JVC GZ-MS100U Service Manual

SERVICE MANUAL

MEMORY CAMCORDER

YF256<Rev.001>20086SERVICE MANUAL

GZ-MS100UC, GZ-MS100US

COPYRIGHT © 2008 Victor Company of Japan, Limited

Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)

GZ-MS100UCM, GZ-MS100USM[M8S303]

TABLE OF CONTENTS

1 PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16

5 TROUBLE SHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20

COPYRIGHT © 2008 Victor Company of Japan, Limited

No.YF256<Rev.001>

2008/6

SPECIFICATION

Camcorder

For General Power supply DC 11 V (Using AC Adapter)

DC 7.2 V (Using battery pack)

Power consumption Approx. 2.3 W*

*When the LED light is off and the monitor backlight is set to [STANDARD] mode.

Dimensions (W × H × D) 54 mm × 68 mm × 111 mm(2-3/16" × 2-11/16" × 4-3/8")

Weight Approx. 225 g (0.50 lbs) (incl. grip belt, cassette and lens cap)

Approx. 270 g (0.60 lbs) (incl. battery and grip belt)

Operating temperature 0°C to 40°C (32°F to 104°F)

Operating humidity 35% to 80%

Storage temperature -20°C to 50°C (-4°F to 122°F)

Pickup 1/6" (680,000 pixels) CCD
Lens F 1.8 to 4.0, f = 2.2 mm to 77.0 mm, 35:1 power zoom lens
Filter diameter Ø30.5 mm
LCD monitor 2.7" diagonally measured, LCD panel/TFT active matrix system
Speaker Monaural
LED Light Within 1.5 m (4.9ft)(recommended shooting distance)

For video/Audio Format SD-VIDEO

Recording/Playback
format

Signal format NTSC standard
Recording mode (video)

Recording mode (audio)

For still image Format JPEG

Image size 640 × 480

Picture quality 2 modes (FINE/STANDARD)

For connectors AV output Video output 1.0 V (p-p), 75 Ω

USB Mini USB type A and B, USB 2.0 compliant

Video MPEG-2
Audio Dolby Digital (2 ch)

ULTRA FINE 720 x 480 pixels, 8.5 Mbps(VBR)
FINE 720 x 480 pixels, 5.5 Mbps (VBR)
NORMAL 720 x 480 pixels, 4.2 Mbps (VBR)
ECONOMY 352 x 240 pixels, 1.5 Mbps (VBR)
ULTRA FINE 48 kHz, 384 kbps
FINE 48 kHz, 384 kbps
NORMAL 48 kHz, 256 kbps
ECONOMY 48 kHz, 128 kbps

Audio output 300 mV (rms), 1 kΩ

AC Adapter

Power requirement AC 110 V to 240 V, 50 Hz/60 Hz
Output DC 11 V, 1 A

Design and specifications subject to change without notice.

1-2 (No.YF256<Rev.001>)

SECTION 1

r

PRECAUTIONS

1.1 SAFETY PRECAUTIONS

Prior to shipment from the factory, JVC products are strictly
inspected to conform with the recognized product safety and
electrical codes of the countries in which they are to be
sold.However,in order to maintain such compliance, it is equally
important to implement the following precautions when a set is
being serviced.

1.1.1 Precautions during Servicing

(1) Locations requiring special caution are denoted by labels

and inscriptions on the cabinet, chassis and certain parts of
the product.When performing service, be sure to read and
comply with these and other cautionary notices appearing
in the operation and service manuals.

(2) Parts identified by the symbol and shaded ( ) parts

are critical for safety.
Replace only with specified part numbers.

NOTE :

Parts in this category also include those specified to
comply with X-ray emission standards for products
using cathode ray tubes and those specified for
compliance with various regulations regarding
spurious radiation emission.

(3) Fuse replacement caution notice.

Caution for continued protection against fire hazard.
Replace only with same type and rated fuse(s) as
specified.

(4) Use specified internal wiring. Note especially:

• Wires covered with PVC tubing

• Double insulated wires

• High voltage leads

(5) Use specified insulating materials for hazardous live parts.

Note especially:

• Insulation Tape

• PVC tubing

•Spacers

• Insulation sheets for transistors

• Barrier

(6) When replacing AC primary side components (transformers,

power cords, noise blocking capacitors, etc.) wrap ends of
wires securely about the terminals before soldering.

emission. Consequently, when servicing these products,
replace the cathode ray tubes and other parts with only the
specified parts. Under no circumstances attempt to modify
these circuits.Unauthorized modification can increase the
high voltage value and cause X-ray emission from the
cathode ray tube.

(12) Crimp type wire connectorIn such cases as when replacing

the power transformer in sets where the connections
between the power cord and power trans former primary
lead wires are performed using crimp type connectors, if
replacing the connectors is unavoidable, in order to prevent
safety hazards, perform carefully and precisely according
to the following steps.

• Connector part number :E03830-001

• Required tool : Connector crimping tool of the proper
type which will not damage insulated parts.

• Replacement procedure

a) Remove the old connector by cutting the wires at a

point close to the connector.Important : Do not
reuse a connector (discard it).

cut close to connector

Fig.1-1-3

b) Strip about 15 mm of the insulation from the ends

of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.

