FS-SD78V and FS-SD98V are different only speaker cabinet.
These models not have adjustment.
NTSC / PAL COMPATIBILITY
NTSC / PAL COMPATIBILITY
Area Suffix
FS-SD58V
UB
UF
SP-SD58VSP-SD58V
US
FS-SD78V / FS-SD98V
UF
US
Hong Kong
China
Singapore
China
Singapore
Safety Precautions
Important for laser products
Preventing static electricity
Dismantling and assembling
the traverse unit
Disassembly method
Maintenance of laser pickup
Replacement of laser pickup
This service manual is printed on 100% recycled paper.
COPYRIGHT 2000 VICTOR COMPANY OF JAPAN, LTD.
1-2
1-3
1-4
1-5
1-6 14
1-15
1-15
Flow of functional operation
unit TOC read
Method of connecting
treatment device wire
Description of major ICs
1-16
1-17
1-18
No.20882
Nov. 2000
FS-SD58V/FS-SD78V/FS-SD98V
1. This design of this product contains special hardware and many circuits and components specially
for safety purposes. For continued protection, no changes should be made to the original design
unless authorized in writing by the manufacturer. Replacement parts must be identical to those
used in the original circuits. Services should be performed by qualified personnel only.
2. Alterations of the design or circuitry of the product should not be made. Any design alterations of
the product should not be made. Any design alterations or additions will void the manufacturer`s
warranty and will further relieve the manufacture of responsibility for personal injury or property
damage resulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics.
These characteristics are often not evident from visual inspection nor can the protection afforded
by them necessarily be obtained by using replacement components rated for higher voltage,
wattage, etc. Replacement parts which have these special safety characteristics are identified in
the Parts List of Service Manual. Electrical components having such features are identified by
shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a
substitute replacement which does not have the same safety characteristics as the recommended
replacement parts shown in the Parts List of Service Manual may create shock, fire, or other
hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the
like to be separated from live parts, high temperature parts, moving parts and/or sharp edges
for the prevention of electric shock and fire hazard. When service is required, the original lead
routing and dress should be observed, and it should be confirmed that they have been returned
to normal, after re-assembling.
5. Leakage currnet check (Electrical shock hazard testing)
After re-assembling the product, always perform an isolation check on the exposed metal parts
of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control
shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.
Do not use a line isolation transformer during this check.
Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure
the leakage current from each exposed metal parts of the cabinet , particularly any exposed
metal part having a return path to the chassis, to a known good earth ground. Any leakage
current must not exceed 0.5mA AC (r.m.s.)
Alternate check method
Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms
per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by
a 0.15 F AC-type capacitor between an exposed
metal part and a known good earth ground.
Measure the AC voltage across the resistor with the
AC voltmeter.
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
Move the resistor connection to eachexposed metal
part, particularly any exposed metal part having a
return path to the chassis, and meausre the AC
voltage across the resistor. Now, reverse the plug in
the AC outlet and repeat each measurement. voltage
measured Any must not exceed 0.75 V AC (r.m.s.).
0.15 F AC TYPE
1500 10W
Place this
probe on
each exposed
metal part.
This corresponds to 0.5 mA AC (r.m.s.).
Good earth ground
1-2
1. This equipment has been designed and manufactured to meet international safety standards.
2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
3. Repairs must be made in accordance with the relevant safety standards.
4. It is essential that safety critical components are replaced by approved parts.
5. If mains voltage selector is provided, check setting for local voltage.
!
Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.
Important for Laser Products
1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the
Laser Unit. Do not disassemble the Laser Unit. Replace
the complete Laser Unit if it malfunctions.
4.CAUTION : The compact disc player uses invisible
laserradiation and is equipped with safety switches
whichprevent emission of radiation when the drawer is
open and the safety interlocks have failed or are de
feated. It is dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified herein may result in
hazardous radiation exposure.
VARNING : Osynlig laserstrålning är denna del är öppnad
och spårren är urkopplad. Betrakta ej strålen.
VARO : Avattaessa ja suojalukitus ohitettaessa olet
alttiina näkymättömälle lasersäteilylle.Älä katso
säteeseen.
ADVARSEL : Usynlig laserstråling ved åbning , når
sikkerhedsafbrydere er ude af funktion. Undgå
udsættelse for stråling.
ADVARSEL : Usynlig laserstråling ved åpning,når
sikkerhetsbryteren er avslott. unngå utsettelse
for stråling.
