
manufacturer of responsibility for personal injury or
property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These
characteristics are often not evident from visual inspection
nor can the protection afforded by them necessarily be
obtained by using replacement components rated for
higher voltage, wattage, etc. Replacement parts which
have these special safety characteristics are identified in
the parts list of Service manual. Electrical components
having such features are identified by shading on the
schematics and by ( ) on the parts list in Service
manual. The use of a substitute replacement which does
not have the same safety characteristics as the
recommended replacement part shown in the parts list of
Service manual may cause shock, fire, or other hazards.
(4) Don't short between the LIVE side ground and
ISOLATED (NEUTRAL) side ground or EARTH side
ground when repairing.
Some model's power circuit is partly different in the GND.
The difference of the GND is shown by the LIVE : ( ) side
GND, the ISOLATED (NEUTRAL) : ( ) side GND and
EARTH : ( ) side GND.
Don't short between the LIVE side GND and ISOLATED
(NEUTRAL) side GND or EARTH side GND and never
measure the LIVE side GND and ISOLATED (NEUTRAL)
side GND or EARTH side GND at the same time with a
measuring apparatus (oscilloscope etc.). If above note will
not be kept, a fuse or any parts will be broken.
(5) When service is required, observe the original lead dress.
Extra precaution should be given to assure correct lead
dress in the high voltage circuit area. Where a short circuit
has occurred, those components that indicate evidence of
overheating should be replaced. Always use the
manufacturer's replacement components.
(6) Isolation Check (Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an
isolation check on the exposed metal parts of the cabinet
(antenna terminals, video/audio input and output terminals,
Control knobs, metal cabinet, screw heads, earphone jack,
control shafts, etc.) to be sure the product is safe to operate
without danger of electrical shock.
a) Dielectric Strength Test
The isolation between the AC primary circuit and all metal
parts exposed to the user, particularly any exposed metal
part having a return path to the chassis should withstand a
voltage of 3000V AC (r.m.s.) for a period of one second. (.
. . . Withstand a voltage of 1100V AC (r.m.s.) to an
appliance rated up to 120V, and 3000V AC (r.m.s.) to an
appliance rated 200V or more, for a period of one second.)
This method of test requires a test equipment not generally
found in the service trade.
b) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use
a line isolation transformer during this check.). Using a
"Leakage Current Tester", measure the leakage current
from each exposed metal part of the cabinet, particularly
any exposed metal part having a return path to the chassis,
to a known good earth ground (water pipe, etc.). Any
leakage current must not exceed 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.2mA AC
(r.m.s.).
Alternate Check Method
Plug the AC line cord directly into the AC outlet (do not
use a line isolation transformer during this check.). Use
an AC voltmeter having 1000Ω per volt or more
sensitivity in the following manner. Connect a 1500Ω
10W resistor paralleled by a 0.15µF AC-type capacitor
between an exposed metal part and a known good earth
ground (water pipe, etc.). Measure the AC voltage
across the resistor with the AC voltmeter. Move the
resistor connection to each exposed metal part,
particularly any exposed metal part having a return path
to the chassis, and measure the AC voltage across the
resistor. Now, reverse the plug in the AC outlet and
repeat each measurement. Any voltage measured must
not exceed 0.75V AC (r.m.s.). This corresponds to
0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.3V AC
(r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLTMETER
(HAVING 1000 /V,
OR MORE SENSITIVITY)
0.15 F AC-TYPE
GOOD EARTH GROUND
1500 10W
PLACE THIS PROBE
ON EACH EXPOSED
ME TAL PAR T
(No.YA409)1-3
1.2INSTALLATION
SERVICE MENU
1. ADJUST
2. SELF CHECK
3. I2C STOP
LOB 0 FAN 0
AUD 0
ANA 9 DIG 9
0000 0
0
1.2.1 HEAT DISSIPATION
If the heat dissipation vent behind this unit is blocked, cooling
efficiency may deteriorate and temperature inside the unit will
rise. The temperature sensor that protects the unit will be
activated when internal temperature exceeds the predetermined
level and power will be turned off automatically.
Therefore, please make sure pay attention not to block the heat
dissipation vent as well as the ventilation outlet behind the unit
and ensure that there is room for ventilation around it.
Do not put foreign objects near the ventilation holes as this
can result in fire or electrical hazards.
Do not block the ventilation holes as this may cause the
internal temperature to rise and possibly result fire.
1.3LAMP UNIT HANDLING CAUTION
LAMP UNIT : TS-CL110UAA
1.3.1 PRECAUTION FOR LAMP UNIT
The lamp emits high intensity white, ultraviolet and infrared
light. Do not look directly at the light during service.
Also, do not touch the lamp directly as it presents a burn
hazard.
Handle with extra care. This lamp emits high heat and
contains high-pressure during use.
Do not give any impact as this may cause the broken lamp.
Intake hole
*Diagram differs from actual appearance.
Exhaust hole
1.2.2 INSTALLATION REQUIREMENTS
Ensure that the minimal distance is maintained, as specified
fingure, between the unit with and the surrounding walls, as well
as the floor etc.
Install the unit on stable flooring.
Take precautionary measures to prevent the unit from tipping in
order to protect against accidents and earthquakes.
CAUTION FOR INSTALLATION
• Do not tilt the TV towards the left or right, or toward the back.
• Install the TV in a corner on the floor so as to keep cords out
of the way.
• The TV will generate a slight amount of heat during
operation. Ensure that sufficient space is available around
the TV to allow satisfactory cooling.
200 mm
150 mm
LAMP
POWER
*Diagram differs from actual appearance.
150 mm
200 mm
INPUT
MENU
OPERATE
+
INPUT-4
CHANNEL
Ð
VIDEO
+
L/MONO
VOLUME
Ð
R
AUDIO
50 mm
1.3.2 HOW TO CONFIRM LAMP OPERATING TIME
• MAXIMUM COUNT TIME= 65535 hours
(1) Set to "0 minutes" using the [SLEEP TIMER] key.
(2) Press the [VIDEO STATUS] key and [DISPLAY] key
simultaneously, then enter the SERVICE MODE.
(3) When the SERVICE MENU SCREEN is displayed, press
[2] key to enter the SELF CHECK MODE.
(4) The use time of a lamp is displayed on middle of the screen
by the hexadecimal number of 4 figures.
SERVICE MENU SCREEN
SERVICE MENU
1. ADJUST
2. SELF CHECK
3. I2C STOP
SELF CHECK MODE SCREEN (Page 1)
LOB 0 FAN 0
AUD 0
ANA 9 DIG 9
0000 0
0
Lamp operation time (Hexadecimal)
CALCULATION EXAMPLE OF LAMP USE TIME
Ex. Display number=12EF
3
1x16
+2x162+Ex16+Fx1=1x4096+2x256+14x16+154847 hours
1-4 (No.YA409)
1.3.3 LAMP UNIT REPLACEMENT
(1) The lamp replacement message will appear when need to
change the lamp. After replace the lamp, need to reset the
timer which is built into TV.
(2) Lamp use time can be check at the lamp message MENU.
If lamp use time exceeds 5000 hours, the message of
Fig.1 will be displayed on a screen.
(3) If Fig.1 message appears when turn the TV on, need to
replace the lamp.
(4) Use the lamp timer reset only after replacing the lamp.
NOTE:
• This message will appear every time turn on the TV, when
the lamp needs to be replaced. Press the [OK] key to make
the message disappear, or replace the lamp.
LAMP REPLACEMENT MESSAGE
LAMP NEEDS TO BE REPLACED.
REFER TO OWNER'S MANUAL FOR
REPLACEMENT INSTRUCTIONS.
