Audio output0-1000 mV (rms), Low impedance, RCA pin jack × 2
Headphone Jack3.5 mm stereo mini jack × 1
Remote Control UnitRM-C64 (AAA/R03 dry cell battery × 2)
VHF 47 MHz - 470 MHz
UHF 470 MHz - 862 MHz
220 MHz - 469 MHz
VIF 38.9 MHz (B/G, I, D/K, L)
SIF 33.4 MHz (5.5 MHz :B/G)
32.9 MHz ( 6.0 MHz:I )
32.4 MHz (6.5 MHz :L, D/K)
PAL 4.43 MHz
SECAM 4.40625 MHz / 4.25 MHz
NTSC 3.58 MHz / 4.43 MHz
FLOF (Fastext)
WST (Standard system)
(H : 58.3 cm × V : 33.0 cm)
Mini-Din 4 pin × 1
Y : 1 V(p-p) positive (negative sync, 75Ω)
C : 0.3 V(p-p) (Burst signal, 75Ω)
Video
1 V(p-p) 75 Ω, RCA pin jack × 1
Audio (L/R)
500 mV(rms) (-4 dBs), High impedance, RCA pin jack × 2
AV-28X5BU
AV-28X5SU
AV-32X5BU
AV-32X5SU
Visible size : 76 cm [measured diagonally]
(H : 67.4 cm × V : 38.4 cm)
Design & specifications are subject to change without notice.
1-2 (No.YA262)
SECTION 1
PRECAUTION
1.1SAFETY PRECAUTIONS
(1) The design of this product contains special hardware,
many circuits and components specially for safety
purposes. For continued protection, no changes should be
made to the original design unless authorized in writing by
the manufacturer. Replacement parts must be identical to
those used in the original circuits. Service should be
performed by qualified personnel only.
(2) Alterations of the design or circuitry of the products should
not be made. Any design alterations or additions will void
the manufacturer's warranty and will further relieve the
manufacturer of responsibility for personal injury or
property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These
characteristics are often not evident from visual inspection
nor can the protection afforded by them necessarily be
obtained by using replacement components rated for
higher voltage, wattage, etc. Replacement parts which
have these special safety characteristics are identified in
the parts list of Service manual. Electrical components
having such features are identified by shading on the
schematics and by ( ) on the parts list in Service
manual. The use of a substitute replacement which does
not have the same safety characteristics as the
recommended replacement part shown in the parts list of
Service manual may cause shock, fire, or other hazards.
(4) Don't short between the LIVE side ground and
ISOLATED (NEUTRAL) side ground or EARTH side
ground when repairing.
Some model's power circuit is partly different in the GND.
The difference of the GND is shown by the LIVE : ( ) side
GND, the ISOLATED (NEUTRAL) : ( ) side GND and
EARTH : ( ) side GND.
Don't short between the LIVE side GND and ISOLATED
(NEUTRAL) side GND or EARTH side GND and never
measure the LIVE side GND and ISOLATED (NEUTRAL)
side GND or EARTH side GND at the same time with a
measuring apparatus (oscilloscope etc.). If above note will
not be kept, a fuse or any parts will be broken.
(5) If any repair has been made to the chassis, it is
recommended that the B1 setting should be checked or
adjusted (See B1 POWER SUPPLY check).
(6) The high voltage applied to the picture tube must conform
with that specified in Service manual. Excessive high
voltage can cause an increase in X-Ray emission, arcing
and possible component damage, therefore operation
under excessive high voltage conditions should be kept to
a minimum, or should be prevented. If severe arcing
occurs, remove the AC power immediately and determine
the cause by visual inspection (incorrect installation,
cracked or melted high voltage harness, poor soldering,
etc.). To maintain the proper minimum level of soft X-Ray
emission, components in the high voltage circuitry
including the picture tube must be the exact replacements
or alternatives approved by the manufacturer of the
complete product.
(7) Do not check high voltage by drawing an arc. Use a high
voltage meter or a high voltage probe with a VTVM.
Discharge the picture tube before attempting meter
connection, by connecting a clip lead to the ground frame
and connecting the other end of the lead through a 10kΩ
2W resistor to the anode button.
(8) When service is required, observe the original lead dress.
Extra precaution should be given to assure correct lead
dress in the high voltage circuit area. Where a short circuit
has occurred, those components that indicate evidence of
overheating should be replaced. Always use the
manufacturer's replacement components.
(9) Isolation Check (Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an
isolation check on the exposed metal parts of the cabinet
(antenna terminals, video/audio input and output terminals,
Control knobs, metal cabinet, screw heads, earphone jack,
control shafts, etc.) to be sure the product is safe to operate
without danger of electrical shock.
a) Dielectric Strength Test
The isolation between the AC primary circuit and all metal
parts exposed to the user, particularly any exposed metal
part having a return path to the chassis should withstand a
voltage of 3000V AC (r.m.s.) for a period of one second. (.
. . . Withstand a voltage of 1100V AC (r.m.s.) to an
appliance rated up to 120V, and 3000V AC (r.m.s.) to an
appliance rated 200V or more, for a period of one second.)
