JUMO mTRON T 570, mTRON T 350, mTRON T 1040 Operating Manual

JUMO mTRON T
Measuring, Control, and Automation System
Operating panels
Operating Manual
70506500T90Z001K000
V2.00/EN/00672050
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.1 Available technical documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.2 Base units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.3 Input/output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.4 Special modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.5 Operating, visualization, recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.6 Power supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.1 Warning symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.2 Note signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2.4 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Acceptance of goods, storage, and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3.1 Checking the delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3.2 Notes on storage and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3.3 Returning goods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.4 Device version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4.1 Order details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4.3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.5 Brief description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.6 System requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.7 Content of this document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.1 Installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 LAN connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2 Creating a PLC application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.1 Starting CODESYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.2 Mapping a variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2.3 Select CODESYS feature set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2.4 Install the repository package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.5 Insert the operating panel into the device tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.2.6 Transfer current firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2.7 Add data server and data source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2.8 Configure visualization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.2.9 Close CODESYS project and save configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.2.10 Start CODESYS for debugging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Contents
3.2.11 Load configuration in operating panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.2.12 Create a boot application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.2.13 Close CODESYS project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
4.1 Operating panel 350 (type 705065/0x-1...) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.2 Operating panel 570 (type 705065/0x-2...) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.3 Operating panel 1040 (type 705065/0x-5...) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
1 Introduction
1.1 Available technical documentation
The documents specified below are available for the measuring, control, and automation sys­tem (previous document number in parentheses).
1.1.1 General information
1.1.2 Base units
Product T ype of documentation No. Printed PDF file
Measuring, control, and automation system
Data sheet 70500000T10... - X System manual
1
1
Accessory subject to charge
70500000T90... (B 705000.0)
X-
Setup program manual 70500000T96...
(B 705000.6)
-X
System description
2
2
Includes an overview of the purpose and content of all documents
70500000T98... (B 705000.8)
-X
Product T ype of documentation No. Printed PDF file
Central processing unit
Data sheet 70500100T10... - X Operating manual 70500100T90...
(B 705001.0)
-X
Modbus interface description 70500100T92...
(B 705001.2.0)
-X
PROFIBUS-DP interface description 70500103T92...
(B 705001.2.3)
-X
digiLine interface description 70500106T92... - X Installation instructions 70500100T94...
(B 705001.4)
XX
CODESYS OPC server operating manual
70500151T90... (B 705001.5.1)
-X
Process engineering application operating manual
70500152T90... - X
Operating manual Thyristor power controller (type 70906x; integration in the measuring, control, and automation system)
70500153T90... - X
1 Introduction
1.1.3 Input/output modules
1.1.4 Special modules
Product T ype of documentation No. Printed PDF file
Multichannel controller module
Data sheet 70501000T10... - X Operating manual 70501000T90...
(B 705010.0)
-X
Installation instructions 70501000T94...
(B 705010.4)
XX
Relay module 4-channel
Data sheet 70501500T10... - X Operating manual 70501500T90...
(B 705015.0)
-X
Installation instructions 70501500T94...
(B 705015.4)
XX
Analog input module 4-channel
Data sheet 70502000T10... - X Operating manual 70502000T90...
(B 705020.0)
-X
Installation instructions 70502000T94...
(B 705020.4)
XX
Analog input module 8-channel
Data sheet 70502100T10... - X Operating manual 70502100T90...
(B 705021.0)
-X
Installation instructions 70502100T94...
(B 705021.4)
XX
Analog output module 4-channel
Data sheet 70502500T10... - X Operating manual 70502500T90... - X Installation instructions 70502500T94... X X
Digital input/ output module 12-channel
Data sheet 70503000T10... - X Operating manual 70503000T90...
(B 705030.0)
-X
Installation instructions 70503000T94...
(B 705030.4)
XX
Product T ype of documentation No. Printed PDF file
Router module Data sheet 70504000T10... - X
Installation instructions 70504000T94...
(B 705040.4)
XX
1 Introduction
1.1.5 Operating, visualization, recording
1.1.6 Power supply units
Product T ype of documentation No. Printed PDF file
Multifunction panel 840
Data sheet 70506000T10... - X Operating manual 70506000T90...
(B 705060.0)
-X
Modbus interface description 70506000T92...
(B 705060.2.0)
-X
Installation instructions 70506000T94...
(B 705060.4)
XX
Operating panels Data sheet 70506500T10... - X
Operating manual 70506500T90... - X
Product T ype of documentation No. Printed PDF file
24 V power supply units
Data sheet 70509000T10... - X Operating instructions QS5.241 X ­Operating instructions QS10.241 X -
1 Introduction
1.2 Safety information
1.2.1 Warning symbols
1.2.2 Note signs
DANGER!
This symbol indicates that personal injury caused by electrical shock may occur if the re­spective precautionary measures are not carried out.
WARNING!
This symbol in connection with the signal word indicates that personal injury may occur if the respective precautionary measures are not carried out.
CAUTION!
This symbol in connection with the signal word indicates that damage to assets or data loss will occur if the respective precautionary measures are not taken.
