JVC GC-X1E-EA, GC-X1E-E-BK, GC-X1E-E-BL, GC-X1E-EK-S, GC-X1E-E-RD Service Manual

...
SERVICE MANUAL
DIGITAL STILL CAMERA
GC-X1E-S/E-BK/E-BL/E-RD/EK-S/EA
STILL CAMERA
SPECIFICATIONS
Power source Power consumption
Dimensions
Weight
Operating temperature Relative humidity Storage temperature LCD screen Storage media CCD
Focal distance
Lens Video Recording format
Sensitivity Iris value (F value) Exposure control Exposure compensation Minimum subject distance Light measurement system Flash
Recommended distance for flash Shutter speed
White balance Focus
: DC 5 V : 4.0 W (when the LCD screen is off)
5.6 W (when the LCD screen is on)
: 101 (W) mm x 67 (H) mm x 59 (D) mm
(except protruding parts)
: Approx. 290 g
(without a Memory card and battery)
:0°C to 40°C : 35% to 80% : –20°C to 50°C : 2.0 inch, polysilicon TFT (200,000 pixels) : SmartMedia : 3.34 million pixels (3.24 million valid pixels),
1/1.8" square pixels, primary color filter, interlace scan CCD
: 7.5 mm to 17.5 mm
(equivalent to 37mm to 86 mm on a 35 mm still camera) : 2.3X optical zoom lens : 160 pixels x 120 pixels, 20 seconds, JVC original format : Exif Ver. 2.1 (DCF compliant), TIFF (Uncompressed),
DPOF-compatible : 80/160/320 (ISO compliant) : F2.8/3.8, 5.6, 8, 11 : Program AE, iris priority AE : +/–2EV (0.5EV steps) : Approx. 2 cm to 50 cm (in Macro mode) : Multi, spot : Built-in,
Auto/red-eye prevention/forced/disabled : Approx. 2.5 m : Auto (Program AE: 1/8 seconds – 1/750 seconds,
Iris priority AE: 1/4 seconds – 1/750 seconds ) : Auto/Manual ( : Auto/Manual
TM
3.3V (up to 64MB)
, , , MWB, )
Self timer Photo quality Number of storable photos
(with an 8MB Memory card, STANDARD/FINE/NO COMP.)
Battery Printer connector VIDEO output connector Digital output connector
: 1 second, 8 seconds : 3 modes (STANDARD/FINE/NO COMP.) : 2032 x 1536: approx. 10/8/0
1024 x 768: approx. 43/32/3
640 x 480: approx. 87/65/8 : Lithium ion battery : Output for optional printer : Two-pole plug, 3.5 mm diameter (PAL) : Mini-USB connector
AC Power Adapter/Charger AA-V37
Power requirement
U.S.A. and Canada
Other countries Power consumption Output
Charge
Camera Operating temperature Dimensions Weight
E. & O. E. Design and specifications subject to change without notice.
: AC 120 V`, 60 Hz : AC 110 V – 240 V`, 50 Hz/60 Hz : 23 W
: DC 3.6 V : DC 5.0 V :0°C to 40°C [when charging: 10°C to 35°C] : 68 (W) mm x 38 (H) mm x 110 (D) mm : Approx. 230 g (without a DC cord)
, 0.77 A , 1.5 A
No.86572
June 2000
TABLE OF CONTENTS
Operating Environment
The host computer that runs the Macintosh
®
operating environment must satisfy the following conditions.
USB Driver
1. USB-compatible computer (iMac™, iBook™, Power Mac™ G3/G4, Power Book™ G3, etc.)
2. Mac OS 8.5.1/Mac OS 8.6/Mac OS 9.0
JVC Video Decoder
1. Power PC 603e/120MHz or faster
2. Mac OS 7.6.1 or later
3. QuickTime 3.0 or later
4. Minimum RAM requirement: 32MB
5. Minimum hard disk space requirement: 1MB
* Macintosh
®
is a registered trademark of Apple
Computer.
* Other trademarks are property of their
owners.
* If you use Macintosh
®
which does not have a port, use an optional flash path, conversion adapter, etc. For details on the operating en ment of these devices, contact the dealers or manufacturers.
