Jumo Quantrol LC300, Quantrol LC100, Quantrol LC200 User guide
JUMO Quantrol LC100/LC200/LC300
Universal PID Controller Series
B 702030.0
Operating Manual
2013-09-23/00600571
Content
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Device documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2 Installation - Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Identifying the device version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Excerpt from the technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4 Installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.5 Electrical isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.6 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 Operation - Configuration - Parameterization . . . . . . . . . . . . . . . . . . . 13
3.1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.1 Display and operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.2 Self-optimization, setpoint and manual mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.3 Ramp function/firing curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.4 Level concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1.5 Operator level (OPr) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.2 Configuration (ConF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.1 Analog input (InP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.2.2 Controller (Cntr) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.3 Ramp function/firing curve (rAFC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2.4 Limit value monitoring (Li1, Li2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2.5 Timer (tFCt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.6 Outputs (OutL, OutA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2.7 Binary functions (binF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.8 Display and operation (diSP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.9 Interface (IntF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3 Parameterization (PArA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4 Supplement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1 Additional information about installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1.1 Device representation including dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1.2 Cleaning the device front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2 Additional information about the device functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.1 Entries and operator prompting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.2 Analog input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2.3 Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2.4 Ramp function and firing curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.2.5 Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.2.6 Limit value monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3
Content
4.2.7 Self-optimization (TUNE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.3 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.4 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
4
1 Introduction
1.1 Device documentation
Data sheet T 702030 (as a PDF document)
The data sheet contains general information about the device and forms the basis for planning
and purchase decision.
Brief instructions B 702030.7 (printed in DIN A6 format)
These brief instructions contain the most important information about installation, the electrical
connection as well as operation, parameterization and configuration of the device. The brief instructions are supplied with every device. For further information, please refer to the operating manual B 702030.0 available as a PDF document.
Operating manual B 702030.0 (as a PDF document)
This operating manual contains all information about installation, the electrical connection as well
as operation, parameterization and configuration of the device.
Interface description B 702030.2.0 (as a PDF document)
It contains information about the RS485 interface, the Modbus protocol and the communication
with other devices.
All PDF documents can be downloaded under www.jumo.net.
1.2 Safety information
This manual contains information that must be observed in the interest of your own safety and to
avoid damage to assets. This information is supported by symbols which are used in this manual
as follows.
Please read this manual before starting up the device. Keep the manual in a place accessible to
all users at all times.
All necessary settings are described in this manual. Manipulations not described in this manual
or expressly forbidden will jeopardize your warranty rights.
Warning signs
DANGER!
This symbol indicates that Injury or death caused by electrical shock can occur, if the
respective protective measures have not been taken.
CAUTION!
This symbol in combination with the signal word indicates that damage to assets or data
loss will occur if suitable precautions are not taken.
READ DOCUMENTATION!
This symbol – placed on the device – indicates that the associated device documentation has to be observed. This is necessary to recognize the kind of the
potential hazards as well as to take the measures to avoid them.
5
1 Introduction
?
Note signs
TIP!
This symbol refers to Important information about the product or its handling or additional
use.
REFERENCE!
This symbol refers to Further information in other sections, chapters or manuals.
1.3 Scope of delivery
• Controller (including seal and fastening elements)
• Brief instructions B 702030.7 in DIN A6 format
6
2 Installation - Electrical Connection
2.1 Identifying the device version
Basic type
702031 Quantrol LC100 (format 48 mm x 48 mm)
702032 Quantrol LC200 (format 48 mm x 96 mm, portrait format)
702034 Quantrol LC300 (format 96 mm x 96 mm)
All types including 1 analog input (universal), 1 binary input (for potential-free contact; can be used as an alternative to analog input 0 to 10 V), 1 relay output (N/O)
Basic type extension
8 Standard, with factory settings
9 Customer-specific programming (on request)
1234Options (3 and 4 not for LC100)
000011111 relay output (N/O)
22221 logic output
3 - - - 1 analog output (configurable)
- 4 - - 1 RS485 interface
Voltage supply
23 AC 110 to 240 V +10/-15 %, 48 to 63 Hz
25 AC/DC 20 to 30 V, 48 to 63 Hz
/- - Order code
702034 / 8 - 3412-23 Example
2.2 Excerpt from the technical data
Case
Case type Plastic case for panel mounting as per IEC 61554 (indoor use)
Dimensions (front) LC100: 48 mm x 48 mm; LC200: 48 mm x 96 mm (portrait format);
LC300: 96 mm x 96 mm
Panel cut-out LC100: 45 mm x 45 mm; LC200: 45 mm x 92 mm;
LC300: 92 mm x 92 mm
Minimum spacing
horizontal / vertical
Depth behind panel LC100: max. 95 mm; LC200/LC300: max. 80 mm
Ambient / storage
temperature range
Ambient conditions rel. humidity < 90% annual average, without condensation
LC100: 11 mm / 30 mm (65 mm with USB cable);
LC200/LC300: 22 mm / 30 mm (65 mm with USB cable)
-5 to +55 °C / -40 to +70 °C
7
2 Installation - Electrical Connection
Site altitude up to 2000 m above sea level
Operating position any
Protection type as per DIN EN 60529, at the front IP 65, at the rear IP 20
Weight (fully equipped) LC100: approx. 150 g; LC200: approx. 200 g;
LC300: approx. 300 g
Electrical data
Voltage supply (switch
mode PSU)
Electrical
safety
Power consumption max. 14 VA
Electrical connection on the rear via screw terminals; with core-end ferrule of a pipe
Conductor cross section fine-strand 0.25 to 1.5 mm
Tightening torque 0.5 Nm
Electromagnetic
compatibility
Interference emission Class A - Only for industrial use Interference immunity Industrial requirements
Setup interface USB socket, type Mini-B 5-pole
AC 110 to 240 V +10/-15 %, 48 to 63 Hz
AC/DC 20 to 30 V, 48 to 63 Hz
as per DIN EN 61010, part 1
overvoltage category III, pollution degree 2
shape, open cable lug or pin cable lug
2
as per DIN EN 61326-1
8
2 Installation - Electrical Connection
1.
