JUMO mTRON T Installation Instructions Manual

JUMO mTRON T
Measuring, Control, and Automation System
Router Module
Installation Instructions
70504000T94Z001K000
V2.00/EN/00548130
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.1 Available technical documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.2 Base units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.3 Input/output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.4 Special modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.5 Operating, visualization, recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.6 Power supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.1 Warning symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.2 Note signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2.4 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Acceptance of goods, storage, and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3.1 Checking the delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3.2 Notes on storage and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3.3 Returning goods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4 Identifying the device version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4.1 Nameplates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4.2 Order details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.4.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.4.4 General accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.5 Brief description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.5.1 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.6 LED displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.6.1 Display modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.6.2 System states and errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.6.3 LEDs on the RJ45 sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
2.1 General information on installation/dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.2 Installation/dismounting on DIN rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.2.1 Special modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.3 Replacing module inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.3.1 Special modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.4 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.1 Installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.2 Electrical isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3.1 Display and connection elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3.2 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Contents
3.3.3 Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.4 Functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
4.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.1.1 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.1.2 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.1.3 Case and ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.1.4 Approval/approval marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2 China RoHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
1 Introduction
1.1 Available technical documentation
The documents specified below are available for the measuring, control, and automation sys­tem (previous document number in parentheses).
1.1.1 General information
1.1.2 Base units
Product T ype of documentation No. Printed PDF file
Measuring, control, and automation system
Data sheet 70500000T10... - X System manual
1
1
Accessory subject to charge
70500000T90... (B 705000.0)
X-
Setup program manual 70500000T96...
(B 705000.6)
-X
System description
2
2
Includes an overview of the purpose and content of all documents
70500000T98... (B 705000.8)
-X
Product T ype of documentation No. Printed PDF file
Central processing unit
Data sheet 70500100T10... - X Operating manual 70500100T90...
(B 705001.0)
-X
Modbus interface description 70500100T92...
(B 705001.2.0)
-X
PROFIBUS-DP interface description 70500103T92...
(B 705001.2.3)
-X
digiLine interface description 70500106T92... - X Installation instructions 70500100T94...
(B 705001.4)
XX
CODESYS OPC server operating manual
70500151T90... (B 705001.5.1)
-X
Process engineering application operating manual
70500152T90... - X
Operating manual Thyristor power controller (type 70906x; integration in the measuring, control, and automation system)
70500153T90... - X
1 Introduction
1.1.3 Input/output modules
1.1.4 Special modules
Product T ype of documentation No. Printed PDF file
Multichannel controller module
Data sheet 70501000T10... - X Operating manual 70501000T90...
(B 705010.0)
-X
Installation instructions 70501000T94...
(B 705010.4)
XX
Relay module 4-channel
Data sheet 70501500T10... - X Operating manual 70501500T90...
(B 705015.0)
-X
Installation instructions 70501500T94...
(B 705015.4)
XX
Analog input module 4-channel
Data sheet 70502000T10... - X Operating manual 70502000T90...
(B 705020.0)
-X
Installation instructions 70502000T94...
(B 705020.4)
XX
Analog input module 8-channel
Data sheet 70502100T10... - X Operating manual 70502100T90...
(B 705021.0)
-X
Installation instructions 70502100T94...
(B 705021.4)
XX
Analog output module 4-channel
Data sheet 70502500T10... - X Operating manual 70502500T90... - X Installation instructions 70502500T94... X X
Digital input/ output module 12-channel
Data sheet 70503000T10... - X Operating manual 70503000T90...
(B 705030.0)
-X
Installation instructions 70503000T94...
(B 705030.4)
XX
Product T ype of documentation No. Printed PDF file
Router module Data sheet 70504000T10... - X
Installation instructions 70504000T94...
(B 705040.4)
XX
1 Introduction
1.1.5 Operating, visualization, recording
1.1.6 Power supply units
Product T ype of documentation No. Printed PDF file
Multifunction panel 840
Data sheet 70506000T10... - X Operating manual 70506000T90...
(B 705060.0)
-X
Modbus interface description 70506000T92...
(B 705060.2.0)
-X
Installation instructions 70506000T94...
(B 705060.4)
XX
Operating panels Data sheet 70506500T10... - X
Operating manual 70506500T90... - X
Product T ype of documentation No. Printed PDF file
24 V power supply units
Data sheet 70509000T10... - X Operating instructions QS5.241 X ­Operating instructions QS10.241 X -
1 Introduction
1.2 Safety information
1.2.1 Warning symbols
1.2.2 Note signs
DANGER!
This symbol indicates that personal injury caused by electrical shock may occur if the re­spective precautionary measures are not carried out.
WARNING!
This symbol in connection with the signal word indicates that personal injury may occur if the respective precautionary measures are not carried out.
CAUTION!
This symbol in connection with the signal word indicates that damage to assets or data loss will occur if the respective precautionary measures are not taken.
CAUTION!
