JUMO ecoTRANS Lf 03 Operating Manual

ecoTRANS Lf 03
Transmitter /
Switching Device
for Conductivity
Type 202732
B 20.2732.0
Operating Manual
1 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Identifying the instrument version . . . . . . . . . . . . . . . . . . 6
2.1 Type designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1 Fundamentals of conductivity measurement . . . . . . . . . . . . . . . . . . 12
5.2 Applying the supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6 Setting / altering the instrument functions . . . . . . . . . . 13
6.1 Actual-value display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.3 Function of keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.4 Level selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.5 The operator level (USER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.6 The administrator level (ADMIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.7 The enabling level (RIGHT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.8 The calibration level (CALIB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7 Setting ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8 Configurable parameters . . . . . . . . . . . . . . . . . . . . . . . . . 23
8.1 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.1.1 Measurement input for conductivity (submenu CON) . . . . . . . . . . . . 24
8.1.2 Measurement input for temperature (submenu TEMP) . . . . . . . . . . . 28
8.2 Relay / open-collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.2.1 Logic output 1 (submenu BIN.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.2.2 Logic output 2 - option (submenu BIN.2) . . . . . . . . . . . . . . . . . . . . . 33
8.3 Analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.3.1 Conductivity (submenu CO.OUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.3.2 Temperature (submenu TE.OUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.2 Activating the calibration mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.3 Selecting the calibration procedure . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.4 Calibrating the temperature coefficient using automatic
temperature measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.5 Calibrating the temperature coefficient using manual
temperature entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.6 Calibrating the relative cell constant . . . . . . . . . . . . . . . . . . . . . . . . 49
9 Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9.1 Response during calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9.2 Response of the output signal in fault condition . . . . . . . . . . . . . . . 52
9.3 Response of the output signal on leaving the
scaling range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9.4 Manual operation of the analog output . . . . . . . . . . . . . . . . . . . . . . 53
10 Relay output / open-collector . . . . . . . . . . . . . . . . . . . . . 54
10.1 Response of the relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
10.2 Manual operation of the relay outputs . . . . . . . . . . . . . . . . . . . . . . . 54
10.3 Response of the relay during calibration . . . . . . . . . . . . . . . . . . . . . 56
10.4 Pulse function of the relay output . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
10.5 Fault output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
11 The USP contact (for high-purity water) . . . . . . . . . . . . . 57
11.1 USP pre-alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
12 Display and LED messages . . . . . . . . . . . . . . . . . . . . . . . 59
12.1 Operating states of the JUMO ecoTrans Lf 03 . . . . . . . . . . . . . . . . . 59
12.2 Underrange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
12.3 Overrange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
12.4 Probe break . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
12.5 Short circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
12.6 Initialization of dependent parameters . . . . . . . . . . . . . . . . . . . . . . . 60
12.7 Calibration timer has run down . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
13 Operation via setup interface . . . . . . . . . . . . . . . . . . . . . 61
13.1 Operation through Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
14 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
15 Environment / waste disposal . . . . . . . . . . . . . . . . . . . . . 66
5
1 Notes
All necessary settings are described in this Operating Manual. However, if any difficulties should still arise during start-up, please do not carry out any manipulations on the unit. You could endanger your rights under the instrument warranty! Please contact the nearest subsidiary or the head office in such a case.
Please read this operating manual before starting up the instrument. Keep the manual in a place which is accessible to all users at all times. Please assist us to improve this operating manual, where necessary.
6
2 Identifying the instrument version
The nameplate with the order code is glued to the side of the housing. The supply voltage must correspond to the voltage given on the nameplate.
2.1 Type designation
(1) Basic type
202732 JUMO ecoTRANS Lf 03,
Microprocessor transmitter / switching device for conductivity (freely programmable ranges)
(2) Output I (conductivity / resistivity)
888 analog signal output, freely programmable
(3) Output II (temperature)
888 analog signal output, freely programmable
(4) Output III (switching)
101 1 x relay, changeover contact 177 2 x open-collector
(5) Extra codes
000 none 024 delivery includes PC setup software 999 customer-specific programming
(1) (2) (3) (4) (5)
Order code 202732 / 888 - 888 - /
Order example 202732 / 888 - 888 - 177 / 024
7
3 Installation
4 Electrical connection
The choice of cable, the installation, the fusing and the electrical connection must conform to the requirements of VDE 0100 “Regulations on the Installation of Power Circuits with Nominal Voltages below 1000 V” or the appropriate local regulations.
The electrical connection must only be carried out by qualified
personnel.
Electromagnetic compatibility conforms to the standards and
regulations cited in the technical data.
The instrument is not suitable for use in areas with an explosion
hazard (Ex areas).