2.
1.
3.
2.
3.
2.3 Installation
LC100 LC200 and LC300
Installation of LC100 Installation of LC200 and LC300
1. Insert the device from the front into the
panel cut-out and ensure that the seal is
correctly positioned.
2. Push the fastening frame from the panel
rear onto the device and press the
springs against the panel rear until the
lugs engage in their slots and it is
sufficiently fastened.
1. Insert the device from the front into the
panel cut-out and ensure that the seal is
correctly positioned.
2. Slide the mounting brackets from the
panel rear into the lateral openings and
push to the rear against the stop.
3. Place the mounting brackets against the
panel rear, and tighten evenly with a
screwdriver.
9
2 Installation - Electrical Connection
(4)
(3) (2) (1)
(7)
(6)(5) (8)
30 V AC
50 V DC
2300 V
AC
30 V AC
50 V DC
2300 V
AC
2.4 Installation notes
• The device is not suitable for installation in explosive areas (Ex areas).
• The choice of cable material, the installation and the electrical connection of the device must
conform to the requirements of DIN VDE 0100 "Installation of low-voltage power circuits"
and/or the appropriate local/national regulations (e.g. based on IEC 60364).
• At maximum load, the cables must be heat resistant up to at least 80 °C.
• The electrical connection must only be carried out by qualified personnel.
• The device is intended to be installed in electrical cabinets or systems. It shall be operated by
mains protected with a branch circuitry overcurrent protection device not more than 20 Amps.
For servicing/repairing a Disconnecting Device shall be provided to disconnect all conductors.
• The load circuit must be fused for the maximum relay current, in order to prevent the output
relay contacts from becoming welded in the event of a short circuit occurring at that point.
• The electromagnetic compatibility (EMC) meets the standards and regulations cited in the
technical data.
• Run input, output and supply cables separately and not in parallel with one another.
• Sensor and interface cables should be shielded cables with twisted conductors. Do not run
cables close to current-carrying components or cables. Ground the shielding on one side.
• Do not connect other consumers to the power terminals of the device.
2.5 Electrical isolation
(1) Analog input
(2) Binary input
(3) Setup interface (USB)
(4) Voltage supply
(5) RS485 interface
(6) Analog output
(7) Relay outputs
(8) Logic outputs
10
2 Installation - Electrical Connection
13
14
76
12
11
10
9
8
N(L-)
5
L1(L+)
4
USB
N(L-)
L1(L+)
14
15
16
17
18
19
5
11
10
13
12
4
7
8
9
USB
N(L-)
L1(L+)
5
11
10
4
7
8
9
14
15
16
17
18
19
13
12
USB
2.6 Connection diagram
The terminal strips on the device rear are equipped with screw terminals. Please refer to the technical data for specifications concerning the conductor cross section.
LC100 LC200 LC300
TIP!
The USB interface (socket Mini-B, 5-pole) is labeled on the device with "SETUP“
and is located on the case top of the LC100 and on the case bottom of the LC200
and LC300. It is used for connection to a PC that is running the setup program.
11
2 Installation - Electrical Connection
+
-
U
+
-
x
I
x
+
-
xIx
U
,
-
+
U
+
-
x
RxD/TxD
+
-
AC/DC
DANGER!
The electrical installation may carry voltage.
Risk of electrocution.
The electrical connection must only be performed by qualified personnel.
TIP!
Prior to starting the electrical connection, check that the device version complies
with the order code.
Connections Symbol LC100 LC200/LC300
Analog input
Thermocouple 9 10
811
RTD temperature probe, 2-wire 10 9
811
RTD temperature probe, 3-wire 10 9
910
811
Voltage
DC 0 to 10 V
Current
DC 0(4) to 20 mA
Binary input
for potential-free contact
Output:12312345
Analog output
DC 0 to 10 V, DC 0(4) to 20 mA
Relay output (N/O)
(max. 3 A at AC 230 V, resistive
load)
Logic output (DC 0/14 V) 13 7 12 14 16 18
RS485 interface 714
12 7
11 8
910
811
11 7
12 8
13 12
14 13
4136 412141618
5147 513151719
14 6 13151719
615
Output 1 as standard; Outputs 2 to 5 optional (options 1 to 4)
Voltage supply L1 (L+) L1 (L+)
N (L-) N (L-)
Setup interface USB socket, type Mini-B 5-pole
12
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