Process controller
for the meat processing
industry
B 70.0101
Operating Instructions
for equipment manufacturers
10.01
/00385193
Contents
1 Introduction 5
1.1 Preface
1.2 Arrangement of the documentation
1.3 Typographical conventions
1.3.1 Warning signs ........................................................................................................ 6
1.3.2 Note signs .............................................................................................................. 6
1.3.3 Representation ...................................................................................................... 7
....................................................................................................................
.....................................................................
...................................................................................
2 Identifying the instrument version 9
2.1 Type designation
2.2 Delivery package
2.3 Accessories
2.4 Plug-in boards for expansion/retrofitting
....................................................................................................
..................................................................................................
..........................................................................................................
..........................................................
10
10
10
3 Installation 11
5
5
6
9
3.1 Dimensions
3.2 Mounting
...........................................................................................................
...............................................................................................................
11
12
4 Electrical Connection 13
4.1 Installation notes
4.2 Connection diagram
4.2.1 I/O module (slot 1) ............................................................................................... 14
4.2.2 I/O module (slot 2) ............................................................................................... 15
4.2.3 Logic module (slot 3) ........................................................................................... 15
4.2.4 Universal interface (slot 3) ................................................................................... 16
4.2.5 Relay module (slot 4) ........................................................................................... 16
4.2.6 Relay module (slot 5) ........................................................................................... 16
4.2.7 Logic module (slot 6) ........................................................................................... 17
4.2.8 Relay module (slot 6) ........................................................................................... 17
4.2.9 Connector 13 ....................................................................................................... 17
4.2.10 Connector 14 ....................................................................................................... 18
4.2.11 Connector 15 ....................................................................................................... 18
4.2.12 Connector 16 ....................................................................................................... 18
..................................................................................................
............................................................................................
13
14
4.3 Electrical isolation
IMAGO F3000 / 10.01
................................................................................................
19
Contents
5 Instrument Description 21
5.1 Display and control elements
5.1.1 Color screen ........................................................................................................ 23
5.1.2 Keypad for numerical and text entry ................................................................... 24
5.1.3 Freely assignable function keys ........................................................................... 24
5.1.4 LED displays ........................................................................................................ 25
5.1.5 Start/End key ....................................................................................................... 25
5.2 Operating summary
.............................................................................................
.............................................................................
21
26
6 Operation 27
6.1 Basic status
6.2 Program design
6.2.1 General ................................................................................................................ 28
6.2.2 Program entry ...................................................................................................... 29
6.3 Start program
6.3.1 Special function: Quick Start ............................................................................... 37
..........................................................................................................
....................................................................................................
.......................................................................................................
27
28
36
6.4 Automatic operation
6.4.1 Pause program .................................................................................................... 38
6.4.2 Temporary alterations .......................................................................................... 39
6.5 Manual operation
6.6 Stop program
6.7 Program end signal
6.8 General
6.9 MENU configuration
6.9.1 Setup interface .................................................................................................... 42
6.9.2 Fieldbus interface ................................................................................................ 42
6.9.3 Analog inputs ....................................................................................................... 43
6.9.4 Controller ............................................................................................................. 43
6.9.5 Core probe ........................................................................................................... 43
6.9.6 Program source ................................................................................................... 43
6.9.7 Process step editor ............................................................................................. 44
6.9.8 Temperature unit .................................................................................................. 44
6.9.9 Password (config) ................................................................................................ 45
..................................................................................................................
........................................................................................................
............................................................................................
.................................................................................................
..............................................................................................
.............................................................................................
38
40
41
41
42
42
6.10 MENU parameterization
6.10.1 Controller parameter sets .................................................................................... 45
6.10.2 Limit comparators ............................................................................................... 45
......................................................................................
IMAGO F3000 / 10.01
45
Contents
6.10.3 Smoke generator ................................................................................................. 45
6.10.4 Self-optimization .................................................................................................. 45
6.10.5 Password (parameter) .......................................................................................... 45
6.11 User data
6.11.1 Contrast ............................................................................................................... 46
6.11.2 Display ................................................................................................................. 46
6.11.3 Instrument data ................................................................................................... 46
6.12 MENU counter
6.13 MENU instrument access
6.14 Plug & Play (P&P)
6.14.1 Write data to P&P memory .................................................................................. 49
6.14.2 Activate automatic save ...................................................................................... 49
6.14.3 Activate/de-activate write protection .................................................................. 50
6.14.4 Copying programs ............................................................................................... 52
6.14.5 Replacing a faulty instrument .............................................................................. 53
6.14.6 Retrofitting a P&P memory .................................................................................. 54
6.14.7 Making a backup copy ........................................................................................ 54
6.14.8 Commissioning a new instrument ....................................................................... 54
6.14.9 P&P memory, programming by OEM .................................................................. 54
6.14.10 Loading data for a write-protected P&P memory on site .................................... 54
6.14.11 Load new instrument software ............................................................................ 55
...............................................................................................................
......................................................................................................
....................................................................................
..................................................................................................
46
46
46
47
6.15 Instrument-only settings
.....................................................................................
56
7Setup Program 57
7.1 Selectors
7.2 Process steps
7.2.1 List of the process steps ..................................................................................... 60
7.2.2 Editing process steps .......................................................................................... 61
7.3 Screen representation
7.4 Configuration
7.4.1 Interfaces ............................................................................................................. 63
7.4.2 Special settings in interface operation with mTRON modules ............................ 63
7.4.3 Analog inputs ....................................................................................................... 64
7.4.4 Controller ............................................................................................................. 65
7.4.5 Core changeover ................................................................................................. 67
7.4.6 Program source ................................................................................................... 68
7.5 Parameterization
...............................................................................................................
.......................................................................................................
.........................................................................................
........................................................................................................
..................................................................................................
58
60
63
63
70
IMAGO F3000 / 10.01
Contents
7.5.1 Controller parameters .......................................................................................... 70
7.5.2 Limit comparators ............................................................................................... 71
7.5.3 Smoke generator ................................................................................................. 73
7.6 User data
7.6.1 Screen saver ........................................................................................................ 74
7.6.2 Instrument data ................................................................................................... 74
7.7 Setup-only settings
7.7.1 7-segment displays ............................................................................................. 75
7.7.2 Function keys ...................................................................................................... 75
7.7.3 Texts .................................................................................................................... 76
7.7.4 Names ................................................................................................................. 77
7.7.5 Analog outputs .................................................................................................... 77
7.7.6 Assignment of the relay outputs .......................................................................... 78
7.7.7 Logic and alarm functions ................................................................................... 79
7.7.8 Fan control ........................................................................................................... 82
7.7.9 Math/logic ............................................................................................................ 83
7.7.10 Software locks ..................................................................................................... 87
7.7.11 Operating hours counter ..................................................................................... 87
7.7.12 Production data ................................................................................................... 88
7.8 Setup data info
...............................................................................................................
..............................................................................................
.....................................................................................................
74
75
88
IMAGO F3000 / 10.01
1.1 Preface
1 Introduction
Version
Warranty
Technical data
Electrostatic discharge
These instructions are valid for the software version: 152.00.19
The version can be called up under MENU ➔ Configuration ➔ User data ➔
Instrument data
H
Technical data can be found on the Internet at: www.jumo.net
Products ➔ Electronic controllers ➔ Programmers ➔ JUMO Imago F3000
E
If any difficulties should arise during commissioning, please do not
make any unauthorized manipulations to the instrument. This could
endanger your rights under the instrument warranty. In such a
case, please contact your local representative or the main factory.
When returning instrument modules, assemblies or components,
the rules of EN 100 015 “Protection of electrostatically sensitive
components” must be observed. Use only the appropriate ESD
packaging for transport. Please note that we cannot accept any
liability for damage caused by ESD (electrostatic discharge).
1.2 Arrangement of the documentation
Operating Instructions B 70.0101
Expanding / retrofitting B 70.0101.5.1
These operating instructions are addressed to equipment manufacturers
(OEMs) who have had appropriate professional training. In addition to installation and electrical connection, they also include all the information required for
commissioning the instrument and setting its parameters.
Please read these operating instructions before commissioning the
B
These instructions will be included in the package if accessory modules are
ordered at a later date.
They contain information on installing the modules and safety procedures for
internal operations within the equipment.
equipment. Keep the operating instructions in a place that is
accessible to all users at all times.
Please help us to improve these instructions where necessary.
Phone: +49 661 6003 - 0
Fax: +49 661 6003 - 607
IMAGO F3000 / 10.01 5
1 Introduction
1.3 Typographical conventions
1.3.1 Warning signs
Danger
Caution
A
ESD
1.3.2 Note signs
Note
H
This sign is used where there may be danger to personnel if the
instructions are ignored or not followed correctly!
V
This sign is used where there may be damage to equipment or
data if the instructions are ignored or not followed correctly!
This sign is used where precautionary measures must be taken for
handling electrostatically sensitive components.
E
This sign is used where your special attention is drawn to a comment.
Reference
Footnote
Instructions for action
v
1
abc
h
This sign refers to additional information in other manuals, chapters or sections.
Footnotes are remarks that refer to specific points in the text.
Footnotes consist of two parts:
A marker in the text, and the footnote text itself.
The markers in the text are arranged as continuous superscript
numbers.
This sign marks the description of a required action. The individual
steps are indicated by this asterisk, e.g.
h Insert the instrument into the panel cut-out from the front.
6 IMAGO F3000 / 10.01
1.3.3 Representation
1 Introduction
Softkeys and their operation
Menu items
File ➔save as
Keys are shown as they appear on the color screen in the bottom
line. They are labeled by symbols or texts.
If a key has a multiple function, then the text used it that which
corresponds to the function at the moment.
Small arrows between the words indicate a se-
quence of commands to be performed one after
another.
IMAGO F3000 / 10.01 7
1 Introduction
8 IMAGO F3000 / 10.01
2.1 Type designation
The nameplate is glued onto the housing. The type designation that is printed
on it must correspond to the text of the order.