AFTER REPLACING THE LAMP,
PLEASE RESET TIMER IN THE TV
MENU.
PRESS OK, IF YOU DO NOT WANT
TO SEE THIS MESSAGE AGAIN.
1.3.6 PRECAUTION FOR REPLACEMENT
• Do not replace the LAMP UNIT immediately after the projector
has been used.
• The temperature of the LAMP UNIT is still high and could
cause a burn.
• Allow a cooling period of 1 hour or more before performing
replacement.
• Before starting LAMP UNIT replacement work, turn off the
MAIN POWER switch, and disconnect the AC power cord plug
from the wall outlet.
• If touched, the lamp glass surface may rupture and burns may
result. Do not touch the glass portion or metal portion. Handle
only plastic handle.
• The replaced old lamp can be discarded in the same manner
as a fluorescent lamp. Check local ordinances and dispose of
the used lamp as prescribed.
Fig.1
1.3.4 HOW TO REPLACE THE LAMP UNIT
• Refer to the "USERS GUIDE" for a detailed operating
description.
(1) Turn off the TV power.
(2) After the LAMP LED light has stopped blinking, disconnect
the power cord from the AC outlet.
(3) Loosen 1 screw then take out the lamp cover below the left
side of the TV.
(4) Loosen 2 screws then take out the lamp unit.
(5) Install the new lamp unit.
(6) Re-install the lamp cover.
NOTE:
• After installing the new lamp unit, do not forget to reset the
lamp timer.
1.3.5 HOW TO RESET THE LAMP TIMER
• Refer to the "USERS GUIDE" for a detailed operating
description.
(1) Press the [MENU] key to select CLOCK / TIMERS.
(2) Select the <LAMP TIMER RESET> with [] / [] keys.
(3) Enter the <LAMP TIMER RESET> mode, the following
message will appears.
PRESS OK TO RESET THE LAMP TIMER
(4) Press the [OK] key while the above message appears on
the screen.
(5) The lamp timer has now been reset, and the following
message will appear.
THE LAMP TIMER IS RESET SUCCESSFULLY
(No.YA409)1-5
1.4SERVICE PARTS KIT INSTRUCTIONS
Due to the character of this product, these OPTICAL /DRIVE
ASS'Y are prepared.
Please note these OPTICAL/DRIVE ASS'Y when replacing or
ordering the parts.
adjustment, setting data of the drive circuit.
(4) SHIELD COVER
*The following parts without the kits part.
• REMOTE SENSOR PWB ASS'Y
• LAMP UNIT
• LAMP FAN DUCT
• THERMOSTAT
1.5SCREEN HANDLING CAUTIONS
1.5.1 SCREEN STORAGE
Store the SCREEN ASS'Y in a standing position in order to avoid
deformation. If the screen is stored horizontally, there is risk of
deforming the screen face.
When necessary to place the SCREEN ASS'Y horizontally,
position the screen side upwards and sure to place spacers
between the screen and resting site (floor or stand etc.) to
prevent the screen from sagging.
1.5.2 SCREEN SURFACE
Since the screen surface is easily scratched or soiled, use ample
care when handling.
1.5.3 PRECAUTIONS FOR CLEANING AND REPLACEMENT
• The SCREEN ASS'Y is made from the lenticular lens and
fresnel lens. The anti static proceeding and the surface of the
lenticular lens. Rubbing the surface with something hard, the
coating may peel off.
• When the screen is dirty, gently wipe it with a soft cloth.
If the screen is very dirty, wipe it down with a cloth dipped in a
diluted kitchen cleaner (neutrality detergent) and thoroughly
wrung-out. Then wipe immediately after with clean, dry cloth.
Never use the organic solvent such as the alcohol or benzine.
• The SCREEN ASS'Y replacement is required if the coating
was peel off. Alkaline detergent or acidity detergent can not be
be used.
• The notched side of the lenticular lens and the fresnel lens are
faced each other.
• Do not rub the screen when cleaning it or replaceing it.
Rubbing the screen may cause of the scratch of the screen by
its notch.
1.4.3 PRECAUTION FOR USING
(1) In the case of the following defects/problems, replace this
kit (OPTICAL/DRIVE ASS'Y)
a) Picture defect caused by optical system/D-ILA device
related parts.
b) Picture defect caused by drive circuit.
(2) The DRIVE PWB ASS'Y is mounted with a memory IC
[IC3753
SHADING, etc.) of the drive circuit.
The data of this memory IC is in the optimal state according
to individual D-ILA devices and each section of the
OPTICAL BLOCK.
(3) When replace the DRIVE PWB ASS'Y, take off the 1
memory IC from the original board and replace with new
one. When replace the DRIVE PWB ASS'Y, do same
manner. Replace 1 memory IC.
(4) After the replacement of the OPTICAL BLOCK, projection
lens focus adjustment and drive convergence / projection
adjustment are required.
1-6 (No.YA409)
] saved with adjustment/setting data(GAMMA,
2.1SYSTEM SETTEING
SERVICE MENU
1. ADJUST
2. SELF CHECK
3. I2C STOP
LOB 0 FAN 0
AUD 0
ANA 9 DIG 9
0000 0
0
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
Be sure to carry out the following operation at the end of
the procedure.
(1) Set to "0 minutes" using the [SLEEP TIMER] key.
(2) While "0 minutes" is displayed, press the [VIDEO
STATUS] key and [DISPLAY] key simultaneously, then
enter the SERVICE MODE.
(3) When the SERVICE MENU SCREEN is displayed, press
[2] key to enter the self check mode.
(4) Turn off the power by pressing the [POWER] key on the
remote control unit.
2.2FEATURES
Built in ATSC (Advanced Television Systems Committee)
TUNER
This TV can receive both Digital broadcasting (ATSC) and
Analogue broadcasting.
D.I.S.T. (Digital Image Scaling Technology)
This system uses line interpolation to double the number of
scanning lines and achieve high resolution, flicker-free picture.
SMART CAPTION
Smart caption will appear when you press the MUTING button,
only on channels where the broadcast contains CLOSED
CAPTION information.
VIDEO STATUS
Expression of a favorite screen can be chosen by the VIDEO
STATUS function.
DIGITAL INPUT
Digital-in will display when any picture signal in Digital-in is
displayed.
V-CHIP
Since the V-CHIP is built in, it can choose, view and listen to a
healthy program.
SERVICE MENU SCREEN
SERVICE MENU
1. ADJUST
2. SELF CHECK
3. I2C STOP
SELF CHECK MODE SCREEN
LOB 0 FAN 0
AUD 0
ANA 9 DIG 9
0000 0
0
MTS STEREO
The voice multiplex function of the MTS system is built in.
(MTS = Multi channel Television Sound system)
MPEG Noise Reduction
This function effects the block noise removal and mosquito NR
simultaneously.
MaxxBass
This function emphasizes the bass sound.
A.H.S.+
Adds a more spacious surround sound. Music gives basic effect,
and movie for more effect.
VOICE ENHANCEMENT
Gives a clearer sound quality of the voices in what you are
watching.
NATURAL CINEMA
Watching the movie or animation, press the Natural Cinema to
adjust the out line of the images to make thin more sharp.
VIDEO INPUT LABEL
This function is used to label video input connections for the
onscreen displays.
