Approx. 480 g (incl. battery, cassette memory card *and lens cap)
* GR-DF430,460,470 only
Operating temperature0°C to 40°C
Operating humidity35% to 80%
Storage temperature-20°C to 50°C
Pickup1/6" CCD
LensF 1.2, f = 2.6 mm to 39 mm, 15:1 power zoom lens
Filter diameterØ30.5 mm
LCD monitor2.5" diagonally measured, LCD panel/TFT active matrix system
ViewfinderElectronic viewfinder with 0.16" color LCD
SpeakerMonaural
LED LightEffective distance: 1.5 m
For Digital Video
Camera
For Digital Still
Camera
(GR-DF460,470
only)
For Connectors SS-Video input
FormatDV format (SD mode)
Signal formatPAL standard
Recording/Playback
format
CassetteMini DV cassette
Tape speedSP: 18.8 mm/s, LP: 12.5 mm/s
Maximum recording time
Power requirementAC 110 V to 240 V, 50 Hz/60 Hz
OutputDC 11 V, 1 A
Specifications shown are for SP mode unless otherwise indicated. E & O.E. Design and specifications subject to change without
notice.
1-2 (No.YF087)
SECTION 1
r
PRECAUTIONS
1.1SAFTY PRECAUTIONS
Prior to shipment from the factory, JVC products are strictly
inspected to conform with the recognized product safety and
electrical codes of the countries in which they are to be
sold.However,in order to maintain such compliance, it is equally
important to implement the following precautions when a set is
being serviced.
1.1.1 Precautions during Servicing
(1) Locations requiring special caution are denoted by labels
and inscriptions on the cabinet, chassis and certain parts of
the product.When performing service, be sure to read and
comply with these and other cautionary notices appearing
in the operation and service manuals.
(2) Parts identified by the symbol and shaded ( ) parts
are critical for safety.
Replace only with specified part numbers.
NOTE :
Parts in this category also include those specified to
comply with X-ray emission standards for products
using cathode ray tubes and those specified for
compliance with various regulations regarding
spurious radiation emission.
(3) Fuse replacement caution notice.
Caution for continued protection against fire hazard.
Replace only with same type and rated fuse(s) as
specified.
(4) Use specified internal wiring. Note especially:
• Wires covered with PVC tubing
• Double insulated wires
• High voltage leads
(5) Use specified insulating materials for hazardous live parts.
Note especially:
• Insulation Tape
• PVC tubing
•Spacers
• Insulation sheets for transistors
•Barrier
(6) When replacing AC primary side components (transformers,
power cords, noise blocking capacitors, etc.) wrap ends of
wires securely about the terminals before soldering.
emission. Consequently, when servicing these products,
replace the cathode ray tubes and other parts with only the
specified parts. Under no circumstances attempt to modify
these circuits.Unauthorized modification can increase the
high voltage value and cause X-ray emission from the
cathode ray tube.
(12) Crimp type wire connectorIn such cases as when replacing
the power transformer in sets where the connections
between the power cord and power trans former primary
lead wires are performed using crimp type connectors, if
replacing the connectors is unavoidable, in order to prevent
safety hazards, perform carefully and precisely according
to the following steps.
• Connector part number :E03830-001
• Required tool : Connector crimping tool of the proper
type which will not damage insulated parts.
• Replacement procedure
a) Remove the old connector by cutting the wires at a
point close to the connector.Important : Do not
reuse a connector (discard it).
cut close to connector
Fig.1-1-3
b) Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.
15 mm
Fig.1-1-4
c) Align the lengths of the wires to be connected.
Insert the wires fully into the connector.
Metal sleeve
Fig.1-1-1
(7) Observe that wires do not contact heat producing parts
(heatsinks, oxide metal film resistors, fusible resistors, etc.)
(8) Check that replaced wires do not contact sharp edged or
pointed parts.
(9) When a power cord has been replaced, check that 10-15
kg of force in any direction will not loosen it.
Power cord
Fig.1-1-2
(10) Also check areas surrounding repaired locations.
(11) Products using cathode ray tubes (CRTs)In regard to such
products, the cathode ray tubes themselves, the high
voltage circuits, and related circuits are specified for
compliance with recognized codes pertaining to X-ray
Connector
Fig.1-1-5
d) As shown in Fig.1-1-6, use the crimping tool to crimp
the metal sleeve at the center position. Be sure to
crimp fully to the complete closure of the tool.
1.2
5
2.0
5.5
Crimping tool
Fig.1-1-6
e) Check the four points noted in Fig.1-1-7.
Not easily pulled free
Wire insulation recessed
more than 4 mm
Crimped at approx. cente
of metal sleeve
Conductors extended
Fig.1-1-7
(No.YF087)1-3
1.1.2 Safety Check after Servicing
Examine the area surrounding the repaired location for damage
or deterioration. Observe that screws, parts and wires have been
returned to original positions, Afterwards, perform the following
tests and confirm the specified values in order to verify
compliance with safety standards.
(1) Insulation resistance test
Confirm the specified insulation resistance or greater
between power cord plug prongs and externally exposed
parts of the set (RF terminals, antenna terminals, video and
audio input and output terminals, microphone jacks,
earphone jacks, etc.).See table 1 below.
(2) Dielectric strength test
Confirm specified dielectric strength or greater between
power cord plug prongs and exposed accessible parts of
the set (RF terminals, antenna terminals, video and audio
input and output terminals, microphone jacks, earphone
jacks, etc.). See Fig.1-1-11 below.
(3) Clearance distance
When replacing primary circuit components, confirm
specified clearance distance (d), (d') between soldered
terminals, and between terminals and surrounding metallic
parts. See Fig.1-1-11 below.
d
Chassis
d'
Power cord
primary wire
Fig.1-1-8
(4) Leakage current test
Confirm specified or lower leakage current between earth
ground/power cord plug prongs and externally exposed
accessible parts (RF terminals, antenna terminals, video
and audio input and output terminals, microphone jacks,
earphone jacks, etc.).