This method of test requires a test equipment not generally
found in the service trade.
b) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use
a line isolation transformer during this check.). Using a
"Leakage Current Tester", measure the leakage current
from each exposed metal part of the cabinet, particularly
any exposed metal part having a return path to the chassis,
to a known good earth ground (water pipe, etc.). Any
leakage current must not exceed 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.2mA AC
(r.m.s.).
Alternate Check Method
Plug the AC line cord directly into the AC outlet (do not
use a line isolation transformer during this check.). Use
an AC voltmeter having 1000
sensitivity in the following manner. Connect a 1500
Ω per volt or more
Ω
10W resistor paralleled by a 0.15µF AC-type capacitor
between an exposed metal part and a known good earth
ground (water pipe, etc.). Measure the AC voltage
across the resistor with the AC voltmeter. Move the
resistor connection to each exposed metal part,
particularly any exposed metal part having a return path
to the chassis, and measure the AC voltage across the
resistor. Now, reverse the plug in the AC outlet and
repeat each measurement. Any voltage measured must
not exceed 0.75V AC (r.m.s.). This corresponds to
0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.3V AC
(r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLTMETER
(HAVING 1000 /V,
OR MORE SENSITIVITY)
0.15 F AC-TYPE
PLACE THIS PROBE
1500 10W
GOOD EARTH GROUND
ON EACH EXPOSED
ME TAL PAR T
(No.YA262)1-3
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1FEATURES
ZOOM
This function can change the screen size according to the
picture aspect ratio.
PICTURE MODE
This function can adjust the picture settings automatically.
3D CINEMA SOUND
You can enjoy sounds with a wider ambience.
2.2 MAIN DIFFERENCE LIST
ItemAV-28X5BUAV-28X5SUAV-32X5BUAV-32X5SU
CABINET COLOURBlackSilverBlackSilver
MAIN PWBSML-1352A-U2←SML-1351A-U2←
POWER & DEF PWBSML-2352A-U2←SML-2351A-U2←
CRT SOCKET PWBSML-3302A-U2←SML-3303A-U2←
2.321-PIN EURO CONNECTOR (SCART) : EXT-1/EXT-2/EXT-3
This function displays a cinema film picture more smoothly and
naturally on the screen.
DIGITAL VNR
This function cuts down the amount of noise in the original
picture.
DigiPure Pro
This function uses the latest in digital technology to give you a
natural-looking picture.
UsedUsedUsed
Used
(SCL2 / TV-LINK)
Used (R)Used (C2/R)Used (C3)
Not used
ΩUsedUsedNot used
(P-P= Peak to Peak, B-W= Blanking to white peak)
[Pin assignment]
20 18 16 14 12 108642
21 19 17 15 13 1197531
1-4 (No.YA262)
2.4TECHNINAL INFORMATION
2.4.1 MAIN MI-COM (CPU) PIN FUNCTION
Pin
Pin nameI/OFunction
No.
1 TCKI Not used65 D2I/O Data bit for PP-RAM/SD-RAM
2 TMSI Not used66 D12I/O Data bit for PP-RAM/SD-RAM
3 TDII Not used67 D10I/O Data bit for PP-RAM/SD-RAM
4 TDOO Not used68 VSS33-- GND
5 P2.8I Remote control 69 VDD33i 3.3V
6 P2.9I Key scan for front control CH+(On: L)70 D4I/O Data bit for PP-RAM/SD-RAM
7 P2.10I Key scan for front control CH- (On: L)71 D3I/O Data bit for PP-RAM/SD-RAM
8 P2.11I Key scan for front control MENU (On: L)72 D11I/O Data bit for PP-RAM/SD-RAM
9 P2.12I Receive data for TV_LINK73 RSTINI Reset for main CPU
10 P2.13O Power on /off control (ON: L)74 P3.0I/O Data for inter IC control bus
11 P2.14I
12 P2.15I Main power detection (Normal: H)76 P3.2I Remote control
13 VSS33-- GND77 P3.3O Power indication control (On: L)
14 VDD33i 3.3V78 P3.4O Audio muting (Muting: H)
15 P4.5/CS3O Output data for TV_LINK79 P3.5O Audio muting (Muting: H)
16 P4.4/A20O Address bit for PP-RAM/SD-RAM80 P3.6O Not used
17 P4.3/A19O Address bit for PP-RAM/SD-RAM81 P3.7O Not used
18 P4.2/A18O Address bit for PP-RAM/SD-RAM82 P3.8I/O Not used
19 P4.1/A17O Address bit for PP-RAM/SD-RAM83 P3.9I/O Not used