2.3MAIN DIFFRENCE LIST
ItemHD-56FH97HD-56FN97HD-61FH97HD-61FN97
FRONT PANEL COLORBLACKSILVER & BLACKBLACKSILVER & BLACK
DIGITAL PWBSRA0D124A-M2SRA0D127A-M2SRA0D123A-M2SRA0D126A-M2
ANALOG PWBSRA-1015A-M2SRA-1016A-M2SRA-1015A-M2SRA-1016A-M2
SIDE CONTROL PWB SRA0L012A-M2SRA0L013A-M2SRA0L012A-M2SRA0L013A-M2
(No.YA409)1-7
2.4TECHNICAL INFORMATION
2.4.1 D-ILA DEVICE SPECIFICATION
ItemContent
ResolutionH: 1952 × V:1088
Pixel numberabout 2123776
Pixel sizeH : 8.1µm × V :8.1µm
Aspect ratio16 : 9
Contrast ratio5000 : 1
Aperture ratio89% or more
Effective pixel measurement0.7 inch
2.4.2 PROJECTION UNIT
R DEVICE
B DEVICE
2.4.4 D-ILA DEVICE STRUCTURE
R / G / B DEVICE (SIDE VIEW)
Back
Plane
Flat film
Reflective pixel
electrode
Liquid
crystal
Glass
substrate
Incident light
Projection light
FRONT
Transparent
electrode
G DEVICE
OPTICAL IRIS
2.4.3 IMAGE LIGHT FLOW
DEVICE UNIT SECTION (TOP VIEW)
Projection
light
BRG
Device
R
Mirror
Incident light
Lamp unit
FRONT
B
Device
BRG
Incident
light
PIXEL VIEW (FRONT VIEW)
8.1 m
Pixel
8.1 m
1-8 (No.YA409)
Device
G
MirrorMirror
2.4.5 MAIN CPU PIN FUNCTION [IC7601
PinPin nameI/OFunction PinPin nameI/OFunction
1VHOLD1IData slice for main screen closed caption51NCO Not used
2HFLT1I/O LPF for main screen closed caption video input52NCO Not used
3NCO Not used53NCO Not used
4NCO Not used54NCO Not used
5DIGR0O R [0] for OSD55NCO Not used
6TB1inIAC power for timer clock56NCO Not used
7REMOIRemote control 57NCO Not used
8BYTEIData bus width select [L = 16bit (fixed)]58NCO Not used
9CNVssICPU programming mode select [Normal = L]59NCO Not used
10DIGG0O G [0] for OSD60NCO Not used
11DIGB0O B [0] for OSD61NCO Not used
12RESETIReset for main CPU [Reset = L]62HSYNCIH. sync for OSD
13XoutO System clock osillation (crystal) : 16MHz63NCO Not used
14Vss-GND64VSYNCI V. sync for OSD
15XinI System clock osillation (crystal) : 16MHz65NCO Not used
16VccII 3.3V stand-by power supply66NCO Not used
17OSC1I Clock for OSD67NCO Not used
18OSC2O Not used : Clock for OSD68NCO Not used
19INT1I Not used: AV COMPULINK control69NCO Not used
20INT0I
21OUT1O Ys (blanking) for OSD71P2.1O Not used: Clock for Inter IC (serial) bus control
22OUT2O YM (transparence) for OSD72P2.0I/O Not used: Data for Inter IC (serial) bus control
23NCO Not used73NCO Not used
24NCO Not used74NCO Not used
25NCO Not used75NCO Not used
26NCO Not used76NCO Not used
27CTA2/RTS2O Not used77NCO Not used
28CLK2O Not used78NCO Not used
29RxD2I Digital tuner control79NCO Not used
30TxD2O Digital tuner control80P1.0O Not used: Function LED lighting
31SDA2I/O Not used81P0.7O Not used: Communication LED lighting
32DIGR1O R [1] for OSD82P0.6O Test point
33DIGG1O G [1] for OSD83NCO Not used
34DIGB1O B [1] for OSD84WAKEO Reset for sub(chassis) CPU
35TxD0I Data receive (serial) for external programming85CARD_DETI Not used
36RxD0O Data transmission (serial) for external programming86
37CLK0I Clock for external programming87SDAI/O Data for Inter IC (serial) bus control : memory
38RTS0O Busy for external programming [Operation = H]88SLCO Clock for Inter IC (serial) bus control : memory
39P5.7INot used89DIGR2O R [2] for OSD
40P5.6O Not used90DIGG2O G [2] for OSD
41HOLDI CPU programming mode select [Normal = H]91DIGB2O B [2] for OSD
42P5.4O Not used92NCO Not used
43P5.3O Not used93KEY2I
44P5.2O Not used94KEY1I
45P5.1O Not used95VHOLD2I Data slice for sub screen closed caption
46WRO CPU programming mode select [Normal = L]96HLF2I/O LPF for sub screen closed caption video input
47P4.7O
48P4.6I
49P4.5IClock for sub(chassis) CPU communication (serial) 99VCCEI 5V stand-by power supply
50P4.4O Not used100CVIN1IVideo(Y) for main screen closed caption
Request for sub(chassis) CPU communication (serial data)
Data transmission for sub(chassis) CPU communication (serial)
Data receive for sub(chassis) CPU communication (serial)
: DIGITAL PWB ASS'Y]
70NCO Not used
POWER_SW
97CVIN2IVideo(Y) for sub screen closed caption
98TVSETBI Test terminal [L Fixed]
I Power switch (mechanical) detection
Key scan data for front control button (MENU/CH+/CH-) KEY2
Key scan data for front control button (INPUT/VOL+/VOL-) KEY1
(No.YA409)1-9
SECTION 3
DISASSEMBLY
3.1DISASSEMBLY PROCEDURE
CAUTION AT DISASSEMBLY:
• Be sure to perform the SYSTEM SETTEING, at the end of the procedure.
• Make sure that the power cord is disconnected from the outlet.
• Pay special attention not to break or damage the parts.
• When removing each board, remove the connectors as required. Taking notes of the connecting points (connector numbers)
makes service procedure manageable.
• Make sure that there is no bent or stain on the connectors before inserting, and firmly insert the connectors.
• Wait until the LAMP UNIT has cool down is completely.
• While not in repair service, place the chassis back its original position.
3.1.1 FRONT SIDE DISASSEMBLY
3.1.1.1REMOVING THE SPEAKER GRILL (Fig.1)
(1) Remove the 4 screws [A].
(2) Remove the 2 claws under the SPEAKER GRILL.
(3) Remove the SPEAKER GRILL by pressing it downward.
3.1.1.2REMOVING THE FRONT LED PWB (Fig.1)
• Remove the SPEAKER GRILL.
(1) Remove the 3 screws [B].
(2) Remove the FRONT LED PWB.
3.1.1.3REMOVING THE CENTER COVER (Fig.1)
• Remove the SPEAKER GRILL.
(1) Remove the 2 screws [C].
(2) Remove the CENTER COVER.
3.1.1.5REMOVING THE SCREEN ASS'Y (Fig.1)
• Remove the SPEAKER GRILL.
• Remove the FRONT PANEL with SCREEN ASS'Y.
(1) Remove the 10 screws [F].
(2) Remove the 8 screws [G].
(3) Remove the SCREEN BRACKET.
(4) Remove the SCREEN ASS'Y from the FRONT PANEL
NOTE:
• When replacing the SCREEN ASS'Y, confirm each
SPACER is fit on the SCREEN BRACKET and the FRONT
PANEL without fail.
• Do not touch the front of the SCREEN ASS'Y.
• Do not shock the SCREEN ASS'Y.
• Because of the large size, at least 2 persons are
recommended for removal and reassemble.
3.1.1.4REMOVING THE FRONT PANEL WITH SCREEN
ASS'Y (Fig.1)
• Remove the SPEAKER GRILL.
(1) Remove the 8 screws [D].
(2) Remove the 10 screws [E].
(3) Remove the FRONT PANEL with SCREEN ASS'Y.