15 mm

Fig.1-1-4

c) Align the lengths of the wires to be connected.

Insert the wires fully into the connector.

Metal sleeve

Fig.1-1-1

(7) Observe that wires do not contact heat producing parts

(heatsinks, oxide metal film resistors, fusible resistors, etc.)

(8) Check that replaced wires do not contact sharp edged or

pointed parts.

(9) When a power cord has been replaced, check that 10-15

kg of force in any direction will not loosen it.

Power cord

Fig.1-1-2

(10) Also check areas surrounding repaired locations.
(11) Products using cathode ray tubes (CRTs)In regard to such

products, the cathode ray tubes themselves, the high
voltage circuits, and related circuits are specified for
compliance with recognized codes pertaining to X-ray

Connector

Fig.1-1-5

d) As shown in Fig.1-1-6, use the crimping tool to crimp

the metal sleeve at the center position. Be sure to
crimp fully to the complete closure of the tool.

1.2
5

2.0

5.5

Crimping tool

Fig.1-1-6

e) Check the four points noted in Fig.1-1-7.

Not easily pulled free

Wire insulation recessed

more than 4 mm

Crimped at approx. cente

of metal sleeve

Conductors extended

Fig.1-1-7

(No.YF256<Rev.001>)1-3

1.1.2 Safety Check after Servicing

Examine the area surrounding the repaired location for damage
or deterioration. Observe that screws, parts and wires have been
returned to original positions, Afterwards, perform the following
tests and confirm the specified values in order to verify
compliance with safety standards.

(1) Insulation resistance test

Confirm the specified insulation resistance or greater
between power cord plug prongs and externally exposed
parts of the set (RF terminals, antenna terminals, video and
audio input and output terminals, microphone jacks,
earphone jacks, etc.).See table 1 below.

(2) Dielectric strength test

Confirm specified dielectric strength or greater between
power cord plug prongs and exposed accessible parts of
the set (RF terminals, antenna terminals, video and audio
input and output terminals, microphone jacks, earphone
jacks, etc.). See Fig.1-1-11 below.

(3) Clearance distance

When replacing primary circuit components, confirm
specified clearance distance (d), (d') between soldered
terminals, and between terminals and surrounding metallic
parts. See Fig.1-1-11 below.

d

Chassis

d'

Power cord
primary wire

Fig.1-1-8

(4) Leakage current test

Confirm specified or lower leakage current between earth
ground/power cord plug prongs and externally exposed
accessible parts (RF terminals, antenna terminals, video
and audio input and output terminals, microphone jacks,
earphone jacks, etc.).
Measuring Method : (Power ON)Insert load Z between
earth ground/power cord plug prongs and externally
exposed accessible parts. Use an AC voltmeter to
measure across both terminals of load Z. See Fig.1-1-9
and following Fig.1-1-12.

ab

Externally
exposed
accessible part

Z

V

c

A

Fig.1-1-9

(5) Grounding (Class 1 model only)

Confirm specified or lower grounding impedance between
earth pin in AC inlet and externally exposed accessible
parts (Video in, Video out, Audio in, Audio out or Fixing
screw etc.).Measuring Method:
Connect milli ohm meter between earth pin in AC inlet and
exposed accessible parts. See Fig.1-1-10 and grounding
specifications.

AC inlet

Earth pin

Exposed accessible part

MIlli ohm meter

Grounding Specifications

Region

USA & Canada

Europe & Australia

Grounding Impedance (Z

Z 0.1 ohm

Z 0.5 ohm

)

Fig.1-1-10

AC Line Voltage

100 V

100 to 240 V

110 to 130 V

110 to 130 V

200 to 240 V

Region

Japan

USA & Canada

Europe & Australia

Insulation Resistance (R

R 1 M /500 V DC

1 M R 12 M /500 V DC

R 10 M /500 V DC

)

Dielectric Strength

AC 1 kV 1 minute

AC 1.5 kV 1 minute

AC 1 kV 1 minute
AC 3 kV 1 minute

AC 1.5 kV 1 minute

(

Class

(

Class

Clearance Distance (d), (d'

d, d' 3 mm

d, d' 4 mm

d, d' 3.2 mm

d 4 m m

)

d' 8 m m (Power cord
d' 6 m m (Primary wire

)

Fig.1-1-11

AC Line Voltage

100 V

110 to 130 V

110 to 130 V

220 to 240 V

Region

Japan

USA & Canada

Europe & Australia

Load Z

1

0.15

1.5

2

50

Leakage Current (i)

i 1 mA rms

i 0.5 mA rms

i 0.7 mA peak
i 2 mA dc

i 0.7 mA peak
i 2 mA dc

a, b, c

Exposed accessible parts

Exposed accessible parts

Antenna earth terminals

Other terminals

Fig.1-1-12

NOTE :

These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.

)

)

)

1-4 (No.YF256<Rev.001>)

SECTION 2

SPECIFIC SERVICE INSTRUCTIONS

This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.

(No.YF256<Rev.001>)1-5

SECTION 3

DISASSEMBLY

3.1 BEFORE ASSEMBLY AND DISASSEMBLY

3.1.1 Precautions

• Be sure to disconnect the power supply unit prior to mounting
and soldering of parts.