(1) Basic version
2 Identifying the instrument version
700101
x 1 332mm x 165 mm, portait format
x 2 165mm x 332 mm, landscape format
x 8 Standard, with factory settings
x 9 Customized programming according to specification
x 1 German
x 2 English
x 3 French
Code
x
x 25 20 — 30V AC/DC, 48 — 63Hz
23
J
IMAGO F3000
(2) Basic type extension
Format
Version
Language for the configuration level
(3) Slot assignments Slot number
Plug-in boards for inputs, outputs, interfaces 1 2 3 4 5 6
0 not used - 0 0 - X 0
1 Relay module: 10 relay outputs (8 make contacts, 2 changeover) - - - 1 1 X
2 Input module: 4 analog inputs, 5 logic inputs for floating contacts 2 X - - - 3 I/O module: 4 analog inputs, 5 logic inputs for floating contacts,
2 analog outputs
4 Logic module: 11 logic inputs for floating contacts, 5 relay outputs (make) - - X - - X
5 Universal interface: MODbus (electrically isolated) - - X - - 6 Universal interface: Profibus-DP (electrically isolated) - - X - - 7 Input module: 4 analog inputs, 5 logic inputs for PLC signal levels X X - - - 8 I/O module: 4 analog inputs, 5 logic inputs for PLC signal levels X X - - - 9 Logic module: 11 logic inputs for PLC signal levels, 5 relay outputs (make) - - X - - -
(4) Supply
110 — 240V AC -15/+10%, 48 — 63Hz
X X - - - -
- cannot be assigned
X can be assigned
kstandard assignment
x
x
x 000 no extra code
x 211 Plug & Play memory
x 000 none
x 061 Underwriters Laboratories Inc. (UL)
Order code
Order example
(5) Interface for teleservice and visualization
00
54
no interface
Interface RS422/485 (MODbus slave, connector 13)
(6) Extra codes
(7) Approvals
(1) (2) (3) (4) (5) (6) (7)
/ - - - ,
700101 / 181 - 200110 - 23 - 00 , 000 - 000
IMAGO F3000 / 10.01 9
2 Identifying the instrument version
2.2 Delivery package
- Operating Instructions B 70.0101 for the equipment manufacturer
- Operating Instructions B 70.0101.1 for the user
- 4 mounting brackets
2.3 Accessories
Product designation
Setup program with program editor for Windows 95/98/NT4.0 Setup program with program editor and teleservice
for Windows 95/98/NT4.0
Program editor Interface converter, RS232 to RS422 70/00376969
PC interface cable for setup program,
to connect the instrument to a PC, length 2 m
Relay module: 10 relay outputs (8 make, 2 changeover) Input module: 4 analog inputs, 5 logic inputs I/O module: 4 analog inputs, 5 logic inputs, 2 analog outputs Logic module: 11 logic inputs, 5 relay outputs (make) Universal interface: MODbus master (electrically isolated) Universal interface: Profibus-DP (electrically isolated) Plug & Play memory -
Hardware requirements for the setup program:
- PC486DX2-100 or better
- 32 Mbyte RAM
- 15 Mbyte free space on the hard disk
- CD-ROM
- 1 free serial interface
Sales No.
-
70/00301315
2.4 Plug-in boards for expansion/retrofitting
Plug-in boards for expansion/retrofitting
Relay module: 10 relay outputs (8 make, 2 changeover) 70/00398349
Input module: 4 analog inputs, 5 logic inputs 70/00398351
I/O module: 4 analog inputs, 5 logic inputs,
2 analog outputs
Logic module: 11 logic inputs, 5 relay outputs (make contacts) 70/00398350
Interface for teleservice and visualization,
RS422/485 (MODbus slave)
10 IMAGO F3000 / 10.01
Sales No.
70/00398352
70/00398353
3.1 Dimensions
Portrait format
3 Installation
Front panel cut-out
to ISO 43 700
Landscape format
15
107.6
315
281
91.6
171
137
(122.6)
+1.3
282
Schalttafelausschnitt nach DIN ISO 43700
0
Front panel cut-out to ISO 43 700
+1
0
138
IMAGO F3000 / 10.01 11
3 Installation
3.2 Mounting
Front panel cut-out
Close mounting
Care of the front panel
h (1) Insert the instrument from the front into the front panel cut-out
h (2) From the back of the panel, push the mounting brackets into the guide
slots on the sides of the housing
h (3) Use a screwdriver to tighten up the mounting brackets evenly
If several instruments are mounted in the same front panel, either above one
another or side-by-side, then a minimum spacing of 35 mm must be allowed
between each cut-out in the panel.
The front panel can be cleaned with normal commercial detergents and cleaning agents. It is resistant to organic solvents (such as ethyl alcohol, turpentine
substitute, P1, xylol and the like).
It is not resistant to corrosive acids or lyes, abrasives, or cleaning
A
with high-pressure cleaners!
12 IMAGO F3000 / 10.01
4.1 Installation notes
■ The choice of cable material, the installation and the electrical connections
A
to the equipment must meet the requirements of VDE 0100 “Regulations on
the Installation of Power Circuits with Nominal Voltages below 1000V”, or
the appropriate local regulations.
■ Work inside the equipment must only be carried out to the extent described
and, like the electrical connections, must only be performed by qualified
personnel.
■ If it is possible to make bodily contact with live parts while working on the
equipment, it must be completely (2-pole) isolated from the supply.
■ The electromagnetic compatibility (EMC) conforms to the standards and
regulations cited under Technical Data.
vData Sheet T 70.0101
■ All input and output cables which are not connected to the supply network
must be implemented as twisted and shielded cables. The shield must be
grounded at one end.
■ As far as possible, do not run input and output cabling close to currentcarrying components or cables, but route them separately and not parallel
to such cables.
4 Electrical Connection
■ Inductive loads in the vicinity of the equipment, such as contactors or
solenoid valves, should be fitted with RC modules for interference
suppression.
■ Earth the equipment to the protective earth at the PE terminal. The earthing
cable must have the same conductor cross-section as the power supply
cables.
■ Earth/ground cables must be routed in a star configuration to a common
earthing point that is connected to the protective earth of the supply
installation.
Earth cables must not be looped (“daisy-chained”), i.e. they must not be
routed through one piece of equipment after another.
■ Do not connect any additional loads to the supply terminals of the
equipment.
■ The equipment is not suitable for installation in Ex areas (areas with an
explosion hazard).
IMAGO F3000 / 10.01 13
4 Electrical Connection
4.2 Connection diagram
The electrical connections must only be made by qualified personnel.
V
4.2.1 I/O module (slot 1)
Analog input No. 1 2 3 4 Symbol
Thermocouple 1 +
3 -
Resistance
thermometer
Current input
0(4) — 20mA
Voltage input
0(2) — 10V
Logic input No. 1 2 3 4 5 Symbol
Floating contact, or
PLC input
24V DC
LO level: -30 to +6V
HI level: 13 to 30V
1(a)
2(b)
3(c)
2 +
3-
1 +
3 -
13 S
18 P
13 +
18 COM
4 +
6 -
4(a)
5(b)
6(c)
5+
6 -
4 +
6 -
14 S
18 P
14 +
18 COM
15 S
18 P
15 +
18 COM
7 +
9 -
7(a)
8(b)
9(c)
8 +
9 -
7 +
9 -
16 S
18 P
16 +
18 COM
10 +
12 -
10 (a)
11 (b)
12 (c)
11 +
12 -
10 +
12 -
17 S
18 P
17 +
18 COM
Analog output No. 1 2 Symbol
0(4) — 20mA
0(2) — 10V
configurable
19 +
20 -
21 +
22 -
14 IMAGO F3000 / 10.01
4.2.2 I/O module (slot 2)
Analog input No. 5 6 7 8 Symbol
Thermocouple 23 +
25 -
26 +
28 -
4 Electrical Connection
29 +
31 -
32 +
34 -
Resistance
thermometer
Current input
0(4) — 20mA
Voltage input
0(2) — 10V
Logic input No. 6 7 8 9 10 Symbol
Floating contact,
or
PLC input: 24V DC
LO level: -30 to +6V
HI level: +13 to +30V
Analog output No. 3 4 Symbol
0(4) — 20mA
0(2) — 10V
configurable
23 (a)
24 (b)
25 (c)
24 +
25-
23 +
25 -
35 S
40 P
35 +
40 COM
41 +
42 -
26 (a)
27 (b)
28 (c)
27 +
28 -
26 +
28 -
36 S
40 P
36 +
40 COM
37 S
40 P
37 +
40 COM
29 (a)
30 (b)
31 (c)
30 +
31 -
29 +
31 -
43 +
44 -
38 S
40 P
38 +
40 COM
32 (a)
33 (b)
34 (c)
33 +
34 -
32 +
34 -
39 S
40 P
39 +
40 COM
4.2.3 Logic module (slot 3)
Logic input No. 22 23 24 25 26 27 28 29 30 31 32 Symbol
Floating contact,
or
PLC input: 24V DC
LO level: -30 to +6V
HI level: +13 to +30 V
Relay output No. 31 32 33 34 35 Symbol
3A 230V 57 P
45 S
56 P
45 +
56 COM
58 S
46 S
56 P
46 +
56 COM
47 S
56 P
47 +
56 COM
48 S
56 P
48 +
56 COM
59 P
60 S
49 S
56 P
49 +
56 COM
50 S
51 S
56 P
56 P
50 +
51 +
56 COM
56 COM
61 P
62 S
52 S
53 S
56 P
56 P
52 +
53 +
56 COM
56 COM
63 P
64 S
54 S
56 P
54 +
56 COM
65 P
66 S
55 S
56 P
55 +
56 COM
IMAGO F3000 / 10.01 15
4 Electrical Connection
4.2.4 Universal interface (slot 3)
Connection for Assignment PROFIBUS-DP Symbol
RS422 interface,
electrically isolated
RS485 interface,
electrically isolated
4.2.5 Relay module (slot 4)
Relay output No. 1 2 3 4 5 Symbol
3A 230V 67 P
4 RxD (+)
9 RxD (-)
3 TxD (+)
8 TxD (-)
5 GND
3 RxD/TxD A(+)
8 RxD/TxD B(-)
5 GND
68 O
69 S
70 P
71 O
72 S
73 P
74 S
8 A(+)
3 B(-)
6 VCC
5 GND
9 GND
75 P
76 S
77 P
78 S
Relay output No. 6 7 8 9 10 Symbol
3A 230V 79 P
80 S
4.2.6 Relay module (slot 5)
Relay output No. 11 12 13 14 15 Symbol
3A 230V 89 P
90 O
91 S
Relay output No. 16 17 18 19 20 Symbol
3A 230V 101 P
102 S
81 P
82 S
92 P
93 O
94 S
103 P
104 S
83 P
84 S
95 P
96 S
105 P
106 S
85 P
86 S
97 P
98 S
107 P
108 S
87 P
88 S
99 P
100 S
109 P
110 S
16 IMAGO F3000 / 10.01
4.2.7 Logic module (slot 6)
Logic input No. 11 12 13 14 15 16 17 18 19 20 21 Symbol
Floating contact,
or
PLC input: DC 24V
LO level: -30 to +6V
HI level: +13 to +30V
Relay output No. 26 27 28 29 30 Symbol
3A 230V 123 P
111 S
112 S
122 P
122 P
111 +
112 +
122 COM
122 COM
124 S
4.2.8 Relay module (slot 6)
Relay output No. 21 22 23 24 25 Symbol
3A 230V 111 P
112 O
113 S
113 S
122 P
113 +
122 COM
114 S
122 P
114 +
122 COM
125 P
126 S
114 P
115 O
116 S
115 S
122 P
115 +
122 COM
4 Electrical Connection
116 S
117 S
118 S
119 S
120 S
121 S
122 P
122 P
122 P
122 P
122 P
122 P
116 +
117 +
118 +
119 +
120 +
121 +
122 COM
122 COM
122 COM
122 COM
122 COM
122 COM
127 P
128 S
117 P
118 S
129 P
130 S
119 P
120 S
131 P
132 S
121 P
122 S
Relay output No. 26 27 28 29 30 Symbol
3A 230V 123 P
4.2.9 Connector 13
Teleservice,
visualization
RS422/485 interface 4 RxD (+)
125 P
124 S
RS 422 RS 485 Symbol
9 RxD (-)
3 TxD (+)
8 TxD (-)
5 GND 5 GND
126 S
127 P
128 S
8 RxD/TxD B(-)
3 RxD/TxD A(+)
129 P
130 S
131 P
132 S
IMAGO F3000 / 10.01 17
4 Electrical Connection
4.2.10 Connector 14
Connection for Picture Symbol
Plug & Play interface
4.2.11 Connector 15
Connection for Diagram Symbol
Setup connector PC interface with TTL/RS232 converter
4.2.12 Connector 16
Connection Assignment Symbol
Supply voltage,
as per nameplate
L1 phase/line
N neutral
PE protective earth
18 IMAGO F3000 / 10.01
4.3 Electrical isolation
4 Electrical Connection
IMAGO F3000 / 10.01 19
4 Electrical Connection
20 IMAGO F3000 / 10.01
5.1 Display and control elements
Portrait format
5 Instrument Description
Color display
Softkeys with variable
meanings
Keys for temporary alteration
of the remaining segment time
LED displays
Start/end key for starting
and ending the program
Freely assignable
function keys
Keypad for numerical
and text entry
IMAGO F3000 / 10.01 21
5 Instrument Description
Landscape format
In this format the color display and the softkeys are placed at the left. The
function keys correspond to those in the portrait version of the instrument, so
it is not necessary to provide another detailed description.