REPRODUCTION AND POSITION OF LABELS
WARNING LABEL
CLASS 1
LASER PRODUCT
!
CAUTION
Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
FS-SD58V/FS-SD78V/FS-SD98V
1-3
FS-SD58V/FS-SD78V/FS-SD98V
Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.1. Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players.
Be careful to use proper grounding in the area where repairs are being performed.
1.1.1. Ground the workbench
1. Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over
it before placing the traverse unit (optical pickup) on it.
1.1.2. Ground yourself
1. Use an anti-static wrist strap to release any static electricity built up in your body.
(caption)
Anti-static wrist strap
Conductive material
(conductive sheet) or iron plate
1.1.3. Handling the optical pickup
1. In order to maintain quality during transport and before installation, both sides of the laser diode on the
replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power
source can easily destroy the laser diode.
1.2. Handling the traverse unit (optical pickup)
1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific
details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse
unit. Be careful not to take too long a time when attaching it to the connector.
3. Handle the flexible cable carefully as it may break when subjected to strong force.
4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it
1-4
FS-SD58V/FS-SD78V/FS-SD98V
Dismantling and assembling the traverse unit
Notice regarding replacement of optical pickup
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing
repairs to the optical pickup or connected devices.
1. Do not touch the area around the laser diode and actuator.
2. Do not check the laser diode using a tester, as the diode may easily be destroyed.
3. It is recommended that you use a grounded soldering iron when shorting or removing the laser diode.
Recommended soldering iron: HAKKO ESD-compatible product
4. Solder the land on the optical pickup's flexible cable.
Note : Short the land after shorting the terminal on the flexible cable using a clip, etc., when using an
ungrounded soldering iron.
Note : After shorting the laser diode according to the procedure above, remove the solder according
to the text explanation.
Laser pick-up unit
KSM-770ABA
Shorting
Short circuit land
1-5
FS-SD58V/FS-SD78V/FS-SD98V
Disassembly method
<Main body>
Removing the CD door (See Fig.1)
1.
Remove the four screws A attaching the CD door on
the upper side of the body.
Removing the rear cover (See Fig.2)
Piro to performing the following procedure, remove
the CD door.
1.
Remove the ten screws B and the five screws C
attaching the rear cover on the back of the body.
B
C
CD door
Rear cover
B
Fig.1
C
B
AA
C
Removing the right and left covers
(See Fig.3)
Prior to performing the following procedure, remove
the CD door, the rear cover.
1.
Remove the four screws D attaching the side covers
on the bottom of the body.
2.
Move the left cover backward and remove outward.
Also remove the right cover in the same way.
Left cover
D
B
Bottom
B
Fig.2
Fig.3
Right cover
D
B
1-6
FS-SD58V/FS-SD78V/FS-SD98V
Removing the front panel assembly
(See Fig.4 to 6)
Prior to performing the following procedure, remove
the CD door, the rear cover and the side covers.
1.
Remove the three screws E on the bottom of the
body.
2.
Release two joints a and two joints b on both sides
of the body using a screwdriver and remove the front
panel assembly toward the front.
If necessary, remove the screw F which retains the
wire extending from the front panel assembly.
Left side
Front panel assembly
Bottom
Front panel assembly
Front panel assembly
E
Fig.4
F
Right side
Joints a
Removing the CD mechanism base
assembly (See Fig.7 to 14)
Prior to performing the following procedure, remove
the CD door, the rear cover, the side covers and the
front panel assembly.
1.
Disconnect the card wire from connector CN104 and
CN105 of the main board in the front part of the
body. Disconnect the card wire from CN101 of the
main board on the right side, and the wire from
CN705 of the CD mechanism base assembly
respectively.
2.
Remove the four screws F attaching the CD
mechanism base assembly on the upper side of the
body. Remove the screw I attaching the earth
terminal on the right side.
Joints b
F
CD door
Fig.6Fig.5
F
Fig.7
CD mechanism base assembly
CN104
CN105
Fig.8
Main bard
1-7
FS-SD58V/FS-SD78V/FS-SD98V
3.
Remove the screw G attaching the heat sink board
on the back of the body. Disconnect the wire from
connector CN301 and pull the heat sink board fully
outward.
4.
Raise the right and left door arms by turning the gear
a in the rear of the heat sink board.
5.
After the CD mechanism base assembly is detached
from the door arms, pull the CD mechanism base
assembly toward the front and disconnect the wire
from connector CN804 on the left side of the door
arm board.