• Prior to removing a component part that needs to disconnect
its connector(s) and its screw(s), first disconnect the wire(s)
from the connector(s), and then remove the screw(s).

• When connecting/disconnecting wires, pay enough attention
not to damage the connectors.

• When inserting the flat wire to the connector, pay attention to
the direction of the flat wire.

• Be careful in removing the parts to which some spacer or
shield is attached for reinforcement or insulation.

• When replacing chip parts (especially IC parts), first remove
the solder completely to prevent peeling of the pattern.

• Tighten screws properly during the procedures. Unless
otherwise specified, tighten screws at a torque of 0.088N

·cm). However, as this is a required value at the time of

(0.9kgf
production, use the value as a measuring stick when
proceeding repair services. (See "SERVICE NOTE" as for
tightening torque.)

3.1.2 Destination of connectors

Two kinds of double-arrows in connection tables respectively

show kinds of connector/wires.

: Wire: Flat wire : Board to board (B-B)

: The connector of the side to remove

CONN. No. PIN No.CONNECTOR

CN2a

CN2b

MAIN CN101

MAIN CN103

MONI BW CN761

MINI BW CN762

3.1.3 Disconnection of connectors (Wires)

Wire

· Pull both ends of the connector in the arrow
direction, remove the lock and disconnect the flat
wire.

· Pull the both ends of the board in the direction
of the arrow, and remove the B-B Connector.

· Extend the locks in the direction of the arrow for
unlocking and then pull out the wire. After
removing the wire, immediately restore the locks
to their original positions because the locks are
apt to come off the connector.

B-B Connector

B-B Connector

· Pull the both ends of the board in the direction of the arrow, and remove the B-B Connector.

FPC Connector

Wire

FPC Connector

Wire

Lock

FPC Connector

· Extend the locks in the direction of the arrow for
unlocking and then pull out the wire. After
removing the wire, immediately restore the locks
to their original positions because the locks are
apt to come off the connector.

· Extend the locks in the direction of the arrow for
unlocking and then pull out the wire. After
removing the wire, immediately restore the locks
to their original positions because the locks are
apt to come off the connector.

Wire

FPC Connector

Wire

FPC Connector

Lock

Lock

Lock

B-B Connector

Fig.3-1-1

1-6 (No.YF256<Rev.001>)

·m

40

10

3.1.4 Tools required for disassembly and assembly

Torque driver

YTU94088

Chip IC replacement jig

PTS40844-2

Bit

YTU94088-003

Cleaning cloth

KSMM-01

Tweezers

P-895

Fig.3-1-2

• Torque driver

Be sure to use to fastening the mechanism and exterior parts be­cause those parts must strictly be controlled for tightening torque.

• Bit

This bit is slightly longer than those set in conventional torque
drivers.

• Tweezers

To be used for removing and installing parts and wires.

• Chip IC replacement jig

To be used for replacement of IC.

• Cleaning cloth

Recommended cleaning cloth to wipe down the video heads,
mechanism (tape transport system), optical lens surface.

3.2 ASSEMBLY AND DISASSEMBLY OF MAIN PARTS

3.2.1 Assembly and disassembly

When reassembling, perform the step(s) in reverse order.

STEP

No.

[1]
[2]

PART

TOP COVER ASSY
UPPER ASSY
(Inc. VF ASSY,
SPEAKER/MONITOR)

[8]

E.VF UNIT(B/W)

(∗1) Order of steps in Procedure

When reassembling, preform the step(s) in the reverseorder.
These numbers are also used as the identification (location)
No. of parts Figures.

(∗2) Part to be removed or installed.
(∗3) Fig. No. showing Procedure or Part Location.
(∗4) Identification of part to be removed, unhooked, unlocked,

released, unplugged, unclamped or unsoldered.

S = Screw L = Lock, Release, Hook
SD = Solder CN = Connector

[Example]

• 4 (S1a) = Remove 4 S1a screws.

• 3 (L1a) = Disengage 3 L1a hooks.

• 2 (SD1a) = Unsolder 2 SD1a points.

• CN1a = Remove a CN1a connector.

(∗5) Adjustment information for installation.

Fig.
No.

4(S1a), 3(L1a),CN1a

C1

(S2a),2(S2b),3(S2c)

C2-1

2(SD1a),
L2,CN2a,b
2(S8),L8,CN8a

C2-2

POINT

( 4) ( 5)( 2) ( 3)( 1)

NOTE

-

-

NOTE 8

3.2.2 Assembly/Disassembly of cabinet parts and electrical parts

zDisassembly procedure

STEP

PART NAME

No.

BOTTOM CASE ASSY

[1]

[2]

LOWER CASE ASSY

[3]

UPPER ASSY

[4]

TOP COVER

REAR COVER ASSY

[5]

(Inc.REAR BOARD ASSY

/ZOOM UNIT)

[6]

ZOOM UNIT

[7]

REAR BOARD ASSY

[8]

FRONT ASSY

[9]

MIC

[10]

MAIN BOARD ASSY

[11]

LOWER LINK

[12]

OP BLOCK ASSY

[13]

COVER UPPER

[14]

OPE BOARD ASSY

[15]

MONITOR ASSY

[16]

SPEAKER

Fig.
No.