Measuring Method : (Power ON)Insert load Z between
earth ground/power cord plug prongs and externally
exposed accessible parts. Use an AC voltmeter to
measure across both terminals of load Z. See Fig.1-1-9
and following Fig.1-1-12.
ab
Externally
exposed
accessible part
Z
V
c
A
Fig.1-1-9
(5) Grounding (Class 1 model only)
Confirm specified or lower grounding impedance between
earth pin in AC inlet and externally exposed accessible
parts (Video in, Video out, Audio in, Audio out or Fixing
screw etc.).Measuring Method:
Connect milli ohm meter between earth pin in AC inlet and
exposed accessible parts. See Fig.1-1-10 and grounding
specifications.
AC inlet
Earth pin
Exposed accessible part
MIlli ohm meter
Grounding Specifications
Region
USA & Canada
Europe & Australia
Grounding Impedance (Z
Z0.1 ohm
Z0.5 ohm
)
Fig.1-1-10
AC Line Voltage
100 V
100 to 240 V
110 to 130 V
110 to 130 V
200 to 240 V
Region
Japan
USA & Canada
Europe & Australia
Insulation Resistance (R
R 1 M /500 V DC
1 M R 12 M /500 V DC
R 10 M /500 V DC
)
Dielectric Strength
AC 1 kV 1 minute
AC 1.5 kV 1 minute
AC 1 kV 1 minute
AC 3 kV 1 minute
AC 1.5 kV 1 minute
(
Class
(
Class
Clearance Distance (d), (d'
d, d' 3 mm
d, d' 4 mm
d, d' 3.2 mm
d 4 m m
)
d' 8 m m (Power cord
d' 6 m m (Primary wire
)
Fig.1-1-11
AC Line Voltage
100 V
110 to 130 V
110 to 130 V
220 to 240 V
Region
Japan
USA & Canada
Europe & Australia
Load Z
1
0.15
1.5
2
50
Leakage Current (i)
i 1 mA rms
i 0.5 mA rms
i 0.7 mA peak
i 2 mA dc
i 0.7 mA peak
i 2 mA dc
a, b, c
Exposed accessible parts
Exposed accessible parts
Antenna earth terminals
Other terminals
Fig.1-1-12
NOTE :
These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.
)
)
)
1-4 (No.YF087)
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1DIFFERENCE LIST
The following table indicate main different points between models GR-DF420EK, GR-DF420EX, GR-DF420EY, GR-DF420EZ,
GR-DF425EK, GR-DF425EG, GR-DF430EK,GR-DF460EK, GR-DF470EK, GR-DF470EX, GR-DF470EY AND GR-DF470EZ.
MODEL NAMEGR-DF420EKGR-DF420EXGR-DF420EYGR-DF420EZ
• Be sure to disconnect the power supply unit prior to mounting
and soldering of parts.
• Prior to removing a component part that needs to disconnect
its connector(s) and its screw(s), first disconnect the wire(s)
from the connector(s), and then remove the screw(s).
• When connecting/disconnecting wires, pay enough attention
not to damage the connectors.
• When inserting the flat wire to the connector, pay attention to
the direction of the flat wire.
• Be careful in removing the parts to which some spacer or
shield is attached for reinforcement or insulation.
• When replacing chip parts (especially IC parts), first remove
the solder completely to prevent peeling of the pattern.
• Tighten screws properly during the procedures. Unless
otherwise specified, tighten screws at a torque of 0.069N
·cm). However, as this is a required value at the time of
(0.7kgf
·m
production, use the value as a measuring stick when
proceeding repair services. (See "SERVICE NOTE" as for
tightening torque.)
3.1.2 Destination of connectors
Two kinds of double-arrows in connection tables respectively
show kinds of connector/wires.
: Wire: Flat wire: Board to board (B-B)
: The connector of the side to remove
CONN. No.PIN No.CONNECTOR
CN2a
CN2b
MAIN CN101
MAIN CN103
MONI BW CN761
MINI BW CN762
40
10
3.1.3 Disconnection of connectors (Wires)
Wire
· Pull both ends of the connector in the arrow
direction, remove the lock and disconnect the flat
wire.
· Pull the both ends of the board in the direction
of the arrow, and remove the B-B Connector.
B-B Connector
B-B Connector
· Pull the both ends of the board in the direction of the arrow, and remove the B-B Connector.
FPC Connector
Wire
FPC Connector
· Extend the locks in the direction of the arrow for
unlocking and then pull out the wire. After
removing the wire, immediately restore the locks
to their original positions because the locks are
apt to come off the connector.
· Extend the locks in the direction of the arrow for
unlocking and then pull out the wire. After
removing the wire, immediately restore the locks
to their original positions because the locks are
apt to come off the connector.
Wire
FPC Connector
Wire
FPC Connector
Lock
Lock
B-B Connector
Fig.3-1-1
3.1.4 Tools required for disassembly and assembly
Torque driver
YTU94088
Chip IC replacement jig
PTS40844-2
Bit
YTU94088-003
Cleaning cloth
KSMM-01
Tweezers
P-895
Fig.3-1-2
• Torque driver
Be sure to use to fastening the mechanism and exterior parts because those parts must strictly be controlled for tightening torque.
• Bit
This bit is slightly longer than those set in conventional torque
drivers.
• Tweezers
To be used for removing and installing parts and wires.
• Chip IC replacement jig
To be used for replacement of IC.
• Cleaning cloth
Recommended cleaning cloth to wipe down the video heads,
mechanism (tape transport system), optical lens surface.
3.2ASSEMBLY AND DISASSEMBLY OF MAIN PARTS
3.2.1 Assembly and disassembly
When reassembling, perform the step(s) in reverse order.