20 VSS25-- GND84 VSS33-- GND
21 VDD25I 2.5V85 VDD33I 3.3V
22 P4.0/A16O Address bit for PP-RAM/SD-RAM86 VSS25-- GND
23 A8O Address bit for PP-RAM/SD-RAM87 VDD25I 2.5V
24 A7O Address bit for PP-RAM/SD-RAM88 TXD0I/O Not used
25 A9O Address bit for PP-RAM/SD-RAM89 RXD0I/O Not used
26 A6O Address bit for PP-RAM/SD-RAM90 P3.12O Not used
27 A5O Address bit for PP-RAM/SD-RAM91 P3.13O Not used
28 A10O Address bit for PP-RAM/SD-RAM92 P3.15O Not used
29 A11O Address bit for PP-RAM/SD-RAM93 P5.14I Not used
30 A12O Address bit for PP-RAM/SD-RAM94 P5.15I Headphone connection detection (Connect: H)
31 VSS33-- GND95 TRIG_IN-- Not used
32 VDD33i 3.3V96 TRIG_OUT-- Not used
33 A4O Address bit for PP-RAM/SD-RAM97 P6.2O Notifies bus free state (Stop mode: H)
34 A3O Address bit for PP-RAM/SD-RAM98 P6.3O Clock for inter IC control bus
35 A2O Address bit for PP-RAM/SD-RAM99 P6.4I/O Data for inter IC control bus
36 A1O Address bit for PP-RAM/SD-RAM100 P6.5O MSP reset (Reset: H)
37 A0O Address bit for PP-RAM/SD-RAM101 P6.6-- Not used
38 A13O Address bit for PP-RAM/SD-RAM102 VSYNCI Vertical sync
39 A14/RASO Row address strobe for SD-RAM access103 HSYNCI Horizontal sync
40 A15/CASO Column address strobe for SD-RAM access104 COR/RSTOUTO Output for contrast reduction
41 VSS33-- GND105 BLANK/CORBLA O Ys for OSD / Teletext (blanking)
42 VDD33I 3.3V106 VDD33I 3.3V
43 MEMCLKO Clock for SD-RAM107 VSS33-- GND
44 CSSDRAMO Chip select signal for SD-RAM device108 XTAL1I System clock (4MHz)
45 CLKENO Enable for memory clock109 XTAL2O System clock (4MHz)
46 CSROMO Chip select signal for PP-ROM device110 VSSA-- GND
47 RDO External memory read strobe for PP-ROM111 VDDAI 2.5V
48 UDQMO Write disable for high byte112 RO Red for OSD / Teletext
49 LDQMO Write disable for low byte113 GO Green for OSD / Teletext
50 WRO Memory write strobe114 BO Blue for OSD / Teletext
51 D15I/O Data bit for PP-RAM/SD-RAM115 VSSA-- GND
52 VSS33-- GND116 VDDA-- 2.5V
53 VDD33I 3.3V117 CVBS2I Composite video for WSS
54 D7I/O Data bit for PP-RAM/SD-RAM118 VSSA-- GND
55 D0I/O Data bit for PP-RAM/SD-RAM119 VDDAI 2.5V
56 D14I/O Data bit for PP-RAM/SD-RAM120 CVBS1BI Ground for CVBS1A
57 D8I/O Data bit for PP-RAM/SD-RAM121 CVBS1AI Composite video for Teletext decorder
58 D6I/O Data bit for PP-RAM/SD-RAM122 VSSA-- GND
59 D1I/O Data bit for PP-RAM/SD-RAM123 VDDAI 2.5V
60 VSS33-- GND124 P5.0I AFC voltage for tuner
61 VDD33I 3.3V125 P5.1-- Not used
62 D13I/O Data bit for PP-RAM/SD-RAM126 P5.2I AGC voltage for tuner
63 D9I/O Data bit for PP-RAM/SD-RAM127 P5.3-- Not used
64 D5I/O Data bit for PP-RAM/SD-RAM128 TMODEI Test mode
X-ray HB LB EW correction Protection detection (Normal: H)
Pin
No.
Pin nameI/OFunction
75 P3.1I/O Data for inter IC control bus
(No.YA262)1-5
SECTION 3
DISASSEMBLY
3.1DISASSEMBLY PROCEDURE
3.1.1 REMOVING THE REAR COVER
(1) Remove the 13 screws [A], then withdraw the REAR
COVER toward you.
3.1.2 REMOVING THE SIDE CONTROL JACK ASS'Y
• Remove the REAR COVER.
(1) Remove the 1 screw [B] and 2 craw, then remove the SIDE
CONTROL JACK ASS’Y.
3.1.3 REMOVING THE SIDE CONTROL PWB
• Remove the REAR COVER.
• Remove the SIDE CONTROL JACK ASSY.
(1) Remove the 2 screws [C], then remove the SIDE
CONTROL PWB.
3.1.4 REMOVING THE CHASSIS BASE
• Remove the REAR COVER.
(1) Slightly raise the both sides of the chassis by hand and
remove the 2 claws under the both sides of the CHASSIS
BASE from the front cabinet.
(2) Withdraw the CHASSIS backward.
(If necessary, take off the wire clamp, connectors etc.)
3.1.5 REMOVING THE AV TERMINAL BOARD
• Remove the REAR COVER.
(1) Remove the 3 screws [D].
(2) Remove the 2 claws under the CHASSIS, then remove the
AV TERMINAL BOARD.
3.1.6 REMOVING THE SPEAKER
• Remove the REAR COVER.
• Remove the SIDE CONTROL JACK ASSY.
• Remove the CHASSIS BASE.
(1) Remove the 8 screws [E], then remove the SPEAKER
GRILL.
