JVC GR-DV3000A, GR-DV3000EA, GR-DV3000ED, GR-DV3000EG, GR-DV3000EK Service Manual

SERVICE MANUAL

DIGITAL VIDEO CAMERA

VICTOR COMPANY OF JAPAN, LIMITED
VIDEO DIVISION

S40894

GR-DV3000A/EA/ED/EG/EK/SH

GR-DV3000A/EA/ED/EG/EK/SH

SPECIFICATIONS

No. 86666

Power supply : DC 6.3 V (Using AC Power Adapter/Charger)

Power consumption

LCD monitor off, viewfinder on : Approx. 4.3 W
LCD monitor on, viewfinder off : Approx. 5.4 W

Dimensions (W x H x D) : 76 mm x 90 mm x 194 mm

Weight : Approx. 660 g (without cassette, memory card and battery)

Operating temperature : 0°C to 40°C
Operating humidity : 35% to 80%
Storage temperature : –20°C to 50°C
Pickup : 1/3.6" CCD
Lens : F 1.2, f = 4.5 mm to 45 mm, 10:1 power zoom lens
Filter diameter : ø52 mm
LCD monitor : 3.5" diagonally measured, LCD panel/TFT active matrix system
Viewfinder : Electronic viewfinder with 0.44" colour LCD
Speaker : Monaural

Format : DV format (SD mode)
Signal format : PAL standard
Recording/Playback format : Video: Digital component recording

Cassette : Mini DV cassette
Tape speed : SP: 18.8 mm/s

Maximum recording time : SP: 80 min.
(using 80 min. cassette) LP: 120 min.

Storage media : SD Memory Card/MultiMediaCard
Compression system : Still image : JPEG (compatible)

File size : Still image :

Picture quality : 2 modes (FINE/STANDARD)
Approximate number of storable images
(with the provided memory card [8 MB])

FINE : 32 (640 x 480 pixels), 14 (1024 x 768 pixels),

STANDARD : 110 (640 x 480 pixels), 46 (1024 x 768 pixels),

For other memory cards, 墌 pg. 17.

DC 7.2 V (Using battery pack)

(with the LCD monitor closed and the viewfinder pushed back in,
without the lens hood)

Approx. 740 g (incl. cassette, memory card and battery)

Digital Video Camera

: Audio: PCM digital recording, 32 kHz 4-channel (12-bit),

48 kHz 2-channel (16-bit)

LP: 12.5 mm/s

Digital Still Camera Function

Moving image : MPEG4 (compatible)

Moving image : 2 modes (240 x 176 pixels, 160 x 120 pixels)

9 (1280 x 960 pixels), 6 (1600 x 1200 pixels)

30 (1280 x 960 pixels), 20 (1600 x 1200 pixels)

(The specifications shown pertain specifically to the model GR-DV3000EG/EK)

Camcorder

General

AV

Video output : 1 V (p-p), 75 Ω, analogue
Video input : 0.5 V (p-p) – 2.0 V (p-p), 75 Ω, analogue
Audio output : 300 mV (rms), 1 kΩ, analogue, stereo
Audio input : 300 mV (rms), 50 kΩ, analogue, stereo

DV

Input/output : 4-pin, IEEE 1394 compliant

PHONE

Headphone output : ø3.5 mm, stereo

PRINTER : For an optional video printer equipped with a PRINT DATA

Connectors

connector

AC Power Adapter/Charger AA-V40EG or AA-V40EK

Power requirement : AC 110 V to 240 V`, 50 Hz/60 Hz
Power consumption : 23 W
Output

Charge : DC 7.2 V , 1.2 A

VTR : DC 6.3 V , 1.8 A
Dimensions (W x H x D) : 68 mm x 38 mm x 110 mm
Weight

AA-V40EG : Approx. 260 g

AA-V40EK : Approx. 340 g

Jack Box CU-V504U

General

Dimensions (W x H x D) : 37.5 mm x 18.5 mm x 55 mm
Weight : Approx. 30 g

Connectors

USB : TYPE B
S-VIDEO

4 modes (1600 x 1200 pixels, 1280 x 960 pixels,
1024 x 768 pixels, 640 x 480 pixels)

Output : Y: 1 V (p-p), 75 Ω, analogue

Input : Y: 0.8 V (p-p) – 1.2 V (p-p), 75 Ω, analogue

EDIT : ø3.5 mm, 2-pole

Specifications shown are for SP mode unless otherwise indicated. E & O.E. Design and
specifications subject to change without notice.

C: 0.29 V (p-p), 75 Ω, analogue

C: 0.2 V (p-p) – 0.4 V (p-p), 75 Ω, analogue

Printed in Japan

This service manual is printed on 100% recycled paper.