6.
Pull out the CD mechanism base assembly toward
the front.
CD mechanism base assembly
F
I
CN705
Main board
CN101
Fig.9
CD mechanism base assembly
F
CD mechanism base assembly
I
Door arm
CD mechanism base assembly
Gear a
Fig.12
Door arm
Heat sink board
CN804
Fig.10
CD mechanism base assembly
Heat sink board
G
Fig.11
CN301
Door arm board (L)
1-8
CN804
Fig.14
Gear a
Fig.13
FS-SD58V/FS-SD78V/FS-SD98V
Removing the door arm assembly / the
door arm board (R) and (L)
(See Fig.15 to 20)
Prior to performing the following procedure, remove
the rear cover, the side covers, the front panel
assembly and the CD mechanism base assembly.
1.
In case that the upper parts of the door arms
attached to the CD door are not level, let down them
to the level position by turning the gear a in the
direction of the arrow.
ATTENTION:
2.
Remove the four screws H on the upper side and
the one screw I on the left side of the body.
3.
Remove the four screws J attaching the door arm
board (L) and (R) on both sides of the door arm
assembly.
When the door arms incline, the door
arm assembly and the door arm board
(R) and (L) may not be removed.
Door arm
Door arm
Door arm board (L)
Fan motor
Fig.15
Door arms (Attached to the CD door)
Door arm board (R)
Door arm assembly
H
Fig.17
J
Door arm assembly
Fig.16
Door arm assembly
Fig.18
J
Door arm board (R)
H
J
Door arm board (L)
I
J
Fig.19
Fig.20
1-9
FS-SD58V/FS-SD78V/FS-SD98V
Removing the power amplifier board
(See Fig.21 and 22)
Prior to performing the following procedure, remove
the CD mechanism base assembly.
1.
Disconnect the wires from connector CN102 and
CN193 on the main board and release them from the
cord stopper respectively.
2.
Remove the two screws K and the two screws L
attaching the heat sink and the power amplifier
board.
Removing the transformer assembly
(See Fig.21)
Prior to performing the following procedure, remove
the CD mechanism base assembly.
1.
Disconnect the wires from connector CN191 and
CN192 on the main board and release them from the
cord stopper respectively.
Door arm assembly
CN191
Cord stopper
M
Cord stopper
Transformer assembly
Heat sink board
CN193
M
CN192
CN181
Fig.21
CN106
CN102
Heat sink board
Cord
stopper
Main board
Cord stopper
2.
Remove the four screws M attaching the transformer
assembly.
Removing the gear motor assembly
(See Fig.23 and 24)
Prior to performing the following procedure, remove
the CD mechanism base assembly and the door arm
assembly.
1.
Disconnect the wires from connector CN106 on the
main board and release it from the cord stopper.
2.
Remove the three screws N attaching the gear
motor assembly. Remove the gear motor assembly
with the gear motor stopper.
3.
Remove the belt from the gear motor assembly.
4.
Remove the two screws O from the gear motor
assembly.
Heat sink
Gear motor stopper
L
N
N
Motor
K
Fig.22
Gear motor assembly
CN106
Fig.23
Cord stopper
1-10
O
Belt
Fig.24
Removing the fan motor assembly
(See Fig.25 and 26)
Prior to performing the following procedure, remove
the CD mechanism base assembly.
1.
Disconnect the wires from connector CN181 on the
main board.
2.
Remove the two screws P on the left side of the
body. Move the fan motor assembly upward to
remove it from the base chassis.
3.
Remove the two screws Q and the fan motor from
the fan bracket.
Fan motor
P
FS-SD58V/FS-SD78V/FS-SD98V
Main bard
CN181
Fig.25
Q
Removing the main board (See Fig.27)
Prior to performing the following procedure, remove
the CD mechanism base assembly and the door arm
assembly.
To facilitate operation process, remove the gear
motor assembly before performing the following
procedure.
1.
Disconnect the wires from connector CN102, CN106,
CN191, CN192, CN193 and CN181 on the main
board.
2.
Remove the five screws R attaching the main board
with the cord clamp.
<Front panel assembly>
Removing the front panel board
(See Fig.28)
Prior to performing the following procedure, remove
the front panel assembly.
1.
Remove the seven screws S attaching the front
panel board inside the front panel assembly.