(2) Remove the 2 screws [F], then remove the SPEAKER.
(3) Follow the same steps when removing the other hand
MAIN SPEAKER.
3.1.7 CHECKING THE PW BOARD
• To check the back side of the PW Board.
(1) Pull out the CHASSIS BASE. (Refer to REMOVING THE
CHASSIS BASE).
(2) Erect the CHASSIS BASE vertically with the HVT side
facing up so that you can easily check the back side of the
PW board.
CAUTION:
• When erecting the CHASSIS BASE, be careful so that there
will be no contacting with other PW Board.
• Before turning on power, make sure that the wire connector
is properly connected.
• When conducting a check with power supplied, be sure to
confirm that the CRT EARTH WIRE (BRAIDED ASS'Y) is
connected to the CRT SOCKET PWB.
3.1.8 WIRE CLAMPING AND CABLE TYING
(1) Be sure to clamp the wire.
(2) Never remove the cable tie used for tying the wires
together. Should it be inadvertently removed, be sure to tie
the wires with a new cable tie.
1-6 (No.YA262)
SPEAKER GRILL
FRONT CABINET
CRT SOCKET PWB
FRONT CONTROL PWB
CONTROL BASE
SPEAKER
F
< FRONT SIDE VIEW >
F
F
POWER & DEF PWB
MI-COM/100Hz PWB
Claw
SPEAKER
F
CHASSIS BASE
Claw
E
B
C
SIDE CONTROL PWB
SIDE CONTROL BASE
REAR COVER
Claw
MAIN PWB
AV JACK PWB
AV TERMINAL
BOARD
D
Claw
POWER CORD
Fig.1
A
(No.YA262)1-7
3.1.9 REMOVING THE CRT
NOTE:
• Replacement of the CRT should be performed by 2 or more
persons.
• After removing the REAR COVER, CHASSIS etc.,
(1) Putting the CRT change table on soft cloth, the CRT
change table should also be covered with such soft cloth
(shown in Fig. 2).
(2) While keeping the surface of CRT down, mount the TV set
on the CRT change table balanced will as shown in Fig. 2.
(3) Remove 4 screws marked by arrows with a box type
screwdriver as shown in Fig. 3.
NOTE:
Since the cabinet will drop when screws have been
removed, be sure to support the cabinet with hands.
(4) After 4 screws have been removed, put the cabinet slowly
on cloth (At this time, be carefully so as not to damage the
front
surface of the cabinet) shown in Fig. 4.
NOTE:
• The CRT should be assembled according to the
opposite sequence of its dismounting steps.
• The CRT change table should preferably be smaller
that the CRT surface, and its height be about 35cm.
CRT CHANGE TABLE
CLOTH
CRT
CHANGE
TABLE
Fig.2
CRT
Fig.3
APPROX.
35cm
BOX
TYPE
SCREW
DRIVER
CRT
CABINET
CRT
CHANGE TABLE
Fig.4
COATING OF SILICON GREASE FOR ELECTRICAL INSULATION ON THE CRT ANODE CAP SECTION.
Subsequent to replacement of the CRT and HV transformer or repair of the anode cap, etc. by dismounting them, be sure to coat
silicon grease for electrical insulation as shown in Fig.5.Wipe around the anode button with clean and dry cloth. (Fig.5)Coat silicon
grease on the section around the anode button. At this time, take care so that any silicon greases dose not sticks to the anode
button. (Fig.6)
Silicon grease product No. KS - 650N
CRT
Anode button
Silicon grease
coating
Approx.
20mm (Do not
coat grease on
this section
Anode button
(No sticking of
silicon grease)
Silicon grease
should be coated
by 5mm or more
from the outside
diameter of anode
cap.
Coating position
of silicon grease
1-8 (No.YA262)
Anode cap
Fig.5Fig.6
3.2MEMORY IC REPLACEMENT
• This model uses the memory IC.
• This memory IC stores data for proper operation of the video and drive circuits.
• When replacing, be sure to use an IC containing this (initial value) data.
3.2.1 MEMORY IC REPLACEMENT PROCEDURE
1. Power off
Switch off the power and disconnect the power plug from the
AC outlet.
2. Replace the memory IC
Be sure to use the memory IC written with the initial setting
values.
3. Power on
Connect the power plug to the AC outlet and switch on the
power.
4. System constant check and setting
* It must not adjust without signal.
(1) Press the [INFORMATION] key and the [MUTING] key
of the REMOTE CONTROL UNIT simultaneously.
(2) The SERVICE MENU screen will be displayed (Fig. 1).
(3) While the SERVICE MENU is displayed, press the
[INFORMATION] key and [MUTING] key simultaneously,
and the SYSTEM CONSTANT SET screen will be
displayed (Fig. 2).
(4) Check the setting values of the SYSTEM CONSTANT
SET. If the value is different, select the setting item with
the [FUNCTION / ] key, and set the correct value
with the [FUNCTION /] key.
MUTING
(5) Press the [MENU] key to memorize the setting value.
(6) Press the [INFORMATION] key twice, and return to the
normal screen.