3-2-1

3-2-2

3-2-3

3-2-4

3-2-5

3-2-6

3-2-7

3-2-8

3-2-9

3-2-10

3-2-11

3-2-12

3-2-13

3-2-14

3-2-15

3-2-16

POINT NOTE

3(S1),L1a,2(L1b)

5(S2a),S2b,L2

CN3,2(S3),L3a,b,c

L4a,b

CN5a,b,3(S5),L5

3(S6)

L7

S8,L8a,b,CN8

S9,L9a,b,PLATE(MIC)

CN10a,b,2(S10),L10a,b

S11,2(L11)

3(S12),FRAME ASSY

2(S13),L13

CN14a,b,2(S14),2(L14a),L14b

2(S15),L15

S16,L16a,b,HOOK,BKT(SPK)

NOTE1

NOTE2a,b,c

NOTE3

-

NOTE5a,b

NOTE6

-

NOTE8

NOTE9

-

-

NOTE12

NOTE13

NOTE14a,b,c,d,e

NOTE15

-

zDestination of connectors

NOTE1:

When removing, open the COVER(SD).

NOTE2a:

Pull out the GRIP BELT from the HOOK and leave it re­leased before removing the HDD COVER ASSY.

NOTE2b:

When attaching the TOP COVER ASSY, insert FRONT
COVER in the space between LOWER CASE and
BKT(G.BELT) first.

NOTE2c:

When removing, remove the COVER JACK(FR).

NOTE3:

When attaching, be careful with the FPC.

NOTE5a:

During the procedure, be careful in handling the FPC.

NOTE5b:

When attaching, be careful with the FPC.

NOTE6:

The ZOOM UNIT is attached with the 3 screws (15-17). Do
not remove it if not needed.

NOTE8:

When attaching, be careful with the WIRE (MIC) and the wir­ing.

NOTE9:

When attaching, be careful not to break the parts.

NOTE12:

Refer to 3.2.3 Assembly/Disassembly of [12] OP BLOCK
ASSY/CCD BOARD ASSY of OP BLOCK ASSY.

NOTE13:

During the procedure, be careful not to break the parts.

NOTE14a:

During the procedure, be careful with the FPC.

NOTE14b:

During the procedure, be careful with the WIRE (SPK) and the wir­ing.

NOTE14c:

When removing, be careful in handling the KNOB (SLIDE) as they
may come off.

NOTE14d:

When attaching, make sure that the LEVER of the SW(S407) inter­locks with the KNOB (SLIDE).
After the attachment, check the normal operation of the
MODE SWITCH.

NOTE14e:

When attaching, open the MONITOR ASSY. If the MONITOR
ASSY is left CLclose during the procedure, the SW (S401) may be
damaged.

NOTE15:

Refer to 3.2.4 Disassembly of [15] MONITOR ASSY of
MONITOR ASSY.

CN.
No.

CONNECTOR

PIN
No.

CN3 MAIN CN101 OPE CN401 30
CN5a MAIN CN104 ZOOM UNIT - 12
CN5b MAIN CN103 REAR CN601 30
CN8 MAIN CN107 MIC - 4
CN10a MAIN CN105 CCD CN5001 20
CN10b MAIN CN106 OP BLOCK ASSY - 25
CN14a OPE CN403 SPEAKER - 2
CN14b OPE CN402 MONITOR CN7601 22/23

(No.YF256<Rev.001>)1-7

1

(S1)

2

(S1)

L1a

3

(S1)

[1]

NOTE1

COVER(SD)

L1b

L3a

[3]

10

(S3)11(S3)

L3c

F

CN3

F

L3b

NOTE3

FPC

[2]

4

(S2a)

GRIP BELT

NOTE2a

e

NOTE2b

LOWER CASE

FRONT COVER

e

9

(S2b)

Fig.3-2-1

8

(S2a)

f

5

(S2a)

f

7

(S2a)

6

(S2a)

HOOK

L2

BKT(G.BELT)

NOTE2c

COVER JACK

(FR)

L4a

L4b

Fig.3-2-3

[4]

L4a

BKT(G.BELT)

1-8 (No.YF256<Rev.001>)

Fig.3-2-2

Fig.3-2-4

12

(S5)

13

(S5)

14

(S5)

NOTE5a

[5]

FPC

L5

CN5a

L7

[5]

12

(S5)

13

(S5)

14

(S5)

NOTE6

[6]

FPC

Fig.3-2-5

15

(S6)

CN5b

[7]

FPC

NOTE5b

Fig.3-2-7

NOTE8

15

(S6)

WIRE(MIC)

16

(S6)

17

(S6)

GRIP BELT

Fig.3-2-6

NOTE6

ZOOM UNIT

SHAFT
(G.B)

18

(S8)

[8]

L8b

CN8

WIRE(MIC)

NOTE8

Fig.3-2-8

(No.YF256<Rev.001>)1-9

L8a

L9a

NOTE9

22

(S11)

[11]

L9b

Rib

[9]

L9b

PLATE(MIC)

20

(S10)

Fig.3-2-9

19

(S9)

21

(S10)

CN10a

CN10b

L10a

[10]

L10b

23

(S12)