COPYRIGHT © 2002 VICTOR COMPANY OF JAPAN, LTD.

No. 86666

January 2002

TABLE OF CONTENTS

Section Title Page Section Title Page

Important Safety Precautions

INSTRUCTIONS

1. DISASSEMBLY

1.1 BEFORE ASSEMBLY AND DISASSEMBLY ......................... 1-1

1.1.1 Precautions ..................................................................... 1-1

1.1.2 Assembly and disassembly ............................................ 1-1

1.1.3 Destination of connectors ............................................... 1-1

1.1.4 Disconnection of Connectors (Wires) ............................. 1-1

1.2 JIGS AND TOOLS REQUIRED FOR DISASSEMBLY,

ASSEMBLY AND ADJUSTMENT ......................................... 1-2

1.2.1 Tools required for adjustments ........................................ 1-2

1.3 DISASSEMBLY/ASSEMBLY OF CABINET PARTS AND

BOARD ASSEMBLY ............................................................. 1-2

1.3.1 Disassembly flow chart ................................................... 1-2

1.3.2 Disassembly method ...................................................... 1-3

1.4 DISASSEMBLY OF THE 4 OP BLOCK AND

CCD BOARD ASSEMBLIES ................................................. 1-8

1.4.1 Precautions ..................................................................... 1-8

1.4.2 How to remove................................................................ 1-8

1.4.3 How to install .................................................................. 1-8

1.4.4 Replacement of Service Repair Parts ............................ 1-8

1.5 7 E.VF(COLOR) ................................................................... 1-9

1.5.1 Disassembly/Assembly of the 7 E.VF(COLOR)............. 1-9

1.6

DISASSEMBLY/ASSEMBLY OF THE @ MONITOR ASSEMBLY

1.6.1 @ Monitor Assembly and Hinge Assembly ................... 1-10

1.7 MANUAL EJECTION OF THE CASSETTE TAPE............... 1-11

1.8 EMERGENCY DISPLAY ..................................................... 1-12

1.9 SERVICE NOTE.................................................................. 1-13

2. MECHANISM ADJUSTMENT

2.1

PRELIMINARY REMARKS ON ADJUSTMENT AND REPAIR ..

2.1.1 Precautions ..................................................................... 2-1

2.1.2 Notes on procedure for disassemby/assembly ............... 2-1

2.2 JIGS AND TOOLS REQUIRED FOR DISASSEMBLY,

ASSEMBLY AND ADJUSTMENT ......................................... 2-2

2.2.1 Tools required for adjustments ........................................ 2-2

2.3 DISASSEMBLY/ASSEMBLY OF MECHANISM ASSEMBLY 2-3

2.3.1 General statement .......................................................... 2-3

2.3.2 Explanation of mechanism mode ................................... 2-3

2.3.3 Mechanism timing chart .................................................. 2-4

2.4 DISASSEMBLING PROCEDURE TABLE ............................. 2-5

2.4.1 Disassembly/assembly ................................................... 2-7

2.4.2 List of procedures for disassembly ............................... 2-13

2.5

CHECKUP AND ADJUSTMENT OF MECHANISM PHASE ..