When reassembling, preform the step(s) in the reverseorder.
These numbers are also used as the identification (location)
No. of parts Figures.
(∗2) Part to be removed or installed.
(∗3) Fig. No. showing Procedure or Part Location.
(∗4) Identification of part to be removed, unhooked, unlocked,
released, unplugged, unclamped or unsoldered.
S = Screw L = Lock, Release, Hook
SD = Solder CN = Connector
[Example]
• 4 (S1a) = Remove 4 S1a screws.
• 3 (L1a) = Disengage 3 L1a hooks.
• 2 (SD1a) = Unsolder 2 SD1a points.
• CN1a = Remove a CN1a connector.
(∗5) Adjustment information for installation.
Fig.
No.
4(S1a), 3(L1a),CN1a
C1
(S2a),2(S2b),3(S2c)
C2-1
2(SD1a),
L2,CN2a,b
2(S8),L8,CN8a
C2-2
POINT
( 4)( 5)( 2)( 3)( 1)
NOTE
-
-
NOTE 8
1-6 (No.YF087)
3.2.2 ASSEMBLY/DISASSEMBLY OF CABINET PARTS AND ELECTRICAL PARTS
zDisassembly procedure
STEP
No.
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[15]
PART
COVER(JIG CON)
COVER(TOP) ASSY
SHOE
CENTER COVER
REAR COVER ASSY
FRONT COVER(N-MG)ASSY
MIC ASSY
UPPER CASE ASSY
OP FRAME ASSY
LOWER ASSY
COVER(FRONT) ASSY
FRONT BOARD ASSY
MAIN BOARD ASSY
MDA BOARD ASSY
MECHA(B) ASSY
Fig.
No.
S1a,S1b,JACK COVER(DV)
FA1
S2,L2
3(S3)
FA2
4(S4),L4
3(S5a),S5b,S5c,S5d,L5a,L5b,CN5
FA3
2(S6a),3(S6b),CN6
FA4
2(S7),
S8a,S8b,2(S8c),CN8,L8a,L8b
FA5
2(S9),CN9a,CN9b
FA6
CN10a,CN10b,CN10c,4(S10)
FA7
3(S11a),S11b,JACK COVER(MIC)
FA8
S12,L12a,L12b
3(S13a),2(L13a),
FA9
CN13a,b,c,S13b
CN14a,b,c,d,2(S14)
FA10-1
S15a,
FA10-2
BKT(MECHA) ASSY
POINT
BKT(FRONT)
SHIELD PLATE,
BKT(PRE-REC),
3(S15b),
NOTE
NOTE1a,b,c
-
NOTE4
NOTE5
NOTE6a,b
NOTE7
NOTE8
-
NOTE10a,b,c
NOTE11a,b,c
NOTE12
NOTE13a,b
-
NOTE15
NOTE11b:
During the procedure, leave the CASSETTE COVER (C.
COVER) open.
NOTE11c:
When disassembling, be careful in handling the JACK COVER (MIC) as it comes off together.
NOTE12:
During the procedure, be careful not to break the EJECT
SW.
NOTE13a:
During the procedure, be careful in handling the HEAT
SINK1.
NOTE13b:
Be careful with the wiring and the handling of the wire.
Pay special attention for the wire folding position.
NOTE15:
When attaching, be careful not to catch the FPC in between.
NOTE1a:
During the procedure, leave the CASSETTE COVER (C.
COVER) open.
NOTE1b:
When removing the screw No.2, leave the JACK COVER
(DV) open. Be careful in handling the JACK COVER (DV),
as it comes off together when disassembling.
NOTE1c:
When removing the JACK COVER (DV), leave the VF ASSEMBLY pulled out.
NOTE4:
During the procedure, leave the CASSETTE COVER (C.
COVER) open.
NOTE5:
When removing the screw No.15, leave the JACK COVER
(DC) open.
NOTE6a:
During the procedure, be careful not to break the MAIN
BOARD parts.
NOTE6b:
When attaching the screw No.20, be careful not to damage
the FFC.
NOTE7:
When attaching, be careful with the wiring..
NOTE8:
During the procedure, leave the CASSETTE COVER (C.
COVER) open.
NOTE10a:
As the screw No.31 is located under the connector (CN10a),
pull out the connector first, before removing the screw.
NOTE10b:
During the procedure, be careful in handling the HEAT
SINK1.
NOTE10c:
When attaching, be careful with the wiring.
NOTE11a:
During the procedure, remove the GRIP BELT.
zDestination of connectors
CN.NO.
CONNECTOR
CN5 MAIN CN103 REAR CN501 40
CN6 MAIN CN114 MIC - 4
CN8 MAIN CN105 MONI.OPE CN601 45
CN9a MAIN CN102 OP BLOCK - 22
CN9b MAIN CN101 CCD CN5001 20
CN10a MAIN CN107 FRONT CN401 16
CN10b MAIN CN108 CAMERA OPE - 14
CN10c MAIN CN112 SPEAKER - 2
CN13a MAIN CN104 MDA CN305 30
CN13b MAIN CN106 SENSOR - 16
CN13c MAIN CN109 HEAD - 8
CN14a MDA CN304 LOADING MOTOR - 6
CN14b MDA CN303
ROTARY ENCORDER SW
- 6
CN14c MDA CN302 DRUM MOTOR - 11
CN14d MDA CN301 CAPSTAN MOTOR - 18
PIN
NO.