5. Receiving channel setting
Refer to the OPERATING INSTRUCTIONS and set the
receive channels (Channels Preset) as described.
6. User settings
INFORMATION
FUNCTION
Check the user setting items according to the given in page
later. Where these do not agree, refer to the OPERATING
INSTRUCTIONS and set the items as described.
7. SERVICE MODE setting
Verify what to set in the SERVICE MODE, and set whatever is
necessary (Fig.1). Refer to the SERVICE ADJUSTMENT for
setting.
SERVICE MENU
1. IF2. V/C
3. AUDIO4. DEF
5. VSM PRESET 6. STATUS
7. 8. SURROUND
9. SHIPPING (OFF) 0. BUS FREE
1-9 : SELECT
SYSTEM CONSTANT SET
1. DESTINATION EU
OK
- /+: STORE i : EXIT
123
456
789
TVOK
/
Fig.1
Fig.2
0
P
P
F
.T/L
i i : EXIT
AV
MENU
MENU
FUNCTION
/
TV
3.2.2 SYSTEM CONSTANT SETTING
Setting itemSetting content
AV-28X5BUAV-28X5SUAV-32X5BUAV-32X5SU
Setting value
1.DESTINATIONEU / EK / EIEUEUEUEU
2.CRT TYPE16:9 / 4:316:916:916:916:9
3.PICTURE TILTYES / NOYESYESYESYES
4.POWER BASSYES / NOYESYESYESYES
5.SPATIAL SURRYES / NOYESYESYESYES
6.PIC&TEXTYES / NOYESYESYESYES
7.PROGRESSIVEYES / NOYESYESYESYES
(No.YA262)1-9
3.2.3 SETTINGS OF FACTORY SHIPMENT
3.2.3.1BUTTON OPERATION3.2.3.2REMOTE CONTROL DIRECT OPERATION
Setting itemSetting valueSetting itemSetting value
1. IF1. VCO
2. ATT ON/OFF
2. V/C1.RGB BLK
2.CUTOFF R
3.CUTOFF G
4.CUTOFF B
5.WDR R
6.WDR G
7.WDR B
8.BRIGHT
9.CONTRAST
10.COLOUR
11.HUE
12.SHARP
13.SC ADJ.
14.SIDE.P.L
15.SIDE.P.R
3. AUDIO
[Do not adjust]
1.ERR LIMIT
2.A2 ID THR
3.Q-PEAK
4.SOUND LEV
4. DEF1.V-SHIFT
2.V-SIZE
3.H-CENT
4.H-SIZE
5.TRAPEZ
6.EW-PIN
7.COR-UP
8.COR-LO
9.COR-UP-S
10.COR-LO-S
11.ANGLE
12.BOW
13.V-S.CR
14.V-LIN
5. VSM PRESETBRIGHT/SOFT/STANDARD
1. CONT
2. BRIGHT
3. SHARP
4. COLOUR
5. HUE
COOL/WARM/NORMAL
1. R DRIVE
2. G DRIVE
3. B DRIVE
6. STATUS
[Do not adjust]
8.SURROUND
[Do not adjust]
9.SHIPPING (OFF)
[Do not adjust]
1.SOFT
2.TELETEXT
3.ASPECT
4.PROTECT
5.FLASH
1.CH CONFIG
2.MATRIX
3.REPRODUCTIO
4.CENTRE MODE
5.SPATIAL EFF
6.VIRTUAL EFF
7.BASS EFFECT
8.HARM
9.HPF
10.LPF
11.AMP LIMIT
12.LEVEL ADJU
13.SWC
14.SW HPF
15.VOLUME
16.HYPER EFFE
17.EFFECT MOD
18.HP GAIN
---
(No.YA262)1-11
3.3REPLACEMENT OF CHIP COMPONENT
3.3.1 CAUTIONS
(1) Avoid heating for more than 3 seconds.
(2) Do not rub the electrodes and the resist parts of the pattern.
(3) When removing a chip part, melt the solder adequately.
(4) Do not reuse a chip part after removing it.
3.3.2 SOLDERING IRON
(1) Use a high insulation soldering iron with a thin pointed end of it.
(2) A 30w soldering iron is recommended for easily removing parts.
3.3.3 REPLACEMENT STEPS
1. How to remove Chip parts
2. How to install Chip parts
[Resistors, capacitors, etc.]
(1) As shown in the figure, push the part with tweezers and
alternately melt the solder at each end.
(2) Shift with the tweezers and remove the chip part.
[Transistors, diodes, variable resistors, etc.]
(1) Apply extra solder to each lead.
SOLDER
SOLDER
[Resistors, capacitors, etc.]
(1) Apply solder to the pattern as indicated in the figure.
(2) Grasp the chip part with tweezers and place it on the
solder. Then heat and melt the solder at both ends of the
chip part.
[Transistors, diodes, variable resistors, etc.]
(1) Apply solder to the pattern as indicated in the figure.
(2) Grasp the chip part with tweezers and place it on the
solder.
(3) First solder lead A as indicated in the figure.
(2) As shown in the figure, push the part with tweezers and
alternately melt the solder at each lead. Shift and remove
the chip part.
