JVC AV28X10EIS, AV28X10EKS, AV28X10EUS, AV32X10EUS Service Manual

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SER VICE MANUAL
COLOUR TELEVISION
AV32X10EUS AV28X10EUS AV28X10EKS
V32X10EUS V28X10EUS V28X10EKS
V28X10EIS
BASIC CHASSIS
MF
CONTENTS
SPECIFICATIONS
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SAFETY PRECAUTIONS(EU)
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SAFETY PRECAUTIONS(EK/EI)
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FEATURES
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FUNCTIONS
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MAIN DIFFERENCE LIST
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SPECIFIC SERVICE INSTRUCTIONS
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SERVICE ADJUSTMENTS
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PARTS LIST
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OPERATING INSTRUCTIONS
STANDARD CIRCUIT DIAGRAM
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AV28X10EIS
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COPYRIGHT © 2001 VICTOR COMPANY OF JAPAN, LTD.
No.51780 May. 2001
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V32X10EUS
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V28X10EUS V28X10EKS V28X10EIS

SPECIFICATIONS

Item
Dimensions ( W
Mass TV RF System
Colour System Stereo System Teletext System
Receiving Frequency
Intermediate Frequency
Colour Sub Carrier Freq.
Power Input Power Consumption
Aerial Input Term Picture Tube
High Voltage
Speaker Audio Output EXT-1/EXT-2/EXT-3 (IN/OUT) EXT-4 (Input)
××××H××××
D )
Content
AV32X1 0EUS / AV28X10EUS AV28X1 0EK S / AV 28 X10EIS
(32”) : 85.5cm×55.0cm×56.8cm (28”) : 78.0cm×50.9cm×49.9cm 78.0cm×50.9cm×49.9cm (32”) : 54.2kg / (28”) : 40.2kg 40.2kg
CCIR ( B/G, D/K, L, L’,I) CCIR ( I ) PAL / SECAM / NTSC (Only in EXT mode) PAL / NTSC (Only in EXT mode)
A2 (B/G, D/K) / NICAM (B/G, I, D/K, L) NICAM ( I ) Fastext (UK system) / TOP (German system)
WST(world standard system)
: 47MHz ~ 470MHz
VHF
: 470MHz ~ 862MHz
UHF
French cable TV channel of broadcast frequencies
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116~172MHz & 220~469MHz
Carri er : 38.9MHz(B/G, D/K , I, L ) / 33.95MHz (L’)
VIF
Carrier : 33.4MHz(5.5MHz : B/G)
SIF
32.9MHz (6.0MH z : I )
32.4MHz(6.5MHz : L, D/K)
40.45MHz (6.5MHz : L’)
: 4.43MHz
PAL
: 4.40625MHz / 4.25MHz
SECAM
: 3.58MHz / 4.43MHz
NTSC
AC 220V~240V , 50Hz
189W(Max)
(32")
140W(Avg)
75Ωunbalanced, Coaxial (32”) : Viewable area 76cm ( measured diagonally) (28”) : Viewable area 66cm ( measured diagonally) Viewable area 66cm ( measured diagonally)
+
31.0kV (at zero beam current) 16cm×4cm, Oval type×2
7.5W + 7.5W 21-pin Euro connector (SCART socket)×3
Video Audio(L/R)
S / Video
1.0kV
-1.5kV
: Vp-p 75Ω(RCA pin j ac k)
: 500mVrms(-4dBs), High Impedance (RCA pin jack)
Y : 1Vp-p POSITIVE (Negative sync Provided, when terminated with 75Ω) C : 0.3Vp-p (Burst signal, when terminated with 75Ω)
(28”)
183W(Max) 127W(Avg)
Fastext (UK system) WST(world standard system)
: 47MHz ~ 470MHz ( EI model )
VHF
: 470MHz ~ 862MHz ( EK / EI model )
UHF
Carrier : 38.9MHz
VIF
Carrier : 32.9MHz (6.0MHz )
SIF
: 4.43MHz
PAL
: 3.58MHz / 4.43MHz
NTSC
183W ( Max) , 127W( Avg)
AUDIO OUT (Variable) Headphone jack
Remote Control Unit
0~1Vrms, Low Impedance (R CA pin jack×2) Stereo mini jack (φ3.5mm ) RM-C54 (AAA/R03 dry cell battery×2) RM -C55 (AAA/R03 dry cell battery×2)
Design & specifications are subject to change without notice
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No.51780
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21-pin Euro connector (SCART socket) : EXT-1 / EXT-2 / EXT-3
(P-P= Peak to Peak, B -W= Bl ank ing to white peak)
V32X10EUS V28X10EUS V28X10EKS
V28X10EIS
Pin No.
Signal Designation Matching Value EXT-1 EXT-2 EXT-3
1 AUDIO R output 500mVrms(Nominal),
Low impedance
2 AUDIO R input 500mVrms(Nominal),
High impedance
3 AUDIO L output 500mVrms(Nominal),
Low impedance
4 AUDIO GND 5 GND (B) 6 AUDIO L input 500mVrms(Nominal),
High impedance
7B input 8 FUNCTON SW
(SLOW SW)
9 GND (G) 10 SCL3 NC 11 G input 12 SDA3 NC 13 GND (R) 14 GND (YS) 15 R / C input
16 Ys input 17 GND(VIDEO output) 18 GND(VIDEO input) 19 VIDEO out pu t
20 VIDEO / Y input 21 COMMON GND
700mV Low : 0-3V, High : 8-12V, High
impedance
700mV
R : 700mV C : 300mV Low : 0 - 0.4, High : 1 - 3V, 75
1V
1V
, 75
Ω○
B-W
, 75
Ω○
B-W
, 75
Ω
B-W
, 75
Ω
P-P
(Neg ati ve g oin g s ync ) , 75
P-P
(Neg ati ve g oin g s ync ) , 75
P-P
Ω○
Ω○
Ω○
(TV OUT)
(TV OUT)
(only R)
(TV)
○○○
○○○
○○○
○○○
○○○
○○○
○○○
○○
○○○
○○○
○○○
(LINE OUT)
(LINE OUT)
○○
(LINE OUT)
NC
NC
NC
NC NC NC
NC
(only C)
NC
NC
Pin assignment
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No.51780
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V32X10EUS
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V28X10EUS