CAUTION!
This symbol indicates that components could be destroyed by electrostatic discharge (ESD = Electro Static Discharge) if the respective cautionary measures are not taken. Only use the ESD packages intended for this purpose to return device inserts, assembly groups, or assembly components.
READ DOCUMENTATION! This symbol – placed on the device – indicates that the associated device documentation
has to be observed. This is necessary to recognize the kind of the potential hazards as
well as the measures to avoid them.
TIP!
This symbol refers to important information about the product, its handling, or additional use.
REFERENCE! This symbol refers to further information in other sections, chapters, or manuals.
FURTHER INFORMATION!
This symbol is used in the tables and refers to further information in connection with the table.
&
DISPOSAL!
This device and the batteries (if installed) must not be disposed in the garbage can after use! Please ensure that they are disposed properly and in an environmentally friendly manner.
1 Introduction
1.2.3 Intended use
The measuring, control, and automation system is intended for use in an industrial environ­ment, as specified in the technical data of the individual system modules. Other uses beyond those defined are not viewed as intended uses.
The modules are manufactured in compliance with the relevant standards and directives as well as the applicable safety regulations. Nevertheless, improper use may lead to personal in­jury or material damage.
To avoid dangers, the modules may only be used:
For the intended use
When in good order and condition
When taking the technical documentation provided into account Even if a module is used correctly and according to the intended use, it may still pose applica-
tion-related dangers, for example as the result of missing safety devices or incorrect settings. To avoid incorrect settings, this manual contains relevant safety information and warnings.
These must be complied with.
1.2.4 Qualification of personnel
This document contains the information required to ensure that the measuring, control, and au­tomation system described is used as intended.
It is intended for technically qualified personnel who have received special training and have the appropriate knowledge in the field of automation technology (measuring and control tech­nology).
Understanding and technically correct observance of the safety informa tion and warnings in the technical documentation supplied are prerequisites for safe startup as well as safety during op­eration. Only qualified personnel have the required specialist knowledge to correctly interpret and implement the safety information and warnings contained in this document in specific sit­uations.
1.3 Acceptance of goods, storage, and transport
1.3.1 Checking the delivery
Ensure that the packaging and contents are not damaged
Check that the delivery is complete using the delivery papers and the order details
Inform the supplier immediately if there is any damage
Store damaged parts until clarification is received from the supplier
1.3.2 Notes on storage and transport
Store the module in a dry and clean environment. Observe the admissible ambient condi­tions (see "Technical data")
The transport of the module is to be shockproof
The original packaging provides optimum protection for storage and transport
1 Introduction
10
1.3.3 Returning goods
In the event of repair, please return the module in a clean and complete state. Use the original packaging to return goods.
Accompanying letter for repair
Please include the completed accompanying letter for repair when returning goods. Do not forget to state the following:
Description of the application and
Description of the error that has occurred
The accompanying letter for repair can be downloaded online from the manufacturer's website (use the search function if necessary).
Protection against electrostatic discharge (ESD)
(ESD = electrostatic discharge) To prevent damage from ESD, electronic module s or components must be handled, packa ged,
and stored in an ESD-protected environment. Measures against electrostatic discharge and electrical fields are described in DIN EN 61340-5-1 and DIN EN 61340-5 -2 "Protection of elec­tronic devices from electrostatic phenomena".
When returning electronic modules or components, please note the following:
Sensitive components must only be packaged in an ESD-protected environment. Work­spaces such as this divert electrostatic charges to ground in a controlled manner and pre­vent static charges due to friction capacities.
Only use packaging for ESD-sensitive modules/components. These must consist of con­ductive plastics.
No liability can be assumed for damage caused by ESD.
1.3.4 Disposal
Disposing of the device
Disposing of the packaging material
The entire packaging material (cardboard packaging, inserts, plastic film, and plastic bags) is fully recyclable.
CAUTION!
Electrostatic charges occur in non-ESD protected environments. Electrostatic discharges can damage modules or components. For transport purposes, use only the ESD packaging provided.
DISPOSAL!
Devices and/or replaced parts should not be placed in the refuse bin at the end of their ser­vice life as they consist of materials that can be recycled by specialist recycling plants.
Dispose of the device and the packaging material in a proper and environmentally friendly manner.
For this purpose, observe the country-specific laws and regulations for waste treatment and disposal.
11
1 Introduction
1.4 Device version
1.4.1 Order details
1.4.2 Scope of delivery
1.4.3 Accessories
(1) Basic type
705065 Operating panel with TFT-touchscreen
(2) Basic type extension
0 Standard
(3) Version
8 Standard with factory settings 9 Customer-specific configuration (PLC application)
(4) Screen size (diagonal)
1 8.9 cm (3.5‘‘), operating panel 350 2 14.5 cm (5.7‘‘), operating panel 570 5 26.4 cm (10.4‘‘), operating panel 1040
(5) Technology
0Resistive
(6) Voltage supply
36 DC 24 V +25/-20 %
(7) Extra codes
000 No extra code
Other versions upon request.