Operating Environment
The host computer that runs the Windows
®
operating environment must satisfy the following conditions.
USB Driver
1. Microsoft
®
Windows® 98/Windows® 98 Second
Edition, pre-installed
2. Available USB port
3. CD-ROM drive
Video Player
1. CPU: Intel
®
Pentium® 200MHz class or higher
2. Microsoft
®
Windows® 95/Windows® 98
3. Display capability of 65,536 colors or more
4. CD-ROM drive
5. Minimum RAM requirement: 32MB
6. Minimum hard disk space requirement: 1MB
* The system requirements information is not a
guarantee that provided software applications will work on all personal computers meeting those requirements.
* Microsoft
®
, Windows® are either registered trademarks or trademarks of Microsoft corporation in United States and/or other countries.
* Intel
®
, Pentium® are registered trademarks of Intel
corporation.
* Other trademarks are property of their respective
owners.
* If you use Windows
®
95 or a personal computer which does not have a USB port, use an optional flash path, conversion card adapter, etc. For details on the operating environment of these devices, contact the dealers or manufacturers.
SOFTWARE SECTION FOR Macintosh
®
SOFTWARE SECTION FOR Windows
®
Section Title Page Section Title Page
Important Safety Precautions
1. DISASSEMBLY
1.1 BEFORE ASSEMBLY AND DISASSEMBLY .................... 1-1
1.1.1 Precautions ................................................................. 1-1
1.1.2 Assembly and disassembly ......................................... 1-1
1.1.3 Disconnection of Connectors (Wires) ......................... 1-2
TOOLS AND EQUIPMENTS REQUIRED FOR ADJUSTMENTS ............
1.2
1.2.1 Tools required for adjustments ................................... 1-2
1.3 DISASSEMBLY /ASSEMBLY OF CABINET PARTS ......... 1-2
1.3.1 Disassembly flow chart ............................................... 1-2
1.3.2 Disassembly method ( I ) ............................................ 1-3
1.3.3 Disassembly method ( II ) <OP UNIT> ....................... 1-6
1.3.4 OP BLOCK Lens composition ..................................... 1-7
1.4 IC BLOCK DIAGRAM ...................................................... 1-8
1.4.1 IC 1002 (CXD2497R) ................................................... 1-8
1.4.2 IC 2001 (CDS/AGL) ..................................................... 1-9
1.4.3 IC 7302 (CXA3268AR) ............................................... 1-10
1.4.4 LCD (ACX301AK) ...................................................... 1-11
1.4.5 CCD (ICX262AQ) ....................................................... 1-12
2. ELECTRICAL ADJUSTMENT
2.1 ELECTRICAL ADJUSTMENT .......................................... 2-1
2.1.1 Precautions ................................................................. 2-1
2.1.2
2.1.3 Required test equipment ............................................ 2-1
2.1.4 Setup (LCD ADJUSTMENT) ........................................ 2-1
2.1.5 Setup (CCD ADJUSTMENT) ....................................... 2-2
2.2 Setup with patch cords and jig connector cables............ 2-3
3. CHARTS AND DIAGRAMS
NOTES OF SCHEMATIC DIAGRAM ........................................ 3-1