SAFETY PRECAUTIONS

AV32X10EUS / AV28X10EUS
1. The design of this product contains special hardware, many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Service should be performed by qualified personnel only.
2. Alterations of the design or circuitry of the products should not be made. Any design alterations or additions will void the manuf act urer's warr an t y and wil l fur t h er reli ev e t h e manufacturer of responsi bility f or person al injury or pr operty dam age res ulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics. These char acteristics are often not evident f rom visual i nspection nor can t he protect ion afford ed by them n ecess arily be obt ained by using rep lacem ent compon ents rated f or higher voltag e, watt ag e, etc. R epl acem ent parts which have these special safety characteristics are identified in the parts list of Service manual.
compon ents hav in g su ch feat ures are id entif ied by s hadin g on the sche matics and by ( manual.
have the same safety characteristics as the recommended replac ement part shown i n the p arts list of S ervic e manu al may cause shock, fire, or other hazards.
The us e of a subst itute replacement which does n ot
) on the parts list in Service
!!!!
Electrical
4.
Don't short b etween the LIV E side groun d and ISOLATED (NEUTRAL) side ground or EARTH side ground when repairing.
Some model's power circuit is partly different in the GND. The difference of the GN D is sh ow n b y t h e LI V E : (") side GND, the ISOLATED(NEUTRAL ) : (#) side GND and EARTH : ($) side GND. Don't short between the LIVE side GND and ISOLATED(NEUTRAL) side GND or EARTH side GND and never meas ure with a measuri ng apparatus (osc illoscope etc .) the LIVE side GND and ISOLATED(NEUTRAL) side GND or EARTH side GND at the same time. If above not e wi ll n ot be kept, a fuse or any parts w ill be br oken.
5. If any repair has been made to the chassis, it is recommended that the B1 setting should be checked or adjusted (See ADJUSTMENT OF B1 POWER SUPPLY).
6. The hig h voltage app lied t o the picture t ube must c onform wit h that specified in Service manual. Excessive high voltage can cause an increase in X-Ray emission, arcing and possible component damage, therefore operation under excessive high voltag e conditions s hould b e kept to a mi nimum, or sh ould be prevented. If severe arcing occurs, remove the AC power immediately and determine the cause by visual inspection (incorrect install ation, crack ed or melted high volt age harness, poor solderi ng, etc.). To maintain the pr oper minimum level of soft X-Ray emission, components in the high voltage circuitry including the picture tube must be the exact replacements or alternatives approved by the manufacturer of the complete product.
7. Do not check high voltage by drawing an arc. Use a high voltage meter or a high voltage probe with a VTVM. Discharge the pictur e tube bef ore attempting met er connect ion, by connecting a clip l ead to th e g roun d fr am e and c on necti ng t h e oth er end of the lead through a 10k" 2W resistor t o the an ode button .
8. W hen servic e is requir ed, obser ve the origin al lead dress . Extr a precaut ion shou ld be gi ven to assure c orrect l ead dr ess in t he high voltage circuit area. Where a short circuit has occurred, those comp onents that in dicat e evidenc e of over heating should be replaced. Always use the manufacturer's replacement components.
9.
Isolation Check (Saf ety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the cabinet (antenna termin als , vid eo/ au dio input and output term inals, Con trol knobs, metal c abinet, s crewhead s, earph one j ack, contr ol shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.
(1)
Dielectric Stren gt h Test