22 IMAGO F3000 / 10.01
5.1.1 Color screen
Graphics elements
5 Instrument Description
No. Field Meaning
1 Time
2 Date
3 Manufacturer’s designa-
tion or system/plant name
4 3 freely editable screens
5 Info icon / alarm bell
v Chapter 6.11.3 “Instrument data”
v Chapter 6.11.3 “Instrument data”
v Chapter 7.6.2 “Instrument data”
➔ Device designation
v See “Screen layout”
info is available
alarm state
6 Info line / alarm line This displays either latest info (blue)
or alarms (red)
v Chapter 7.7.7 “Logic and alarm functions”
7 Present meaning of soft-
keys
Pressing on
of all the other function keys
changes the meaning
v Chapter 6.2.2 “Program entry”
8 Instrument status Manual operation, automatic operation, pause,
program end
9 Softkeys
Short-action keys with tactile feedback
IMAGO F3000 / 10.01 23
5 Instrument Description
5.1.2 Keypad for numerical and text entry
Function
This can be used to enter large or small letters, or numbers, or both, depending on which dialog the instrument is in at the moment.
5.1.3 Freely assignable function keys
As standard, the instrument is delivered with the function keys assigned as
shown in the following table.
Standard assignment
Key Function Explanation
Quick Start the program that was used before is
started immediately
Previous
program segment
Next
program segment
Pause the program sequence is paused
Change process step a different process step can be select-
Manual operation only accessible from the basic status:
Program1 starts program No.1 from the program
Program2 starts program No.2 from the program
Program3 starts program No.3 from the program
go back one segment during automatic
operation
go forwards one segment during
automatic operation
during automatic operation
ed during the current process step
v Chapter 6.5 “Manual operation”
list
list
list
The key assignments can be altered within the setup program.
v Chapter 7.7.2 “Function keys”
24 IMAGO F3000 / 10.01
5.1.4 LED displays
5 Instrument Description
Assignment
The following measurements are shown as standard in the red 7-segment displays:
Chamber temperature
Relative humidity
Core temperature
Remaining program running time in automatic
operation.
In the basic status, this display shows the time.
The assignments of the values that are displayed can be altered by the system
manufacturer.
v Chapter 7.7.1 “7-segment displays”
5.1.5 Start/End key
Start
End
Further info
This key is used to start or stop programs at any time. The instruments checks
for a start delay and product data, as well as for program links.
The program is selected from a list or from program icons.
The current program is stopped, without a confirmation query, and the instrument returns to the basic status.
v Chapter 6.3 “Start program”
IMAGO F3000 / 10.01 25
5 Instrument Description
5.2 Operating summary
Basic status
(factory setting)
Details on:
- analog inputs/outputs
- logic inputs/outputs
- hardware configuration
- lk’s, math, logic
Step on screen in loop
Program
selection
Program table or ...
Configuration
v
Chapter 6.9 “MENU configuration”
... program icons
Program entry
v Chapter 6.2.2 “Program entry”
Production data
Can only be activated via setup
v Chapter 7.7.12 “Production
data”
Start delay
v Chapter 6.3 “Start program”
26 IMAGO F3000 / 10.01
6.1 Basic status
6 Operation
Switch on instrument
What is shown?
Company logo
If the instrument has been switched on by applying the supply power (poweron) and no program is running, then the screen for the basic status will be displayed.
The values that have already been recorded are shown in the LED displays.
The representation on the color screen looks like this:
You can select a different background picture (wallpaper) instead of the one
that is set at the factory. This could, for instance, be your own logo or a diagram
of the installation.
A bitmap file is required, with a resolution of 320 x 185 pixels in the 16 colors
of the standard Windows palette. This can be arranged in the setup program.
Process step
The state of the plant in its initial condition is defined through a process step in
the setup program. This process step contains the information on the standby
condition of the instrument when no program is running.
This is defined in the setup program.
v Chapter 7.2 “Process steps”
v Chapter 7.4.6 “Program source”
IMAGO F3000 / 10.01 27
6 Operation
6.2 Program design
6.2.1 General
Program design
Up to 99 programs can be stored in the instrument. Each program can have up
to 99 program segments which are processed sequentially.
The instrument can store a maximum of 3600 program segments.
A process step is assigned to each segment. These are normally defined by
the system manufacturer, through the setup program.
Process steps
28 IMAGO F3000 / 10.01
Each one of these process steps is associated with a specific state of the process system, which has to be configured by the system manufacturer.
The user has no access to this setup, since it requires special knowledge of
the system functions and operation.
Up to 99 segments can be programmed, that include
- control functions
- controller parameter sets
- activation of setpoints for controllers and limit parameters
- setpoints
as fixed definitions.
H
Tip:
The comfortable way of working is to enter the process steps in
the setup program, and transfer them to the instrument afterwards.
If a few corrections are required, these can be made directly on the
instrument.
v Chapter 6.9.7 “Process step editor”
6 Operation
Program segments
Programs
During the program entry, the user can add in the following setpoints for the
program segments, as defined by the system manufacturer:
- chamber temperature, chamber humidity, core temperature
- delta-cooking, F-value, C-value, intensity of smoke generation,
additional values 1 and 2
- Segment running time
The additional values 1 and 2 can be used for special functions that have been
assigned to the system.
Are executable programs that can be linked to one another and designated by
a program name or icon.
6.2.2 Program entry
This description assumes that the system manufacturer has already defined
the process steps. Process steps can be defined or altered in the instrument
or within the setup program.
H
Programs can not only be put together on the instrument, but also
very comfortably by using the PC.
The software to do this is available as an accessory, called
Program editor IMAGO F3000.
Select program location
Scrolling pages
h Press the
h Use the arrow keys to select a vacant program location
h Confirm it with
If a page has been programmed with 5 segments, then the double-arrow keys
or can be used to scroll through the pages.
key
IMAGO F3000 / 10.01 29
6 Operation
Enter segment
A segment will automatically be defined by process step 1.
gray explanation line:
The step that is active at the
moment looks like a
“pushed-in” button
white setpoints can be
edited
red background:
The value that is active at the moment also appears in the program
segment as a pushed-in button
gray setpoints cannot be edited, because they have not
been activated by the setup
program for this particular process step
h Press
h Use the arrow keys to select process steps from the list, and acknowledge
with
h Use the arrow keys to choose setpoints for chamber, core and segment
time, entering them directly with the numerical keypad and acknowledging
with
delete last figure
and then the window appears for the process steps
The window steps on to the next enabled setpoint
h Repeat the entry procedure until all setpoints have been entered
30 IMAGO F3000 / 10.01
6 Operation
Humidity regulation
h Pressing
last segment that was entered. One program segment has now been completely programmed, and the setpoints have been accepted.
h Enter segment can be repeated as often as is necessary, until all the seg-
ments have been programmed.
The relative humidity in the chamber can either be regulated, or controlled
through an adjustable on/off (pulse/pause) ratio. Since this setting depends on
the system, the system manufacturer gives it a fixed setting for the process
step, as “controlled” or “regulated”.
The abbreviation “Pause-T” as a softkey will only appear if control is being
used, to indicate the pause (OFF time) in humidifying.
The humidifying pulse (ON time) can be adjusted at the configuration level:
v Chapter 6.9.6 “Program source” ➔ Humidifying pulse time
The pause time is entered on the instrument.
h Select the segment: humidity
h Press
The softkey “Pause-T” appears
h Press
results in a new segment being created below the
h Enter the value for the pause time
Humidity controller
h Confirm the entry with
A “P” now appears in front of the setpoint
Instead of the pause time, just enter a setpoint value. The controller automatically takes care of the chamber humidity.
H
The key can be used to switch over a segment from
humidity regulation back to humidity control.
IMAGO F3000 / 10.01 31
6 Operation
Wrong entry
Decimal point
Each segment is tested for incorrect entries.
If an error message appears, this may be due to several causes:
1. Segment incorrectly programmed
At the very least, a time must be
entered with a value greater than 00:00 !
2. Value too high or too low
The value must lie within the measuring
range!
h Press the
h Leave program entry by pressing
key
Assign an icon
The list of programs appears. The newly created program (highlighted in
green) is automatically given the name Prog. Name XX.
h Press
h Press
repeatedly, until appears
, the selection menu appears
h Confirm icon selection by pressing
32 IMAGO F3000 / 10.01
6 Operation
h Use the arrow keys to select the icon you want, and confirm the selection
with
Enter program name
h Confirm “Edit program name” with
h Delete the automatically assigned name Prog. Name XX by pressing
Repeated pressing of the same key brings up the letters with a red background, in the same order in which they are printed on the key.
Example: to get an “R”, press the key 3 times
The letter will be accepted automatically after 3 seconds.
Pressing deletes a letter
h Press
Shift between upper and lower case letters
h Accept the program name with
IMAGO F3000 / 10.01 33
6 Operation
Special characters
End program entry
Other functions
h Press
A window will appear that contains all kinds of special characters. Make a
selection with the cursor keys.
h Press “Exit” twice
Program entry is now finished. The instrument returns to the basic status.
h During program entry, press
appear
The arrow keys and are used to navigate around
a segment.
Rotating through three levels, the meanings change to allow better navigation
in the program entry and deleting or copying functions.
repeatedly, until other functions
Copy or insert a segment
Delete a segment
h Use the arrow keys to select the segment that is to be copied
h Press
h Press
board
h Use the arrow keys to select the segment in front of which the copy will be
inserted
h Press
lighted in red. The following segment numbers will be incremented accordingly.
H
h Use the arrow keys to select the segment that is to be deleted.
h Press
If no segment was copied to the clipboard, then a segment will be
inserted that is filled with default values.
repeatedly, until appears
to copy the segment highlighted in red to the clip-
to insert the copied segment in front of the one high-
repeatedly, until appears
h Press
to delete the segment highlighted in red
34 IMAGO F3000 / 10.01
6 Operation
Copy a program
Use the cursor keys to select the program within the program editing window.