Apart from faulty installation, incorrect settings on the instrument may also affect the proper functioning of the subsequent process or lead to damage. Safety devices should always be provided that are independent of the instrument (such as overpressure valves or temperature monitors/limiters) and only capable of adjustment by specialist personnel. Please observe the relevant safety regulations for such matters.
£ 75
-10
+60
°C
8
The load circuit must be fused for the maximum relay current, in
order to prevent the output relay contacts becoming welded in the event of a short circuit.
Do not connect any additional loads to the screw terminals for
the supply of the instrument.
Any electrical connection other than that specified in the
connection diagram may result in the destruction of the instrument.
Run input, output and supply cables separately and not parallel
to one another.
Probe leads must be implemented as twisted and shielded,
uninterrupted cables (do not run them via terminal blocks or similar).
Supply fluctuations are only permissible within the specified
tolerances (see Data Sheet 20.2732).
The instrument must only be assembled or disassembled in the
de-energized state or when the cables are not connected.
9
Terminal assignment
Outputs Terminals Symbol
I Analog signal output for conductivity (electrically isolated)
5 6
+
-
II Analog signal output for temperature (electrically isolated)
7 8
+
-
P
K1
EXIT
4321
5876
13 L-L+14
9121110
56
+-
78
+-
10
III Relay
1 3 4
common n.c. (break) n.o. (make)
Open-collector output 1 (electrically isolated)
1 3
GND +
Open-collector output 2 (electrically isolated)
1 4
GND A+
Measurement inputs
Terminals Symbol
Conductivity cell
1413outer electrode,
on coaxial cells inner electrode,
on coaxial cells
Resistance thermometer in 2-wire circuit
9 12
temperature sensor
Resistance thermometer in 3-wire circuit
9 11 12
temperature sensor
Resistance thermometer in 4-wire circuit
9 10 11 12
temperature sensor
413
P
S
Ö
13
GND
+
14
GND
+
14
13
J
9
1
2
J
911
12
J
11
12
9 10
11
Connection of the conductivity cell
Supply Terminals Symbol
Supply voltage (with reverse­polarity protection)
L­L +
Conductivity cell
(JUMO types)
JUMO
ecoTRANS Lf 03
Plug-in head Attached cable Outer electrode white 14 Inner electrode 2 brown 13 Temperature
compensation
1 3
yellow
green
9
12
L- L+
-+
12
5 Commissioning
5.1 Fundamentals of conductivity measurement
Principle of measurement
Electrolytic conductivity measuring cells basically consist of two metal plates arranged opposite each other which are immersed in the solution to be measured. The conductivity of the solution is determined through the measuring voltage and the resulting measuring current.
The current between the metal plates depends on their geometry (distance and area). The
cell constant
describes this dependence. Subject to manufacturing tolerances, or because of dirt or wear, the real cell constant of a measuring cell often deviates from its nominal value. This deviation is reflected by the
relative cell constant
that is
adjustable on the conductivity transmitter. The conductivity of a solution depends on temperature (i.e. the
conductivity of a solution increases with rising temperature). The
temperature coefficient
of the solution describes the dependence of conductivity and temperature. Since conductivity is not always measured at the reference temperature, automatic temperature compensation has been integrated. The transmitter uses the temperature coefficient to calculate the conductivity that would be present at the reference temperature from the current conductivity and the current temperature, and then display this value.
5.2 Applying the supply voltage
When the instrument has been correctly connected, all LCD segments will be shown briefly, immediately after applying the supply voltage.
Note
After initializing the controller, the output signal is 0 V or 0 mA. The logic outputs or relays are in the quiescent state (inactive). After approx. 2 sec, the JUMO ecoTRANS Lf 03 operates according to its configuration.
13
6 Setting / altering the instrument functions
Alterations can be carried out in the setup program or from the keys of the JUMO ecoTRANS Lf 03.
6.1 Actual-value display
The actual value is displayed either in the
- static mode or in the
- alternating mode
Static display (default setting)
Compensated conductance with current unit
Alternating display (fixed rhythm: approx. 3 seconds)
Compensated conductance with Current temperature with current unit current unit
Change from static display (compensated conductivity only) to alternating display
Press (for less than 2 sec)
Change from alternating display to static display
Press (for less than 2 sec)
approx. 3 sec
P
P
14
6.2 Operation
The operation of the instrument is arranged on levels. The access to all levels (exception: operator level) is protected by
different codes
2
.
At the operator level (USER), all parameters can be viewed or altered in accordance with the user rights
1
(see enabling level).
At the calibration level (CALIB), the cell constant and/or temperature coefficient can be calibrated.
At the enabling level (RIGHT), the user rights can be defined. At the administrator level (ADMIN), all parameters can be set
(configured). The different codes and the settings at the enabling level make it
possible to assign different rights to the user.