(No.YF087)1-7
<NOTE1b>
JACK
COVER
(DV)
CASSETTE
COVER
2
(S1b)
NOTE1a
1
(S1a)
L2
(S1b)
NOTE1b
A
A
[1]
2
[2]
3
B
(S2)
JACK
COVER(DV)
NOTE1c
B
<BOTTOM VIEW>
10
(S4)
9
(S4)
NOTE4
[4]
(S4)
8
(S4)
7
L4
4
(S3)
5
(S3)
6
(S3)
[3]
<BOTTOM VIEW>
12
(S5a)
(S5a)
9
(S4)
Fig.FA1Fig.FA2
10
(S4)
<NOTE5>
11
13
(S5a)
[5]
A
NOTE5
15
(S5c)
14
(S5b)
16
(S5d)
14
(S5b)
CN5
JACK
COVER(DC)
15
(S5c)
16
(S5d)
L5a
VF
1-8 (No.YF087)
13
(S5a)
(S5a)
12
(S5a)
Fig.FA3
11
A
L5b
19
(S6b)
20
(S6b)
NOTE6b
[6]
21
(S6b)
NOTE6a
NOTE6b
(S7)
[7]
22
(S7)
BKT
(FRONT)
23
CN6
<BOTTOM VIEW><WIRING>
21
(S6b)
CN6
(S6a)
NOTE7
WIRE(MIC)
18
17
(S6a)
25
(S8b)
L8a
L8b
Fig.FA4
NOTE8
24
(S8a)
[8]
CN8
26
(S8c)
[8]
27
(S8c)
Fig.FA5
(No.YF087)1-9
CN9b
DD
CC
CN9a
NOTE11a
GRIP BELT
L12b
[12]
NOTE11b
[11]
DD
CN9a
CN9b
Fig.FA6
[9]
C
28
(S9)
(S11a)
JACK COVER(MIC)
NOTE11c
D
29
(S9)
CC
34
a
L12a
EJECT SW
NOTE12
Fig.FA8
38
(S12)
a
37
(S11b)
36
(S11a)
35
(S11a)
[10]
30
(S10)
31
(S10)
NOTE10a
CN10a
<NOTE10c>
WIRE
EE
HEAT SINK1
NOTE10b
Fig.FA7
32
(S10)
33
(S10)
EE
CN10c
CN10b
<NOTE13b>
F
H
HEAT SINK1
NOTE13a
SHIELD
PLATE
: 0.059N㨯m
(0.6kgf㨯cm)
CN13b
G
SENSOR FPC
L13b
G
CN13a
L13c
(S13a)40(S13a)
Fig.FA9
FPC
CN13c
39
[13]
F
G
CN13b
L13a
H
41
(S13a)
42
(S13b)
1-10 (No.YF087)
[15]
NOTE15
BKT(MECHA) ASSY
48
c
d
aa
b
BKT(PRE-REC)
(S15a)
[14]
Fig.FA10-1
(S15b)
47
(S15b)
46
(S15b)
45
CN14a
CN14b
CN14c
: 0.059N㨯m (0.6kgf㨯cm)
CN14d
43
(S14)
44
(S14)
<NOTE15>
LOADING
MOTOR
c
a
b
e
<WIRING>
f
d
Fig.FA10-2
(No.YF087)1-11
3.2.3 DISASSEMBLY of [8] UPPER ASSEMBLY
z [16] Removing VF ASSEMBLY
(1) Remove the FPC from the connector (CN8a).
(2) Remove the three screws (1-3), and remove the VF AS-
SEMBLY.
NOTE8a:
During the procedure, be careful not to break the FPC.
z [17] Removing MONITOR ASSEMBLY
(1) Remove the screw (4).
(2) Remove the connector (CN8b), and remove the FPC.
(3) Remove the two screws (5, 6), and remove the MONI-
TOR ASSEMBLY.
NOTE8b:
During the procedure, be careful not to break the FPC.
z [18] Removing MONITOR OPERATION BOARD ASSEMBLY
(1) Remove the five screws (7-11), and remove the MONI-
TOR OPERATION BOARD ASSEMBLY.
NOTE8c:
When removing, be careful in handling the parts (BUTTON (SET), KNOB(VIDEO/DSC)).
NOTE8d:
When attaching, be careful with the positions and the
directions of the parts.
After attachment, make sure to perform a SLIDE
SWITCH operation check.
FPC
L8c
5
(S8c)
L8d
[17]
6
(S8c)
4
(S8a)
: 0.147N㨯m (1.5kgf㨯cm)
<NOTE8a>
FPC
NOTE8a
aa
CN8a
CN8a
1
(S8a)
2
(S8a)
a
Fig.U2
<NOTE8b>
(S8a)
7
(S8a)
9
(S8a)
8
11
(S8b)
10
(S8a)
NOTE8b
FPC
CN8b
[18]
NOTE8c,d
L8a
A
L8b
A
BUTTON(SET)
KNOB(VIDEO/DSC)
NOTE8c,d
L8d
1-12 (No.YF087)
[16]
Fig.U1
3
(S8b)
L8c
Fig.U3
3.2.4 DISASSEMBLY of [9] OP BLOCK ASSMBLY/CCD BOARD ASSEMBLY
zCAUTIONS
(1) During the procedure, be careful in handling the CCD
IMAGE SENSOR, OP LPF, and lens components.
Pay special attention not to soil, dust, or scratch the surfaces
If the surfaces are soiled with fingerprints and others,
they should be wiped away using silicon paper, clean
chamois or cleaning cloths.
(2) The CCD IMAGE SENSOR may be shipped with a
protective seal attached to the transmitting glass.
When replacing the CCD IMAGE SENSOR, do not peel
off the protective seal from the new part until immediately
before it is mounted in the OP BLOCK ASSEMBLY.
(3) The attachment direction of the OP LPF is so important
for installation that there may be a marking. Be careful
when removing the OP LPF, and make sure to attach it
exactly as same as its original status.
zDisassembly of OP BLOCK ASSEMBLY/ CCD BOARD AS-
SEMBLY
(1) Remove the three screws (1-3), and remove the BKT
(OP) ASSEMBLY.
(2) Remove the HEAT SINK2.
(3) Remove the two screws (4,5), and remove the CCD BOARD
ASSEMBLY together with CCD BASE ASSEMBLY.