CIRCUIT BOARD NOTES ......................................................... 3-2
3.1 BOARD INTERCONNECTION ......................................... 3-3
3.2 MAIN (SYSCON) SCHEMATIC DIAGRAM ...................... 3-5
3.3 MAIN (DSP96) SCHEMATIC DIAGRAM.......................... 3-7
3.4 MAIN (DSP97) SCHEMATIC DIAGRAM.......................... 3-9
3.5 MAIN (G/A JCY0148) AND
MAIN (SD SUB) SCHEMATIC DIAGRAM........... 3-11
3.6 MAIN (F/Z MDA) AND
MAIN (IRIS) SCHEMATIC DIAGRAMS............... 3-12
3.7 MAIN (CDS AGC A/D AND ARM ROM)
SCHEMATIC DIAGRAM ..................................... 3-13
3.8 MAIN (STROBE CONTROL AND STROBE FLASH)
SCHEMATIC DIAGRAM ..................................... 3-14
3.9 CCD SCHEMATIC DIAGRAM........................................ 3-15
3.10 MONI REG (MONITOR) SCHEMATIC DIAGRAM ......... 3-16
3.11 MONITOR REG (DC/DC) SCHEMATIC DIAGRAM........ 3-17
JACK (VIDEO OUT/USB/PRINTER/DC JACK) AND
3.12
3.13 VOLTAGE CHARTS........................................................ 3-20
3.14 MAIN CIRCUIT BOARD (YB10282-01-06) ..................... 3-23
3.15 MONITOR REG CIRCUIT BOARD (YB10283-01-02) ..... 3-29
3.16 MONITOR REG CIRCUIT BOARD (YB10283-01-04) ..... 3-31
3.17 JACK CIRCUIT BOARD (YB10283-01-02) ..................... 3-33
3.18 JACK CIRCUIT BOARD (YB10283-01-04) ..................... 3-35
3.19 CCD CIRCUIT BOARD (YB10283-01-02) ....................... 3-37
The following table lists the differing points between Models GC-X1E-S, GC-X1E-BK, GC-X1E-BL, GC-XE-RD, GC-X1EK-S/GC-X1EA in this series.
AC POWER ADAPTER AA-V37E ++ + AA-V37EK AA-V37EA
Test instruments required for electrical adjustment .............
MONITOR BACK LIGHT SCHEMATIC DIAGRAM .....
E-S E-BK E-BL E-RD EK-S EA
1-2
2-1
3-19
3.20 CCD CIRCUIT BOARD (YB10283-01-04) ....................... 3-38
STOROBE FLASH CIRCUIT BOARD (YB10283-01-02) ......
3.21
STOROBE FLASH CIRCUIT BOARD (YB10283-01-04) ......
3.22
3-39 3-40
3.23 OVER ALL BLOCK DIAGRAM....................................... 3-41
3.24 POWER SUPPLY BLOCK DIAGRAM ............................ 3-43
3.25 OP BLOCK SCHEMATIC DIAGRAM <REFERENCE> .. 3-45
3.26 OPERATION UINT
SCHEMATIC DIAGRAM <REFERENCE>.......... 3-46
4. PARTS LIST
4.1 PACKING AND ACCESSORY ASSEMBLY <M1> ........... 4-1
4.2 OP BLOCK ASSEMBLY <M3> ........................................ 4-2
4.3 FINAL ASSEMBLY <M2> .............................................. 4-3
4.4 ELECTRICAL PARTS LIST ............................................... 4-6
MAlN BOARD ASSEMBLY <01> .................................... 4-6
CCD BOARD ASSEMBLY <02> .................................... 4-11
MONI REG BOARD ASSEMBLY <03> ......................... 4-12
JACK BOARD ASSEMBLY <04> .................................. 4-14
STROBE FLASH BOARD ASSEMBLY <05> ................. 4-15
5. AC POWER ADAPTER (AA-V37E/EK/EA)
5.1 CABINET ASSEMBLY <MA> .......................................... 5-1
5.2 SCHEMATIC DIAGRAM .................................................. 5-2
5.3 CIRCUIT BOARD ............................................................. 5-4
5.4 ELECTRICAL PARTS LIST ............................................... 5-5
MAIN AND TERMINAL BOARD ASSEMBLY <91> ........ 5-5