The isol ation b etween th e AC pr imar y circuit and all metal parts expos ed t o th e user, p ar tic u larly any exp osed metal part h avi ng a return p ath to the chassis should withst and a voltage of 3000V AC (r.m.s .) for a period of on e s ec on d.
(. . . . W ithstand a voltag e of 1100 V AC ( r.m.s.) to an applianc e
rated up t o 120V, and 3000 V AC (r. m.s.) t o an appl iance r ated 200V or mor e, f or a peri od of on e s ec on d.) This method of test requires a test equipment not generally found in the service trade.
(2)
Leak age Current Check
Plug the AC lin e c or d dir ec t l y int o t he AC outlet ( d o not use a line isolation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each exposed metal part of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground ( water pipe, etc. ). An y leak age c urr ent mus t not exceed
0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.2mA AC (r.m.s.).
Alternate Check Method
""""
Plug the AC lin e c or d dir ec t l y int o t he AC outlet ( d o not use a line isolati on transform er during t his check. ). Use an AC voltmet er having 1000 ohms per volt or more sensitivity in the following manner. Connect a 1 500" 10W resistor paralleled by a 0.15#F AC-typ e capacitor betw een an expos ed metal part and a know n good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connect ion t o each exp os ed met al p art, part icul arl y any exp osed metal part h avin g a return p ath to th e chassis , and meas ure th e AC voltag e across the res istor. N ow, re vers e the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.). However , i n t ropical area, this m us t not exc eed 0.3V AC ( r . m.s . ). This corresponds to 0.2mA AC (r.m.s.).
0.15μF AC-TYPE
1500
GOOD EARTH GROUND
"
AC VOLTMETER (HAVING 1000 OR MORE SENSITIVITY)
10W
"
/V,
PLACE THIS PROBE ON EACH EXPOSED METAL PART
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No.51780
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V28X10EKS
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V28X10EIS
SAFETY PRECAUTIONS
1. T he design of this produc t cont ains speci al hard ware and m any circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Service should be performed by qualified personnel only.
2. Alterations of the desi g n or c ir c ui try of th e product s h ould not be made. Any design alterations or additions will void the manuf act urer's warr an t y and wil l fur t h er reli ev e t h e manufacturer of responsi bility f or person al injury or pr operty dam age res ulting therefrom.
3. Many electrical and mechanical parts in the product have special safety-related characteristics. These characteristics are often not evident from visu al ins pec tion n or can th e protect i on aff orded by them nec essar y be obtain ed by usi ng repl acemen t comp onent s rated for hi gher volt age, wattag e, etc. R eplacem ent parts whic h
4. The leads in the products are routed and dressed with ties,
AV2 8X10E KS / AV28X10EIS
have these special safety characteristics are identified in the Parts List of S er vice Man u al. E l ec tr ical comp on en ts having s uch features ar e i d entified by shad in g on the sc h em ati c s an d b y (!) on the P arts Lis t in th e Ser vic e Man ual. Th e us e of a subst itu te replacement which does not have the same safety charact erist ics as the rec omm ended r eplacem ent par t shown in the Par ts L i s t of Service Manual may c ause shoc k, fire, or oth er hazards.
clamps, tubing’s , bar riers and the like to b e separ ated fr om li ve parts, high temperature parts, moving parts and / or sharp edges for the prevention of electric shock and fire hazard. When servic e is r eq uired, t h e original l ead routi ng and dress sh ou ld b e observed, and it should be confirmed that they have been return ed t o nor m al , after re-assembli ng.