(4) Remove the LPF HOLDER from the CCD BASE AS-
SEMBLY, and remove the MASK.
NOTE 9a:
Since the MASK is between the LPF HOLDER and CCD
IMAGE SENSOR, be careful in handling the MASK.
NOTE9b:
In removing the CCD IMAGE SENSOR, unsolder the
fourteen soldered parts (SD9a), and remove the CCD
BASE ASSEMBLY from the CCD BOARD ASSEMBLY.
In replacing the CCD IMAGE SENSOR, don't remove
the CCD IMAGE SENSOR from the CCD BASE AS-
zReplacement of service repair parts
The service repair parts for the OP BLOCK ASSEMBLY are as
listed below.
When replacing the parts, pay special attention not to cut/
damage the FPC or not to cause any damage by soldering (excessive heating).
SEMBLY. Instead, replace the whole CCD BASE ASSEMBLY.
NOTE9c:
Since the OP LPF is inside the LPF HOLDER and the
OP LPF is attached to the LPF HOLDER by using the
SHEET, remove the OP LPF from the LPF HOLDER if
necessary.
In removing the OP LPF from the LPF HOLDER, be
careful not to damage the LPF HOLDER, and remove
the SHEET carefully if you want to use the same
SHEET in attachment procedure.
NOTE9d:
In removing the OP LPF, be careful of the direction of
its attachment. Since one side of the OP LPF is coated
for the purpose of protection, attach the OP LPF so
that the coated side faces the OP lens (a subject of
photograph).
(1) FOCUS MOTOR UNIT
(2) ZOOM MOTOR UNIT
(3) AUTO IRIS UNIT
NOTE9e:
When replacing the FOCUS MOTOR UNIT or the
ZOOM MOTOR UNIT, solder the FPC at a space of
about 0.5 mm above the terminal pin.
NOTE9f:
The AUTO IRIS UNIT includes the FPC ASSEMBLY
and two SENSORS.
NOTE9e,f
AUTO IRIS UNIT
NOTE9e
ZOOM MOTOR
UNIT
SENSOR
7
(S9e)
6
(S9e)
OP BLOCK
ASSY
BKT(OP) ASSY
(S9c)
3
(S9a)
9
11
(S9d)
(S9a)
10
(S9c)
2
SD9b
8
(S9e)
SHEET
NOTE9c
Fig.3-2-4
NOTE9e
FOCUS MOTOR
UNIT
NOTE9a
MASK
LPF
HOLDER
NOTE9c
1
(S9a)
NOTE9b
CCD BOARD ASSY
CCD BASE ASSY
NOTE9b
NOTE9c,d
OP LPF
MARK
Blue
side
OP
CCD
side
SD9a
BKT(HEAT SINK)
4
5
(S9b)
(S9b)
HEAT SINK2
: 0.118Nm (1.2kgfcm)
(No.YF087)1-13
3.2.5 DISASSMBLY of [16] VF ASSEMBLY
zBefore disassembly
As the VF ASSEMBLY has complicated structure, do not disassemble if not needed.
Inside the VF is divided into two units: LCD ASSEMBY / LENS
ASSEMBY, and each unit is made up of several parts. Disassemble the VF ASSEMBLY if necessary.
When assembling, pay special attention not to allow foreign
materials (dusts etc.) commingling inside, and not to soil the
LENS or the SHEET.
zDisassembly of the CABINET PARTS
(1) Remove the four screws (1-4), and remove the GUIDE
(VF).
NOTE16a:
When removing, be careful not to damage the hooks.
NOTE16b:
Be careful in handling the GUIDE (VF) as there is
grease applied inside.
(2) Remove the screw (5), and remove the PLATE (CLICK).
(3) Remove the screw (6), and remove the HOLDER (EYE
CAP) and the EYE CAP.
(4) Pull out the VF ASSEMBLY then remove the screw (7),
and free the FPC.
NOTE16c:
During the procedure, be careful not to cut/ damage
the FPC.
(5) Peel off and remove the FPC which is affixed to the back
of the HOLDER (SW).
(6) Remove the two hooks (L16k, m) from both sides, and
remove the UPPER CASE (VF).
NOTE16d:
When attaching, be careful with the positions of the
KNOB (ADJ) and the LENS ASSY. Make sure to
check the slide operation.
(7) Remove the FPC from the CASE (LOWER) to free the
FPC, and remove the LCD ASSEMBY/LENS ASSEMBLY.
NOTE16e:
During the procedure, be careful not to cut/ damage
the FPC.
NOTE16f:
When attaching, be careful in handling the FPC.
(8) Remove the connector (CN16) and the hook (L16p, q),
and remove the VF BOARD ASSEMBLY.
NOTE16g:
When removing, be careful not to damage the hooks.
zDisassembly of LCD SA/LENS SA
Refer to the Fig.VF4 for the disassembly of the LCD ASSEMBLY, and disassemble if needed.
NOTE16h:
During the procedure, be careful in handling the parts.
Pay special attention not to damage, soil, or leave fingerprints on the surface.
PLATE
(CLICK)
5
(S16b)
NOTE16c
L16e
FPC
2
(S16a)
4
(S16b)
L16g
D
L16j
B
D
L16d
L16f
B
L16b
Fig.VF1
7
(S16b)
NOTE16a,b
GUIDE(VF)
A
C
A
C
:0.059Nm (0.6kgfcm)
EYE CAP
HOLDER
(EYE CAP)
1
(S16a)
(S16b)
L16c
6
(S16c)
3
L16a
L16h
1-14 (No.YF087)
HOLDER(SW)
:0.059Nm (0.6kgfcm)
Fig.VF2
<NOTE16d,e>
KNOB(ADJ)
CASE
(UPPER)
NOTE16d
<LCD ASSY>
CASE(B.LIGHT)
NOTE16g
LCD ASSY
VF BOARD ASSY
NOTE16f
CASE(LOWER)
L16q
CN16a
L16n
Fig.VF3
L16p
L16k
NOTE16d
LENS ASSY
COVER
(LENS)
L16m
NOTE16h
SHEET(DIFF.)
