Junkers WRD 14-2 G31, WRD 11-2 G23, WRD 14-2 G23, WRD 18-2 G31, WRD 18-2 G23 User Manual

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Installation Manual and Operating Instructions
Gas Heaters
miniMAXX
WRD 11 -2 .G.. WRD 14 -2 .G.. WRD 18 -2 .G..
6 720 607 WRDG PT (05.10) JS
Table of contents
Safety information 3
Explanation of symbology 3
1 Technical Characteristics and Dimens. 4
1.1 General Description 4
1.2 Explanation of Model Code 4
1.3 Accessories (Included with Appliance) 4
1.4 Description of the heater 4
1.5 Special accessories 4
1.6 Dimensions 5
1.7 Functional diagram of the heater 6
1.8 Electrical diagram 7
1.9 Function 7
1.10 Technical characteristics 8
2 Regulations 9
3 Installation 9
3.1 Important information 9
3.2 Selection of the place of installation 9
3.3 Heater mounting 10
3.4 Water connection 10
3.5 Hydrogenerator operation 10
3.6 Gas connection 10
3.7 Commissioning 10
4Use 11
4.1 Digital display - description 11
4.2 Before starting up the heater 11
4.3 Turning the heater on and off 11
4.4 Water flow 11
4.5 Power adjustment 12
4.6 Temperature/flow adjustment 12
5 Adjustments 13
5.1 Heater adjustment 13
5.2 Pressure adjustment 13
5.3 Conversion to a different type of gas 14
6 Maintenance 15
6.1 Periodic maintenance work 15
6.2 Startup after maintenance work 15
6.3 Purge the appliance 15
6.4 Flue gas safety device 15
7 Problems 17
7.1 Problem/cause/solution 17
2
6 720 607 WRDG
Safety information
Safety information
If you smell gas:
B Close the gas valve. B Open the windows. B Do not turn on any electrical switch. B Extinguish any fire. B Go to a different location and call the gas supplier or
an authorised technician.
If you smell combustion gases:
B Turn off the heater. B Open doors and windows. B Notify a gas fitter.
Assembly, modifications
B The assembly and modifications during the
installation of the heater can only be performed by an authorised installer.
B Do not modify the pipes which conduct combustion
gases.
B Do not close or reduce air circulation vents.
Explanation of symbology
The safety instructions which appear in the text have a grey background and are identified in the margin by a triangle surrounding an exclamation mark.
The warnings used indicate the degree of risk in case the precautionary measures are not complied with.
• Caution is used to indicate the risk of minor material damage.
• Warning is used to indicate the risk of minor personal injuries or more severe material damage.
• Danger is used to indicate the risk of severe personal injuries which, in certain cases, may result in death.
Indications in the text are identified by the symbol in the margin.
i
The beginning and end of the text are indicated by a horizontal line.
The instructions contain important information which does not pose a risk to people or the heater.
Maintenance
B The user must periodically maintain and check the
heater.
B The user is responsible for safety and environmental
protection during installation.
B The heater must be serviced annually. B Only original spare parts are allowed to be used.
Explosive and highly inflammable material
B Do not store or use inflammable material (paper,
solvents, paints, etc) near the heater.
Combustion air and surrounding air
B To avoid corrosion, the combustion air and
surrounding air must be free from harmful substances (e.g. halogenated hydrocarbons which contain chlorine and fluorine compounds).
Information to the client
B Inform the client about how to operated and handle
the heater.
B Inform the client that no independent modifications
are permitted.
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3
Technical Characteristics and Dimensions
1 Technical Characteristics and Dimensions
1.1 General Description
0464
Model WRD 11/14/18 -2 G...
Category II
Type B
2H3+
11BS
Tab. 1
1.2 Explanation of Model Code
W RD 11-2G 2331S....
W RD 14-2G 2331S....
W RD 18-2G 2331S....
Tab. 2
W Water gas heater R Proportional power adjustment D Digital display 11 Capacity (l/min)
-2 Version 2 G Electronic ignition powered by hydrogenerator 23 Indicator number of natural gas H 31 Indicator number of LPG S... Country code
• Temperature sensor to monitor the water temperature at the heater output
• Great savings in comparison with conventional heaters, due to the possibility of power adjustment and no permanent pilot flame
• Natural gas/LPG burner
• Semi-permanent pilot burner which only functions during the period between the opening of the water valve and the ignition of the main burner
• Heat exchanger without tin/lead covering
• Water valve in fibreglass-reinforced polyamide, 100% recyclable
• Automatic adjustment of the water flow by means of a device which permits a constant flow to be maintained in spite of variable pressure supplies
• Gas flow adjustment proportional to the water flow to maintain a constant high temperature.
• Safety devices: – Ionisation probe to check for accidental extinction
of the burner flame
– Flue gas safety device which turns off the heater in
case of inadequate combusted gas evacuation conditions
– Temperature limiter which prevents overheating of
the heat exchanger.
1.5 Special accessories
• Conversion kit from natural gas to butane/propane and vice-versa.
1.3 Accessories (Included with Appli­ance)
• Gas heater
• Attachment elements
• Connection elements
• Heater documentation.
1.4 Description of the heater
Operating convenience, as the heater is ready to operate by simply pressing a switch.
• Heater for wall-mounting
• Ignition by electronic device triggered when the
water valve opens
• Hydrodynamic generator which produces sufficient
energy to ignite and control the heater.
• Gauge to display temperature, burner operation and
malfunctions
4
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1.6 Dimensions
Technical Characteristics and Dimensions
Fig. 1
4 Heat exchanger 5 Burner 10 Temperature/volume selector 20 Gas connection 23 Ignition unit 26 Power selector 34 LED - Burner status check
Dimensions
(mm)
A B C D E F G
35 Switch/LED - Low water pressure indicator 36 Front cover 37 Opening for mounting on the wall 38 Connection collar to the combustion gases pipe 39 Flue with non-return device 40 Gas valve 42 Digital display
H (Ø)
Natural gas LPG
WRD11G 310 580 228 112,5 463 60 25 3/4” 1/2”
WRD14G 350 655 228 132,5 510 95 30 3/4” 1/2”
WRD18G 425 655 334 132,5 540 65 30 3/4” 1/2”
Tab. 3 Dimensions
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Technical Characteristics and Dimensions
1.7 Functional diagram of the heater
Fig. 2 Functional diagram
1 Pilot burner 2 Spark plug 3 Ionisation probe 4 Heat exchanger 5 Main burner 6 Injector 7a Screw for measurement of pressure in burner 7b Screw for measurement of input pressure 8 Slow ignition valve 9 Venturi 10 Temperature/volume selector 11 Water valve 12 Command cone 13 Water flow regulator 14 Water filter 16 Cold water pipe 17 Diaphragm 18 Main gas valve 19 Maximum gas adjusting screw
6
20 Gas supply pipe 21 Gas filter 22 Hot water pipe 23 Ignition unit 25 Servo valve 26 Power selector 27 Gas valve 28 Pilot valve 29 Pilot injector 30 Pilot gas pipe 31 Temperature limiter 32 Flue gas safety device 41 Temperature sensor 50 Hydrogenerator
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