Fan bracket
CN191
R
S
Fan motor
R
CN106
CN193
CN192
R
Front panel assembly
Fig.26
Gear motor assembly
Main board
R
CN102
CN181
Fig.27
S
S
S
Fig.28
1-11
FS-SD58V/FS-SD78V/FS-SD98V
<CD mechanism base assembly>
Prior to performing the following procedure, remove
the CD mechanism base assembly.
Removing the speaker terminal board
(See Fig.29)
1.
Remove the screws T attaching the speaker terminal
board on the underside of the CD mechanism base
assembly.
Removing the VCD CB assembly
(See Fig.30 to 33)
1.
Disconnect the card wire from connector CN711 on
the CD mechanism board attached to the CD
mechanism base.
2.
Disconnect the wires from connector CN102 and
CN103 on the VCD CB assembly.
CD mechanism board
VCD CB assembly
VCD CB assembly
Card wire
Speaker terminal board
T
CD mechanism cover
Fig.29
3.
Unjoint the six joints (f) with the VCD shield (L) and
the VCD shield (U). Remove the VCD shield (L) in
the direction of the arrow.
4.
Remove the VCD CB assembly from the VCD shield
(L).
VCD CB board
CD mechanism board
CN711
Fig.30
f
f
CN103
f
CN102
f
Fig.31
f
VCD shield (L)
f
f
1-12
VCD shield (L)
f
VCD shield (U)
f
Fig.32Fig.33
FS-SD58V/FS-SD78V/FS-SD98V
Removing the CD mechanism board /
mechanism assembly (See Fig.34 to 38)
Prior to performing the following procedure, remove
the VCD CB assembly.
1.
Turn over the CD mechanism assembly and remove
the screw X which retains the wire extending from
the CD mechanism board.
2.
Remove the seven screws U attaching the CD
mechanism cover and the CD mechanism board.
3.
Disconnect the wire from connector CN703 and
CN706 on the CD mechanism board respectively.
4.
Turn back the CD mechanism assembly and detach
the CD mechanism cover while pulling the CD
mechanism assembly outward to release the two
joint tabs marked c.
5.
Disconnect the card wire from the connector of the
CD mechanism assembly inside the CD mechanism
cover. Disconnect the wire from CN605 on the CD
mechanism board. Pull the CD mechanism assembly
out of the three shaft of the CD mechanism cover.
CD mechanism board
CN706
U
CN703
X
U
CD mechanism assembly
CD mechanism cover
U
U
Fig.34
ATTENTION:
6.
Remove the CD mechanism board from the CD
mechanism cover.
When reassembling, confirm that the
cushion of the CD mechanism assembly
is reattached to the three shafts.
Shafts
CD mechanism cover
Joint c
CD mechanism cover
Cushion
CD mechanism assembly
Tab
CD mechanism cover
Fig.35
CD mechanism assembly
Joint c
Tab
Fig.36
Cushion
CD mechanism
cover
CD mechanism board
CD mechanism board
CN605
Fig.37Fig.38
1-13
FS-SD58V/FS-SD78V/FS-SD98V
Removing the jack board (See Fig.39)
Prior to performing following procedure, remove the
CD mechanism board.
1.
Disconnect the wire from connector CN502 on the
jack board.
2.
Remove the two screws V attaching the jack board.
Removing the switch board (See Fig.39)
Prior to performing following procedure, remove the
CD mechanism board.
1.
Disconnect the wire from connector CN502 on the
jack board.
2.
Remove the six screws W attaching the switch
board.
Jack board
V
W
CD mechanism board
CN502
V
Fig.39
Tabs d
W
W
Switch board
Removing the LED board
(See Fig.40 and 41)
1.
Disconnect the wire from connector CN706 on the
CD mechanism board on the underside of the CD
mechanism base assembly.
2.
Push inward the two tabs d attaching the LED board
case and release them.
3.
Pull out the LED board from the LED board case.
Fig.40
LED board
Fig.41
LED board case
1-14
FS-SD58V/FS-SD78V/FS-SD98V
Maintenance of laser pickup
(1) Cleaning the pick up lens
Before you replace the pick up, please try to
clean the lens with a alcohol soaked cotton
swab.
(2) Life of the laser diode
When the life of the laser diode has expired,
the following symptoms will appear.
1. The level of RF output (EFM output:amplitude
of eye pattern) will below.
Is the level of
RFOUT under
1.25V 0.22Vp-p?
YES
O.K
NO
Replace it.
Replacement of laser pickup
Turn off the power switch and,disconnect the
power cord from the ac outlet.