CAUTION:
• Place the FRONT PANEL with SCREEN ASS'Y on a flat
table without fail.
• Because of the large size, at least 2 persons are
recommended for removal and reassemble.
• Use care not to scratch the screen during work.
• Do not leave the FRONT PANEL with SCREEN ASS'Y
removed for long time to prevent soiling from dust.
3.1.1.6REMOVING THE SPEAKER (Fig.1)
• Remove the SPEAKER GRILL.
• Remove the FRONT PANEL with SCREEN ASS'Y.
(1) Remove the 4 screws [H].
(2) Remove the SPEAKER.
(3) Remove the opposite SPEAKER by the same method.
1-10 (No.YA409)
CENTER
COVER
E
C
G
FRONT PANEL
SPACER
SPACER
SPEAKER
H
FRONT LED
PWB
SPACER
F
SPACER
A
SCREEN
BRACKET
SPACER
G
F
G
F
F
SPACER
G
SCREEN
BRACKET
SCREEN
D
B
SPACER
A
ASS'Y
FRONT
CLAW
SPEAKER
H
SPEAKER GRILL
Fig.1
(No.YA409)1-11
3.1.1.7REMOVING THE MIRROR (Fig.2)
• Remove the SPEAKER GRILL.
• Remove the FRONT PANEL with the SCREEN ASS'Y.
(1) Remove the 4 screws [A] attaching the MIRROR HOLDER
of the upper side.
(2) Remove the 6 screws [B] attaching the MIRROR HOLDER
of left and right side.
(3) Loosen the 4 screws [C] attaching the MIRROR HOLDER
of bottom side.
(4) Raise slightly to disengage of the MIRROR from the bottom
MIRROR HOLDER.
(5) Remove the MIRROR.
NOTE:
• Do not touch the front of the MIRROR.
• Do not shock the MIRROR.
• Because of the large size, at least 2 persons are recommended
for removal and reassemble.
3.1.1.8 REMOVING THE SIDE CONTROL PWB (Fig.2)
• Remove the SPEAKER GRILL.
• Remove the FRONT PANEL with the SCREEN ASS'Y.
(1) Remove the 3 screws [D].
(2) Remove the SIDE CONTROL PWB from the SIDE CONTROL BASE.
NOTE:
The SIDE CONTROL BASE is taken out by removing six claws.
3.1.1.10 REMOVING THE BACK COVER (Fig.2)
• Remove the SPEAKER GRILL.
• Remove the FRONT PANEL with the SCREEN ASS'Y.
• Remove the SUPPORT BRACKET.
(1) Remove the 2 screws [F] and 2 screws [G] from rear side.
(2) Remove the 4 screws [H].
(3) Remove the BACK COVER.
CAUTION :
Because of the large size, at least 2 persons are recommended
for removal and reassemble.
3.1.1.11 REMOVING THE SHADE COVER (Fig.2)
• Remove the SPEAKER GRILL.
• Remove the FRONT PANEL with the SCREEN ASS'Y.
• Remove the SUPPORT BRACKET.
• Remove the BACK COVER.
(1) Remove the 2 screws [J].
(2) Remove the SHADE COVER.
3.1.1.12 REMOVING THE FILTER (Fig.2)
(1) Remove the 1 screw [K].
(2) Remove the FILTER COVER.
(3) Remove the FILTER from FILTER COVER.
(4) Remove the opposite FILTER by the same method.
3.1.1.9REMOVING THE SUPPORT BRACKET (Fig.2)
• Remove the SPEAKER GRILL.
• Remove the FRONT PANEL with the SCREEN ASS'Y.
(1) Remove the 3 screws [E].
(1) Remove the SUPPORT BRACKET.
(2 ) Remove the opposite SUPPORT BRACKET by the same method.
1-12 (No.YA409)
MIRROR HOLDER
A
E
SUPPORT
PLATE
FILTER COVER
K
FILTER
BACK COVER
G
K
FILTER
MIRROR
HOLDER
B
MIRROR
C
MIRROR
HOLDER
C
MIRROR
HOLDER
MAIN BODY
SUPPORT
BRACKET
B
H
SUPPORT
BRACKET
MIRROR
HOLDER
E
SIDE
CONTROL
PWB
FILTER COVER
SUPPORT
PLATE
D
CLAW
CLAW
SIDE
CONTROL
BASE
FRONT
F
J
SHADE COVER
Fig.2
(No.YA409)1-13
3.1.2 REAR SIDE DISASSEMBLY
3.1.2.1REMOVING THE LAMP UNIT (Fig.3)
(1) Remove the 1 screw [A].
(2) Remove the LAMP COVER.
(3) Remove the 2 screws [B]
(4) Pull out the LAMP UNIT.
NOTE :
• Do not leave the LAMP COVER removed for long time to
prevent dirt and dust form covering the lens.
• Make sure that the LAMP COVER is completely installed.
3.1.2.4REMOVING THE AV TERMINAL BOARD (Fig.3)
• Remove the LAMP COVER.
• Remove the BODY COVER.
• Remove the BODY BRACKET.
• Remove the MAIN UNIT.
(1) Remove the 3 screws [H], 3 screws [J] and the 8 screws [K].
(2) Remove the 2 hex screws [L].
(3) Remove the nut attaching the ANTENNA TERMINAL.
(4) Remove the AV TERMINAL BOARD.
3.1.2.2REMOVING THE BODY COVER (Fig.3)
(1) Remove the 9 screws [C].
(2) Remove the 5 screws [E].
(3) Remove the BODY COVER.
NOTE :
• Do not leave the BODY COVER removed for long time to
prevent soiling from dust.
3.1.2.3REMOVING THE MAIN UNIT (Fig.3)
• Remove the LAMP COVER.
• Remove the BODY COVER.
(1) Remove the 4 screws [F]
(2) Remove the BODY BRACKET.
(3) Remove the 2 screws [G]
(4) The MAIN UNIT is pulled out to the back side.
CAUTION :
• Except for confirmation of projection images on the
screen and audio output through the speakers, the
removed MAIN UNIT is still workable in the same state
as if it is still built-in the TV set. Therefore, the MAIN
UNIT can be removed, if necessary, for board diagnosis,
electric testing, etc. apart from confirmation of screen
images and audio output. Do not leave the MAIN UNIT
removed for long time to prevent soiling from dust.
• Because of the large size, at least 2 persons are
recommended for removal and reassemble.
• When carrying the MAIN UNIT, use care not to drop,
shock or shake it.
• Do not stain or damage the projection lens.
• Do not look directly at the light during service.
• Do not touch the lamp directly as it presents a burn
hazard.
NOTE :
• When not performing repair work, attach the cap on the lens
to preventing dust from covering.
• When mounting to the set, make sure the front of the lens is
in contact with the cushion on the set (body) side.
• Make sure that FRONT LED PWB connector is completely
connect to the ANALOG PWB connector.
• When wire clamps are removed during work, use care to
restore them precisely to their original positions.
Performance can be affected if these are not returned to the
original positions.
3.1.2.5REMOVING THE POWER PWB (Fig.3)
• Remove the LAMP COVER.
• Remove the BODY COVER.
• Remove the BODY BRACKET.
• Remove the MAIN UNIT.
(1) Remove the POWER CORD.
(2) Remove the 7 screws [M].
(3) Remove the POWER PWB.
3.1.2.6REMOVING THE TUNER PWB (Fig.3)
• Remove the LAMP COVER.
• Remove the BODY COVER.
• Remove the BODY BRACKET.
• Remove the MAIN UNIT.
• Remove the AV TERMINAL BOARD.
(1) Remove the 1 screw [N].
(2) Remove the HANGER BRACKET with TUNER PWB.