1
In the factory default setting, all parameters are set to READ, which means that all parameters can only be read at the operator level but not altered.
2
The codes for the administrator and enabling levels can only be altered through the setup program, see Chapter 13 “Operation via setup interface”, page 61.
6.3 Function of keys
- Use the UP and DOWN keys to select a submenu in the main menu or to scroll forwards or backwards.
- Use the P key to change to the corresponding submenu.
- If you want to alter (edit) a parameter, press the P key.
- If the parameter has been enabled for editing, the value flashes, if the parameter is inhibited, LOCK is displayed.
After 60 seconds without operator action (key stroke) the instrument jumps back to displaying the actual value.
This time-out function is inactive during calibration!
15
- In order to alter a parameter, it must be enabled at the enabling level (set from “rEAd” to “Edit”).
- Press the UP or DOWN key to increase or decrease the value.
- Accept the value by pressing the P key.
- Use the EXIT key to cancel the entry and change to the next­higher level.
16
6.4 Level selection
1
or time-out (automatic return after 60 sec without operator action)
see Chapter 6.5 “The operator level (USER)”, page 17
see Chapter 6.6 “The administrator level (ADMIN)”, page 18
see Chapter 6.7 “The enabling level (RIGHT)”, page 19
see Chapter 6.8 “The calibration level (CALIB)”, page 20
17
6.5 The operator level (USER)
18
6.6 The administrator level (ADMIN)
19
6.7 The enabling level (RIGHT)
Parameters at the operator level (USER)
Value is shown can be
altered EDIT X X READ X -
20
6.8 The calibration level (CALIB)
1
see Chapter 8 “Calibration”, page 41.
2
see Chapter 8.4 “Calibrating the temperature coefficient using automatic temperature measurement”, page 44 or Chapter 8.5 “Calibrating the temperature coefficient using manual temperature entry”, page 47.
3
see Chapter 8.6 “Calibrating the relative cell constant”, page 49.
The time-out function is not active during calibration!
21
7 Setting ranges
0 — 1 µS to 0 — 200 mS, depending on the cell constant
Unit 0 = S/cm 1 = mho/cm
Cell
constant
Range
0.01
1
/
cm
1 0 – 1.000 µS/cm 0 – 1.000 µmho/cm
1
2 0 – 2.00 µS/cm 0 – 2.00 µmho/cm
1
3 0 – 5.00 µS/cm 0 – 5.00 µmho/cm
1
4 0 – 20.00 µS/cm 0 – 20.00 µmho/cm
2
0.11/
cm
5 0 – 5.00 µS/cm 0 – 5.00 µmho/cm
1
6 0 – 20.00 µS/cm 0 – 20.00 µmho/cm
1
7 0 – 200.0 µS/cm 0 – 200.0 µmho/cm
2
8 0 – 1000 µS/cm 0 – 1000 µmho/cm
3
11/
cm
9 0 – 500.0 µS/cm 0 – 500.0 µmho/cm
1
10 0 – 1000 µS/cm 0 – 1000 µmho/cm
3
11 0 – 2.00 mS/cm 0 – 2.00 mmho/cm
2
12 0 – 10.00 mS/cm 0 – 10.00 mmho/cm
3, 4
13 0 – 20.00 mS/cm 0 – 20.00 mmho/cm
2
14 0 – 100.0 mS/cm 0 – 100.0 mmho/cm
3, 4
31/
cm
15 0 – 30.00 mS/cm 0 – 30.00 mmho/cm
3, 4
101/
cm
16 0 – 100.0 mS/cm 0 – 100.0 mmho/cm
3, 4
17 0 – 200.0 mS/cm 0 – 200.0 mmho/cm
3
The deviations from the characteristic listed below refer to µS/cm or mS/cm
1
deviation from characteristic 1%
2
deviation from characteristic 1.5%
3
deviation from characteristic 2%
4
Above a temperature of 85°C and a temperature coefficient TK > 2.2%/°C, the deviations from the characteristic may be larger.
22
Unit 2 = kΩ*cm 3 = MΩ*cm
Cell
constant
Range
0.01
1
/
cm
1 1000 – 9999 kΩ*cm 1.00 – 99.99 MΩ*cm
1
2 500 – 9999 kΩ*cm 0.50– 50.00 MΩ*cm
1
3 200 – 9999 kΩ*cm 0.20– 20.00 MΩ*cm
1
4 50 – 2500 kΩ*cm 0.05 – 2.50 MΩ*cm
2
0.11/
cm
5 200 – 9999 kΩ*cm 0.20 – 20.00 MΩ*cm
1
6 50 – 2500 kΩ*cm 0.05– 2.50 MΩ*cm
1
7 5.0 – 250.0 kΩ*cm
- -
2
8 1.00 – 50.00 kΩ*cm
3
11/
cm
9 2.00 – 99.99 kΩ*cm
1
10 1.00 – 50.00 kΩ*cm
3
11 0.50 – 25.00 kΩ*cm
2
12 0.10 – 5.00 kΩ*cm
3, 4
13 - -
2
14 - -
3, 4
31/
cm
15 - -
3, 4
101/
cm
16 - -
3, 4
17 - -
3
not recommended
- - not possible
The deviations from the characteristic listed below refer to µS/cm or mS/cm
1
deviation from characteristic 1%
2
deviation from characteristic 1.5%
3
deviation from characteristic 2%
4
Above a temperature of 85°C and a temperature coefficient TK > 2.2%/°C, the deviations from the characteristic may be larger.