Important Safety Precautions

cut close to connector
Prior to shipment from the factory, JVC products are strictly inspected to conform with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
v
Precautions during Servicing
1. Locations requiring special caution are denoted by labels and inscriptions on the cabinet, chassis and certain parts of the product. When performing service, be sure to read and com­ply with these and other cautionary notices appearing in the operation and service manuals.
2. Parts identified by the critical for safety. Replace only with specified part numbers.
Note: Parts in this category also include those specified to com-
ply with X-ray emission standards for products using cathode ray tubes and those specified for compliance with various regulations regarding spurious radiation emission.
3. Fuse replacement caution notice. Caution for continued protection against fire hazard. Replace only with same type and rated fuse(s) as specified.
4. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
5. Use specified insulating materials for hazardous live parts. Note especially:
1) Insulation Tape 3) Spacers 5) Barrier
2) PVC tubing 4) Insulation sheets for transistors
6. When replacing AC primary side components (transformers, power cords, noise blocking capacitors, etc.) wrap ends of wires securely about the terminals before soldering.
symbol and shaded ( ) parts are
12. Crimp type wire connector In such cases as when replacing the power transformer in sets where the connections between the power cord and power transformer primary lead wires are performed using crimp type connectors, if replacing the connectors is unavoidable, in or­der to prevent safety hazards, perform carefully and precisely according to the following steps.
1) Connector part number : E03830-001
2) Required tool : Connector crimping tool of the proper type
which will not damage insulated parts.
3) Replacement procedure
(1) Remove the old connector by cutting the wires at a point
close to the connector. Important : Do not reuse a connector (discard it).
Fig.3
(2) Strip about 15 mm of the insulation from the ends of
the wires. If the wires are stranded, twist the strands to avoid frayed conductors.
15 mm
Fig.1
7. Observe that wires do not contact heat producing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.)
8. Check that replaced wires do not contact sharp edged or pointed parts.
9. When a power cord has been replaced, check that 10-15 kg of force in any direction will not loosen it.
Power cord
Fig.2
10. Also check areas surrounding repaired locations.
11. Products using cathode ray tubes (CRTs) In regard to such products, the cathode ray tubes themselves, the high voltage circuits, and related circuits are specified for compliance with recognized codes pertaining to X-ray emission. Consequently, when servicing these products, replace the cath­ode ray tubes and other parts with only the specified parts. Under no circumstances attempt to modify these circuits. Unauthorized modification can increase the high voltage value and cause X-ray emission from the cathode ray tube.
Fig.4
(3) Align the lengths of the wires to be connected. Insert
the wires fully into the connector.
Metal sleeve
Connector
Fig.5
(4) As shown in Fig.6, use the crimping tool to crimp the
metal sleeve at the center position. Be sure to crimp fully to the complete closure of the tool.
1.25
2.0
5.5
Fig.6
(5) Check the four points noted in Fig.7.
Not easily pulled free
Wire insulation recessed
more than 4 mm
Fig.7
Crimping tool
Crimped at approx. center
of metal sleeve
Conductors extended
1
S40888-01
v
d'
d
Chassis
Power cord, primary wire
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been returned to original positions, Afterwards, perform the following tests and confirm the specified values in order to verify compli­ance with safety standards.
1. Insulation resistance test
Confirm the specified insulation resistance or greater between power cord plug prongs and externally exposed parts of the set (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.). See table 1 below.
2. Dielectric strength test
Confirm specified dielectric strength or greater between power cord plug prongs and exposed accessible parts of the set (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.). See table 1 below.
3. Clearance distance
When replacing primary circuit components, confirm specified clearance distance (d), (d’) be­tween soldered terminals, and between terminals and surrounding metallic parts. See table 1 below.
Fig. 8
4. Leakage current test
Confirm specified or lower leakage current between earth ground/power cord plug prongs and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.). Measuring Method : (Power ON) Insert load Z between earth ground/power cord plug prongs and externally exposed accessi­ble parts. Use an AC voltmeter to measure across both terminals of load Z. See figure 9 and following table 2.
Externally exposed accessible part
Z V
Fig. 9
ab
c
5. Grounding (Class 1 model only)
Confirm specified or lower grounding impedance between earth pin in AC inlet and externally exposed accessible parts (Video in, Video out, Audio in, Audio out or Fixing screw etc.).
Measuring Method:
Connect milli ohm meter between earth pin in AC inlet and exposed accessible parts. See figure 10 and grounding specifications.
AC inlet
Earth pin
AC Line Voltage
100 V 100 to 240 V 110 to 130 V
110 to 130 V 200 to 240 V
Exposed accessible part
Milli ohm meter
Fig. 10
Region
Japan
USA & Canada
Europe & Australia R 10 M/500 V DC
Region Load Z
Insulation Resistance (R)
R 1 M/500 V DC
1 M R 12 M/500 V DC
Table 1 Specifications for each region
Grounding Specifications
Region USA & Canada Europe & Australia
Dielectric Strength
AC 1 kV 1 minute AC 1.5 kV 1 miute AC 1 kV 1 minute
AC 3 kV 1 minute AC 1.5 kV 1 minute
(Class 2) (Class 1)
Grounding Impedance (Z)
Z 0.1 ohm
Z 0.5 ohm
Clearance Distance (d), (d')
d, d' 3 mm
d, d' 4 mm
d, d' 3.2 mm
d 4 mm
d' 8 mm (Power cord)
d' 6 mm (Primary wire)
a, b, cLeakage Current (i)AC Line Voltage
100 V
110 to 130 V
110 to 130 V 220 to 240 V
Note: These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.
Japan
USA & Canada
Europe & Australia
Table 2 Leakage current specifications for each region
1 k
0.15 µF
1.5 k
2 k
50 k
2
i 1 mA rms Exposed accessible parts
i 0.5 mA rms
i 0.7 mA peak
i 2 mA dc
i 0.7 mA peak
i 2 mA dc
Exposed accessible parts
Antenna earth terminals
Other terminals
S40888-01