NOTE16h
SHEET(POLA.1)
CUSHION(LCD)
NOTE16h
LCD MODULE
GUIDE(LCD)
L16u
L16r
HOLDER(LCD)
L16s
L16t
NOTE16h
SHEET(POLA.2)
STOPER(POLA)
Fig.VF4
(No.YF087)1-15
3.2.6 DISASSEMBLY of [17] MONITOR ASSEMBLY
zDisassembly of MONITOR ASSEMBLY
(1) Remove the three screws (1-4), and remove the MONI-
TOR COVER ASSEMBLY by disengaging the five hooks
(L17a-e).
NOTE17a:
When removing, be careful not to damage the hooks.
(2) Pull out the U/D SWITCH BOARD from the MONITOR
CASE ASSEMBLY.
NOTE17b:
When attaching, make sure to place the FPC over the
HINGE ASSEMBLY, and set it in the slot of the MON-
ITOR CASE.
(3) Release the lock of the connector(CN17a,b), and re-
move the HINGE ASSEMBLY by pulling it up.
NOTE17c:
During the procedure, be careful in handling the FPC.
When attaching, make sure to place the CN17b under.
(4) Release the lock of the connector (CN17c), and pull out
the FPC.
(5) Remove the screw (5).
(6) Remove the MONI BL BOARD ASSEMBLY and the
BACK LIGHT together.
NOTE17d:
Since the BACKLIGHT is soldered to the BOARD ASSEMBLY (SD17), they should be removed together
except for the replacement.
(7) Remove the SHEET (DIFF. ) and the SHEET (BEF).
(8) Remove the LCD MODULE.
(9) Remove the BKT(LCD) ASSY.
<NOTE17a>
MONITOR
COVER ASSY
NOTE17a
NOTE17c
HINGE UNIT
ASSY
U/D SW
BOARD ASSY
NOTE17b
5
(S17c)
d
L17d
L17b
3
(S17b)
b
CN17c
L17c
L17a
4
(S17b)
a
L17e
<NOTE17c>
CN17b
aa
cb
<NOTE17b>
MONI BL
BOARD ASSY
NOTE17d
FPC
1
(S17a)
2
(S17a)
CN17a
FPC
c
e
SD17
BACKLIGHT ASSY
NOTE17d
SHEET(DIFF.)
SHEET(BEF)
LCD MODULE
c
d
e
BKT(LCD) ASSY
L17g
MONITOR CASE
1-16 (No.YF087)
㧦 0.078N㨯m (0.8kgf㨯cm)
㧦 0.198N㨯m (2.0kgf㨯cm)
Fig.U5
SECTION 4
ADJUSTMENT
4.1PREPARATION
4.1.1 Precaution
Camera system and deck system of this model are specially
adjusted by using PC.
However, if parts such as the following are replaced, an
adjustment is required. The adjustment must be performed in a
Service Center equipped with the concerned facilities.
• OP BLOCK ASSEMBLY
• VF ASSEMBLY
• MONITOR ASSEMBLY
• EEP ROM (IC1005 of MAIN board)
In the event of malfunction with electrical circuits, first find a
defective portion with the aid of proper test instruments as shown
in the following electrical adjustment procedure, and then
commence necessary repair/ replacement/adjustment.
• In observing chip TP, use IC clips, etc. to avoid any stress.
Prior to replacement of chip parts (especially IC), remove the
solder completely to prevent peeling of the pattern.
• Use a patch cord if necessary. As for a patch cord, see the
BOARD INTERCONNECTIONS.
• Since connectors are fragile, carefully handle them in
disconnecting and connecting the FPC.
4.1.2 REQUIRED TEST EQUIPMENT
• Personal computer (for Windows)
• Color TV monitor
• Oscilloscope (dual-trace type, observable 100MHz or higher
frequency). The one observable 300 MHz or higher frequency
is recommended.
• Digital voltmeter
• DC power supply or AC adapter
• Frequency counter (with threshold level adjuster)
4.1.3 TOOLS REQUIRED FOR ADJUSTMENT
Chip IC Replacement Jig
PTS40844-2
INF Adjustment Lens
YTU92001B
Light box Assembly
YTU93096A
Alignment Tape
MC-2
Service Support System
YTU94057-86
Cleaning Cloth
KSMM-01
INF Adjustment Lens Holder
YTU94087
Gray Scale Chart
YTU94133A
PC Cable
QAM0099-005
Jig Connector Cable
YTU93106C
Guide Driver (Hexagonal)
Camera Stand
Color Bar Chart
YTU94133C
Communication Cable
YTU93107A
Extension Connector
YTU94145D-40
D-770-1.27
YTU93079
Extension Connector
YTU94145F-40
• Chip IC replacement jig
To be used for adjustment of the camera system.
• Cleaning cloth
Recommended the Cleaning cloth to wipe down the video
heads, mechanism (tape transport system), optical lens surface.
• Guide driver (Hexagonal)
To be used to turn the guide roller to adjustment of the linarity
of playback envelope.
• INF adjustment lens
To be used for adjustment of the camera system. For the
usage of the INF adjustment lens, refer to the Service Bulletin
No. YA-SB-10035.
• INF adjustment lens holder
To be used together with the Camera stand for operating the
Videocamera in the stripped-down condition such as the sta-
(No.YF087)1-17
tus without the exterior parts or for using commodities that are
not yet conformable to the interchangeable ring. For the usage
of the INF lens holder, refer to the Service Bulletin No. YA-SB-
10035.
• Camera stand
To be used together with the INF adjustment lens holder. For
the usage of the Camera stand, refer to the Service Bulletin
No. YA-SB-10035.