Press “copy” and place it in a vacant program location. The first character of
the copied program appears as a question mark, and the program name can
be altered at will.
IMAGO F3000 / 10.01 35
6 Operation
6.3 Start program
Summary
Initiate program start
Direct program selection
Linking programs
h Press the “Start/End” key
h Use the arrow keys to select the program from the program or icon list
H
h Press
Up to 3 programs can be linked together
h Press
The way the program is shown can be set in the setup program:
v Chapter 7.6.2 “Instrument data” ➔ Program selection
to accept the program highlighted in red
twice
h Press
h Enter the “No.” of the program to be linked, using the keypad or
36 IMAGO F3000 / 10.01
6 Operation
select it with the arrow keys and confirm with
Enter a start delay
Enter production data
h Press
h Press
It is possible to start the program immediately, using , or to delay the start by up to a month.
h Enter the date and time on the numerical keypad (numbers 1 to 9)
h Confirm with
H
h Enter the production data from the keyboard
This query will only appear if it has been activated by the setup.
v Chapter 7.7.12 “Production data”
and confirm with
h Press
h Confirm with
H
As soon as the production data have been confirmed by “Enter”,
the instrument returns to automatic operation.
and enter the data
6.3.1 Special function: Quick Start
The most recently used program will be started.
If production data have to be activated in the setup program, these must now
be entered.
IMAGO F3000 / 10.01 37
6 Operation
6.4 Automatic operation
In automatic operation, both process screens are presented with all the setpoints that have been defined. All the controllers which have been selected for
the process steps are activated, and the “Automatic” symbol appears at bottom right.
Screen changeover
H
6.4.1 Pause program
If this is pressed once, the program run timer is paused, and a coffee-cup
symbol appears in the screen at bottom right.
h Press the key again
The coffee cup disappears, and the program continues to run from the point
where it was interrupted.
These screen layouts can be freely arranged in the setup
v Chapter “Screen layout”
38 IMAGO F3000 / 10.01
6.4.2 Temporary alterations
6 Operation
– through function keys in the present segment
– in the present and all following segments
It is possible to alter the parameters “Process step”, “Chamber temperature”,
“Chamber humidity”, “Core temperature” and “Segment time” while the
program is running, by using the appropriate function keys.
However, such temporary alterations are only valid for a single run of the program.
When the program is started again, the original values are re-activated.
h Press “Chamber”, “Core”, “Humidity” or “Segment time”
h Enter the new value on the keyboard (numbers 1 to 9)
The display accepts the value after 30 seconds, or
h Confirm with Enter.
h Press the
The representation in the display is the same as for program entry.
key
Features
A segment that has already been processed is marked by “OK”. The present
segment is highlighted in red, and marked by an “x”.
“TAlt” is shown in the screen at top right.
h Use the arrow keys to move to the value you want
h Press
h Confirm with
h Finish making temporary changes with
H
Segments that have already been processed (marked OK) cannot
be altered afterwards!
to make a temporary alteration to the selected value
IMAGO F3000 / 10.01 39
6 Operation
6.5 Manual operation
Manual operation is initiated from the basic status.
Start
h Press the
A program segment with process step No. 1 now appears on the color screen,
which is distinguished by the text “Hand” at top right.
h Use the arrow keys to select the required value or process step
h Enter the value directly from the keyboard, or
h Confirm the process step with
arrow keys
h After all setpoints have been entered, activate manual operation with the
key
function key
and make a selection with the
H
The key can be used to display other setpoints and actual values that have been entered, as defined in the screen “Automatic2”.
A hand now appears in the screen at bottom right.
Manual operation is now active until the preset time has elapsed.
40 IMAGO F3000 / 10.01
6 Operation
Alter setpoint
End
h Press the
A screen appears with one process step, where setpoints can be temporarily altered.
h Confirm with Enter
h Press Exit to activate the new setpoint
h Press the
The hand symbol at bottom right disappears.
The instrument returns to the basic status.
6.6 Stop program
All programs which are running in automatic operation or manual operation
can be stopped by using the “Start/End” key.
h Press the “Start/End” key
H
key.
function key again, or press
The symbols for automatic or manual operation at the bottom right
of the screen are no longer visible, and the instrument returns to
the basic status.
6.7 Program end signal
The program end signal becomes active at the end of a program. The duration
of this signal and the relay that it operates can be defined.
v Chapter 6.9.6 “Program source”
v Chapter 7.4.6 “Program source”
IMAGO F3000 / 10.01 41
6 Operation
6.8 General
The instrument can be completely configured through the setup program.
There are just a few parameters that can only be set in the instrument.
Many functions can be set up in the instrument, using the MENU key, as well
as through the setup program.
.
H
Summary The configuration is divided into 3 levels and protected by a password.
This is a summary of settings that only need to be made once per
installation, and are therefore very rarely changed.
6.9 MENU configuration
6.9.1 Setup interface
A connection to the setup program can only be established if the settings
match those in the device list.
v Chapter 7 “Setup Program” Device list
6.9.2 Fieldbus interface
This interface is used for communication with process control systems, and is
available as an option “Universal interface” for slot 3.
v Chapter 4.2.4 “Universal interface (slot 3)”
42 IMAGO F3000 / 10.01
6.9.3 Analog inputs
Here you can make the configuration settings for probe type, linearization,
measurement range limits and offset.
All unused inputs are shown in gray and cannot be configured. As soon as the
instrument detects a new plug-in module, the color changes to black.
As delivered ex-factory, 4 analog inputs can be configured.
v Chapter 7.4.3 “Analog inputs”
6.9.4 Controller
Here you can define the settings for controller inputs, controller type, activation of self-optimization, and the output level feedback.
v Chapter 7.4.4 “Controller”
6.9.5 Core probe
Here you can define the method that will be used to determine the core temperature.
v Chapter 7.4.5 “Core changeover”
6 Operation
6.9.6 Program source
Restart data, program end signal, segment step-on, setpoint limits, decimal
places and setpoint values for the basic status are all set up here.
v Chapter 7.4.6 “Program source”
IMAGO F3000 / 10.01 43
6 Operation
6.9.7 Process step editor
In the setup program
In the instrument
Process steps can be entered in the instrument, and very comfortably through
the setup.
v Chapter 7.2 “Process steps”
In the instrument, the function is accessed through the key.
h In the basic status, press
h Select Configuration
A list appears of all the process steps that have been set up.
h Use the arrow keys to select the process step you want,
and confirm with
Here you can set up the control contacts, adjustable values, controllers, limit
comparators and setpoints within the limits given and as explained in the setup program.
Configuration ➔ Process steps
➔
v Chapter 7.2.2 “Editing process steps”
h Confirm all entries with
6.9.8 Temperature unit
Here you can set the dimensional unit to be used for the display of temperature setpoints and actual values.
v Chapter 7.6.2 “Instrument data”
44 IMAGO F3000 / 10.01
6.9.9 Password (config)
The factory-set password is 9200. The password can be defined separately for
the parameter and configuration levels.
v Chapter 7.6.2 “Instrument data”
6.10 MENU parameterization
This includes all the settings that must be made during commissioning and
adapted to suit the system during test running.
6.10.1 Controller parameter sets
8 different parameter sets can be entered here.
v Chapter 7.5.1 “Controller parameters”
The assignment of the parameter sets to the controllers is made during the
definition of the process steps.
v Chapter 7.2 “Process steps”
6 Operation
6.10.2 Limit comparators
Here you can enter the switching action, limits, switching differential, action
and switching status on probe break.
v Chapter 7.5.2 “Limit comparators”
6.10.3 Smoke generator
The settings for operating a smoke generator with a conveyor screw are made
here.
Chapter 7.5.3 “Smoke generator”
6.10.4 Self-optimization
Here you can define which controllers are to be optimized, and which parameter set is to be used to store the parameters which are determined.
Self-optimization can only be initiated on the instrument itself.
6.10.5 Password (parameter)
The factory-set password is 9200. The password can be defined separately for
the parameter and configuration levels.
v Chapter 7.6.2 “Instrument data”
IMAGO F3000 / 10.01 45
6 Operation
6.11 User data
The settings are not protected by a password, and can be set up individually
by each user.
6.11.1 Contrast
This alters the brightness of the screen.
6.11.2 Display
Here you can define a time after which the screen goes dark, or light up the
screen for a preset length of time.
6.11.3 Instrument data
Instrument data which can be set are: the instrument name at the top of the
screen, local language, date/time and summer-time changeover, and the type
and method of program selection.
6.12 MENU counter
The counter is an operating-hours counter. It is used to record the running time
of external equipment, such as a pump. The counter starts to run when a logic
signal changes state to a logical “1”.
If the counter has reached a preset value, then an output is set. This output
can be used to operate a relay or produce an alarm signal.
6.13 MENU instrument access
Enabling access to the instrument can be understood as follows: the OEM
manufacturer can deliver the equipment to the end user with access enabled
for a fixed period. At the end of this period it is no longer possible to run a program, and a password must be used to enable the system again.
46 IMAGO F3000 / 10.01
6.14 Plug & Play (P&P)
6 Operation
Explanation
Indication
The Plug & Play memory is available as an option.
The Plug & Play memory is used for automatic saving of the configuration, the
programs and the process steps. It is also possible to load a new version of
the instrument software into the Imago F3000.
You can recognize the operating status from the color of the diskette symbol
for the P&P memory, in the screen at bottom right.
Diskette color Explanation
gray Plug & Play memory is inserted correctly,
no other function
blue Plug & Play memory is inserted correctly,
automatic saving is active
Applications
LED indication
- Duplicate the IMAGO F3000
This creates an image copy of an instrument, so that if it is transferred to an
unconfigured instrument, this instrument will behave exactly like the first one.
- Copy programs
to another instrument.
- Data backup in the event of a fault
The automatic save must be activated in order for the instrument to
A
A faulty instrument can be replaced without any problems, by inserting the
Plug & Play memory into the new instrument.
A red LED indicates the operating status.
LED indication Explanation
LED off Plug & Play memory not inserted correctly
automatically record all the changes up to the time of the fault.
v Chapter 6.14.2 “Activate automatic save”
IMAGO F3000 / 10.01 47
6 Operation
LED lit up continuously Plug & Play memory is active
LED blinks Plug & Play module is being accessed at the mo-
ment
The Plug & Play memory must not be
A
removed while the LED is blinking.
Password comparison
Unexpected data format
The password for the configuration level is stored in the Plug & Play memory.
If the module is plugged into another instrument, the passwords are com-
pared, and data can only be read out if the passwords match.
The screen indicates that it is not possible to read out data from the
Plug & Play memory (diskette symbol).
The symbol of a canceled diskette shows that a read error has occurred.
h Acknowledge with
Another window now appears, with a more detailed description of the error.
For instance: differences in hardware equipment levels when copying data
from one instrument to another.
48 IMAGO F3000 / 10.01
6.14.1 Write data to P&P memory
6 Operation
h Press the
h Acknowledge with
h Confirm with
All previously stored data will be overwritten.
A
key
6.14.2 Activate automatic save
When automatic save is used, all changes to the instrument are permanently
updated in the P&P memory.
h Click on Yes
The gray diskette symbol changes its color to blue.