2.6 MECHANISM ADJUSTMENTS .......................................... 2-15

2.6.1 Adjustment of the slide guide plate ............................... 2-15

2.6.2

Adjustment of the Tension Arm and Pad Arm Assemblies

2.6.3 Adjustment of the Slide Lever 2 .................................... 2-16

2.7 SERVICE NOTE.................................................................. 2-17

2.8 JIG CONNECTOR CABLE CONNECTION ........................ 2-19

2.8.1 Tape pattern check ....................................................... 2-20

3. ELECTRICAL ADJUSTMENT

3.1 PRECAUTION ....................................................................... 3-1

3.2 SETUP .................................................................................. 3-2

3.3 MONITOR ADJUSTMENT .................................................... 3-3

3.3.1 PLL (MONI) .................................................................... 3-3

3.4 ELECTRONIC VIEWFINDER (E.VF) ADJUSTMENT ........... 3-3

3.4.1 PLL (VF) ......................................................................... 3-3

1-10

2-1

2-14

2-16

4. CHARTS AND DIAGRAMS

NOTES OF SCHEMATIC DIAGRAM .......................................... 4-1

CIRCUIT BOARD NOTES ........................................................... 4-2

4.1 BOARD INTERCONNECTIONS ........................................... 4-3

4.2

MAIN IF SCHEMATIC DIAGRAM ............................................... 4-5

4.3 SYSCON-CPU SCHEMATIC DIAGRAM .................................... 4-7

4.4 MSD-CPU SCHEMATIC DIAGRAM ............................................ 4-9

4.5 AUDIO AD/DA SCHEMATIC DIAGRAM ................................... 4-11

4.6 MAIN AUDIO SCHEMATIC DIAGRAM ..................................... 4-13

4.7 DVMAIN SCHEMATIC DIAGRAM ............................................ 4-15

4.8 VIDEO I/O SCHEMATIC DIAGRAM ......................................... 4-17

4.9 CDS/AD SCHEMATIC DIAGRAM ............................................. 4-19

4.10 DSP SCHEMATIC DIAGRAM ................................................ 4-21

4.11 OP DRIVE SCHEMATIC DIAGRAM ...................................... 4-23

4.12 TG/VDR SCHEMATIC DIAGRAM .......................................... 4-25

4.13 DSC SCHEMATIC DIAGRAM ................................................ 4-27

4.14 DSC IF AND SD SCHEMATIC DIAGRAMS ........................... 4-29

4.15 USB SCHEMATIC DIAGRAM ................................................ 4-31

4.16 MDA SCHEMATIC DIAGRAM ................................................ 4-33

4.17 PRE/REC SCHEMATIC DIAGRAM ........................................ 4-35

4.18 JUNCTION SCHEMATIC DIAGRAM ..................................... 4-37

4.19 REG SCHEMATIC DIAGRAM ................................................ 4-39

4.20 MONITOR SCHEMATIC DIAGRAM ....................................... 4-41

4.21 JACK SCHEMATIC DIAGRAM .............................................. 4-43

4.22 EJECT, DECK OPE. AND CCD SCHEMATIC DIAGRAMS .. 4-45

4.23

FE SW, FRONT, ZOOM UNIT, POWER OPE. UNIT, FOCUS UNIT

AND SW FPC UNIT SCHEMATIC DIAGRAMS ................................

4.24 VF BL SCHEMATIC DIAGRAM .............................................. 4-49

4.25 MAIN CIRCUIT BOARD [GR-DV3000EG] ............................. 4-51

4.26 MAIN CIRCUIT BOARD [GR-DV3000EK/A/EA/ED/SH] ......... 4-57

4.27 DSC CIRCUIT BOARD ........................................................... 4-63

4.28 PRE/MDA CIRCUIT BOARD .................................................. 4-65

4.29 JUNCTION AND JACK CIRCUIT BOARDS ........................... 4-67

4.30 REG CIRCUIT BOARD [GR-DV3000EG] ............................... 4-69

4.31 REG CIRCUIT BOARD [GR-DV3000EK/A/EA/ED/SH] .......... 4-71

4.32 MONITOR CIRCUIT BOARD ................................................. 4-73

4.33 EJECT AND DECK OPE. CIRCUIT BOARDS ....................... 4-75

4.34 CCD CIRCUIT BOARD .......................................................... 4-77

4.35 FE SW AND FRONT CIRCUIT BOARDS .............................. 4-78

4.36 VF BL CIRCUIT BOARD ........................................................ 4-79

4.37 VOLTAGE CHARTS ............................................................... 4-80

4.38 POWER SYSTEM BLOCK DIAGRAM ................................... 4-85

4.39 VIDEO SYSTEM BLOCK DIAGRAM ...................................... 4-87

4.40 REGULATOR SYSTEM BLOCK DIAGRAM .......................... 4-91

5. PARTS LIST

5.1 PACKING AND ACCESSORY ASSEMBLY <M1> ............... 5-1

5.2 FINAL ASSEMBLY <M2> ..................................................... 5-3

5.3 MECHANISM ASSEMBLY <M3> ......................................... 5-6

5.4 ELECTRONIC VIEWFINDER ASSEMBLY <M4> ................ 5-8

5.5 MONITOR ASSEMBLY <M5> .............................................. 5-9

5.6 ELECTRICAL PARTS LIST ................................................. 5-10

MAIN BOARD ASSEMBLY <01> ............................................. 5-10

DSC BOARD ASSEMBLY <02> .............................................. 5-17

PRE/MDA BOARD ASSEMBLY <03> ..................................... 5-18

JUNCTION BOARD ASSEMBLY <04> ................................... 5-19

REG BOARD ASSEMBLY <05> .............................................. 5-19

MONITOR BOARD ASSEMBLY <06> ..................................... 5-20

JACK BOARD ASSEMBLY <07> ............................................. 5-22

EJECT BOARD ASSEMBLY <08> .......................................... 5-22

DECK OPE. BOARD ASSEMBLY <09> .................................. 5-22

CCD BOARD ASSEMBLY <10> .............................................. 5-23

FE SW BOARD ASSEMBLY <11> .......................................... 5-23

FRONT BOARD ASSEMBLY <12> ......................................... 5-23

VF BL BOARD ASSEMBLY <13> ............................................ 5-23

4-47

The following table lists the differing points between Models GR-DV3000EG, GR-DV3000EK, GR-DV3000EA, GR-DV3000A,
GR-DV3000SH and GR-DV3000ED in this serise.