• Light box assembly
To be used for adjustment of the camera system. For the
usage of the Light box assembly, refer to the Service Bulletin
No. YA-SB-10035.
• Gray scale chart
To be used for adjustment of the camera system. For the
usage of the INF adjustment lens, refer to the Service Bulletin
No. YA-SB-10035.
• Color bar chart
To be used for adjustment of the camera system. For the
usage of the INF adjustment lens, refer to the Service Bulletin
No. YA-SB-10035.
• Alignment tape
To be used for check and adjustment of interchangeability of
the mechanism.
• PC cable
To be used to connect the Videocamera and a personal computer
with each other when a personal computer issued for adjustment.
• Communication cable
Connect the Communication cable between the PC cable and
Jig connector cable when performing a PC adjustment.
• Service support system
To be used for adjustment with a personal computer. Software
can be downloaded also from JS-net.
• Jig connector cable
Connected to JIG CONNECTOR of the main board and used
for electrical adjustment, etc.
• Extension connector
Connect this extension connector to the connector of the Jig
connector cable for extending the cable connector.
4.2JIG CONNECTOR CABLE CONNECTION
Connection procedure
COVER
(ADJ)
GUIDE ROLLER (TU)
COVER(TOP)
ASSY
GUIDE ROLLER (SUP)
C
B
A
EXTENSION CONNECTOR
YTU94145D-40
EXTENSION CONNECTOR
YTU94145F-40
A
B
JIG CONNECTOR
C
JIG CONNECTOR
CABLE
COVER(ADJ)
COVER
(JIG)
JACK COVER
(DV)
(CN113)
120
2140
1-18 (No.YF087)
JIG CONNECTOR
CABLE
COMMUNICATION CABLE
TO GND
RED
WHITE
BLACK
TO JLIP_RX
TO JLIP_TX
SERVICE SUPPORT SYSTEM
RS232C
COM PORT
PC CABLE
FOR
COMMUNICATION
CABLE
COMMUNICATION CABLEJIG CONNECTOROSCILLOSCOPEJIG CONNECTOR
TO ENV_OUT
PERSONAL COMPUTER
TO HID
Fig.4-2-1
MENU
Jig connector diagrams
JIG CONNECTOR CABLE (YTU93106C)
MAIN CN113
EXMOD_1
SYS_TMS
SYS_TCK
SYS_TDI
SYS_TRSTL
SYS_TDO
SYS_RSTL
AL_3VSYS
IF_TX
JLIP_TX
JLIP_RX
TXD2
RXD2
NC
I_MTR
NC
NC
ENV_OUT
MAIN_VCO
ATFI
HID
DISCRI
FS_PLL
HST
MON_B
NC
MON_G
GND
GND
V_OUT
NC
CVF_B
CVF_R
CVF_G
GND
NC
NC
DSC_DBG
KENTO
MVD
1
21
2
22
3
23
4
24
5
25
6
26
7
27
8
28
9
29
10
30
11
31
12
32
13
33
14
34
15
35
16
36
17
37
18
38
19
39
20
40
NOTE:
The JIG connector board uses
30 pins from among 40 pins of
CN113 on the MAIN board.
Pins 1 to 5, 21 to 24 and 34 of
CN113 on the MAIN board are
not used
JIG CONN. BOARD
(PIN NO.)
JLIP_RX
6
RXD2
7
I_MTR
8
NC
9
MAIN_VCO
10
HID
11
FS_PLL
12
MON_B
13
MON_G
14
GND
15
NC
16
CVF_R
17
GND
18
NC
19
KENTO
20
JLIP_TX
25
TXD2
26
NC
27
NC
28
ENV_OUT
29
ATFI
30
DISCRI
31
HST
32
NC
33
V_OUT
35
CVF_B
36
CVF_G
37
NC
38
DSC_DBG
39
MVD
40
4.3MECHANISM COMPATIBILITY ADJUSTMENT
4.3.1 Tape pattern adjustment
NOTE:
Prior to the adjustment, remove the COVER (ADJ).
(1) Play back the compatibility adjustment tape.
(2) While triggering the HID, observe the waveform of
ENV_OUT.
(3) Set the manual tracking mode (ATF OFF).
(4) Confirm that the waveform is entirely parallel and straight,
and free from remarkable level-down, through the tracking
operation.
Make the confirmation as follows if necessary.
(5) If level-down is observed on the left hand side of the
waveform, straighten the level by turning the GUIDE
ROLLER (SUP).
If level-down is observed on the right hand side of the
waveform, straighten the
level by turning the GUIDE ROLLER (TU).
For actual adjustment, first, turn both the GUIDE ROLL-
ERS (SUP and TU) to tightening direction (clockwise) in or-
der to misalign the waveform once.
Next, turn the GUIDE ROLLERS to returning direction
(counterclockwise), then stop turning at the point where the
waveform becomes flat.
Turn only the GUIDE ROLLER (SUP) further more, then
stop turning at the point where the waveform starts chang-
ing.
(6) After the adjustment, try the unloading motion once, and
confirm that the waveform is flat when the tape has been
played back again.
(7) Play back the self-recording.
(8) Confirm that the waveform is flat.
ENV_OUT
Fig.4-2-2
HID
Fig.4-3-1
Flatten the waveform.
Misalignment of guide
roller height on the
supply side
Misalignment of guide roller
height on the take-up side
Fig.4-3-2
4.4ELECTRICAL ADJUSTMENT
Electrical adjustment is performed by using a personal computer
and software for SERVICE SUPPORT SYSTEM. Read
README.TXT file to use the software properly.
As for the connection of cables, see "4.2 JIG CONNECTOR
CABLE CONNECTION".