IMAGO F3000 / 10.01 49
6 Operation
6.14.3 Activate/de-activate write protection
This write protection has a similar function to the write-protect tab on a diskette.
Activate
This function is set in the Plug & Play menu
h Confirm with
h Press
h Acknowledge with
or
h Press the
key
50 IMAGO F3000 / 10.01
6 Operation
h Use the
to select the write-protection function
h Press
h Select Yes, by using the
h Confirm with
h Press
h Use
write protection.
Since it is no longer possible to write to the P&P memory, any previously activated automatic save cannot be performed, and the following message will
appear:
or key
or key
to save the latest data in the memory, and then set the
Representation
Remove write protection
h Acknowledge with
The write protection is represented by a canceled diskette symbol.
h Press
h Click on Yes
It is now possible to write to the P&P memory again.
IMAGO F3000 / 10.01 51
6 Operation
6.14.4 Copying programs
The system always writes all the programs into the memory. However, it is
possible to make a selection of the programs when reading the contents out
into another instrument.
Data source
Data target
h Insert the P&P memory
h Write all the data to the P&P memory
h Remove the P&P memory and insert it into a new instrument
h Press
h Press the
h Select password entry
h Press
h Enter the password
The password in the P&P memory (source instrument) must match
A
the password for the configuration level of the target instrument.
key
52 IMAGO F3000 / 10.01
h Go to the program selection, and
h Select the program to be copied (a tick appears)
6 Operation
h Confirm with
All the data marked by Yes will be copied from the P&P memory.
6.14.5 Replacing a faulty instrument
Condition
The data must have been stored in the memory by automatic save before the
instrument became faulty.
v Chapter 6.14.2 “Activate automatic save”
h Replace the faulty instrument by a new one
h Insert the P&P memory into the new instrument
The read symbol will appear.
h Acknowledge with
A message informs you that the data are being loaded into the instrument.
IMAGO F3000 / 10.01 53
6 Operation
6.14.6 Retrofitting a P&P memory
If no P&P memory has been inserted previously, then it must first be recognized by the instrument.
h Insert the P&P memory (available as an accessory)
A gray diskette symbol should appear in the screen at bottom right
h Ackowledge with
h Confirm the security query with
as well.
6.14.7 Making a backup copy
v Chapter 6.14.1 “Write data to P&P memory”
6.14.8 Commissioning a new instrument
This involves copying all the data from a write-protected P&P memory to a
new instrument.
v Chapter 6.14.4 “Copying programs”
6.14.9 P&P memory, programming by OEM
v Chapter 6.14.1 “Write data to P&P memory”
6.14.10 Loading data for a write-protected P&P memory on site
h Insert the P&P memory
The symbol for a write-protected P&P memory appears
h Confirm with
54 IMAGO F3000 / 10.01
6 Operation
h Confirm with
A progress bar appears, to indicate that the data are being copied and have
been accepted.
h Acknowledge with
6.14.11 Load new instrument software
h Load the instrument software into the P&P memory
h Confirm with
A message indicates that data are being loaded into the P&P memory.
h Press the
h Enter the password for the configuration level
After entering the password, the gray lettering changes color to black, to indicate that the instrument software can now be set.
h Set instrument software to Yes
h Press
h Confirm with
A progress bar shows that the data are being loaded and accepted.
key
IMAGO F3000 / 10.01 55
6 Operation
The transmission of the data will take somewhat longer!
A
h Click on NO
h The P&P memory can now be inserted into another instrument
The read symbol will appear.
Press No, so that no automatic save is made, which would delete
the instrument software.
or
h Acknowledge with
A message appears to show that data are being loaded into the instrument.
6.15 Instrument-only settings
Function MENU / Chapter
Contrast
Self-optimization
Configuration ➔ Instrument data via arrow keys
from 0 to 100%
Configuration ➔ Parameterization ➔ Self-optimization
56 IMAGO F3000 / 10.01
7 Setup Program
Access
authorization
Device list
The range of functions that is available in the setup program can be restricted
by applying a “Specialist” password.
“Specialist” access is extended to cover the following functions:
- Instrument calibration (analog inputs and outputs)
- Test functions
- Undocumented parameters (additional functions)
- Definition of system texts
“Specialist” access can be protected by the use of a password.
File ➔ Password
H
For communication with one or more instruments, the PC interface has to be
configured and entered in a device list.
Data transfer ➔ Establish connection (F2)
The settings for the device addresses and interface parameters must match
those for the instrument (= device).
Pressing the Save button stores the settings permanently (also for later program calls).
Communication with the instrument can be protected by a password. The
password is defined in the instrument.
If no password is defined, then “Specialist” access will be
available without restriction.
If a password has been defined, then “Maintenance” access only
provides access to the setup program.
Device assistant
Whenever a new configuration file is created, the hardware configuration of the
attached instrument must be transmitted to the setup program. The entry options for doing this are as follows:
Edit ➔ Hardware
User-defined setting:
The assignments of the slots are selected manually, through pull-down menus.
Entry of the type code:
The hardware configuration is defined by entering the type code.
Automatic detection:
The hardware configuration is read out from the instrument. To do this, the instrument must be connected and the interface must be configured.
Factory setting:
The hardware setting is defined as the default setting for the standard version
of the instrument (see data sheet).
IMAGO F3000 / 10.01 57
7 Setup Program
General
The complete configuration of the instrument is shown in the desktop display.
Clicking on the arrows next to the headings brings up the configuration data
for the individual functions. A double-click on an individual parameter brings
up the corresponding entry form.
The entry forms for the individual functions can also be accessed through the
Edit menu.
7.1 Selectors
Selectors are the selection menus that open out for setting up individual parameters. The range of choices available for inputs and outputs depends on
the hardware configuration level of the instrument.
In order to maintain clarity, two standard selectors have been defined for the
following configuration tables:
Analog selector
Navigation tree
to find setup settings and
program names quickly
Teleservice window
for remote monitoring of an
instrument via a modem
Selection Description
Switched off Switched off
Analog input 1 — 8 Signals from the analog inputs
Relative humidity Relative humidity
X core Actual core temperature (adjusted process)
X F-value Actual (process) F-value
Dialog window
to display the setup settings
and the program editor table
58 IMAGO F3000 / 10.01
7 Setup Program
Selection Description
X C-value Actual C-value
W chamber Setpoint for the chamber
W chamber display Chamber setpoint, taking into account the delta-
cooking procedure
W humidity Humidity setpoint
W humidity pulse time Humidity setpoint, using humidity regulation
W core Core setpoint
W DeltaT DeltaT setpoint
W F-value Setpoint for F-value
W C-value Setpoint for C-value
W intensity, smoke generator 1 Setpoint for smoke intensity
W extra 1+2 Extra setpoints
W 1 — 5 (process step) Setpoints for the process step
Math 1 — 4 Calculated results from the math functions
Control deviation 1 — 4 Control deviations
Output 1, controller 1 — 4 (prop.) Output signals from the first controller
Output 2, controller 1 — 4 (prop.) Output signals from the second controller
Output level, controller 1 — 4 Output levels of the controllers
Present process step Process step number
Present program number Program number
Present segment number Segment number
Ext. setpoint 1 — 4 (interface) External setpoints from the MODbus interface
Logic selector
Selection Description
Switched off Switched off
Combined alarm Combined alarm
Logic input 1 — 32 Signals from the logic inputs
Control contact 1 — 36 Signals for the control functions
Limit comparator 1 — 8 Signals from the limit comparators
Logic 1 — 8 Logical results from the logic functions
Output 1, controller 1 — 4
(switching)
Output 2, controller 1 — 4
(switching)
Program end signal Program end signal
Fan stage 1 — 3 Fan control
Ignite smoke generator 1+2 Signal for ignition of smoke generators
Intensity, smoke generator 1
(interface)
Ext. logic input 1 — 4
(interface)
Humidity regulation Logic signal for active humidity regulation in the
Active logical 1 (Yes)
Inactive logical 0 (No)
Output signals from the first controller
Output signals from the second controller
Control signal for smoke generator 1
External logic inputs from the MODbus interface
present segment
IMAGO F3000 / 10.01 59
7 Setup Program
7.2 Process steps
Up to 99 process steps can be defined, and these can then be put together by
the program editor (in software or on the instrument) to form programs.
7.2.1 List of the process steps
Summary
Editing
Delete
Copy
Replace
The setup form provides a summary of all the process steps with their names,
active control contacts (1 = active), setpoints and active controllers.
The following actions can be performed:
Calls up the setup form for editing of the process step which is marked.
v Chapter 7.2.2 “Editing process steps”
Resets all the settings for the marked process step, and labels the process
step as “inactive”.
Copies the marked process step to the clipboard.
Replaces the marked process step by one from the clipboard.
60 IMAGO F3000 / 10.01
7.2.2 Editing process steps
Control contacts
This defines whether a control contact is active during this process step, and
which type of switching action it follows.
Selection/settinge Description
Switching action
Function
No response Defines whether a control contact should use a
Switching is activated
Direct action
Switch-on delayed
Switch-off delayed
Switch-on advanced
Switch-off advanced
Stop delay
Start and stop delay
7 Setup Program
specific type of switching action.
Control function
time
ON pulse time 0 — 32767sec
OFF pause time 0 — 32767sec
0 — 32767sec
Stop delay:
Start and stop delay:
Ts = control function time
see above
Defines a pulse action while the contact is active,
always starting with T
Example (“Direct”):
ON
TON = ON pulse time T
k / bold = factory setting
= OFF pause time
OFF
IMAGO F3000 / 10.01 61
7 Setup Program
Adjustable values
You can select which parameters are intended to be editable on the instrument
during the process step.
- Chamber setpoint
-Humidity setpoint
- Core setpoint
- Delta T setpoint
- F-value setpoint
- C-value setpoint
-Extra setpoint 1
-Extra setpoint 2
- Smoke generator intensity
- Program pause (with door contact closed):
The program segment time is stopped while the corresponding door contact is closed.
- Program pause and all outputs off (with door contact open):
If the corresponding door contact is open, none of the outputs produces a
signal.
- All relays & analog outputs off (with door contact closed):
If the corresponding door contact is closed, all the relays drop out and none
of the outputs produces a signal.
- Humidity control:
The humidity is not controlled during the process step, but regulated by a
pulse/pause ratio.
H
Values which are not selected will be shown in gray in the program editor, and it will not be possible to alter them!
Controller
The controllers (controller 1 — 4) and their corresponding parameter sets (parameter sets 1 — 8) can be activated for the process step.
Limit comparators
The limit comparators (limit comparator 1 — 8) which are relevant to the process step can be activated.
Setpoints
The setpoints (setpoint 1 — 5) are defined for the process step.
Procedure
h Define a name for the process step
h Mark the control contact in the list
h Activate the control contact
h Define the switching action and the switching times
62 IMAGO F3000 / 10.01
h Define which values are to be adjustable within the process step
h Activate the controllers and limit comparators for the process step
h Define setpoint 1 — 5
h Press OK
7.3 Screen representation
2 screen layouts can be freely arranged in the Imago F3000.
However, this can only be done via the setup program.
7 Setup Program
List of pictures
Screen layout
This is a library within the setup program that contains the wallpaper/
high-light colors for icons and program icons.