24

(S12)

L11

Fig.3-2-11

25

(S12)

FRAME ASSY

1-10 (No.YF256<Rev.001>)

Fig.3-2-10

[12]

:0.118N㨯m(1.2kgf㨯cm)

Fig.3-2-12

NOTE15
[15]

:0.196N㨯m(2.0kgf㨯cm)

NOTE14a

28

(S14)

CN14b

FPC

SW(S401)

NOTE14e

L14a

[13]

Fig.3-2-13

28

(S14)

NOTE14c,d

SW(S407)

29

(S14)

CN14b

(S13)

L13

(S13)

NOTE14c,d

KNOB(SLIDE)

MONITOR ASSY

CN14a

[14]
NOTE14c,d

KNOB(SLIDE)

NOTE14b

L14b

WIRE(SPK)

26

27

BKT(SPK)

HOOK

30

(S15)

Fig.3-2-15

31

(S15)

L15

32

(S16)

[16]

Fig.3-2-14

NOTE14b

WIRE(SPK)

L16a

L16b

Fig.3-2-16

(No.YF256<Rev.001>)1-11

3.2.3 Assembly/Disassembly of [12] OP BLOCK ASSY/CCD BOARD ASSY

zPrecautions

(1) Be careful in handling the CCD IMAGE SENSOR, OPTI-

CAL LPF and the LENS components.
Pay special attention to the surfaces to protect them from
stains, dust, or scratches.
If the surfaces are soiled with finger prints or other stains,
wipe them off with silicon paper, clean chamois leather,
or recommended cleaning cloth.

(2) The CCD IMAGE SENSOR may have been shipped with

a protective sheet attached to the transmitting glass.
When replacing the CCD IMAGE SENSOR, do not peel
off this sheet from the new part until immediately before
it is mounted in the OP BLOCK ASSY.

zDisassembly of OP BLOCK ASSY / CCD BOARD ASSY

(1) Unsolder the 14 soldered points (SD12a) of the CCD

BOARD ASSY.

(2) Remove the 2 screws (1,2), and then remove the CCD

BOARD ASSY and the CCD BASE ASSY.

NOTE12a:

When removing the CCD BASE ASSY, be careful in
handling as the CCD IMAGE SENSOR may be re­moved together with the SHEET and the OP LPF at­tached.

zAssembly of OP BLOCK ASSY / CCD BOARD ASSY

zReplacement of service repair parts

NOTE12b:

(3) Remove the SHEET and OP LPF.

(1) Set the OP LPF first, and then the SHEET to the OP

BLOCK ASSY.

NOTE12c:

(2) Attach the CCD BASE ASSY first, then the SHEET and

the CCD BOARD ASSY so that the SHEET stays in
place, and then tighten with the 2 screws (1,2).

(3) Solder the 14 points (SD12a) on the CCD BOARD AS-

SY.

The service repair parts for the OP BLOCK ASSY are as listed
below.
When replacing parts, be careful not to cut the FPCs or dam­age any parts by soldering (excessive heat).

(1) FOCUS MOTOR UNIT
(2) ZOOM MOTOR UNIT
(3) AUTO IRIS UNIT

NOTE 12d:

The AUTO IRIS UNIT includes the FPC ASSY and 2 sen­sors.

Replace the CCD IMAGE SENSOR as a CCD BASE
ASSY, not as a single part replacement.

Be careful with the attachment direction of the OP
LPF.

(S12b)

ZOOM MOTOR
UNIT

SD12b

5

6

(S12b)

10

(S12b)

(S12b)

7

(S12b)

9

8

(S12b)

NOTE12d

AUTO IRIS UNIT

4

(S12b)

3

(S12b)

FOCUS MOTOR
UNIT

SHEET

OP LPF

NOTE12a,c

SD12a

(S12a)

CCD BOARD ASSY

NOTE12a,b

CCD BASE ASSY

1

2

(S12a)

1-12 (No.YF256<Rev.001>)

OP BLOCK ASSY

Fig.3-2-17

0.078N࡮m (0.8kgf࡮cm)
0.147N࡮m (1.5kgf࡮cm)

3.2.4 Disassembly of [15] MONITOR ASSY

zCAUTIONS

(1) During the procedure, be careful in handling the LCD

MODULE and other parts. Pay special attention not to
damage or stain the monitor screen.
If fingerprints are left on the screen, wipe them with clean
chamois leather or a cleaning cloth.

z Removing MONITOR ASSY

(1) Remove the screw (1).

(2) Turn the HINGE UNIT ASSY 90°, and remove the 2

screws (2,3).

(3) Remove the MONI.COVER ASSY by removing the 7

hooks (L15a-g).

(4) Release the lock of the connector (CN15a), and remove

the HINGE UNIT by lifting it up.

NOTE15a:

During the procedure, be careful in handling the FPC.

(5) Release the lock of the connectors (CN15b,c), and pull

out the FPC.

(6) Remove the screw (4), and remove the MONITOR

BOARD ASSY .

NOTE15b:

During the procedure, be careful in handling the FPC.

(7) Remove the SHEET (M.REF), LIGHT GUIDE,

SHEET(M/DIFF), and the SHEET(BEF).