GR-DV3000EG GR-DV3000EK GR-DV3000EA GR-DV3000A GR-DV3000SH GR-DV3000ED

AC ADAPTER CHARGER AA-V40EG AA-V40EK AA-V40EA AA-V40A AA-V40SH AA-V40ED
PERI-RCA ADAPTER USED USED NOT USED NOT USED NOT USED NOT USED
CONVERSION PLUG NOT USED NOT USED NOT USED USED NOT USED NOT USED

Important Safety Precautions

Prior to shipment from the factory, JVC products are strictly inspected to conform with the recognized product safety and electrical codes of the
countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions
when a set is being serviced.

Precautions during Servicing

•

1. Locations requiring special caution are denoted by labels and in­scriptions on the cabinet, chassis and certain parts of the product.
When performing service, be sure to read and comply with these
and other cautionary notices appearing in the operation and serv­ice manuals.

2. Parts identified by the ! symbol and shaded ( ) parts are
critical for safety.
Replace only with specified part numbers.

Note: Parts in this category also include those specified to com-

ply with X-ray emission standards for products using
cathode ray tubes and those specified for compliance
with various regulations regarding spurious radiation
emission.

3. Fuse replacement caution notice.
Caution for continued protection against fire hazard.
Replace only with same type and rated fuse(s) as specified.

4. Use specified internal wiring. Note especially:

1) Wires covered with PVC tubing

2) Double insulated wires

3) High voltage leads

5. Use specified insulating materials for hazardous live parts. Note
especially:

1) Insulation Tape 3) Spacers 5) Barrier

2) PVC tubing 4) Insulation sheets for transistors

6. When replacing AC primary side components (transformers, power
cords, noise blocking capacitors, etc.) wrap ends of wires securely
about the terminals before soldering.

12. Crimp type wire connector
In such cases as when replacing the power transformer in sets
where the connections between the power cord and power trans­former primary lead wires are performed using crimp type connec­tors, if replacing the connectors is unavoidable, in order to prevent
safety hazards, perform carefully and precisely according to the
following steps.

1) Connector part number : E03830-001

2) Required tool : Connector crimping tool of the proper type which

will not damage insulated parts.

3) Replacement procedure

(1) Remove the old connector by cutting the wires at a point

close to the connector.
Important : Do not reuse a connector (discard it).

cut close to connector

Fig.3

(2) Strip about 15 mm of the insulation from the ends of the

wires. If the wires are stranded, twist the strands to avoid
frayed conductors.

15 mm

Fig.1

7. Observe that wires do not contact heat producing parts (heatsinks,
oxide metal film resistors, fusible resistors, etc.)

8. Check that replaced wires do not contact sharp edged or pointed
parts.

9. When a power cord has been replaced, check that 10-15 kg of
force in any direction will not loosen it.

Power cord

Fig.2

10. Also check areas surrounding repaired locations.

11. Products using cathode ray tubes (CRTs)
In regard to such products, the cathode ray tubes themselves, the
high voltage circuits, and related circuits are specified for compli­ance with recognized codes pertaining to X-ray emission.
Consequently, when servicing these products, replace the cath­ode ray tubes and other parts with only the specified parts. Under
no circumstances attempt to modify these circuits.
Unauthorized modification can increase the high voltage value and
cause X-ray emission from the cathode ray tube.

Fig.4

(3) Align the lengths of the wires to be connected. Insert the

wires fully into the connector.

Metal sleeve

Connector

Fig.5

(4) As shown in Fig.6, use the crimping tool to crimp the metal

sleeve at the center position. Be sure to crimp fully to the
complete closure of the tool.

1

.2

5

2

.0

5

.5

Fig.6

(5) Check the four points noted in Fig.7.

Not easily pulled free

Wire insulation recessed

more than 4 mm

Fig.7

Crimping tool

Crimped at approx. center

of metal sleeve

Conductors extended

I

S40888-01

Safety Check after Servicing

•

Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been returned
to original positions, Afterwards, perform the following tests and confirm the specified values in order to verify compliance with safety
standards.