(3) Remove the 3 screws [P].
(4) Remove the TUNER PWB.
3.1.2.7REMOVING THE ANALOG PWB (Fig.3)
• Remove the LAMP COVER.
• Remove the BODY COVER.
• Remove the BODY BRACKET.
• Remove the MAIN UNIT.
• Remove the AV TERMINAL BOARD.
• Remove the POWER PWB and TUNER PWB.
(1) Remove the 4 screws [Q].
(2) Remove the ANALOG PWB.
1-14 (No.YA409)
3.1.2.8REMOVING THE DIGITAL PWB (Fig.3)
• Remove the LAMP COVER.
• Remove the BODY COVER.
• Remove the BODY BRACKET.
• Remove the MAIN UNIT.
• Remove the AV TERMINAL BOARD.
• Remove the POWER PWB and TUNER PWB.
• Remove the ANALOG PWB.
(1) Remove the 1 screw [R].
(2) Remove the DIGITAL PWB BRACKET with DIGITAL PWB
and ATSC TUNER PWB.
(3) Remove the 8 screws [S].
(4) Remove the DIGITAL PWB SHIELD COVER.
(5) Remove the 9 screws [T].
(6) Remove the DIGITAL PWB.
CAUTION :
• Make sure to perform the "SYSTEM SETTEING" , when
DIGITAL PWB is replaced.
• Especially, because the value of F001 (DD) might been
changed, go through next steps to confirm the setting
value with the remote control unit.
(1) Set to "0 minutes" using the [SLEEP TIMER] key.
(2) While "0 minutes" is displayed, press the [VIDEO
STATUS] key and [DISPLAY] key simultaneously,
then enter the SERVICE MODE.
(3) Press [1] key to enter the ADJUSTMENT MODE.
(4) Select < F001 >.
(5) Confirm the value to "000", and set it to "000" when not
"000".
(6) Press [MUTING] key to memorize the data.
(7) Press [BACK] key twice to exit the SERVICE MODE.
3.1.2.10 REMOVING THE ATSC TUNER PWB (Fig.3)
• Remove the LAMP COVER.
• Remove the BODY COVER.
• Remove the BODY BRACKET.
• Remove the MAIN UNIT.
• Remove the AV TERMINAL BOARD.
• Remove the POWER PWB and TUNER PWB.
• Remove the ANALOG PWB.
• Remove the ATSC TUNER COOLING FAN.
(1) Remove the 8 screws [V].
(2) Remove the ATSC TUNER SHIELD COVER.
(3) Remove the 5 screws [W].
(4) Remove the ATSC TUNER PWB.
3.1.2.11 REMOVING THE SD CARD PWB (Fig.3)
• Remove the LAMP COVER.
• Remove the BODY COVER.
• Remove the BODY BRACKET.
• Remove the MAIN UNIT.
(1) Remove the 2 screws [X].
(2) Remove the SD CARD BRACKET with the SD CARD PWB.
(3) Remove the 2 screws [Y].
(4) Remove the SD CARD PWB.
3.1.2.9REMOVING THE ATSC TUNER COOLING FAN (Fig.3)
• Remove the LAMP COVER.
• Remove the BODY COVER.
• Remove the BODY BRACKET.
• Remove the MAIN UNIT.
• Remove the AV TERMINAL BOARD.
• Remove the POWER PWB and TUNER PWB.
• Remove the ANALOG PWB.
(1) Remove the 1 screw [R].
(2) Remove the DIGITAL PWB BRACKET with ATSC TUNER
PWB.
(3) Remove the 4 screws [U].
(4) Remove the ATSC TUNER COOLING FAN.
(No.YA409)1-15
MAIN BODY
B
A
FRONT
POWER PWB
M
HANGER
BRACKET
N
TUNER PWB
ANALOG
PWB
LAMP COVER
LAMP UNIT
F
BODY BRACKET
P
R
ATSC TUNER
COOLING FAN
ATSC TUNER
SHIELD COVER
U
V
W
Q
ATSC TUNER
PWB
X
T
DIGITAL PWB
SHIELD COVER
DIGITAL PWB
DIGITAL PWB
BRACKET
Y
SD CARD
PWB
SD CARD
BRACKET
AV TERMINAL
BOARD
S
1-16 (No.YA409)
MAIN UNIT
J
K
L
H
POWER CORD
G
BODY COVER
C
E
Fig.3
3.1.2.12 REMOVING THE LAMP COVER SW PWB (Fig.4)
• Remove the LAMP COVER.
• Remove the BODY COVER.
• Remove the BODY BRACKET.
• Remove the MAIN UNIT.
(1) Remove the 2 screws [A].
(2) Remove the LAMP COVER SW BRACKET with LAMP
COVER SW PWB.
(3) Remove the 1 screw [B].
(4) Remove the LAMP COVER SW PWB.
3.1.2.13 REMOVING THE TERMOSTAT (Fig.4)
• Remove the LAMP COVER.
• Remove the BODY COVER.
• Remove the BODY BRACKET.
• Remove the MAIN UNIT.
(1) Remove the 2 screws [C].
(2) Remove the THERMOSTAT.
3.1.2.14 REMOVING THE LAMP FAN DUCT (Fig.4)
• Remove the LAMP COVER.
• Remove the BODY COVER.
• Remove the BODY BRACKET.
• Remove the MAIN UNIT.
• Remove the THERMOSTAT.
(1) Remove the 5 screws [D].
(2) Remove the LAMP FAN DUCT.
3.1.2.15 REMOVING THE LAMP COOLING FAN -1 (Fig.4)
• Remove the LAMP COVER.
• Remove the BODY COVER.
• Remove the BODY BRACKET.
• Remove the MAIN UNIT.
• Remove the LAMP FAN DUCT.
(1) Remove the 2 screws [E].
(2) Remove the COOLING FAN BRACKET by pulling
transversally.
(3) Remove the 2 screws [F].
(4) Remove the LAMP COOLING FAN-1.
3.1.2.16 REMOVING THE LAMP COOLING FAN -2 (Fig.4)
• Remove the LAMP COVER.
• Remove the BODY COVER.
• Remove the BODY BRACKET.
• Remove the MAIN UNIT.
• Remove the LAMP FAN DUCT.
• Remove the COOLING FAN BRACKET.
(1) Remove the 2 screws [G].
(2) Remove the LAMP COOLING FAN -2.
3.1.2.17 REMOVING THE LAMP BALLAST BLOCK (Fig.4)
• Remove the LAMP COVER.
• Remove the BODY COVER.
• Remove the BODY BRACKET.
• Remove the MAIN UNIT.
(1) Remove the 2 screws [H].
(2) Remove the LAMP BALLAST UNIT.
(3) Remove the 1 screw [J].
(4) Remove the LAMP BALLAST BRACKET.
3.1.2.18 REMOVING THE IRIS PWB (Fig.4)
• Remove the LAMP COVER.
• Remove the BODY COVER.
• Remove the BODY BRACKET.
• Remove the MAIN UNIT.
(1) Remove the 2 screws [K].
(2) Remove the IRIS PWB.
3.1.2.19 REMOVING THE REMOCON PWB(Fig.4)
• Remove the LAMP COVER.
• Remove the BODY COVER.
• Remove the BODY BRACKET.
• Remove the MAIN UNIT.
(1) Remove the 1 screw [L].
(2) Remove the REMOCON PWB.
3.1.2.20 REMOVING THE OPTICAL / DRIVE ASS'Y (Fig.4)
• Remove the LAMP COVER.
• Remove the BODY COVER.
• Remove the BODY BRACKET.
• Remove the MAIN UNIT.