NOTE15c:

When attaching, insert one side of the SHEET (M/
DIFF) under the LCD CASE RIB.

NOTE15d:

When attaching, insert each tab on both sides of the
SHEET (M.REF) into the LCD CASE notch.

(8) Remove the LCD CASE, SPACER(LCD), LCD MOD-

ULE, SPACER(LCD) and the LCD BKT ASSY.

NOTE15e:

During the procedure, handle the five parts (LCD
CASE, SPACER(LCD), LCD MODULE, SPAC­ER(LCD) and the LCD BKT ASSY) together.

NOTE15f:

The SENSOR BOARD ASSY is originally affixed to the
MONI.CASE ASSY using jigs and they have struc­tures difficult to replace.
If replacement is required, please refer to the NOTE
and follow the operation procedure.

Assembly/Disassembly of MONITOR ASSY/SENSOR BOARD ASSY

z

Operation procedure

• Removing the part which is to be reused
(1) Remove the SENSOR BOARD ASSY from the MO-

NI.CASE ASSY by gradually peeling off from the HINGE
ASSY side.

NOTE15g:

During the procedure, be careful not to break or de­form the parts or warp the SENSOR BOARD.

(2) Completely peel off the remaining tape pieces of the D.

FACE TAPE left on the part to be reused (MONI.CASE
ASSY or SENSOR BOARD ASSY).

NOTE15h:

Make sure that there are no D. FACE TAPE pieces or
foreign substances left on the surfaces. If necessary,
clean the surfaces using alcohol etc.

• Affixing the D. FACE TAPE to the SENSOR BOARD
(1) Affix the D. FACE TAPE to the SENSOR BOARD ASSY.

NOTE15j:

Securely fix the D. FACE TAPE, and then affix the
SENSOR BOARD ASSY to the D. FACE TAPE by ad­justing the 4 frames of the SENSOR BOARD ASSY to
the frame of the D. FACE TAPE. Evenly press over the
paper backing of each long / short side of the L shape.

(2) Peel off the paper backing.

NOTE15k:

When removing the paper backing, check that there
are no foreign substances or air bubbles on the tape.
If there are foreign substances etc., completely re­move them and continue the affixing procedure.

• Affixing the SENSOR BOARD ASSY to the MONI. CASE
(1) Affix the SENSOR BOARD ASSY to the MONI. CASE

NOTE15m:

When affixing, adjust the position of the long side of
the L shape to avoid misalignment, and then press
evenly.
Be sure to press hard for 10 seconds or more on each
long/ short side of the L shape for even adhesion.
During the procedure, be careful to prevent foreign
substances or air bubbles from entering.

(2) After the replacement, make sure that there are no bro-

ken or deformed parts or any abnormalities.
Use the service software for the operation check of the
touch sensor sensitivity.

NOTE15g,h,j,k,m

SENSOR BOARD ASSY

NOTE15j,k,m

D.FACE TAPE

DETACHMENT PAPER

NOTE15j,k

SENSOR BOARD ASSY

D.FACE TAPE

Fig.3-2-18

(No.YF256<Rev.001>)1-13

zRemoving HINGE UNIT ASSY

(1) Remove the screw (5), and remove the HINGE COV-

ER(U).
(2) Remove the HINGE COVER(L).
(3) Remove the MAGNET.

NOTE15n:

During the procedure, be careful in handling the FPC.
During the procedure, be careful in handling the MAG­NET.
When attaching, set the N pole outside as shown in
the figure. Be careful when removing as there is no
marking.

NOTE15p:

During the procedure, be careful in handling the FPC.

NOTE15q:

The FPC, with its connection to the MONITOR
BOARD ASSY facing inward, is rolled around the axis
(shaft) of the HINGE UNIT ASSY rotation 2.5 rounds
(2.5times).

1-14 (No.YF256<Rev.001>)

0.118 N࡮m (1.2kgf࡮cm)

HINGE COVER(U)

L15m

L15k

L15n

5

(S15b)

FPC

NOTE15p,q

HINGE COVER(L)

L15p

MAGNET

NOTE15n

(S15b)

NOTE15a

HINGE UNIT

ASSY

2

L15h

L15d

3

(S15b)

1

(S15a)

L15e

CN15c

L15f

MONI COVER ASSY

L15g

L15b

L15a

4

(S15a)

MONI CASE ASSY

CN15b

CN15a

L15c

NOTE15e

(REINFORCED SIDE)

<MONI CASE SIDE>

LCD BKT ASSY

SPACER(LCD)

LCD MODULE

SPACER(LCD)

CN15b

NOTE15d

NOTE15c

L15j

MONITOR

ASSYBOARD

SHEET(M.REF)

LIGHT GUIDE

SHEET(M/DIFF)

SHEET(BEF)1

NOTE15d

LCD CASE

<MONI COVER SIDE>

LCD CASE RIB

NOTE15c

NOTE15f,g,h,j,k,m

Fig.3-2-19

BOARDSENSOR

ASSY

NOTE15d

NOTE15b

MONI CASE ASSY

NOTE15f,g,h,m

(No.YF256<Rev.001>)1-15

SECTION 4

ADJUSTMENT

4.1 PREPARATION

4.1.1 Precaution

Camera system and deck system of this model are specially
adjusted by using PC.
However, if parts such as the following are replaced, an
adjustment is required. The adjustment must be performed in a
Service Center equipped with the concerned facilities.