1. Insulation resistance test

Confirm the specified insulation resistance or greater between power cord plug prongs and exter­nally exposed parts of the set (RF terminals, antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.). See table 1 below.

2. Dielectric strength test

Confirm specified dielectric strength or greater between power cord plug prongs and exposed acces­sible parts of the set (RF terminals, antenna terminals, video and audio input and output terminals,
microphone jacks, earphone jacks, etc.). See table 1 below.

3. Clearance distance

When replacing primary circuit components, confirm specified clearance distance (d), (d’) be­tween soldered terminals, and between terminals and surrounding metallic parts. See table 1
below.

Fig. 8

4. Leakage current test

Confirm specified or lower leakage current between earth ground/power cord plug prongs and
externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and
output terminals, microphone jacks, earphone jacks, etc.).
Measuring Method : (Power ON)
Insert load Z between earth ground/power cord plug prongs and externally exposed accessible
parts. Use an AC voltmeter to measure across both terminals of load Z. See figure 9 and following
table 2.

Externally
exposed
accessible part

Fig. 9

Z

V

ab

A

c

5. Grounding (Class 1 model only)

Confirm specified or lower grounding impedance between earth pin in AC inlet and externally exposed accessible parts (Video in, Video out,
Audio in, Audio out or Fixing screw etc.).

Measuring Method:

Connect milli ohm meter between earth pin in AC inlet and exposed accessible parts. See figure 10 and grounding specifications.

Fig. 10

Table 1 Specifications for each region

Table 2 Leakage current specifications for each region

Note: These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.

II

S40888-01

SECTION 1

DISASSEMBLY

1.1 BEFORE ASSEMBLY AND DISASSEMBLY

1.1.1 Precautions

1. Be sure to remove the power supply unit prior to mount­ing and soldering of parts.

2. When removing a component part that needs to discon­nect the connector and to remove the screw for remov­ing itself, first disconnect the connecting wire from the
connector and then remove the screw beforehand.

3. When connecting and disconnecting the connectors, be
careful not to damage the wire.

4. Carefully remove and handle the part to which some
spacer or shield is attached for reinforcement or insula­tion.

5. When replacing chip parts (especially IC parts), desolder
completely first (to prevent peeling of the pattern).

6. Tighten screws properly during the procedures.
Unless specified otherwise, tighten screws at a torque
of 0.078N

•

m(0.8kgf•cm).

1.1.2 Assembly and disassembly

STEP

No.

1
2

PART

ZOOM OPE UNIT Fig.1-3-1 3(S1),(L1a),5(L1b),CN1a-
FRONT COVER Fig.1-3-2a CN2a,CN2b,2(S2a),(S2b), NOTE2a

ASSY (S2c),(S2d),2(S2e),CN2c NOTE2b

Fig.No.

POINT NOTE

NOTE2c
NOTE2d

1.1.4 Disconnection of Connectors (Wires)

Connector
Pull both ends of the connector in the arrow direction, re­move the lock and disconnect the flat wire.

Flat wire

Connector

Fig. 1-1-1 Connector 1

Extend the locks in the direction of the arrow for unlocking
and then pull out the wire. After removing the wire, immedi­ately restore the locks to their original positions because
the locks are apt to come off the connector.

Flat wire

(1) (2) (3) (4) (5)

(1) Indicate the disassembly steps. When assembling, per-

form in the reverse order of these steps. This number
corresponds to the number in the disassembly diagram.

(2) Indicates the name of disassembly/assembly parts.

(3) Indicates the number in the disassembly diagram.

(4) Indicates parts and points such as screws, washers,

springs which must be removed during disassembly/
assembly.

Symbol Name, Point
S Screw
L Lock, Pawl, Hook
SD Soldering

夡(Others) Connector, Cover, Bracket, etc.

(Example)

• 2 (S1) : Remove the two screws (S1) for removing

the part 1.

• CN 1a : Disconnect the connector 1a.

•SD1 : Unsolder at the point SD1.

(5) Precautions on disassembly/assembly.

1.1.3 Destination of connectors

Note:

Three kinds of double-arrows in connection tables re­spectively show kinds of connector/wires.

↔ : Wire
⇔ : Flat wire

: Board to Board connector

[Example]

Note:

Remove the parts marked in .

CONN.

No.

1a JUNCTION CN1102 ⇔ ZOOM OPE – 8

CONNECTOR

Pin No.

Connector

Fig. 1-1-2 Connector 2

B-B connector
Pull the board by both the sides in the direction of the ar­row for disconnecting the B-B connector.

Connector

Connector

Fig. 1-1-3 Connector 3

Connector

Fig. 1-1-4 Connector 4

1-1

1.2 JIGS AND TOOLS REQUIRED FOR DISASSEMBLY,

2

1

3

4

5

6

7

8

9

0

!