WARNING

1. The equipment has been designed and manufactured to meet international safety standards.
2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
3. Repairs must be made in accordance with the relevant safety standards.
4. It is essential that safety critical components are replaced by approved parts.
5. If mains voltage selector is provided, check setting for local voltage.
No.51780
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V32X10EUS
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V28X10EUS V28X10EKS V28X10EIS

FEATURES

New chassis design enable use of an interactive on screen
"
control.
The TELETEXT SYSTE M has a built-i n FAST EXT ( UK s ystem),
"
TOP (German system) and WST (world standard system) system.
Pure FLAT CRT reproduce fine textured.
"
Digi Pure pro : Auto digi pure with motion picture compensation.
"
B ecause this TV uni t corresp onds t o multipl ex broadc ast, us ers
"
can enjo y music pr ograms an d spor ting ev ents wit h live real ism. In additi on, BILINGUAL programs c an be heard in their original language.
Built-in ECO (ECONOMY, ECOLOGY) MODE.
"
In accordance with the brightness in a room, the brightness and/or contrast of the picture can be adjusted automatic ally to make th e opti mu m pictur e whic h is eas y on t h e ey e.
TV EXT-1 EXT-3
Users can make VCR dubbing of picture and sound by controlling
"
the AV select or to sel ect an opti onal sour ce at the E XT-2 output shown in figure.
EXT-4

FUNCTIONS

(FRONT)
1 42 5 6 7 8 9 10 113
EXT-4 (INPUT) terminals
Headphone jack (mini jack)
(Volume) button
Function (P∨/∧ buttons / -/+ buttons )
EXT-2
Remote control sensor
ECO sensor
Hyper Sound lamp
ECO lamp
Sleep tim er lam p
Power lamp
Main power button
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No. 51780
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V32X10EUS
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V28X10EUS V28X10EKS
V28X10EIS
(REAR PANEL) (REMOTE CONTROL UNIT )
32
5
1
EXT-1(IN/OUT) Terminal
EXT-2(IN/OUT) Terminal
EXT-3(IN/OUT) Terminal
Aerial Socket
Audio out put termin al
4
1
2
3 4
5
6
7
Muting K e y
Number Key
ZOOM Key
Hyper Sound Key
Information Key
TV Key
Volume -/+ Key
8
9
13
Standby (power) Key
Colour K ey
TEX T Key
K/MENU Key
PR Channel ∨/∧Key
FUNCTION ( / / P∧/ P∨) Key
10 11
12
+ -