This symbol indicates that components could be destroyed by electrostatic discharge (ESD = Electro Static Discharge) if the respective cautionary measures are not taken. Only use the ESD packages intended for this purpose to return device inserts, assembly groups, or assembly components.
READ DOCUMENTATION! This symbol – placed on the device – indicates that the associated device documentation
has to be observed. This is necessary to recognize the kind of the potential hazards as
well as the measures to avoid them.
NOTE!
This symbol refers to important information about the product, its handling, or additional use.
REFERENCE! This symbol refers to further information in other sections, chapters, or manuals.
FURTHER INFORMATION!
This symbol is used in the tables and refers to further information in connection with the table.
&
DISPOSAL!
This device and the batteries (if installed) must not be disposed in the garbage can after use! Please ensure that they are disposed properly and in an environmentally friendly manner.
1 Introduction
1.2.3 Intended use
The modules described are intended for measuring, control, and a utomation t asks in an ind us­trial environment, as described in the technical data. Other uses or uses beyond th ose defined are not viewed as intended uses.
The modules are built according to the relevant standards and directives as well as the appli­cable safety regulations. Nevertheless, incorrect use may lead to bodily injury or property dam­age.
To avoid danger, the modules may only be used:
For the intended use
When in good order and condition
When taking into account the technical documentation provided Even if a module is used correctly and according to the intended use, it may still cause appli-
cation-related dangers (e.g. due to missing safety devices or incorrect settings).
1.2.4 Qualification of personnel
This document contains the necessary information for the intended use of the modules to which it relates.
It is intended for technically qualified personnel who have received special training and have the appropriate knowledge in the field of automation technology (measuring, process, and con­trol technology).
The appropriate level of knowledge and the technically fault-free implementation of the safety information and warnings contained in the technical documentation provided are prerequisites for risk-free mounting, installation, and startup as well as for ensuring safety when operating the described modules. Only qualified personnel have the required specialist knowledge to cor­rectly interpret and implement the safety information and warnings contained in this document in specific situations.
1 Introduction
10
1.3 Acceptance of goods, storage, and transport
1.3.1 Checking the delivery
Ensure that the packaging and contents are not damaged
Check that the delivery is complete using the delivery papers and the order details
Inform the supplier immediately if there is any damage
Store damaged parts until clarification is received from the supplier
1.3.2 Notes on storage and transport
Store the module in a dry and clean environment. Observe the admissible ambient condi­tions (see "Technical data")
The transport of the module is to be shockproof
The original packaging provides optimum protection for storage and transport
1.3.3 Returning goods
In the event of repair, please return the module in a clean and complete state. Use the original packaging to return goods.
Accompanying letter for repair
Please include the completed accompanying letter for repair when returning goods. Do not forget to state the following:
Description of the application and
Description of the error that has occurred
The accompanying letter for repair can be downloaded online from the manufacturer's website (use the search function if necessary).
Protection against electrostatic discharge (ESD)
(ESD = electrostatic discharge) To prevent damage from ESD, electronic module s or components must be handled, packa ged,
and stored in an ESD-protected environment. Measures against electrostatic discharge and electrical fields are described in DIN EN 61340-5-1 and DIN EN 61340-5 -2 "Protection of elec­tronic devices from electrostatic phenomena".
When returning electronic modules or components, please note the following:
Sensitive components must only be packaged in an ESD-protected environment. Work­spaces such as this divert electrostatic charges to ground in a controlled manner and pre­vent static charges due to friction capacities.
Only use packaging for ESD-sensitive modules/components. These must consist of con­ductive plastics.
No liability can be assumed for damage caused by ESD.
11
1 Introduction
1.3.4 Disposal
Disposing of the device
Disposing of the packaging material
The entire packaging material (cardboard packaging, inserts, plastic film, and plastic bags) is fully recyclable.
CAUTION!
Electrostatic charges occur in non-ESD protected environments. Electrostatic discharges can damage modules or components. For transport purposes, use only the ESD packaging provided.
DISPOSAL!
Devices and/or replaced parts should not be placed in the refuse bin at the end of their ser­vice life as they consist of materials that can be recycled by specialist recycling plants.
Dispose of the device and the packaging material in a proper and environmentally friendly manner.
For this purpose, observe the country-specific laws and regulations for waste treatment and disposal.
1 Introduction
12
1.4 Identifying the device version
1.4.1 Nameplates
Position
The nameplate (B) is affixed to the module case. An additional nameplate with reduced information is located on the module insert (A). This du-
plicate identification is important when replacing a module insert or retrofitting optional mod­ules.
Contents
The nameplates contain important information. This includes:
Device type
Compare the specifications on the nameplate with the order. Identify the supplied device version using the order details of the respective module.
Part no. (TN)
The part no. clearly identifies an article in the catalog. It is important for communication between the customer and the sales department.
(A) (B)
Description Designation on the name-
plate
Example
Device type (A + B) Typ 705040/36 Part no. (B) TN 00XXXXXX Fabrication number (A + B) F-Nr 0070033801211010006 Volt age supply (B) - DC 24 V +25/-20 %
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