ASSEMBLY AND ADJUSTMENT

1.2.1 Tools required for adjustments

1

Torque driver

YTU94088

2

Bit

YTU94088-003

1.3 DISASSEMBLY/ASSEMBLY OF CABINET PARTS AND BOARD ASSEMBLY

1.3.1 Disassembly flow chart

This flowchart indicates the disassembly step for the cabi­net parts and board assembly in order to gain access to
item(s) to be serviced. When reassembling, perform the
step(s) in reverse order.

ZOOM OPE UNIT

3

5

1. Torque driver

2. Bit

3. Tweezers

4. Chip IC replacement jig

5. Cleaning cloth

Tweezers

P-895

Cleaning cloth

KSMM-01

Be sure to use to fastening the mechanism and exterior
parts because those parts must strictly be controlled for
tightening torque.

This bit is slightly longer than those set in conventional
torque drivers.

To be used for removing and installing parts and wires.

To be used for adjustment of the camera system.

Recommended cleaning cloth to wipe down the video
heads, mechanism (tape transport system), optical lens
surface.

4

Table 1-2-1

Chip IC replacement jig

PTS40844-2

FRONT COVER ASSY

(Inc. FE SW BOARD ASSY,

FRONT BOARD ASSY,

JUNCTION BOARD ASSY,

SHOE ASSY, SW FPC UNIT,

FOCUS UNIT, MICROPHONE)

UPPER CASE ASSY

(Inc.

MONITOR ASSY)

@

OP BLOCK ASSY

DSC BOARD ASSY

REAR COVER ASSY

E. VF ASSY

LOWER CASE ASSY

MAIN BOARD ASSY

/

PRE/MDA BOARD ASSY,

MECHANISM ASSY

Table 1-3-1

1-2

1.3.2 Disassembly method

STEP

No.

1
2

3

PART

ZOOM OPE UNIT Fig.1-3-1 3(S1),(L1a),5(L1b),CN1a-
FRONT COVER Fig.1-3-2a CN2a,CN2b,2(S2a),(S2b), NOTE2a

ASSY (S2c),(S2d),2(S2e),CN2c NOTE2b

FRONT BOARD ASSY
FE SW BOARD ASSY
JUNCTION BOARD

ASSY CN2f,CN2g
SHOE ASSY Fig1-3-2c (S2h)
SW FPC UNIT (S2f),COVER(MENU),(S2f)
FOUCUS UNIT 2(S2h),SPACER
MICROPHONE 2(S2j)

UPPER CASE ASSY
Inc.MONITOR ASSY

Fig.No.

Fig1-3-2b (S2f),CN2d,CN2e NOTE2e

2(S2f),CN2h NOTE2f
(S2g),2(L2),2(S2f),

Fig.1-3-3 3(S3a),6(S3b),(S3c),CN3a NOTE3a

POINT NOTE

NOTE2c
NOTE2d

NOTE3b
NOTE3c

4 OP BLOCK ASSY Fig.1-3-4 CN4a,CN4b,CN4c, NOTE4

2(S4),(L4a),(L4b)

5

DSC BOARD ASSY

6

REAR COVER ASSY

Fig.1-3-5 (L5),CN5a,CN5b NOTE5
Fig.1-3-6 CN6a,2(S6a),(S6b) -

7 E.VF ASSY Fig.1-3-7 CN7a,(S7a),2(S7b),(L7a), NOTE7

(L7b),2(L7c)

8

LOWER CASE ASSY

9

MAIN BOARD ASSY

Fig.1-3-8 CN8a,CN8b,3(S8a),(S8b), -

2(L8a),(L8b)

Fig.1-3-9 CN9a,(S9),(L9)

0 PRE/MDA BOARD Fig.1-3-10 3(S0a),BKT(MECHA)ASSY, NOTE0a

/ ASSY, 2(S0b), NOTE0b

!

MECHANISM ASSY

SHIELD COVER(PRE/REC),
(L0),CN0a,CN0b,CN0c,
CN0d,CN0e,CN0f
3(S0b)

Table 1-3-2

NOTE 2a:

Open the cassette cover after removing the
screws.

NOTE 2b:

NOTE 2c:

Be sure to confirm the position of the screws.

Be careful not to damage the FPC when unplug­ging it.

NOTE 2d:

As the
result of the above steps, be careful not to dam­age any of its parts. Take particular care not to
scratch the lens surfaces.

NOTE 2e:

NOTE 2f:

Treat the microphone wire with care.

When mounting, be careful not to damage the
switches.