Replace the pickup with a normal one.(Refer
to "Pickup Removal" on the previous page)
Plug the power cord in,and turn the power on.
At this time,check that the laser emits for
about 3seconds and the objective lens moves
up and down.
Note: Do not observe the laser beam directly.
Play a disc.
Check the eye-pattern at TP1.
Finish.
(3) Semi-fixed resistor on the APC PC board The semi-fixed resistor on the APC printed circuit board which is
attached to the pickup is used to adjust the laser power.Since this adjustment should be performed to match the
characteristics of the whole optical block, do not touch the semi-fixed resistor.
If the laser power is lower than the specified value,the laser diode is almost worn out, and the laser pickup should
be replaced.
If the semi-fixed resistor is adjusted while the pickup is functioning normally,the laser pickup may be damaged
due to excessive current.
1-15
FS-SD58V/FS-SD78V/FS-SD98V
Flow of functional operation until TOC read
Power ON
Play Key
Slider turns REST
SW ON.
Automatic tuning
of TE offset
Check Point
Confirm that the voltage at the pin4
of CN605 is "H"/"L"/"H".
Tracking error waveform at TOC reading
Approx.3sec
Tracking
servo
off states
Automatic measurement
of TE amplitude and
automatic tuning of
TE balance
VREF
pin 25 of
IC601(TE)
Approx
1.8V
Disc states
to rotate
Tracking
servo
on states
Disc to be
braked to stop
TOC reading
finishes
500mv/div
2ms/div
Fig.1
Laser ON
Detection of disc
Automatic tuning of
Focus offset
Automatic measurement of
Focus S-curve amplitude
Disc is rotated
Focus servo ON
(Tracking servo ON)
Automatic measurement of
Tracking error amplitude
Automatic tuning of
Tracking error balance
Check that the voltage at the
pin40 of IC603 is + 5V?
Confirm that the Focus error
S-cuve signal at the pin28 of
IC603 is approx.2Vp-p
Confirm that the signal from
pin24 IC603 is 0V as a
accelerated pulse during
approx.400ms.
Confirm the waveform of
the Tracking error signal.
at the pin 25 of IC601 (R6009)
(See fig-1)
1-16
Automatic tuning of
Focus error balance
Automatic tuning of
Focus error gain
Automatic tuning of
Tracking error gain
TOC reading
Play a disc
Confirm the eys-pattern
at the lead of TP602
FS-SD58V/FS-SD78V/FS-SD98V
Method of connecting treatment device wire
When the KSM-770ABA mechanism is used, the expansion cable is used as follows.
EXTFSSD5-JIG
extension wire
QUQB12-0840CJ
8pin card wire
QUQB12-0940DJ
9pin card wire
QUQB12-1840DJ
18pin card wire
QUQB12-1640DJ
16pin card wire
First short-circuit the pickup circuit before removing the pickup.Then carry out the replacement.
Refer to "Dismantling and assembling the traverse unit" on page 1-5.
KSM-770ABA
Laser pick-up unit
Shorting
Short circuit land
1-17
FS-SD58V/FS-SD78V/FS-SD98V
Description of major ICs
BD3861FS-X (IC501) : Audio sound control
1. Pin layout
3218
117
2. Block diagram
32313029282726252423222120191817
0dB~
-70dB
Vcc/2Vcc/2
Vcc/2
Vcc/2
25k
25k
12345678910111213141516
25k
25k
25k
25k
25k
25k
Treble1
f0=10kHz
25k
25k
Treble2
f0=10kHz
Vcc/2
Vcc/2
25k
25k
Middle2
f0=1kHz
25k
25k
25k
25k
Middle1
f0=1kHz
25k
25k
25k
25k
Bass1
f0=90Hz
12k
100k
0dB~
-59dB
24k
Vcc/2
Vcc/2
Bass2
f0=90Hz
0dB~
-59dB
Vcc/2
Vcc/2
Logic
3. Pin function
Pin
SymbolSymbolFunctionFunction
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
A1
A2
B1
B2
C1
C2
D1
D2
E1
E2
MIC
FIL
GND
DATA
CLK
Vcc
CH1 input pin A
CH2 input pin A
CH1 input pin B
CH2 input pin B
CH1 input pin C
CH2 input pin C
CH1 input pin D
CH2 input pin D
CH1 input pin E
CH2 input pin E
Microphone input pin
Filter pin
Ground pin
Serial data latch receiving pin
Serial clock receiving pin
Power supply pin