• Remove the LAMP FAN DUCT.
(1) Remove the 7 screws [M], 6 screws [N] and 1 screw [P].
(2) Remove the OPTICAL / DRIVE ASS'Y.
• The OPTICAL / DRIVE ASS'Y contains precision optical
components.
• Handle carefully and avoid imparting strong shock.
• OPTICAL / DRIVE ASS'Y construction
• When not performing repair work, attach the cap on the lens
to preventing dust from covering.
• When mounting to the set, make sure the front of the lens
side is in contact with the cushion on the body side.
• Do not leave the OPTICAL / DRIVE ASS'Y removed for long
time to prevent soiling from dust.
(No.YA409)1-17
3.1.2.21 REMOVING THE DRIVE PWB (Fig.4)
• Remove the LAMP COVER.
• Remove the BODY COVER.
• Remove the BODY BRACKET.
• Remove the MAIN UNIT.
(1) Slide the TOP DUCT PLATE and remove it.
(2) Remove the 1 screw [Q] and the 1 screw [R].
(3) Remove the TOP DUCT.
(4) Remove the SHIELD TOP CASE.
(5) Remove the 3 screws [S] and the 1 screw [T].
(6) Remove the DRIVE PWB.
3.1.2.22 REMOVING THE OPTICAL BLOCK COOLING FAN
(Fig.4)
• Remove the LAMP COVER.
• Remove the BODY COVER.
• Remove the BODY BRACKET.
• Remove the MAIN UNIT.
• Remove the LAMP FAN DUCT.
• Remove the OPTICAL / DRIVE ASS'Y
(1) Remove the 2 screws [U].
(2) Remove the SIROCCO TOP CASE.
(3) Remove the 2 screws [V].
(4) Remove the OPTICAL BLOCK COOLING FAN.
3.1.2.23 REMOVING THE PROJECTION LENS (Fig.4)
• Remove the LAMP COVER.
• Remove the BODY COVER.
• Remove the BODY BRACKET.
• Remove the MAIN UNIT.
(1) Remove the 4 screws [W].
(2) Remove the PROJECTION LENS.
1-18 (No.YA409)
PROJECTION
LEN
FRONT
REMOCON
PWB
L
OPTICAL / DRIVE ASS'Y
TOP DUCT PLATE
R
Q
TOP DUCT
D
C
THERMOSTAT
K
LAMP BALLAST BLOCK
H
J
THERMO PWB
SIROCCO TOP
CASE
LAMP
BALLAST
UNIT
LAMP BALLAST
BRACKET
U
SHIELD
TOP
CASE
S
DRIVE
PWB
SHIELD
COVER
PROJECTION
PROJECTION
LEN
LENS
W
IRIS
PWB
LAMP FAN DUCT
E
G
LAMP
COOLING
FAN-1
T
LAMP
M
COOLING
FAN-2
COOLING FAN
BRACKET
F
N
V
OPTICAL BLOCK
COOLING FAN
Fig.4
P
UNIT BASE
OPTICAL
BLOCK
LAMP COVER SW
BRACKET
A
B
LAMP COVER SW
PWB
(No.YA409)1-19
3.2MEMORY IC REPLACEMENT
SERVICE MENU
1. ADJUST
2. SELF CHECK
3. I2C STOP
S001 R DRIVE 110
NTSC3 FULL STD LOW
• This model uses the memory IC.
• This memory IC stores data for proper operation of the video and drive circuits.
• When replacing, be sure to use an IC containing this (initial value) data.
3.2.1 MEMORY IC TABLE
Simbol Number of pins Mounting PWBMain content of data
IC3753
IC7201
IC7602
8-pinDRIVE PWBAdjustment and setting data (GAMMA, SHADING, etc.) of
(DRIVE CPU) are memorized.
IC3701
48-pinDIGITAL PWBProgaram(Video process) of IC6001(System CPU) is memorized.
8-pinDIGITAL PWBSetting value of IC7601(MAIN CPU) is memorized.
3.2.2 MEMORY IC REPLACEMENT PROCEDURE
1. Power off
Switch off the power and disconnect the power plug from the AC outlet.
2. Replace the memory IC
Be sure to use the memory IC written with the initial setting values.
3. Power on
Connect the power plug to the AC outlet and switch on the power.
4. Receiving channel setting
Refer to the OPERATING INSTRUCTIONS and set the receive channels (Channels Preset) as described.
5. User setting
Check the user setting items according to the given in page later. Where these do not agree, refer to the OPERATING
INSTRUCTIONS and set the items as described.
6. SERVICE MODE setting
Verify what to set in the SERVICE MODE, and set whatever is necessary (Fig.1). Refer to the SERVICE ADJUSTMENT for setting.
3.2.3 SERVICE MODE SETTING
SERVICE MODE SCREEN
SERVICE MENU SCREEN
SERVICE MENU
1. ADJUST
2. SELF CHECK
3. I2C STOP
ADJUSTMENT MODE SCREEN
S001 R DRIVE 110
NTSC3 FULL STD LOW
SETTING ITEM
Setting itemsSettingsItem No.
Video system settingAdjustS001 - S009
Audio system settingAdjustT001 - T003
Main CPU system settingFixedM001 - M224
Drive system settingFixedF001 - F002
(NOT USED)FixedD001
(NOT USED)FixedZ001
1-20 (No.YA409)
Fig.1
3.2.4 SETTINGS OF FACTORY SHIPMENT
3.2.4.1BUTTON OPERATION3.2.4.2REMOTE CONTROL DIRECT OPERATION
Customers can adjust the picture setting of menu screen as their own
like but the picture standard value during factory shipment is as below.
[NTSC MODE][HD MODE]
Setting item
TINT-02000000
COLOR+08000000
PICTURE0000-1000
BRIGHT00000000
DETAIL+06000000
IRIS+100000-04
COLOR TEMPERATURE
COLOR MANAGEMENT
DYNAMIC GAMMAONONONON
ADVANCED SMART PICTURE
DIGITAL VNRAUTOAUTOAUTOAUTO
MPEG NROFFOFFOFFOFF
DYNAMIC
HIGHLOWHIGHHIGH
OFFONONON
STANDARD
ONONONON
GAME
THEATER
Setting item
TINT-02000000
COLOR+08000000
PICTURE+0300-1000
BRIGHT-05000000
DETAIL+12000000
IRIS+100000-04
COLOR TEMPERATURE
COLOR MANAGEMENT
DYNAMIC GAMMAONONONON
ADVANCED SMART PICTURE
DIGITAL VNRAUTOAUTOAUTOAUTO
MPEG NROFFOFFOFFOFF
DYNAMIC
HIGHLOWHIGHLOW
OFFONONON
STANDARD
ONONONON
GAME
THEATER
(No.YA409)1-21
SOUND ADJUST
INITIAL SETUP
Setting itemSetting position
BASS00
TREBLE00
BALANCE00
TURN ON VOLUMECURRENT
VOLUME LIMIT50
CLOCK / TIMERS
Setting itemSetting position
ON / OFF TIMERNO
Setting itemSetting position
VIDEO-1 MONITOR OUTOFF
TV SPEAKERON
AUDIO OUTFIX
DIGITAL-INAUTO
DIGITAL-IN1 AUDIO AUTO
CENTER CH INPUTOFF
NOISE MUTINGON
FRONT PANEL LOCKOFF
V1 SMART INPUTOFF
VIDEO INPUT LABELAll blank
POSITION ADJUSTMENTCenter
POWER INDICATORHIGH
LANGUAGEENG.