• OP BLOCK ASSEMBLY

• MONITOR ASSEMBLY

• EEP ROM (IC1005 of MAIN board)

In the event of malfunction with electrical circuits, first find a
defective portion with the aid of proper test instruments as shown
in the following electrical adjustment procedure, and then
commence necessary repair/ replacement/adjustment.

• In observing chip TP, use IC clips, etc. to avoid any stress.
Prior to replacement of chip parts (especially IC), remove the
solder completely to prevent peeling of the pattern.

• Use a patch cord if necessary. As for a patch cord, see the
BOARD INTERCONNECTIONS.

• Since connectors are fragile, carefully handle them in
disconnecting and connecting the FPC.

4.1.3 Tools required for adjustment

Torque Driver

YTU94088

Chip IC Replacement Jig

PTS40844-2

INF Adjustment Lens Holder

YTU94087

Bit

YTU94088-003

Cleaning Cloth

KSMM-01

Mini Stand

YTU93108

Tweezers

P-895

INF Adjustment Lens

YTU92001D

Light Box Assembly

YTU93096B

4.1.2 Required test equipment

• Personal computer (for Windows)

• Color TV monitor

• Oscilloscope (dual-trace type, observable 100MHz or higher
frequency). The one observable 300 MHz or higher frequency
is recommended.

• Digital voltmeter

• DC power supply or AC adapter

• Frequency counter (with threshold level adjuster)

Gray Scale Chart

YTU94133A

Service Support System

YTU94057-112

PC Cable

QAM0099-002

Charing Battery Adjuatment Jig

YTU93112A

Color Bar Chart

YTU94133C

Communication Cable

YTU93111-1

Jig Connector Cable

YTU93106B

Focus Chart

YTU92001-018

Conversion Connector

YTU94145K-20

1-16 (No.YF256<Rev.001>)

• Torque Driver

Be sure to use to fastening the mechanism and exterior parts
because those parts must strictly be controlled for tightening
torque.

• Bit

This bit is slightly longer than those set in conventional torque
drivers.

• Tweezers

To be used for removing and installing parts and wires.

• Chip IC Replacement Jig

To be used for adjustment of the camera system.

• Cleaning Cloth

Recommended the Cleaning cloth to wipe down the video
heads, mechanism (tape transport system), optical lens sur­face.

• INF Adjustment Lens

To be used for adjustment of the camera system. For the
usage of the INF adjustment lens, refer to the Service Bulletin
No. YA-SB-10035/YA-SB-10223.

• INF Adjustment Lens Holder

To be used together with the Camera stand for operating the
Videocamera in the stripped-down condition such as the sta­tus without the exterior parts or for using commodities that are
not yet conformable to the interchangeable ring. For the usage
of the INF lens holder, refer to the Service Bulletin No. YA-SB-

10035.

• Mini Stand

To be used together with the INF adjustment lens holder. For
the usage of the Mini stand, refer to the Service Bulletin No.
YA-SB-10035.

• Light Box Assembly

To be used for adjustment of the camera system. For the
usage of the Light box assembly, refer to the Service Bulletin
No. YA-SB-10035/YA-SB-10218.

• Gray Scale Chart

To be used for adjustment of the camera system. For the
usage of the INF adjustment lens, refer to the Service Bulletin
No. YA-SB-10035.

• Color Bar Chart

To be used for adjustment of the camera system. For the
usage of the INF adjustment lens, refer to the Service Bulletin
No. YA-SB-10035.

• Focus Chart

To be used for adjustment of the camera system. For the
usage of the INF adjustment lens, refer to the Service Bulletin
No. YA-SB-10035.

• Service Support System

To be used for adjustment with a personal computer. Software
can be downloaded also from JS-net.

• Communication Cable

Connect the Communication cable between the PC cable and
Jig connector cable when performing a PC adjustment.

• PC Cable

To be used to connect the Videocamera and a personal computer
with each other when a personal computer issued for adjustment.

• Jig Connector Cable

Connected to JIG CONNECTOR of the main board and used
for electrical adjustment, etc.

• Conversion Connector

Conversion connector is used to convert the connector part of
the JIG connector cable.

• Charging Battery Adjustment Jig

This Jig is used for the adjustment of the camcorders that have
Main Body battery charging function.

(No.YF256<Rev.001>)1-17

4.2 JIG CONNECTOR CABLE CONNECTION

4.2.1 Cautions

(1) Only 9 of 30pins of JIG CONNECTOR CABLE(PN:YTU93106B)

are extended with wires. Additional 2pins (13 and 28) need
to be soldered and extended with the wires for adjustment
and checking.
See Fig. 4-2-1 for details.