SECTION 1

DISASSEMBLY

1.1 BEFORE ASSEMBLY AND DISASSEMBLY

1.1.1 Precautions
1. Be sure to remove the power supply unit prior to mount­ing and soldering of parts.
2. When connecting and disconnecting the connectors, be careful not to damage the wire.
3. When replacing chip parts (especially IC parts), desolder completely first (to prevent peeling of the pattern).
4. Tighten screws properly during the procedures. Unless specified otherwise, tighten screws at a torque of 0.1N•m (1.0 kgf•cm).
CAUTION!!
RISK OF ELECTRIC SHOCK
When disassembling the unit, electric hazards may occur in some cases if the capacitor for strobe emission (STROBE board C6512) has been charged. Therefore be also very careful when performing repairs and inspections. It is recommended that operations be carried out after waiting for more than ten minutes with the power supply removed or after discharging the capacitor forcibly. Discharge the capacitor according to <NOTE 2> on Page 1-3. C6512 is located behind the STROBE board.
PRECAUTIONS ON HANDLING
THE LITHIUM SECONDARY BATTERY
This unit is equipped with a coin type lithium secondary battery. Improper handling of this battery may cause heat to be generated, damage, fires, or leakage. Always follow the precautions below.
1 Do not short-circuit, disassemble, distort, nor heat
the battery.
2 Load the battery with its + and - poles connected
correctly.
3 Do not solder the battery itself. 4 When replacing parts, also refer to the numbers
listed in the Parts List of the manual.
5 Do not store the battery in direct sunlight and hot
and humid places.
6 When replacing the battery, handle it with care and
do not attempt to hold it with tweezers as it may short-circuit.
7 When disposing the battery, wind tape around the
terminal to insulate the battery, and dispose the battery according to the method prescribed.
1.1.2 Assembly and disassembly
STEP
PART NAME
1 FRONT CASE Remove screws
REAR CASE
2 OPERATION UNIT Remove the Connector Remove screws NOTE 1
FIG. NO.
Fig
1-2-1
r MAIN CN4001 OPERATION UNIT Remove the TOP COVER 2 (115)
POINT
2(115), 3(156), 4(114), 1(116)
3 (116)
(1) (2) (3) (4) (5)
(1) : Indicate the disassembly steps. When assembling,
perform in the reverse order of these steps. This number corresponds to the number in the disassem-
bly diagram. (2) : Indicates the name of disassembly/assembly parts. (3) : Indicates the number in the disassembly diagram. (4) : Indicates parts and points such as screws, washers,
springs which must be removed during disassembly/
assembly.
Lock (L), soldering (SD), shield, connector, etc.
The encircled numbers indicate the order for disas-
Note:
sembling the cabinet parts.
The screw numbers indicate the disassembling order.
:Wire :Flat wire :Board to Bord Connector
[Example]
• (115) = Remove the parts No 115 screw.
• (SD1) = Desoldering at the point SD1.
a = Disconnect the connector/ML a .
(5) : Precautions on disassembly/assembly.
NOTE
1-1
1.1.3 Disconnection of Connectors (Wires)
Connector Pull both ends of the connector in the arrow direction, re­move the lock and disconnect the flat wire.
Flat wire

1.2 TOOLS AND EQUIPMENTS REQUIRED FOR ADJUSTMENTS

1.2.1 Tools required for adjustments
12
Torque driver
YTU94088
Clip IC replacement jig
PTS40844-2
Connector 1
Fig. 1-1-1 Connector 1
Flat wire
Connector 2
Fig. 1-1-2 Connector 2
Extend the locks in the direction of the arrow for unlocking and then pull out the wire. After removing the wire, immediately restore the locks to their original positions because the locks are apt to come off the connector.
Flat wire
Connector catcher
34
YTU94036A
Soldering kit YTU96016B

1.3 DISASSEMBLY/ASSEMBLY OF CABINET PARTS

1.3.1 Disassembly flow chart
The following flow chart shows the steps for disassembling the cabinet parts. To assemble, perform the steps of the flow chart in the reverse order.
The encircled numbers indicate the order for disas-
Note:
sembling the cabinet parts.
The screw numbers indicate the disassembling order.
1
FRONT CASE
REAR CASE
2
OPERATION UNIT
Connector 3
Fig. 1-1-3 Connector 3
B-B connector Pull the board by both the sides in the direction of the arrow for disconnecting the B-B connector.
Connector 4
Fig. 1-1-4 Connector 4
1-2
3
4
5
6
7
STROBE BOARD ASSEMBLY
JACK BOARD ASSEMBLY
LCD MODULE
MAIN BOARD ASSEMBLY
MONI/REG BOARD ASSEMBLY
OP UNIT
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