Here you can arrange the positions of the displayed values, icons, objects,
and the background/highlight colors for the screen.
v Operating Instructions B 70.0101.6 (on CD)
7.4 Configuration
7.4.1 Interfaces
A setup progam can be transmitted via one of the three interfaces. The instrument must have the same interface settings as the setup program.
1.) Setup interface for the PC interface (blue connector 15)
2.) Interface for teleservice/visualization (RS422/485 connector 13)
3.) Universal interface for MODbus (RS422/485 connector 3)
v Chapter 4.2 “Connection diagram”
7.4.2 Special settings in interface operation with mTRON modules
In the setup program, in the menu:
Features ➔ Features ➔ Expanded
Device list
the value for the word length must not be larger than 30!
➔
IMAGO F3000 / 10.01 63
7 Setup Program
7.4.3 Analog inputs
Up to eight analog inputs are available.
Analog input 1 — 8
Selection/settings Description
Probe type
Linearization
Start -9999 to 0 to +9999 °C/°F For standard signals:
End -9999 to 0 to +9999 °C/°F The value defines the display value (measurement)
Offset -9999 to 0.0 to +9999 °C/°F The offset is used to correct the measurement
No function Defines the type of probe/sensor to be connected
Resistance thermometer
Thermocouple
Voltage 0 — 1000mV
Voltage 0 — 10V
Current 0 — 20mA
Current 4 — 20mA
Linear Defines the linearization function for the sensor.
Pt100
Fe-Con J
NiCr-Ni K
Fe-Con L
Measuring range
(depending on the sensor type
and linearization)
v Data Sheet 70.0101
(depending on the sensor type
and linearization)
v Data sheet 70.0101
to the individual analog input.
The display depends on the type of sensor that has
been set.
Defines the display value (measurement) for the
start of the input signal range.
for the end of the input signal range.
upwards or downwards by a fixed amount.
Examples:
Measured Offset Displayed
value value
294.7 +0.3 295.0
295.3 - 0.3 295.0
The controller uses the corrected value
(= displayed value) for its calculations.
A
This value is not the same as the value
at the point of measurement.
Incorrect use of this function may produce
impermissible values for the control variable.
Humidity calculation
Humidity
calculation
Dry temperature Analog input 1 Source for dry temperature
ON The analog input 1 (or one of 3 — 8) is used to
OFF
k / bold = factory setting
acquire the dry temperature. Analog input 2 is used
to acquire the wet temperature. This two values are
used to calculate the psychrometric humidity.
64 IMAGO F3000 / 10.01
7 Setup Program
Selection/settings Description
Filter time constant 0.0 — 1.5 — 40.0sec For adjustment of the 2nd. order digital input filter.
k / bold = factory setting
7.4.4 Controller
The type of controller and the input variables are defined here. Settings are
also made for self-optimization on the unit.
Controller 1—4
Selection/settings Description
Controller type
Action
Inactive Defines the type of controller
Single-setpoint controller
Double-setpoint controller
Modulating controller
Proportional controller
with integrated actuator driver
Proportional controller
Direct
Reversed
1
2
0 sec = filter OFF
For a step change in the signal, the response is
63% of the change after 2x filter time constant.
If the filter time constant is long:
- high damping of interference signals
- slow response of the process value
display to changes in the process value
- low upper frequency limit
(2nd. order low-pass filter)
k / bold = factory setting
1. factory setting for controllers 3 and 4
2. factory setting for controllers 1 and 2
Reversed:
The output level Y of the controller is > 0 if the
process value is smaller than the setpoint
(e.g. heating).
Direct:
The output level Y of the controller is > 0 if the
process value is larger than the setpoint
(e.g. cooling).
IMAGO F3000 / 10.01 65
7 Setup Program
Controller inputs
Selection/settings Description
Process value
Setpoint selection
Output level
feedback
Factory settings
Self-optimization
Controller output 1
for TUNE
Controller output 2
for TUNE
(Analog selector) Defines the signal sources for the process value,
k / bold = factory setting
Controller Process value Setpoint Output level feedback
1 Analog input 1 W chamber off
2 Relative humidity W chamber off
3 off off off
4 off off off
Self-optimization (TUNE)
Selection/settings Description
Enabled Defines whether it is possible to start the selfInhibited
Relay and logic The hardware type of the outputs which are
Solid-state
Analog
k / bold = factory setting
setpoint, output level feedback
optimization on the unit.
assigned to the controller outputs must be
set here.
Method
The self-optimization function SO determines the optimum controller parameters for a PID or PI controller.
The following controller parameters are determined, depending on the type of
controller:
Reset time (Tn1, Tn2), derivative time (Tv1, Tv2), proportional band (Xp1, Xp2),
switching cycle time (Cy1, Cy2), filter time constant (dF).
The controller selects one of two methods, a or b, depending on the size of the
control deviations:
66 IMAGO F3000 / 10.01
7.4.5 Core changeover
Up to 4 temperature sensors can be used to acquire the core temperature.
The following methods are available:
Selection/settings Description
Selection method
Replacement value
for probe break
Signal 1 — 4
None No selection; output is the replacement value.
Minimum of signals 1—4 Minimum of signals 1—4:
Maximum of signals 1—4 Maximum of signals 1—4:
First valid measurement from
signals 1—4
Average of signals 1—4 An average is formed, and this is then used as the
Error message The replacement value can either be a value that is
Chamber process value
(Analog selector) Signal sources for the core temperature
1
OFF
Analog input 3
7 Setup Program
The smallest value measured counts as the core
temperature.
The largest value measured counts as the core
temperature.
First valid measurement from signals 1—4:
If one or more probes have a fault, then the next
valid measurement is taken as the core
temperature (sequence: signal 1 — signal 4).
core temperature measurement.
output to replace the missing core temperature, or
an error message.
2
k / bold = factory setting
1. factory settings for signals 2 — 4
2. factory setting for signal 1
IMAGO F3000 / 10.01 67
7 Setup Program
7.4.6 Program source
Various parameters that influence the running of the program are set here.
General
Selection/settings Description
Restart after
power interruption
Program end time
Chamber
Core
Pulse time for
humidity control
Segment step-on
core/time
Cancel program The program is canceled:
Continue from interruption
Standstill
Continue at X % chamber
temp.
0—60 — 9999sec Duration of the program end signal
Process value signals
(Analog selector) Signal sources for chamber and core temperatures
Analog input 1
Analog input 3
0—5 — 9999sec The ON time for the humidifier.
Core OR time Condition for stepping on to the next segment:
Core AND time
k / bold = factory setting
The present program is canceled at the point
of the power interruption.
The instrument is then in the basic status.
Continue:
The instrument continues the program automatically from the point where the interruption
occured.
Standstill:
When power returns, the program remains in
standstill at the point where the interruption
occured. “Standstill” appears in the alarm line.
The program can be canceled or continued
from the keyboard.
Continue at X % chamber temp.
If the difference between the actual temperature in the chamber before and after the power
interruption is no larger than this % value, then
the program continues automatically. If the difference is larger, then the instrument responds
as for standstill.
v Chapter 7.7.6 “Assignment of the relay out-
puts”
1
2
If the actual value (process value) in the chamber
goes beyond the measuring range limits, all
controllers will be switched off.
The pause (OFF) time is entered in the program
v Chapter 6.2.2 “Program entry”
Reaching the core setpoint AND/OR elapse of the
segment time.
1. factory setting for chamber
2. factory setting for core
Setpoint limits
Limits can be defined for the setpoint entry on the instrument.
Value range
The range of values for all setpoints is 0 — 999.
68 IMAGO F3000 / 10.01
7 Setup Program
Decimal places
Factory setting
Factory setting
One, two or three decimal places can be defined for the entry and display of
the setpoints.
Factory setting: no decimal places
Setpoints Setpoints in process steps
Chamber
Humidity
Core
Delta T
F-value
C-value
Smoke intensity
Add.1
Add.2
0 — 200
0 — 100
0 — 200
0 — 100
0 — 999
0 — 999
0 — 100
0 — 999
0 — 999
Setpoint 1
Setpoint 2
Setpoint 3
Setpoint 4
Setpoint 5
0 — 999
0 — 999
0 — 999
0 — 999
0 — 999
Basic status
All the setpoints that are active in the basic status are defined here.
The factory setting for all setpoints in the basic status is 0.
These settings are contained in process step 99.
IMAGO F3000 / 10.01 69
7 Setup Program
7.5 Parameterization
7.5.1 Controller parameters
The controller parameters are used to adapt the controller to the control loop.
Controller parameter set 1 — 8
Selection/settings Description
Controller
structure
Proportional
band
Derivative time 0—80 — 9999 sec Tv1, Tv2
Reset time 0—350 — 9999 sec Tn1, Tn2
Switching cycle
time
Contact spacing 0 —9999 Xsh
Switching
differential
P, I, PD, PI, PID Controller structure 2 for the output of a double-
setpoint controller.
Modulating controllers can only use PI or PID.
0 — 9999 Xp1, Xp2
The controller structure is ineffective if Xp1, 2 = 0 !
(thermostat function)
Xp1, 2 must be > 0 for proportional controllers.
0—20 — 9999 sec Cy1, Cy2
With a switching output, the switching cycle should
be chosen so that the pulsewise energy feed does
not cause impermissible fluctuations in the process
values, while at the same time not overloading the
switching devices through excessive switching.
Spacing between the two control contacts in
double-setpoint or modulating controllers, or proportional controllers with integral actuator driver.
0—1 — 9999 Xd1, Xd2
Hysteresis in switching controllers with Xp = 0
Actuator time 15 — 60 — 3000 sec TT
The time range used for the regulator valve in
double-setpoint controllers or proportional
controllers with an integrated actuator driver.
Working point -100—0—+100% Y0
Output level for P and PD controllers
(for x = w , y = Y0)
Output level max.
limit
Output level min.
limit
Minimum relay
ON time
0to100 %Y1, Y2
Output level limiting restricts the controller output
-100 to +100%
0 —60 sec TK1, TK2
k / bold = factory setting
signal to values between the maximum (Y
minimum (Y
Example: in a proportional controller
Limits the frequency of output switching.
min.
) limits.
max.
) and
70 IMAGO F3000 / 10.01
7.5.2 Limit comparators
Limit comparators (limit monitors, limit contacts) are used to monitor the size
of an input variable (actual value for the comparator) in comparison with a
fixed threshold or another variable (set value for the comparator). If the signal
goes beyond the limit (threshold) a signal can be output or an internal function
can be initiated.