MAIN DIFFERENCE LIST

!!!!
MAIN PWB SMF-1006A-U2 SMF-1007A-U2 SMF-1903A-U2 POWER & DEF. PWB SMF-2002A-U2 SNF-2003A-U2 FRONT CONTROL PWB SMF-8006A-U2 SMF-8004A-U2 CRT SOCKET PWB SMF-3003A-U2 SMF-3004A-U2 PICTURE TUBE (V01) W76ERF041X044 W66QDE891XA25
!
DEG COIL (L01) QQW0066-001 QQW0101-001
!
ROTATION COIL (L03) CELD904-001
!
FBT (SERVICE) QQH0091-002-I2 QQH0091-003-I2
!
POWER CORD QMPK160-185-JC QMPN130-185-JC
!
FRONT CABINET ASS’Y LC10376-012A-U LC10662-009B-U
!
REAR COVER LC10378-004A-U LC10664-003A-U
!
RATING LABEL
!
PACKING CASE AM1002-070-E AEM1002-A68-E CUSHION ASS’Y LC10384-002C-U LC10722-002A-U EURO LABEL AEM1039-090-E AEM1039-091-E REMOTE CONTROL UNIT RM-C54-1C RM-C55-1C
INST BOOK
!
S. DIAGRAM 2832X10EUS-HSAE X-RAY CARD AEM1059-001A-E AEM1057-001A-E REG. SHEET AEM3148-001-E
Model name
AV32X10EUS AV 28X10EUS AV28X10EIS AV28X10EKS
LC20380-010A-U LC20079-010A-U
LCT0887-001A-U LCT0888-001A-U LCT0889-001A-U
LC20380-009A-U LC20379-009A-U
LC20080-013A-U LC20091-021A-U
LCT0893-001A-U
No. 51780
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V32X10EUS
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V28X10EUS V28X10EKS V28X10EIS