NOTE 3a/3b:

NOTE 3c:

For the disassembly of the
bly, see section 1.6, “Disassembly/Assembly of

@

NOTE 4:

NOTE 5:

NOTE 7:

NOTE 0a:

NOTE 0b:

For the disassembly of the 4 OP block assem­bly, see section 1.4, “Disasembly/Assembly of

4

Be careful not to damage the CONNECTOR.

For the disassembly of the

1.4, “Disassembly/Assembly of

The FPC of the loading motor should be
mounted by inserting it between the Mechanism
Assembly and the PRE/MDA Board Assembly.

When mounting the shield cover, push down the
FPC of the drum while attaching it.

OP Block Assembly is exposed as a

7

Be sure to confirm the position of the screws.

Monitor Assem-

@

Monitor Assembly”.

OP block assembly.

E.VF, see section

7

E.VF”.

7

Remove the parts marked in .

Note:

CONN.

No.

CN1a JUNCTION CN1102 ⇔ ZOOM OPE UNIT – 8
CN2a JUNCTION CN1101 ⇔ MAIN CN112 16
CN2b MAIN CN103 ⇔ SHOE ASSY – 16
CN2c FRONT CN2413 ⇔ EJECT CN2411 6
CN2d FRONT CN2412 ↔ MICROPHONE – 3
CN2e FRONT CN2411 ⇔ SW FPC UNIT – 6

CN2f JUNCTION CN1104 ⇔ FOCUS UNIT – 6
CN2g JUNCTION CN1105 ↔ MICROPHONE – 3
CN2h FE SW CN1181 ↔ JUNCTION CN1103 3
CN3a MAIN CN108 MONITOR – 50
CN4a MAIN CN101 ↔ CCD – 2
CN4b MAIN CN102 ⇔ CCD – 20
CN4c MAIN CN104 ⇔ OP BLOCK ASSY – 24
CN5a DSC CN8401 MAIN CN105 80
CN5b DSC CN8402 ⇔ JACK CN301 20/45
CN6a MAIN CN109 REG CN601 80
CN7a MAIN CN110 ⇔
CN8a EJECT CN2422 ⇔ MAIN CN113 6
CN8b JACK CN301 ⇔ MAIN CN111 24/45
CN9a MAIN CN106 PRE/MDA CN401 80
CN0a PRE/MDA CN406 ⇔ SENSOR – 16
CN0c PRE/MDA CN404 ⇔ DRUM MOTOR – 11
CN0d PRE/MDA CN402 ⇔ HEAD – 8
CN0e PRE/MDA CN407 ⇔

CN0f PRE/MDA CN403 ⇔

CONNECTOR

E.VF ASSY(VF BL)

ROTARY ENCODER
LOADING MOTOR

Pin No.

CN501 22

– 6
– 6

Table 1-3-3

1-3

1

CN a

(L b)

1

(L a)

1

2

CN g

15

(S f)

2

14

(S g)

NOTE e

2

2

WIRERING

3

(S )

1

1

(S )

1

1

2

(S )

1

2

(L )

2

2

CN f

(S f)

CN d

16

2

2

JUNCTION
BOARD ASSY

NOTE f

2

FE SW

BOARD ASSY

11

(S f)

2

CN h

CN e

FRONT
BOARD ASSY

MIC

WIRE

12

(S f)

2

13

(S f)

2

2

2

6

(S b)

2

NOTE a

2

Fig. 1-3-1

2

NOTE a

7

(S c)

2
2

4

(S a)

2

NOTE d

8

(S d)

2

NOTE b

2

2

NOTE a

2

NOTE c

CN c

CN b

2

2

2

(S a)

2

CN a

5

2

NOTE a

Fig. 1-3-2b

9

(S e)

2

10

(S e)

2

2

(BOTTOM)

8

1-4

7

Fig. 1-3-2a

(

)

FOCUS UNIT

18

(S f)

2

22

(S j)

2

SHOE ASSY

20

(S h)

2

21

(S h)

2

17

(S h)

23

(S j)

2

SW FPC UNIT

COVER
(MENU)

2

19

(S f)

2

NOTE 3 a

27

28

29

27

(S b)

3

NOTE 3 a

(BOTTOM)

30

31

26

(S a)

3

NOTE 3 c

MICROPHONE

Fig. 1-3-2c

(S c)

NOTE 3 b

25

(S a)

3

33

3

28

(S b)

3

(S b)

3

CN a

29

3

30

S b

3

3

NOTE 3 c

12

NOTE 3 b

32

(S b)

3

24

(S a)

3

31

(S b)