<COMPONENT SIDE>

28

 Connection procedure

CONVERSION
CONNECTOR

JIG CONNECTOR
(MAIN CN110)

JIG CONNECTOR

COVER(JIG CON)

29pin AL_2.8V
28pin IF_RX
26pin NOT USED
23pin NOT USED
22pin NOT USED

<FOIL SIDE>

13

13pin IF_TX
12pin NOT USED
10pin GND
9pin GND
8pin NOT USED
5pin NOT USED

JIG CONNECTOR
CABLE

COMMUNICATION
CABLE

JIG CONNECTOR

TO IF_RX

TO IF_TX

TO GND

BLUE

RED

WHITE

BLACK

TO AL_2.8V

COMMUNICATION

CABLE

Fig.4-2-2

RS232C
COM PORT

PC CABLE

SERVICE SUPPORT SYSTEM

MENU

PERSONAL COMPUTER

1-18 (No.YF256<Rev.001>)

: ADDITIONAL WIRE

Fig.4-2-1

 Jig connector diagrams

JIG CONNECTOR CABLE (YTU93106B)

MAIN CN110

MVD
DSP_TMS
DSP_RST

XDSPTRST
REG_2.83V
ISSP_DATA

CAPSENS_DT

GND

DSP_TDI

GND

UARXD0
UATXD0

DSP_TCK

CAPSENS_WR_L

IF_RX
IF_TX

AL_2.8V

IRU

KENTO

DSP_TDO

ADDITIONAL WIRE

20

10

19

9

18

8

17

7

16

6

15

5

14

4

13

3

12

2

11

1

13. IF_TX

28. IF_RX

JIG CONN. BOARD

(PIN NO.)

9
8
7
6
5
4
3
2
1

-

AL_2.8V

IF_RX

-

-

-

-

-

-

­NC
NC
NC
NC
NC

-

-

IF_TX

-

-

GND
GND

-

-

­NC
NC
NC
NC
NC

30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10

4.3 ELECTRICAL ADJUSTMENT

Electrical adjustment is performed by using a personal computer
and software for SERVICE SUPPORT SYSTEM. Read
README.TXT file to use the software properly.
As for the connection of cables, see "4.2 JIG CONNECTOR
CABLE CONNECTION".

 Conversion Connector

KENTO*

AL_2.8V

DSP_TCK*

UARXD0*

DSP_TDI*

CAPSENS_DT

REG_2.83V*

DSP_RST*

IF_RX

MVD*

NC

NC

NC

NC

NC

30

29

28

27

26

25

*

24

23

22

21

20

19

18

17

16

Fig.4-2-3

11

12

13

14

15

16

17

18

19

20

10

DSP_TDO*

1

2

3

4

5

6

7

8

9

15

IRU*

14

IF_TX

13

CAPSENS_WR_L

12

UATXD0*

11

GND

10

GND

9

ISSP_DATA

8

XDSPTRST

7

DSP_TMS*

6

NC

5

NC

4

NC

3

NC

2

NC

1

*

*

*

*NOT USED

Fig.4-2-4

(No.YF256<Rev.001>)1-19

5.1 SERVICE NOTE

[12][11] [13]

-

3-2-11

-

3-2-7 3-2-8 3-2-9

SECTION 5

TROUBLE SHOOTING

aaab

[15]MONITOR ASSY

-

­3-2-4

a

3-2-2 3-2-3 3-2-5 3-2-6 3-2-10 3-2-12 3-2-13

[16]

[1] [2] [4][3] [5] [6] [7] [8] [9] [10]

CABINET PARTS AND ELECTRICAL PARTS(1)

1 2 3 4 5 6 7 8 9 10 11 - 12 13 14 15 16 17 - 18 19 20 21 22 23 24 25 26 27

-

3-2-1

[14] [15]

CABINET PARTS AND ELECTRICAL PARTS(2)

28 29 30 31 32

3-2-16

3-2-15

aac

3-2-14

[12] [15]

[12]OP BLOCK ASSY/CCD BOARD ASSY

aab

Prepare the specified screws and use them in place of the removed screws.

3-2-17 3-2-19

de

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5

Symbol No.

Place to stick screw

Removing order of screw

1-20 (No.YF256<Rev.001>)

Screw tightening torque

Reference drawing (Fig.No.)

Symbol No.

Place to stick screw

Removing order of screw

Screw tightening torque

Reference drawing (Fig.No.)

Symbol No.

Place to stick screw

Removing order of screw

Screw tightening torque

Reference drawing (Fig.No.)

and tighten the screw manually.

࡮The specified torque value is a recommended value of the initial assembly. Therefore, set the value below the specified torque value in the assembling procedure.

࡮There are setting limits of the torque value for the torque driver. If the value exceeds the setting value, take it as a rough measurement (reference value),

㧞)Tightening torque for the screws

㧝)㧖and㧖㧖 (This mark shows where to attach the screws) : Do not reuse the screws because the screw lock bond was applied to prevent the screws from loosening.

NOTE:

Be careful not to break either the screws or the screw holes.

a㧦0.088N㨯m (0.9kgf㨯cm) b㧦0.118N㨯m (1.2kgf㨯cm) c㧦0.196N㨯m (2.0kgf㨯cm) d㧦0.147N㨯m (1.5kgf㨯cm) e㧦0.078N㨯m (0.8kgf㨯cm)

Victor Company of Japan, Limited

Camcorder Category 12, 3-chome, Moriya-cho, Kanagawa-ku, Yokohama-city, Kanagawa-prefecture, 221-8528, Japan

(No.YF256<Rev.001>)

Printed in Japan

VPT