NOTE :
After removing the part, remove remaining solder from the
pattern.
1-12 (No.YA262)
A
B
C
(4) Then solder leads B and C.
A
B
C
SECTION 4
ADJUSTMENT
4.1ADJUSTMENT PREPARATION
(1) There are 2 ways of adjusting this TV : One is with the
REMOTE CONTROL UNIT and the other is the
conventional method using adjustment parts and
components.
(2) The adjustment using the REMOTE CONTROL UNIT is
made on the basis of the initial setting values. The
setting values which adjust the screen to the optimum
condition can be different from the initial setting
values.
(3) Make sure that connection is correctly made AC to AC
power source.
(4) Turn on the power of the TV and measuring instruments for
warming up for at least 30 minutes before starting
adjustments.
(5) If the receive or input signal is not specified, use the most
appropriate signal for adjustment.
(6) Never touch the parts (such as variable resistors,
transformers and condensers) not shown in the adjustment
items of this service adjustment.
4.2PRESET SETTING BEFORE ADJUSTMENT
Unless otherwise specified in the adjustment items, preset the
following functions with the REMOTE CONTROL UNIT.
ItemPreset value
PICTURE MODESTANDARD
CONTRAST / BRIGHT / SHARP / COLOUR / HUE
COLOUR TEMPNORMAL
DIGITAL VNR AUTO
BASS / TREBLE / BALANCECentre
HYPER SOUNDOFF
ZOOMFULL
SLEEP TIMEROFF
Centre
4.3MEASURING INSTRUMENT AND FIXTURES
(1) DC voltmeter (or digital voltmeter)
(2) Oscilloscope
(3) Signal generator
Operate the SERVICE MODE with the REMOTE CONTROL UNIT.
4.6.1 SERVICE MODE ITEMS
With the SERVICE MODE, various adjustment can be made, and they are broadly classified in the following items of settings.
1.IF: This mode adjusts the setting values of the IF circuit.
2.V/C: This mode adjusts the setting values of the VIDEO circuit.
3.AUDIO: This mode adjusts the setting values of the MULTI-SOUND circuit. [Do not adjust]
4.DEF: This mode adjusts the setting values of the DEFLECTION circuit.
5.VSM PRESET: This mode adjusts the setting values of COOL, NORMAL and WARM. (VSM : Video Status Memory)
6.STATUS: This mode is shows the monitor of SOFT, TELETEXT, ASPECT, PROTECT, FLASH. [Do not adjust]
8.SURROUND: This mode adjusts the setting values of the SURROUND circuit. [Do not adjust]
9.SHIPPING (OFF): This mode is set at shipping. [Do not adjust]
0.BUS FREE: This mode is set at bus free. [Do not adjust]
4.6.2 BASIC OPERATION IN SERVICE MODE
4.6.2.1HOW TO ENTER THE SERVICE MODE
Press the [INFORMATION] key and [MUTING] key of the
REMOTE CONTROL UNIT simultaneously. Then SERVICE
MODE screen will be displayed as shown figure.
4.6.2.2 SELECTION OF SUB MENU SCREEN
Press one of the CHANNEL number key with the remote control
unit, and select the SUB MENU SCREEN from SERVICE
MODE.
1. IF
3. AUDIO
5. VSM PRESET
7.
9.SHIPPING(OFF)
MUTING
INFORMATION
FUNCTION
/
SERVICE MENU
2. V/C
4. DEF
6. STATUS
8. SURROUND
0.BUS FREE
Fig.1
123
456
789
0
AV
MENU
P
TVOK
P
F
.T/L
MENU
FUNCTION
/
4.6.2.3SETTING METHOD
1.IF
[1. VCO] : It must not adjust without signal
(1) [1] key
Select 1.IF.
(2) [1] key
Select 1.VCO.
Check the arrow position between the ABOVE REF. and
BELOW REF.
(3) [INFORMATION] key
Return to the SERVICE MODE main manu screen.
2.V/C, 4.DEF and 5.VSM PRESET
(1) [2], [4] and [5]key
Select one from 2.V/C, 4.DEF, 5.VSM PRESET.
(2) [FUNCTION /] key
Select setting items.
(3) [FUNCTION /] key
Set the setting values of the setting items.
(4) [MENU] key
Memorize the setting value.
(Before storing the setting values in memory, do not
press the CH, TV, POWER ON / OFF key. if you do, the
values will not be stored in memory.)
(5) [INFORMATION] key
Return to the SERVICE MODE main manu screen.
3.AUDIO, 6.STATUS, 8.SURROUND and 9.SHIPPING (OFF)
It is not requirement to adjustment.
TV
Fig.2
4.6.2.4MEMORIZE THE ADJUSTMENT DATA
When adjustment is completed, press the [MENU] key to
memorize the adjustment value. If not to do it, adjustment data is
not memorized to the memory IC. And if exit the adjustment
mode before memorize the data, the adjustment value which you
change is canceled.
4.6.2.5RELEASE OF SERVICE MODE
After completing the setting, return to the SERVICE MODE, then
again press the [INFORMATION] key.