(No.YF087)1-19
5.1SERVICE NOTE
27
[8]
SECTION 5
TROUBLE SHOOTING
ad
[3][4]
18
FA4FA5
FA3
FA2FA1
4745
[9]
3-2-4
b
43 444640 41 4248
4567891021311 12
a
a
OP BLOCK ASSY/CCD BOARD ASSY
b
[9]
4
f
38 3930292831 32
11
35
[17]
3-2-6
37
36
[18] [17] [16]
a
12
[17] MONITOR ASSY
ee
35
34
33
aaa
c
VF2
U2U3
FA7FA8FA9FA10-1
45678910213
4567213
[16]
b
[1][2][5][6][7]
CABINET PARTS AND ELECTRICAL PARTS(1)
Symbol No.
1-20 (No.YF087)
21456789103111213141516171920212223242526
CABINET PARTS AND ELECTRICAL PARTS(2)
Place to stick screw
Removing order of screw
Screw tightening torque
Reference drawing (Fig.No.)
[9][10][11][12][13][14][15]
Symbol No.
FA5
Place to stick screw
Removing order of screw
Screw tightening torque
Reference drawing (Fig.No.)
a
U1
[8] UPPER CASE ASSY
Place to stick screw
Removing order of screw
Reference drawing (Fig.No.)
[16]VF ASSY
Screw tightening torque
VF1
Place to stick screw
Removing order of screw
Screw tightening torque
Reference drawing (Fig.No.)
NOTE:
f 㧦 0.198N㨯m (2.0kgf㨯cm)ޓޓ
Prepare the specified screws and use them in place of the removed screws.
There are setting limits of the torque value for the torque driver. If the value exceeds the setting value, take it as a rough measurement (reference value),
The specified torque value is a recommended value of the initial assembly. Therefore, set the value below the specified torque value in the assembling procedure.
and tighten the screw manually.
㧞)Tightening torque for the screws
㧝)㧖 (This mark shows where to attach the screws) : Do not reuse the screws because the screw lock bond was applied to prevent the screws from loosening.
Be careful not to break either the screws or the screw holes.
5.2EMERGENCY DISPLAY
Example (in case of the error number E01):
Whenever some abnormal signal is input to the syscon CPU, an
error number (E01, as an example) is displayed on the LCD
monitor or (in the electronic view finder).In every error status,
such the message as shown below alter nately appear over and
E01
UNIT IN
SAFEGUARD MODE
E01
REMOVE AND
REATTACH BATTERY
over.
• In an emergency mode, all operations except turning on/off the
POWER switch are ineffectual.
LCD displayEmergencymodeDetailsPossible cause
E01LOADINGIn the case the encoder position is
not shifted to the next point though
the loading motor has rotated in the
loading direction for 4 seconds or
more. This error is defined as [E01].
E02UNLOADINGIn the case the encoder position is
not shifted to the next point though
the loading motor has rotated in the
unloading direction for 4 seconds or
1. The mechanism is locked during mode shift.
2. The mechanism is locked at the mechanism loading end,
because the encoder position is skipped during
mechanism mode shift.
3. No power is supplied to the loading MDA.
1. The mechanism is locked during mode shift.
2. The mechanism is locked at the mechanism loading end,
because the encoder position is skipped during
mechanism mode shift.
more. This error is defined as [E02].
E03TU & SUP REEL FG In the case no REEL FG is
produced for seconds shown in the
table below or more in the capstan
rotation mode after loading was
complete, the mechanism mode is
shifted to STOP with the pinch roller
set off. This error is defined as
[E03].However, no REEL EMG is
detected in the SLW/STILL mode.
REEL(SUP) REEL(TU)
PB/REC
S-FWD
S-REW
FF
REW
3 SEC
3 SEC
0.3 SEC
3 SEC
0.1 SEC
3 SEC
0.3 SEC
3 SEC
0.1 SEC
3 SEC
E04DRUM FGIn the case there is no DRUM FG
input in the drum rotation mode for
4 seconds or more. This error is
defined as [E04], and the
mechanism mode is shifted to
STOP with the pinch roller set off.
1. The idler gear does not engage with the reel disk well.
2. Though the idler gear and reel disk are engaged with
each other, the tape is not wound because of overload
to the mechanism.
3. No FG pulse is output from the reel sensor.
4. No power is supplied to the reel sensor.
5. Tape transport operation takes place with a cassette
having no tape inside.
6. The tape slackens and no pulse is produced until the
slack is taken up and the tape comes into the normal
status.
1. The drum cannot be started or drum rotation is stopped
because tape transport load is too high.
1) Tape tension is extremely high.
2) The tape is damaged or soiled with grease, etc.
2. The DRUM FG signal is not received by the syscon CPU.
1) Disconnection in the middle of the signal line.
2) Failure of the DRUM FG pulse generator (hall
element).
3. No drum control voltage is supplied to the MDA.
4. No power is supplied to the DRUM MDA.
E05---
E06CAPSTAN FGIn the case no CAPSTAN FG is
produced in the capstan rotation
mode for 2 seconds or more. This
error is defined as [E06], and the
mechanism mode is shifted to
STOP with the pinch roller set
off.However, no CAPSTAN EMG is
detected in the STILL/FF/REW
mode.
1. The CAPSTAN FG signal is not received by the syscon
CPU.
1) Disconnection in the middle of the signal line.
2) Failure of the CAPSTAN FG pulse generator (MR
element).
2. No capstan control voltage is supplied to the MDA.
3. The capstan cannot be started or capstan rotation is
stopped because tape transport load is too high.
1) Tape tension is extremely high. (Mechanical locking)
2) The tape is damaged or soiled with grease, etc. (Tape
tangling occurs, etc.)
Fig.5-3-1
(No.YF087)1-21
Victor Company of Japan, Limited
AV & MULTIMEDIA COMPANY CAMCORDER CATEGORY 12, 3-chome, Moriya-cho, kanagawa-ku, Yokohama, kanagawa-prefecture, 221-8528, Japan
(No.YF087)
Printed in Japan
VPT
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