Limit comparators 1 — 8
Selection/settings Description
Function
LK actual value
LK set value
Action
Time
Limit value (AL)
Switching
differential (Xsd)
Switch-on delay
on segment change
Function for
overrange /
underrange
No function Switching function of the limit comparator,
lk1 — lk8
(Analog selector) Signal sources for the input variables to the limit
OFF
Absolute See description below
Relative
0 — 32000sec Delay time for the “Relative” action
-199.0 to 0 to +999.9 Defines the switching point of the limit comparator
0.0 — 1.0 — 999.9 Hysteresis
0 — 32000sec The time delay when the segment changes
Relay drops out The response if one of the input variables goes
Relay pulls in
k / bold = factory setting
7 Setup Program
see description below
comparator
above/below the given range
Limit comparator functions
lk2
On
lk4
On
lk7
On
w = set value for limit comparator,
AL = limit,
x = actual value for limit comparator,
X
= switching differential
Sd
On
lk5
On
lk8
On
lk3
On
lk6
On
lk1 — lk6:
Monitoring relative to a set
value (setpoint) for the limit
comparator.
lk7/lk8:
Monitoring relative to a fixed
limit AL
IMAGO F3000 / 10.01 71
7 Setup Program
Action
Absolute:
At the moment of change, the limit comparator responds with its normal function.
Relative:
The limit comparator is in the OFF state.
If a change of the limit value or the (limit comparator) set value occurs that
would normally cause the comparator to switch to the ON state, this reaction
is suppressed. This condition remains in force until the actual input value to
the comparator has again gone outside the switching region (gray area).
Example:
Monitoring the process value x of the controller, using the lk4 function
Setpoint change w
a) Initial state
1
→ w
2
b) State at the moment of change.
The limit comparator remains OFF, although the actual value has moved into
the switching region!
w1 =
c) Controlled state
The limit comparator continues to fulfil its normal function.
This function is used, for example, to prevent a limit comparator switching
during the run-up phase.
72 IMAGO F3000 / 10.01
7.5.3 Smoke generator
Two smoke generators can be configured. The parameters for the conveyor
screw can only be set for smoke generator 1.
Selection/settings Description
Control contact
Ignition time 0 —9999sec
Time for one turn
Max. pause time 0 —9999sec
(Logic selector) Logic signal used to activate the smoke generator.
OFF
0—8 — 9999sec The time that the conveyor screw (for sawdust)
k / bold = factory setting
7 Setup Program
Duration of the ignition for the smoke generator.
requires to make a single turn.
The time after which sawdust needs to be fed in
again.
Description
The smoke generator is activated by a control function. Two outputs operate
the ignition of the sawdust and its transport (only for smoke generator 1).
While the program is running, the smoke intensity can be regulated by entering
a setpoint W
SMOKE
in the program.
Configuration
h Assign names to the control functions for operating the smoking and saw-
dust ignition
Edit ➔ Setup-only settings ➔ Names
h Define a process step “Smoke”
- Set values to activate the control functions
- Define the smoke intensity as a preset value, if such a parameter is
to be used
h Assign the logic outputs for “Smoke generator ignition” and “Intensity,
smoke generator 1” and the setting for the ignition time
IMAGO F3000 / 10.01 73
7 Setup Program
7.6 User data
7.6.1 Screen saver
To save the screen, the graphics display can be switched off after a preset
time without any user action, or by a control signal.
Selection/settings Description
Continuous operation
from
to
Switch-off event
Waiting time 0 — 32767 min
Control signal
00:00:00 — 23:59:59 The time for which the screen remains switched on.
05:30:00
00:00:00 — 23:59:59
16:00:00
Switch-off
Waiting time The screen is switched off after a preset waiting
Control signal
(Logic selector)
OFF
k / bold = factory setting
time following the last key stroke, or by a control
signal.
7.6.2 Instrument data
Various settings for the basic operation of the instrument are made here.
Selection/settings Description
Device designation
Language
Program
selection
Unit
Frequency
Password for
configuration
Password for
parameterization
Changeover
Start : date
Start : time
(max. 31 characters) Name of the instrument, as used for the data sets
IMAGO F3000
German The language used for operating the instrument.
English
French
Program icon Defines the presentation of the program selection
Program name
°C The dimensional unit for all temperature values
°F
50Hz Supply power frequency
60Hz
Passwords
(4-digit numerical code) Access code for the configuration level
9200
(4-digit numerical code) Access code for the parameter level
9200
Summer time
OFF Defines how the changeover to/from summer time
Manual
Automatic
DD.MM.YYYY Date for automatically changing over to summer
25.03.2001
00:00:00 — 23:59:59 Time for automatically changing over to summer
02:00:00
k / bold = factory setting
in the protocol.
on the instrument.
is to be carried out.
time
time
74 IMAGO F3000 / 10.01
7 Setup Program
Selection/settings Description
End : date
End : time
7.7 Setup-only settings
7.7.1 7-segment displays
Display 1 — 3 (Analog selector) The values which can be displayed in the displays
Display 4 Remaining segment time Time remaining until the end of the segment
DD.MM.YYYY Date for automatically changing back from summer
28.10.2001
00:00:00 — 23:59:59 Time for automatically changing back from summer
03:00:00
k / bold = factory setting
time
time
The values which are displayed on the four 7-segment displays can be configured.
Display 1 — 4
Selection/settings Description
Analog input 1
Analog input 3
Relative humidity
Program run-time Time since the start of the program
Remaining program time Time remaining until the end of the program
k / bold = factory setting
1. factory setting for display 1
2. factory setting for display 2
3. factory setting for display 3
1
2
3
1—3.
Since not all the program segments are under timecontrol, it is not possible to give a 100% precise
value for the remaining program time. The
complete (remaining) program time is derived by
using the previous run of the program as a
reference.
7.7.2 Function keys
The 12 freely assignable function keys can be assigned to various control and
display functions.
Function keys 1 — 12
Function Description
No function The key does not have a function.
Next segment In automatic operation: the program
continues from the next segment
(entry on the instrument).
Previous segment In automatic operation: the program
goes back to the previous segment
(entry on the instrument).
Previous program Starts the last program that was run
previously, from the basic status.
Process step Calls up the current process step.
IMAGO F3000 / 10.01 75
7 Setup Program
Function Description
Toggle relay 01 — 35 The switching state of a relay can be
Temporary alteration:
Extra SP1
Temporary alteration:
Extra SP2
Temporary alteration: F-value Temporary F-value
Temporary alteration: C-value Temporary C-value
Temporary alteration: DeltaT Temporary Delta T value
Temporary alteration: chamber Temporary chamber setpoint
Temporary alteration:
humidity
Temporary alteration: core Temporary core setpoint
Program pause Program pause/continue
Manual operation Changeover to manual operation
Temp. alt. remaining seg. time Remaining program time
Start program 1—25 Program start
changed by hand (manual toggle). If the relay
is already ON it is switched off. If the relay is
already OFF it is switched on.
The resulting state remains valid until the
change to the next segment, whereupon the
relay takes up the state defined in the next
process step.
Temporary extra setpoints
Temporary humidity setpoint
Factory settings
7.7.3 Texts
User texts
System texts
Key Function Key Function
1 Temporary alteration:
chamber
2 Previous program 9 Temporary alteration: core
3 Previous segment 10 No function
4 Next segment 11 No function
5 Temporary alteration:
humidity
6 Program pause
7 Process step
Up to 100 texts can be defined here, and then displayed on the instrument
when various events occur.
The system texts, which are used to guide the user on screen, can be altered
here according to user requirements.
8 Manual operation
12 No function
76 IMAGO F3000 / 10.01
7.7.4 Names
Designations can be defined here for
- Control contacts
- Relay outputs
-Logic inputs
- Analog inputs
- Analog outputs
to correspond to their functions. These names appear in the various selection
lists in the setup program, and make configuration easier.
The names can be up to 16 characters long.
7.7.5 Analog outputs
Here you can define the signals that are given out on the (max.) four analog
outputs, and the response to overrange/underrange.
Analog output 1— 4
7 Setup Program
Selection/settings Description
Function (Analog selector) The value which is to be presented at the analog
Analog input 1
Analog input 2
Analog input 3
Analog input 4
Output signal
Zero point -1999 to 0 to +9999 The range of values for an output variable is
End value -1999 to 100 to +9999
Offset -1999 to 0 to +9999 A constant shift that is applied to all the analog
Overrange/
underrange
0 — 10V The electrical signal on the output.
2—10V
0—20mA
4—20mA
Accept the present value The last value is given out continuously.
Value entry
k / bold = factory setting
output.
assigned to an electrical output signal.
Example:
An analog output (0 — 20mA) is to be used to give
out setpoint 1 (range of values: 150 — 500°C)
i.e. 150 — 500°C corresponds to 0 — 20mA,
Zero point: 150 / End value: 500
H
output values.
0 — 100: fixed value is given out
Setting a controller output for cooling.
With proportional controllers using direct
action for cooling (or double-setpoint
controllers), the settings must be made as
follows:
Zero point: 0 / End value: -100
IMAGO F3000 / 10.01 77
7 Setup Program
7.7.6 Assignment of the relay outputs
Here you can assign specific functions to the logic outputs that are available
on the instrument (max. 40).
Relay output 1 — 20
Selection/settings Description
Function
Timing
Time ON
Time OFF 0 — 32000sec Delay for transition to OFF, or pause time
Switched off All the functions described can be assigned to a
Logic input 1 — 5
Control contact 1 — 36
Limit comparator 1 — 8
Logic 1 — 8
Output 1, controller 1 — 4
Output 2, controller 1 — 4
Program end signal
Fan stage 1 — 3
Ignition, smoke generator 1 — 2
Intensity, smoke generator 1
Ext. logic input 1 — 4
(interface)
Humidity control
Combined alarm
Active
Inactive
No timing Time delay:
Time delay
Pulse time
0 — 32000sec Delay for transition to ON, or pulse time
k / bold = factory setting
relay output.
The ON and OFF switching transitions (edges) can
be delayed for a specified time.
Pulse time:
The output can be operated in a specified
pulse/pause ratio.
Timing cannot be defined for control contacts and
controller outputs.
78 IMAGO F3000 / 10.01
7.7.7 Logic and alarm functions
Logic signals or a probe break can trigger various events and messages which
are defined here.
The following signals can be assigned to logic and alarm functions:
-Probe break
-Logic inputs
- Limit comparators
-Logic modules
- Control contacts
- Others (program end, program lock, equipment/operating hours counter)
Selection/settings Description
Function
Te xt
Delay 0 — 9999 sec
Message
Alarm
No function The event that is to be triggered
Keypad lock
Keypad lock, except Start/Stop
Lock configuration
Lock process steps
Lock programs
Program start
Program stop
Cancel program
Next segment
Previous segment
Door contact
Standard text The text to be displayed on the screen.
Tex t 1 — 100
No text
(active) A message is generated.
(inactive)
(active) An alarm message is generated.
(inactive)
k / bold = factory setting
7 Setup Program
Door contact:
Timebase on hold, all relays OFF,
analog outputs = 0
Standard text:
An appropriate text that is stored in the instrument
Text 1 — 100:
Freely defined user texts, system texts
h Change to menu item “User texts”
with (...)
A message or alarm is generated after a delay (in
seconds).
IMAGO F3000 / 10.01 79
7 Setup Program
Where are alarms and messages displayed?
5 message types:
Alarms (with a red bell) and information messages (with an “i”) are displayed in
the bottom line of the screen.
Alarms have a higher priority than messages, and the alarm message will only
disappear when it has been acknowledged.
Messages disappear automatically as soon as the condition that triggered the
messages no longer exists.