(1) (2) (3) (4) (5) (6) (7)
Order code /---/ Order example 705065 / 0 8 - 1 - 0 - 36 / 000
1 operating panel in the ordered version Retaining brackets with threaded pin for mounting the device (quantity depends on device type) 1 sealing strip for mounting the device (glued in the device and/or enclosed separately) 1 power supply connector for the device
Description Part no.
SD card without OS, min. 128 MB, for memory expansion 00610471
1 Introduction
12
1.5 Brief description
The basic version of the measuring, control, and automation system includes the multifunction panel 840 (TFT-touchscreen) with a screen size of 21.3 cm (8.4") as standard. Among other features, it offers user administration with access to parameter and configuration data for the whole system as well as predefined screens for service, controller, program generator, and re­cording functions (including batch reporting). It is also possible to create customized process screens that map the actual plant.
The additional operating panels mean that the measuring, control, and automation system can be configured with even greater flexibility. The operating panels come with CODESYS PLC as well as target and web visualization, which is implemented by customized PLC applications. Operation is done within specific process screens. Connecting the panels using CODESYS project design enables direct access to the PLC variables of the system via CODESYS data server.
1.6 System requirements
Software
The integration of the operating panels is supported by the measu ring, control, and automation system from CODESYS Version 3.5 SP3 Patch 9 (from system version 02 onwards).
As of system version 05, CODESYS Version 3.5 SP10 Patch 0 is used. When selecting the repository package, differentiate between the CODESYS version used.
Chapter 3.1 "General information", page 17Chapter 3.2.4 "Install the repository package", page 22
Extra code
In order to integrate the operating panels into the measuring, control, and automation system, the central processing unit requires the extra code 224 (PLC activation according to IEC 61131­3 CODESYS V3.5).
1.7 Content of this document
This "Connection" chapter in this document explains the connection of an operating panel to the measuring, control, and automation system via a local network (Ethernet).
The "Configuration" chapter describes how to integrate an operating panel into th e measuring, control, and automation system by means of CODESYS.
All other technical information can be found in the manufacturer's original documents (www .ea­ton.com; use search function if necessary). This especially covers safety information, installa­tion, and the electrical connection.
Designation (diagonal screen measurement)
Manufacturer's original document Document number
Operating panel 350 (3.5-inch) MICRO PANEL XV-102 operating manual MN04802004Z Operating panel 570 (5.7-inch) MICRO PANEL XV-102 operating manual MN04802004Z Operating panel 1040 (10.4-
inch)
MICRO PANEL XV-152 operating manual MN04802006Z
13
2 Connection
2.1 Installation notes
Requirements for the personnel
Work on the modules must only be carried out to the extent described and, like the electrical connection, only by qualified personnel.
Before plugging and unplugging connection cables ensure that the person performing the work is electrostatically discharged (e.g. by touching grounded metallic parts).
Cables, shielding, and grounding
When selecting the cable material, when installing, and when performing the electrical con­nection of the module, the regulations of DIN VDE 0100 "Erection of power installations with rated voltages up to 1000 V" and the respective national regulations (e.g. on the basis of IEC 60364) are to be observed.
Certain cables must be heat resistant up to at least 80 °C at maximum load. The relevant instructions in the connection diagram of the affected modules must be observed.
Route input, output, and supply cables separately and not parallel to one another.
Only use shielded and twisted probe and interface cables. Do not route the lines close to current-carrying components or cables.
For temperature probes, ground the shielding on one side in the control cabinet.
Do not perform loopthroughs on the grounding cables, but route th e cables individually to a shared grounding point in the control cabinet; in doing so, ensure that the cables are as short as possible. Ensure that the equipotential bonding is correct.
Electrical safety
Isolate power supply units from the voltage supply on the primary side if there is a risk of touching parts with dangerous electrical voltage (e.g. 230 V) in the course of work.
The fuse rating of the power supply units on the primary side should not exceed a value of 10 A (inert).
With modules with relay or solid state relay outputs, the load circuits can be opera ted with a dangerous electrical voltage (e.g. 230 V). Disconnect load circuits from the voltage supply during installation/dismounting and electrical connection.
In order to prevent the destruction of the relay or solid st ate relay output s in the event of an external short circuit in the load circuit, the load circuit should be fused to the maximum ad­missible output current.
The modules are not suitable for installation in areas with an explosion hazard.
In addition to a faulty installation, incorrectly set values on the module cou ld also impair the correct function of the following process. Therefore, ensure that safety devices independent of the module (e.g. overpressure valves or temperature limiters/monitors) are available and that it is only possible for qualified personnel to define settings. Please observe the corre­sponding safety regulations in this context.
NOTE!
These installation notes apply for the entire measuring, control, and automation system and, on some occasions, are only applicable for a specific module. The respective connection diagram shows the context.
2 Connection
14
References to other information
The electromagnetic compatibility meets the standards and regulations cited in the techni­cal data.
The USB device interface and voltage supply in the central processing unit 705 001 are not electrically isolated. In general, please observe the specifications regarding electrical isola­tion.
Loading...
+ 30 hidden pages