SPECIFIC SERVICE INSTRUCTIONS

DISASSEMBLY PROCEDURE
REMOVING THE REAR COVER
1. Unplug the power cord.
2.
[32inch]
Remove the 13 screws marked
[28inch]
Remove the 12 screws marked
3. Withdraw the rear cover toward you.
as shown in the Fig. 1.
!!!!
as shown in the Fig. 1.
!!!!
REMOVING THE AV TERMINAL BOARD
After removing the rear cover.
"
1. Remove the 3 screws marked
2. Remove the 2 c laws m ark ed in Fig. 2.
3. Remove th e AV TERMIN AL BOARD slig htly in the direc tion of arrow
as shown in Fig. 2.
$$$$
as shown in the Fig. 1.
""""
under the CHASSIS as shown
####
REMOVING THE CHASSIS
After removing the rear cover.
"
1. Slightl y rais e th e bot h sid es of th e ch assis b y h an d and rem ove the 2 claws under the both sides of the chassis from the front cabinet.
2. Withdraw the chassis backward. (If necessary, take off the wire clamp , connectors etc.)
CHECKING THE PW BOARD
To check the back side of the PW Board.
1) Pull out the chassis. (Refer to REMOVING THE CHASSIS).
2) Erect t he ch assis vertic ally s o that you c an easi ly ch eck th e back side of the PW Board.
[CAUTION]
When erecting the chassis, be careful so that there will be no
"
co n tac ting w i th oth er PW Board.
Before turning on power, make sure that the wire connector is
"
properly connected.
When conducting a check with power supplied, be sure to confirm
"
that the CRT EARTH WIRE (BRAID ED ASS’Y) is conn ected to the CRT SOCKET PW board.
WIRE CLAMPING AND CABLE TYING
1. Be sure to clamp the wire.
2. Never remove the cable tie used for tying the wires together. Should it be inad ver tent l y remov ed, b e sur e to ti e th e wir es with a new cable tie.
F
V TERMINAL
BOARD
AV SW PWB
REMOVING THE SPEAKER
After removing the rear cover.
"
1. Remove the 2 screws marked : When removing the screws marked
NOTE
remove the lower side screw first, and then remove the upper one.
2. Remove the 2 screws
3. Follow the same steps when removing the other hand speaker.
&&&&
as shown in Fig. 1.
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%%%%
attaching the speaker.
of the speaker
E
E
Fig. 2
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No.51780
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A
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This exploded view describes about the AV32X10EUS (32inch).
*
Although the 28inc h is slig htly differ en t f r om t his figure, you can use the e xp loded view for disassemb li ng the 28inch in the same step as for this one.
D
FRONT CABINET
SPEAKER
C
CRT SOCKET PWB
FRONT CONTROL PWB (L)
V32X10EUS V28X10EUS V28X10EKS
V28X10EIS
D
FRONT CONTROL PWB (R)
SPEAKER
C
CONTROL BASE
MAIN PWB
CLAW
V SW PWB
REAR COVER
CONTROL BASE
MICON
PWB
100Hz
PWB
POWER & DEF PWB
CLAW
CHASSIS
AV TERMINAL BOARD
B
(×3)
POWER CORD
(×13)
A
Fig.
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No.51780
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V32X10EUS
A
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A A
A
A
V28X10EUS V28X10EKS V28X10EIS
REMOVING THE CRT
Replacement of the CRT should be performed by 2 or more
$
persons.
After removing the cover, chassis etc.,
!
1. Putting the CRT change table on soft cloth, the CRT change table
should also be covered with such soft cloth (shown in Fig.3).
2. While keeping the surface of CRT down, mount the TV set on the
CRT change table balanced will as shown in Fig.4.
3. Remove 4 scr ews m ar k ed b y arrows with a b ox type scr ew driver
as shown in Fig.4.
Since the cabinet will dr op w h en s c rews h av e b een removed , be
!
sure to support the cabinet with hands.
4. After 4 sc rews have been removed, put the cabinet s lowly on
cloth (At this time, be carefully so as not to damage the front surface of the cabinet) shown in Fig.5.
The CRT should be assembled according to the opposite
!
sequence of its dism oun t i ng st eps .
T he CRT ch ang e t ab l e shoul d preferab l y be smal l er th at th e CRT
$
surfac e, and its height be about 35c m. (Fig.3)
About CRT Spacer (Fig.4)
$
An appropriat e CR T s pacer sh ould b e used in th e corr es p on di ng CRT in accordance with the type o f th e CRT. When a CRT is repl ac ed, s peci al att enti on s houl d be p aid to t his matter.
CRT CHANGE TABLE
PPROX.
35cm
CLOTH
Fig. 3
COAT ING OF SILICON GREASE FO R ELECTRICAL INSULATION ON THE CRT ANODE CAP SECTION.
Subs equent t o repl acement of the CRT and HV tr ansf ormer or
!
repair of the anode c ap, etc. by dismounting them, be sure to coat silicon grease for electrical insulation as sh ow n in Fi g.6. Wipe around the anode button with clean and dry cloth. (Fig.6) Coat sil icon gr eas e on t he s ection arou nd the anod e but ton. A t this ti me, t ak e c are s o th at an y si lic on gr eas es d os e not s tic k to the anode button. (Fig.7)
Silicon grease product No. KS - 650N
★★★★
CRT
Silicon gr ease
node button
coating
CABINET
pprox. 20mm (Do not coat grease on this section
node button (No sticking of silicon grease)
Fig. 4
CRT
CRT CHANGE TABLE
Fig. 5
Silicon gr ease should b e c oat ed by 5mm or mor e from the outside diamet er of anode cap.
Coating position of silicon grease
node cap
Fig. 6 Fig. 7
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No. 51780
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