1.) Immediate message: just click on the message button
2.) Delayed message: click on the message button and enter the delay time
3.) Immediate alarm: just click on the alarm button
4.) Delayed alarm: click on the alarm button and enter the delay time
5.) Message turning into an alarm after a delay:
click on both the message and alarm buttons, and enter the delay.
Priorities
System messages Message text Comment Priority
are displayed like
alarms, and cannot
be configured
The alarm or message shown is always the one with the highest priority.
STANDSTILL high
CALIB-MODE ACTIVE Calibration mode is ON
IO-BOARD NOT CALIB. I/O board is plugged in,
MATH ERROR1 Infringement of mathematical rules
MATH ERROR2
MATH ERROR3
MATH ERROR4
LOGIC ERROR1— 8 Logic module triggers an alarm
RESET TIME Time is not set correctly
RESTART ERROR3 Checksum error in the data on
but not calibrated
triggers an alarm
e.g. division by 0
restart, (for instance, after a power
interruption).
low
80 IMAGO F3000 / 10.01
7 Setup Program
Logic functions Message text Comment Priority
Texts for alarms or
messages are
configurable in the
setup program
RANGE ERROR E.1 — 8 Overrange or underrange,
probe break
Logic input 1 — 32 Logic inputs trigger an alarm or
message text.
Limit comp1 — 8 Limit comparator triggers an alarm
or message text.
Logic1 — 8 Logic module triggers an alarm or
message text.
Ctrl. contact 1 — 36 Control contacts trigger an alarm or
message text.
Program end Signal for program end triggers an
alarm or message text.
Program lock
Equipment hours
high
low
IMAGO F3000 / 10.01 81
7 Setup Program
7.7.8 Fan control
The speed control and the response to speed changes are defined here for a
fan with up to 3 stages.
Selection/settings Description
Fan control
Run-up time 0 —9999sec
Run-down time 0 —9999sec
Activate
stage 1 — 3
OFF The function is switched on or off here.
ON
Switched off Signal to control the fan speed.
(Logic selector)
k / bold = factory setting
Defines the time for the fan to run at stage 2 when
the speed is increased.
Defines the time during which the fan is switched
off when the speed is reduced.
Timing
2-stage fan
The fan control follows the given speed stages in the segments (through control contacts), taking into account the run-up and run-down times.
For 2-stage fans, the lower speed should be defined as stage 2, and the higher
speed as stage 3. The behavior will then be analog to that above (activate
stage 1 = switch off).
If several inputs have a simultaneous influence on the fan control function,
then the output is the highest stage for the fan speed.
If, for instance, stages 1 and 2 are simultaneously activated by inputs, then
only the output for stage 2 will be activated.
82 IMAGO F3000 / 10.01
7 Setup Program
7.7.9 Math/logic
Four mathematical functions and eight logical formulae can be defined.
Math 1 — 4
Selection/settings Description
Function
Variable a
Variable b
Start -1999 to +9999 An alarm message is generated if the result of the
End -1999 to +9999
No function Difference, ratio and humidity calculation
Difference (a - b)
Ratio (a/b)
Humidity
Formula
(Analog selector) Variables for difference, ratio and humidity
Switched off
Measurement range restriction
k / bold = factory setting
A formula can be entered in the line provided for
this purpose, or via the formula editor.
calculation
calculation lies outside the restricted range of
measurement.
Humidity
Formula entry
Math symbols and functions
A psychrometric humidity sensor is used to calculate the relative humidity, via
the mathematical combination of the wet and dry temperatures.
- The string for the formula consists of ASCII characters, and has a maximum
length of 70 characters.
- A formula can only be entered in the setup program.
- The formulae can be freely entered according to normal mathematical rules.
- Any number of space characters may be used within the formula character
string. No spaces are permitted within function designations, variable names or constants.
- The maximum calculation time must not be longer than 12 seconds. If this
time is exceeded, the setup program will generate an error message.
Priority Math elements/functions
high ( )
SQRT, MIN, MAX, LOG, LN, SIN,
COS, TAN, ABS, EXP, INT, FRC
**
+, -
Comment
Brackets
Functions
Exponential (xy)
Sign
Variables
*, /
low +, -
Variable name
E1 — E8
XRF
XKE
XC
Comment
Analog input 1 toanalog input 8
Relative humidity
Core temperature
X C-value
Multiplication, division
Addition, subtraction
IMAGO F3000 / 10.01 83
7 Setup Program
Variable name
XF
WK
WKA
WF
WFR
WKE
WDT
WF
WC
WR
WZ1 — WZ2
WV1 — WV5
M1 — M4
XW1 — XW4
YH1 — YH4
YK1 — YK4
Y1 — Y4
VS
EW1 — EW4
TAR
TP
TPR
B1 — B32
SK1 — SK36
LK1 — LK8
L1 — L8
YSH1 — YSH4
YSK1 — YSK4
PEND
FAN1 — FAN3
ZR1 — ZR2
EB1 — EB4
FS
Comment
X F-value
W chamber
W chamber A
W humidity
W humidityReg
W core
W Delta T
W F-value
W C-value
W smoke
W extra 1 to W extra 2
W process 1 to W process 5
Math output 1 to math output 4
Control deviation 1 to control deviation 4
Output 1, controller 1 (analog)
to output 1, controller 4 (analog)
Output 2, controller 1 (analog) to
output 2, controller 4 (analog)
Output level display cntrl. 1 to output level display cntrl. 4
Present process step
Ext. setpoint 1 to ext. setpoint 4
Remaining segment time
Program run-time
Remaining program time
Logic input 1 to logic input 32
Control contact 1 to control contact 36
Limit comparator 1 to limit comparator 8
Logic output 1 to logic output 8
Output 1, controller 1 (switching) to
output 1, controller 4 (switching)
Output 2, controller 1 (switching) to
output 2, controller 4 (switching)
Program end
Fan stage 1 to fan stage 3
Ignition, smoke 1 to ignition, smoke 2
External logic input 1 to external logic input 4
Humidity setpoint
84 IMAGO F3000 / 10.01
7 Setup Program
Functions
Syntax
SQRT(a)
MIN (a1, a2 …)
MAX (a1, a2 …)
LOG(a)
LN(a)
SIN(a)
Function
Square root of a
Examples: SQRT(E2)
SQRT(13.5+E3)
Finds the lowest value in a string of arguments
Examples: MIN(3, 7) (returns the value 3)
MIN(E1, E2, E3, 0.1)
Finds the largest value in a string of arguments
Examples: MAX(3, 7) (returns the value 7)
MAX(E1, E3, E3, 0.1)
Logarithm to base 10
Examples: LOG(1000) (returns the value 3)
LOG(E1/100)
Logarithm to base e
Examples: LN(2.71828128) (returns the value 1)
LN(E1/100)
Sine of a
a in degrees (0 — 360°)
Examples: SIN(90) (returns the value 1)
SIN(E1*360/100)
COS(a)
TAN( a)
ABS(a)
EXP(a)
INT(a)
FRC(a)
Cosine of a
a in degrees (0 — 360°)
Examples: COS(180) (returns the value -1)
COS (E1*360/100)
Tan gent of a
a in degrees (0 — 360°)
Examples: TAN(45) (returns the value 1)
TAN(E1*45/100)
Absolute value of a
Examples: ABS(-12) (returns the value 12)
ABS(13.5+E3)
Exponential function e
a
Examples: EXP(1) (returns the value 2.718)
EXP(E1/100)
Integer portion of a
Examples: INT(8.3) (returns the value 8)
INT(E1)
Decimal portion of a
Examples: FRC(8.3) (returns the value 0.3)
FRC(E1)
IMAGO F3000 / 10.01 85
7 Setup Program
Logic 1 — 8
Formula entry
Logical operators
- The string for the formula consists of ASCII characters, and has a maximum
length of 70 characters.
- A formula can only be entered in the setup program.
- The formulae can be freely entered according to normal mathematical rules.
- Any number of space characters may be used within the formula character
string. No spaces are permitted within function designations, variable names or constants.
- The maximum calculation time for all 8 logic formulae must not be longer
than 12 seconds. If this time is exceeded, the setup program will generate
an error message.
Priority Operator
high ( )
NOT, !
AND, &
XOR,
^
low OR, ¦
Comment
Brackets
Negation
AND combination
Exclusive-OR combination
OR combination
Edge detection
Variables
Edge
/
\
Variable name
B1 — B32
SK1 — SK36
LK1 — LK8
L1 — L8
YSH1 — YSH4
YSK1 — YSK4
PEND
FAN1 — FAN3
ZR1 — ZR2
EB1 — EB4
Comment
Variable (e.g. /B1) is only “TRUE” for a rising edge
Variable (e.g. \B1) is only “TRUE” for a falling edge
Comment
Logic input 1 to logic input 32
Control contact 1 to control contact 36
Limit comparator 1 to limit comparator 8
Logic output 1 to logic output 8
Output 1, controller 1 (switching) to output 1, controller 4
(switching)
Output 2, controller 1 (switching) to output 2, controller 4
(switching)
Program end
Fan stage 1 to fan stage 3
Ignition, smoke 1 to ignition, smoke 2
External logic input 1 to external logic input 4
FS
Humidity control
86 IMAGO F3000 / 10.01
7 Setup Program
Constants
Constant
name
TRUE
FALSE
7.7.10 Software locks
Various operating facilities on the instrument can be inhibited.
A
The following operating facilities can be locked:
-Keypad
- Keypad, except Start/Stop key
- Editing of programs
- Temporary alterations
Comment
logical 1
logical 0
These locks can only be removed through the setup program!
It is not possible to do this on the instrument!
7.7.11 Operating hours counter
Two separate operating hours counter/timers are provided in the instrument.
The operational time for a connected piece of equipment and the instrument
(in automatic operation) can be monitored and restricted.
Selection/settings Description
Equipment
Input
Hours 0 — 32767
Permitted
operating hours
Password
(Logic selector) The start of counting is triggered by a logic signal.
Switched off
System
0 — 32767
(max. 8 figures) When the permitted number of operating hours has
0
k / bold = factory setting
The permissible number of operating hours
If this number is reached, a message or alarm is
generated.
v Chapter 7.7.7 “Logic and alarm functions”
0 = switched off
been reached, it is no longer possible to start a
program.
A message window appears on the screen and
requests the entry of the password.
When the password has been entered, the
instrument carries on functioning as normal.
IMAGO F3000 / 10.01 87
7 Setup Program
7.7.12 Production data
Production data, if activated are queried and displayed on the instrument every time the program starts (configuration: “Entry type”).
During the queries, texts or numbers can (“optional”) or must (“obligatory”) be
entered.
Texts can be entered for 8 displays/queries, each 16 characters long (e.g. operator No. or batch No.).
These data can be read out for recording and visualization.
7.8 Setup data info
This is used for the documentation of various items of information that appear
in the print-out of the setup data.
88 IMAGO F3000 / 10.01
M. K. JUCHHEIM GmbH & Co
Hausadresse:
Moltkestraße 13 - 31
36039 Fulda, Germany
Lieferadresse:
Mackenrodtstraße 14
36039 Fulda, Germany
Postadresse:
36035 Fulda, Germany
Telefon: (06 61) 60 03-0
Telefax: (06 61) 60 03-5 00
E-Mail: mail@jumo.net
Internet: www.jumo.net
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