(No.YA262)1-15
4.6.3 SERVICE MODE FLOW CHART
SERVICE MENU
SERVICE MENU
1. IF2. V/C
3. AUDIO4. DEF
5. VSM PRESET6. STATUS
7. 8. SURROUND
9. SHIPPING (OFF) 0. BUS FREE
1-9 : SELECT: EXITi
1. V-SHIFT
2. V-SIZE
3. H-CENT
4. H-SIZE
5. TRAPEZ
6. EW-PIN
7. COR-UP
8. COR-LO
9. COR-UP-S
10. COR-LO-S
11. ANGLE
12.BOW
13.V-S.CR
14.V-LIN
PICTURE MODE
BRIGHT
STANDARD
SOFT
1. CONT
2. BRIGHT
3. SHARP
4. COLOUR
5.HUE
COLOR TEMP
COOL
NORMAL
WARM
1. WDR R
2. WDR G
3. WDR B
4. DEF
DEF FULL 100Hz
1. V-SHIFT
- / +
- /
- /
: STORE i : EXIT
OK
5. VSM PRESET
VSM PRESET BRIGHT
1.CONT
OK
: STORE i : EXIT
+
6. STATUS
STATUS
1.SOFT
OK
: STORE i : EXIT
+
1.IF(VCO)
IF SERVICE MENU
1. VCO
2. ATT ON/OFF
1-2 : SELECT i : EXIT
2. V/
C
PAV/CL
1. RGB BLK
OK
- /
Do not adjustDo not adjust
- / +
: STORE i : EXIT
+
SC DEV
3. AUDIO
AUDIO
1. ERR LIMIT 0010
ERROR LIMIT =
C_AD_BITS =
OK
: STORE i : EXIT
1. RGB BLK
2. CUT OFF R
3. CUT OFF G
4. CUT OFF B
5. WDR R
6. WDR G
7. WDR B
8. BRIGHT
1. ERR LIMIT
2. A2 ID THR
3. Q-PEAK
4. SOUND LEV
9. CONT
10. COLOUR
11. HUE
12. SHARP
13. SC ADJ
14. SIDE .P.L
15. SIDE .P.R
1.SOFT
2.TELETEXT
3.ASPECT
4.PROTECT
5.FLASH
1-16 (No.YA262)
1.CH CONFIG
OK
- /
+
8. SURROUND
SURROUND
: STORE i : EXIT
S:MEDIUM
B:MEDIUM
Do not adjust
1.CH CONFIG
2.MATRIX
3.REPRODUCTIO
4.CENTER MODE
5.SPATIAL EFF
6.VIRTUAL EFF
7.BASS EFFECT
8.HARM
9.HPF
10.LPF
11.AMP LIMIT
12.LEVEL ADJU
13.SWC
14.SW HPF
15.VOLUME
16.HYPER EFFE
17.EFFECT MOD
18.HP GAIN
4.7INITIAL SETTING VALUE OF SERVICE MODE
(1) Adjustment of the SERVICE MODE is made on the basis of the initial setting values. However, the new setting values which
displays on the screen in its optimum condition may differ from the initial setting value.
(2) Do not change the initial setting values of the items not listed in “ADJUSTMENT PROCEDURE”.
(3) “---” is impossible to adjust or not requirement to adjustment.
100Hz i60Hz p100Hz i60Hz p100Hz i60Hz p100Hz i60Hz p
Initial setting value
1-18 (No.YA262)
4.7.5 [5. VSM PRESET]
Item
1.CONT-16 - +16+70-3---------
2.BRIGHT-16 - +16000---------
3.SHARP-16 - +1600-2---------
4.COLOUR-16 - +16000---------
5.HUE-16 - +16000---------
1.WDR R-64 - +63----------150+4
2.WDR G-64 - +63----------900
3.WDR B-64 - +63---------000
4.7.6 [8.SURROUND] [Do not adjust]
Setting item
1.CH CONFIG0000 - 00010001
2.MATRIX0000 - 01270016
3.REPRODUCTIO0000 - 00150006
4.CENTRE MODE0000 - 00150003
5.SPATIAL EFF0000 - 01270058
6.VIRTUAL EFF0000 - 01270052
7.BASS EFFECT0000 - 01270046
8.HARM0000 - 01270000
9.HPF0002 - 00300010
10.LPF0005 - 00300009
11.AMP LIMIT-032 - 0000-006
12.LEVEL ADJU-128 - 00120000
13.SWC0005 - 00400021
14.SW HPF0000 - 00030018
15.VOLUME0000 - 00030003
16.HYPER EFFE0000 - 01270063
17.EFFECT MOD0000 - 00020000
18.HP GAIN0000 - 00080008
Variable
range
Variable
range
PICTURE MODECOLOUR TEMP.
BRIGHTSTANDARDSOFTCOOLNORMALWARM
Initial setting value
Setting value
(No.YA262)1-19
4.8ADJUSTMENT PROCEDURE
4.8.1 CHECK ITEM
Item
B1 VOLTAGEDC voltmeter
Measuring
instrument
X connector
1-pin:TP-91(B1)
Remote
control unit
HIGH VOLTAGE HV voltmeter
Remote
5-pin:TP-E
[POWER & DEF PWB]
CRT anode
Chassis GND
control unit
IF VCORemote
control unit
IF SERVICE ME
1. VCO
2. ATT ON/OFF
NU
Test pointAdjustment partDescription
[2.V/C]
1.RGB BLK
(1) Receive the any broadcast.