3

NOTE 3 b

32

33

Fig. 1-3-3

1-5

NOTE

6

(L a)

(L b)

4

4

(S )

35

(S )

34

4

4

4

4

4

CN c

4

CN b

CN a

4

6

CN a

38

(S b)

6

36

(S a)

6

37

(S a)

6

5

CN a

Fig. 1-3-4

5

(L )

5

5

CN b

NOTE

Fig. 1-3-6

41

(S b)

7

40

(S b)

7

(L a)

7

7

(L b)

(L c)

7

7

CN a

7

NOTE

5

39

(S a)

7

7

1-6

Fig. 1-3-5

Fig. 1-3-7

9

10

(L )

9

46

(S )

9

CN a

9

(L a)

8

8

CN a

44

(S a)

8

45

(S b)

8

8

CN b

(L b)

8

42

(S a)

8

43

(S a)

8

9810 11

Fig. 1-3-8 Fig. 1-3-9

NOTE a

10

NOTE a

10

NOTE b

10

CN c

10

CN d

10

CN e

10

CN f

10

CN407

CN403

FPC

SHIELD COVER (PRE/REC)

∗

CN b

10

11

CN a

10

10

NOTE b

10

FPC

54

(S b)

10

52

∗

(S b)

10

∗

53

(S b)

10

(L )

BKT (MECHA) ASSY

10

(S b)

51

(S b)

10

∗

50

10

∗

49

(S a)

10

47

(S a)

48

(S a)

10

10

: 0.069 N•m (0.7 kgf•cm)

∗

Fig. 1-3-10

1-7

1.4 DISASSEMBLY OF THE 4 OP BLOCK AND CCD BOARD ASSEMBLIES

1.4.1 Precautions

1. Take care in handling the CCD image sensor, optical LPF

and lens components2when performing maintenance
etc., especially with regard to surface contamination, at­tached dust or scratching. If fingerprints are present on
the surface they should be wiped away using either a
silicon paper, clean chamois or the cleaning cloth rec­ommended by the Video Product Division.

2. The CCD image sensor may have been shipped with a

protective sheet attached to the transmitting glass. When
replacing the CCD image sensor, do not peel off this
sheet from the new part until immediately before it is
mounted in the OP Block Assembly.

1.4.2 How to remove

1. Remove the solder (SD1) from the 16 soldered points

on the CCD Board Assembly and take the assembly out.

2. Remove the two screws (1, 2) and take out the CCD Base

Assembly.

Note

a:

When removing the CCD Base Assembly, be

4

careful not to take out the CCD image sensor to­gether with the spacer rubbers attached to it.

Note 4b:

The CCD image sensor should not be replaced
as a single part but should be replaced together
with the entire CCD Base Assembly.

1.4.3 How to install

1. With the spacer rubbers attached to the CCD base,
mount the CCD base in the OP Block Assembly and
tighten them together using the two screws (1, 2).

2. Mount the CCD Board Assembly and attach solder to
the 16 points (SD1).

1.4.4 Replacement of Service Repair Parts

The service repair parts for the OP Block Assembly are as
listed below.
Before replacement of these parts, remove the bracket (OP
assyembly) as required.
Take special care not to disconnect any of the FPC wires
or cause any damage due to soldering (excessive heat­ing).

1. Focusing motor

2. Zoom motor

3. Iris motor unit

Note

c:

When replacing the focusing motor or the zoom

4

motor, solder the FPC at a space of about 1 mm
above the terminal pin.
When assembling, make sure that the slide sec­tion is positioned correctly.

Note 4d:

The iris motor unit includes the FPC Assembly,
switch and two sensors.

Note 4e:

Be careful not to damage the switch.

BRAKET (OP) ASSY

NOTE 4 c

ZOOM MOTOR

∗

3

4

(S c)

∗

4
4

(S c)

∗∗

10

4

(S b)

(S c)

(S b)

∗

9
4

∗∗

11

4

(S d)

∗

7
4

BLUE

OP

side

∗

5
4

(S c)

CCD

side

THIN

THICK

NOTE 4 a
OPTICAL LPF

∗

8
4

(S d)

∗

6

4

(S c)

(SD 1 )

NOTE 4 b

BASE ASSY

NOTE 4 a
SPACER RUBBER

FOCUS MOTOR

NOTE 4 c

∗

1
4

(S a)

∗

2
4

(S a)

CCD BORD ASSY

1-8

NOTE 4 c/ 4 d/ 4 e
IRIS MOTOR UNIT

Fig. 1-4-1

•

∗ : 0.118 N
∗∗ : 0.147 N•m (1.5kgf•cm)

m (1.2kgf•cm)