CLOSED CAPTIONOFF
AUTO SHUT OFFOFF
XDS IDON
AUTO TUNER SETUPUnnecessary to set
V-CHIPOFF
1-22 (No.YA409)
3.3REPLACEMENT OF CHIP COMPONENT
3.3.1 CAUTIONS
(1) Avoid heating for more than 3 seconds.
(2) Do not rub the electrodes and the resist parts of the pattern.
(3) When removing a chip part, melt the solder adequately.
(4) Do not reuse a chip part after removing it.
3.3.2 SOLDERING IRON
(1) Use a high insulation soldering iron with a thin pointed end of it.
(2) A 30w soldering iron is recommended for easily removing parts.
3.3.3 REPLACEMENT STEPS
1. How to remove Chip parts
2. How to install Chip parts
[Resistors, capacitors, etc.]
(1) As shown in the figure, push the part with tweezers and
alternately melt the solder at each end.
(2) Shift with the tweezers and remove the chip part.
[Transistors, diodes, variable resistors, etc.]
(1) Apply extra solder to each lead.
SOLDER
SOLDER
[Resistors, capacitors, etc.]
(1) Apply solder to the pattern as indicated in the figure.
(2) Grasp the chip part with tweezers and place it on the
solder. Then heat and melt the solder at both ends of the
chip part.
[Transistors, diodes, variable resistors, etc.]
(1) Apply solder to the pattern as indicated in the figure.
(2) Grasp the chip part with tweezers and place it on the
solder.
(3) First solder lead A as indicated in the figure.
(2) As shown in the figure, push the part with tweezers and
alternately melt the solder at each lead. Shift and remove
the chip part.
NOTE :
After removing the part, remove remaining solder from the
pattern.
A
B
C
(4) Then solder leads B and C.
A
B
C
(No.YA409)1-23
SECTION 4
ADJUSTMENT
4.1ADJUSTMENT PREPARATION
(1) There are 2 ways of adjusting this TV : One is with the
REMOTE CONTROL UNIT and the other is the
conventional method using adjustment parts and
components.
(2) The adjustment using the REMOTE CONTROL UNIT is
made on the basis of the initial setting values. The
setting values which adjust the screen to the optimum
condition can be different from the initial setting
values.
(3) Make sure that connection is correctly made AC to AC
power source.
(4) Turn on the power of the TV and measuring instruments for
warning up for at least 30 minutes before starting
adjustments.
(5) If the receive or input signal is not specified, use the most
appropriate signal for adjustment.
(6) Never touch the parts (such as variable resistors,
transformers and condensers) not shown in the adjustment
items of this service adjustment.
4.2PRESET SETTING BEFORE ADJUSTMENTS
Unless otherwise specified in the adjustment items, preset the
following functions with the REMOTE CONTROL UNIT.
(1) Set to "0 minutes" using the [SLEEP TIMER] key.
(2) While "0 minutes" is displayed, press the [VIDEO
STATUS] key and [DISPLAY] key simultaneously, then
enter the SERVICE MODE (Fig.1)
SERVICE MENU SCREEN
SERVICE MENU
1. ADJUST
2. SELF CHECK
3. I2C STOP
Fig.1
NOTE:
• Before entering the SERVICE MODE, confirm that the
setting of TV/CATV switch of the REMOTE CONTROL UNIT
is at the "TV" side and the setting of VCR/DVD switch is at
the "VCR" side. If the switches have not been properly set,
you cannot enter the SERVICE MODE.
• When a number key other than the [1] or [9] keys is pressed
in the SERVICE MENU SCREEN, the other relevant screen
may be displayed.
This is not used in the adjustment procedure. Press the
[MENU] key to return to the SERVICE MENU SCREEN.
4.5.2 HOW TO EXIT THE SERVICE MODE
Press the [ BACK ] key to exit the Service mode.
4.5.3 SERVICE MODE SELECT KEY LOCATION
VCR/DVD switch
TV/CATV switch
VIDEO STATUS
MUTING
VOLUME -
MENU
POWER
SLEEP TIMER
DISPLAY
NUMBER
CHANNEL +
VOLUME +
BACK
CHANNEL -
4.5.4 ADJUSTMENT MODE
This mode is used to adjust the VIDEO CIRCUIT and the MTS
CIRCUIT.
4.5.4.1HOW TO ENTER THE ADJUSTMENT MODE
When the SERVICE MENU SCREEN of SERVICE MODE is
displayed, press [1] key to enter the ADJUSTMENT MODE
(Fig.2).
4.5.4.2DESCRIPTION OF STATUS DISPLAY OF
ADJUSTMENT MODE
4.5.5.2DESCRIPTION OF STATUS DISPLAY OF RGB BOX
PATTERN MODE
RGB BOX PATTERN MODE
RGB
ADJUSTMENT COLOUR MODE
Fig.3
(1) RGB BOX PATTERN
The checkered pattern is displayed. White is a synthesis of
RGB.
(2) ADJUSTMENT COLOR MODE
Presently selected ADJUSTMENT COLOR MODE is
displayed.
SELECTION OF SETTING ITEM
• [CH+] / [CH-] key.
Move the selected RGB BOX PATTERN up/ down pixel by
pixel.
• [VOL+] / [VOL-] key.
Move the selected RGB BOX PATTERN left/ right pixel by
pixel.
CHANGE OF SETTING VALUE (DATA)
• [VOL+] / [VOL-] key.
Change the setting values up/down.
MEMORY OF SETTING VALUE (DATA)
Changed setting value is memorized by pressing [MUTING]
key.
1-26 (No.YA409)
• [SLEEP TIMER] key.
Adjusts the data reset.
• [DISPLAY] key.
Adjusts the selected COLOR BOX PATTERN.
R → B → RGB
• [BACK] key.
Returns to the SERVICE MENU SCREEN from the RGB
BOX PATTERN MODE.
MEMORY OF SETTING VALUE (DATA)
With the RGB BOX PATTERN MODE, the changed date is
written in the MEMORY instantly.
4.6INITIAL SETTING VALUES IN THE SERVICE MODE
• Perform fine-tuning based on the "initial values" using the remote control when in the Service mode.
• The "initial values" serve only as an indication rough standard and therefore the values with which optimal display can be achieved
may be different from the default values. But, don't change the values that are not written in "ADJUSTMENT PROCEDURE". They
are fixed values.