(2) Select 2. V/C from the SERVICE MODE.
(3) Select < 1. RGB BLK >.
(4) Press the [FUNCTION] key to find the cut off
screen (Black screen).
(5) Connect a DC voltmeter to 1-pin and 5-pin of X
connector.
(6) Make sure that the voltage is DC139V ± 2.0V.
(7) Press the [FUNCTION] key to return to
SERVICE MODE.
[2.V/C]
1.RGB BLK
(1) Receive the any broadcast.
(2) Select 2. V/C from the SERVICE MODE.
(3) Select < 1. RGB BLK >.
(4) Press the [FUNCTION] key to find the cut off
screen (Black screen).
(5) Connect the HV voltmeter to CRT ANODE and
chassis GND. (Ground side is connected previously)
(6) Make sure that the voltage is DC 31.0kV (+1kV/-1.5kV).
(7) Press the [FUNCTION] key to return to
SERVICE MODE.
NOTE:
Remove the probe before removing the earth clip.
[1.IF]
1.VCO
• Under normal conditions, no adjustment is required.
• It must not adjust without broadcast signal.
(1) Receive the any broadcast.
VCO( CW)
****
MHz
(2) Select 1.IF from the SERVICE MODE.
(3) Select < 1.VCO >.
TOO HIGH
ABOVE REF
JUST REF
BELOW REF
TOO LOW
(4) Check the "←" position between the ABOVE REF.
and BELOW REF.
4.8.2 FOCUS
Item
Measuring
instrument
FOCUSSignal
generator
1-20 (No.YA262)
Test pointAdjustment partDescription
FOCUS VR
[In HVT]
(1) Receive the crosshatch signal.
(2) Set the ZOOM mode to FULL.
(3) While looking at the screen, adjust the FOCUS VR
to the vertical and horizontal lines will be clear and
infine detail.
(4) Make sure that the picture is in focus even when the
screen gets darkened.
HVT
FOCUS
SCREEN
4.8.3 DEFLECTION CIRCUIT
There are 3 aspect modes ( 1.FULL, 2.PANORAMIC, 3.SUBTITLE) of the adjustment.
Depending upon the kind of signals ( Vertical frequency 100Hz i / 60Hz p).
100Hz i is a signal that is output to a screen when a 50Hz signal is input to a television set. It is an interlace-scanned picture of 100Hz.
• When the 100Hz FULL mode has been established, the setting of other modes will be done automatically. However, if the
picture quality has not been optimized, adjust each mode again, respectively.
• The adjustment using the remote control unit is made on the basis of the initial setting values.
• The setting values which adjust the screen to the optimum condition can be different from the initial setting values.
• To switch aspect modes, use the [ZOOM] key of the remote controller.
NOTE :
• Do not adjust PANORAMIC & SUBTITLE mode.
• At first the adjustment in 100Hz FULL mode should be done, then the data for the other aspect mode is corrected in the respective
value at the same time. And confirm the deflection adjustment initial setting value in 60Hz (NTSC EXT mode) FULL mode. If the
adjustment in 100Hz each aspect mode has been done and stored, the data for the same aspect modes in 60Hz is corrected in
the respective value. Only the data for the other aspect mode in 60Hz is corrected for itself.
Item
Measuring
instrument
V. POSITIONSignal
generator
Remote
control unit
V. SIZE Signal
generator
Remote
control unit
Vertical
screen
size
Test pointAdjustment partDescription
[4.DEF]
1.V- SHIFT
(1) Receive the circle pattern signal of vertical frequency
50Hz (PAL).
(2) Set the ZOOM mode to FULL.
(3) Select 4.DEF from the SERVICE MODE.
(4) Set the initial setting value of < 1.V-SHIFT >.
(5) Adjust vertical position to make A = B.
(A)
(6) Check the adjustment value above in other zoom
mode. If it is a wrong adjustment, readjust in FULL
mode and adjust by < 1.V-SHIFT >.
(7) Press the [MENU] key to memorize the set value.
(B)
[4.DEF]
2.V-SIZE
(1) Receive the cross hatch signal.
(2) Set the ZOOM mode to FULL.
(3) Select 4.DEF from the SERVICE MODE.
(4) Set the initial setting value of < 2.V-SIZE >.
(5) Adjust to make sure that the vertical screen size of
the picture size is in the bellow table.
(6) Make sure that the vertical screen size of the each
ASPECT mode is in the below table.
(7) Press the [MENU] key to memorize the set value.
(8) Input a NTSC VIDEO signal (60Hz) from the EXT
Picture
size
100%
terminal, and make sure that the vertical screen
size is in the table below.
(9)
ASPECT MODEFULL
PANORAMIC
SUBTITLE
SCREEN TOP
SCREEN BOTTOM
93%
93%
87%
87%
(No.YA262)1-21
70%
83%
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