4.6.1 VIDEO SYSTEM SETTING
Item No.ItemVariable range Setting value
S001R DRIVE000 - 255110
S002G DRIVE000 - 255138
S003B DRIVE000 - 255127
S004RESREV000 - 255000
S005RESREV000 - 255002
S006RESREV000 - 255002
S007RESREV000 - 255002
S008RESREV000 - 255002
S009RESREV000 - 255002
4.6.2 AUDIO SYSTEM SETTING
Item No.ItemVariable range Setting value
T001INPLEVEL000 - 015007
T002LOWSEPA000 - 063028
T003HIGHSEPA000 - 063018
4.6.3 MAIN CPU SYSTEM SETTING (Fixed values)
Item No.ItemVariable range Setting value
M0011E0000 - FF00
M0021E0100 - FF00
M0031E0200 - FF0A
M0041E0300 - FF20
M0051E0400 - FF10
M0061E0500 - FF00
M0071E0600 - FF00
M0081E0700 - FF00
M0091E0800 - FF00
M0101E0900 - FF00
M0111E0A00 - FF01
M0121E0B00 - FF00
M0131E0C00 - FF01
M0141E0D00 - FF00
M0151E0E00 - FF00
M0161E0F00 - FF00
M0171E1000 - FF01
M0181E1100 - FF00
M0191E1200 - FF00
M0201E1300 - FF01
M0211E1400 - FF01
M0221E1500 - FF00
M0231E1600 - FF00
M0241E1700 - FF00
M0251E1800 - FF00
M0261E1900 - FF00
M0271E1A00 - FF00
Item No.ItemVariable range Setting value
M0281E1B00 - FF00
M0291E1C00 - FF00
M0301E1D00 - FF00
M0311E1E00 - FF00
M0321E1F00 - FF00
M0331E2000 - FF00
M0341E2100 - FF00
M0351E2200 - FF00
M0361E2300 - FF00
M0371E2400 - FF00
M0381E2500 - FF00
M0391E2600 - FF00
M0401E2700 - FF00
M0411E2800 - FF00
M0421E2900 - FF00
M0431E2A00 - FF00
M0441E2B00 - FF00
M0451E2C00 - FF00
M0461E2D00 - FF00
M0471E2E00 - FF00
M0481E2F00 - FF00
M0491E3000 - FF00
M0501E3100 - FF00
M0511E3200 - FF00
M0521E3300 - FF00
M0531E3400 - FF00
M0541E3500 - FF00
M0551E3600 - FF02
M0561E3700 - FF00
M0571E3800 - FF01
M0581E3900 - FF02
M0591E3A00 - FF10
M0601E3B00 - FF83
M0611E3C00 - FF00
M0621E3D00 - FF00
M0631E3E00 - FF00
M0641E3F00 - FF00
M0651E4000 - FF00
M0661E4100 - FF00
M0671E4200 - FF00
M0681E4300 - FF03
M0691E4400 - FF03
M0701E4500 - FF03
M0711E4600 - FF3F
M0721E4700 - FF01
(No.YA409)1-27
Item No.ItemVariable range Setting value
M0731E4800 - FF00
M0741E4900 - FF00
M0751E4A00 - FF00
M0761E4B00 - FF00
M0771E4C00 - FF00
M0781E4D00 - FF00
M0791E4E00 - FF00
M0801E4F00 - FF00
M0811E5000 - FF00
M0821E5100 - FF00
M0831E5200 - FF00
M0841E5300 - FF00
M0851E5400 - FF00
M0861E5500 - FF00
M0871E5600 - FF00
M0881E5700 - FF00
M0891E5800 - FF00
M0901E5900 - FF00
M0911E5A00 - FF00
M0921E5B00 - FF00
M0931E5C00 - FF00
M0941E5D00 - FF00
M0951E5E00 - FF00
M0961E5F00 - FF00
M0971E6000 - FF00
M0981E6100 - FF00
M0991E6200 - FF00
M1001E6300 - FF00
M1011E6400 - FF00
M1021E6500 - FF00
M1031E6600 - FF00
M1041E6700 - FF00
M1051E6800 - FF04
M1061E6900 - FF03
M1071E6A00 - FF02
M1081E6B00 - FF00
M1091E6C00 - FF00
M1101E6D00 - FF00
M1111E6E00 - FF00
M1121E6F00 - FF00
M1131E7000 - FF00
M1141E7100 - FF00
M1151E7200 - FF00
M1161E7300 - FF00
M1171E7400 - FF00
M1181E7500 - FF00
M1191E7600 - FF00
M1201E7700 - FF00
M1211E7800 - FF03
M1221E7900 - FF00
Item No.ItemVariable range Setting value
M1231E7A00 - FF00
M1241E7B00 - FF00
M1251E7C00 - FF00
M1261E7D00 - FF00
M1271E7E00 - FF01
M1281E7F00 - FF00
M1291E8000 - FF01
M1301E8100 - FF00
M1311E8200 - FF01
M1321E8300 - FF00
M1331E8400 - FF00
M1341E8500 - FF00
M1351E8600 - FF00
M1361E8700 - FF00
M1371E8800 - FF00
M1381E8900 - FF00
M1391E8A00 - FF00
M1401E8B00 - FF00
M1411E8C00 - FF00
M1421E8D00 - FF00
M1431E8E00 - FF00
M1441E8F00 - FF00
M1451E9000 - FF00
M1461E9100 - FF00
M1471E9200 - FF00
M1481E9300 - FF00
M1491E9400 - FF00
M1501E9500 - FF00
M1511E9600 - FF00
M1521E9700 - FF00
M1531E9800 - FF00
M1541E9900 - FF00
M1551E9A00 - FF01
M1561E9B00 - FF00
M1571E9C00 - FF03
M1581E9D00 - FF00
M1591E9E00 - FF00
M1601E9F00 - FF00
M1611EA000 - FF00
M1621EA100 - FF00
M1631EA200 - FF01
M1641EA300 - FF00
M1651EA400 - FF00
M1661EA500 - FF00
M1671EA600 - FF00
M1681EA700 - FF00
M1691EA800 - FF00
M1701EA900 - FF00
M1711EAA00 - FF00
M1721EAB00 - FF00
1-28 (No.YA409)
Item No.ItemVariable range Setting value
M1731EAC00 - FF0A
M1741EAD00 - FF00
M1751EAE00 - FF00
M1761EAF00 - FF00
M1771EB000 - FF0A
M1781EB100 - FF00
M1791EB200 - FF01
M1801EB300 - FF00
M1811EB400 - FF00
M1821EB500 - FF00
M1831EB600 - FF00
M1841EB700 - FF00
M1851EB800 - FF00
M1861EB900 - FF00
M1871EBA00 - FF00
M1881EBB00 - FF00
M1891EBC00 - FF00
M1901EBD00 - FF00
M1911EBE00 - FF00
M1921EBF00 - FF00
M1931EC000 - FF00
M1941EC100 - FF00
M1951EC200 - FF01
M1961EC300 - FF00
M1971EC400 - FF00
M1981EC500 - FF00
M1991EC600 - FF00
M2001EC700 - FF00
M2011EC800 - FF00
M2021EC900 - FF00
M2031ECA00 - FF00
M2041ECB00 - FF00
Item No.ItemVariable range Setting value
M2051ECC00 - FF02
M2061ECD00 - FF00
M2071ECE00 - FF00
M2081ECF00 - FF00
M2091ED000 - FF10
M2101ED100 - FF00
M2111ED200 - FF00
M2121ED300 - FF00
M2131ED400 - FF00
M2141ED500 - FF00
M2151ED600 - FF00
M2161ED700 - FF00
M2171ED800 - FF00
M2181ED900 - FF00
M2191EDA00 - FF00
M2201EDB00 - FF00
M2211EDC00 - FF00
M2221EDD00 - FF00
M2231EDE00 - FF00
M2241EDF00 - FF00
4.6.4 DRIVE SYSTEM SETTING (Fixed values)
Item No.ItemVariable range Setting value
F001DD000 - 001000
F002RAM REF000 - 001000
4.6.5 NOT USED (Fixed values)
Item No.ItemVariable range Setting value
D001RESREV000 - 255002
4.6.6 NOT USED (Fixed values)
Item No.ItemVariable range Setting value
Z001RESREV000 - 255002
4.7ADJUSTMENT PROCEDURE
4.7.1 FOCUS
Item
LENS FOCUS
Measuring
instrument
Hexagon
wrench
(2.5mm)
FOCUS ring
Focus lock
screw
Test pointAdjustment partDescription
FOCUS ring
[PROJECTION LENS]
Projection lens
(1) Remove the SPEAKER GRILL and CENTER
COVER.
(2) Display the MENU screen.
(3) Loosen the focus lock screw.
(4) Adjust the FOCUS ring so that the center
screen may become the best focus.
(5) Fix the focus lock screw by using the Hexagon
wrench.
• On this occasion, hold the FOCUS ring with
your left hand.
(6) Confirm the whole focus of the best screen.
(7) Install the CENTER COVER and SPEAKER