23
The parameters can be set through the setup
program or on the instrument.
When altering one parameter, it may be necessary to
adjust other parameters as well, because some
parameters are affected by others.
Example:
When altering the measuring range, the display
format, setpoints and other parameters will also be
adjusted.
During internal parameter adjustment, the display will
show:
8 Configurable parameters
24
8.1 Inputs
8.1.1 Measurement input for conductivity (submenu CON)
Parameter Display Setting range
1
Measurement ranges
with nominal
cell constant
RANGE 01 = 0 – 1 µS/cm K = 0.01
1
/
cm
02 = 0 – 2 µS/cm K = 0.01
1
/
cm
03 = 0 – 5 µS/cm K = 0.01
1
/
cm
04 = 0 – 20 µS/cm K = 0.01
1
/
cm
05 = 0 – 5 µS/cm K = 0.1
1
/
cm
06 = 0 – 20 µS/cm K = 0.1
1
/
cm
07 = 0 – 200 µS/cm K = 0.1
1
/
cm
08 = 0 – 1000 µS/cm K = 0.1
1
/
cm
09 = 0 – 500 µS/cm K = 1
1
/
cm
10 = 0 – 1000 µS/cm K = 1
1
/
cm
11 = 0 – 2 mS/cm K = 1
1
/
cm
12 = 0 – 10 mS/cm K = 1
1
/
cm
13 = 0 – 20 mS/cm K = 1
1
/
cm
14 = 0 – 100 mS/cm K = 1
1
/
cm
15 = 0 – 30 mS/cm K = 3
1
/
cm
16 = 0 – 100 mS/cm K = 10
1
/
cm
17 = 0 – 200 mS/cm K = 10
1
/
cm
1
The default setting is shown
bold
. All other possible ranges, see Chapter 7 “Setting ranges”, page 21
25
Dimensional unit
of conductivity
UNIT.C 0 = µS/cm or mS/cm
1 = µmho/cm or mmho/cm
2 = kΩ· cm
3 = MΩ· cm
Filter constant for
conductivity
(2nd order filter)
DF.CON 0—2—99 seconds
Relative
cell constant
CELL.C 20.00—100—500.0%
Parameter Display Setting range
1
1
The default setting is shown bold.
26
Type of temperature
compensation
FCT.TC 0 = no compensation
1 = linear compensation
2 = natural water (EN 27 888)
3 = ASTM 1125-95 (neutral contamination)
Note
If compensation is activated, the USP contact or
USP pre-alarm functions are deactivated.
See also: Chapter 11 “The USP contact (for high-
purity water)”, page 57.
Temperature
coefficient of liquid
ALPHA 0—2.2 — 5.5%/°C
Reference
temperature
REF.TE 10.00 to 25 to 40.00°C
Parameter Display Setting range
1
1
The default setting is shown bold
27
Lead compensation
for conductivity
RO.CON 0.00 — 99.99 Ω
Note
The effect of long cables for the measuring ranges
above approx. 20 mS/cm can be compensated by
entering the lead resistance.
Actual-value
correction for
conductivity (offset)
OF.CON Setting range and representation of numbers
depend on the measuring range.
0.00 mS/cm
Note
Zero-point errors caused by the system can be
compensated.
Parameter Display Setting range
1
1
The default setting is shown bold.
28
8.1.2 Measurement input for temperature (submenu TEMP)
Parameter Display Setting range
1
Probe type SENS 0 = Manual temperature entry
1 = Pt100
2 = Pt1000
3 = NTC 2 kΩ
4 = KTY-10/11-6
5 = NTC 2.25 kΩ
6 = customer-specific
Connection type of
temperature sensor
WIRE 2 = 2-wire
3 = 3-wire
4 = 4-wire
Filter constant
temperature
(2nd order filter)
DF.TE 0—2—99 seconds
Temperature unit UNIT.T 0 = °C
1 = °F
1
The default setting is shown bold.
29
Manual
temperature entry
MAN.TE -10 to 25 to 250.0°C
or
14 to 77 to 482°F
Note
The default setting depends on the selected
temperature unit UNIT.T.
Actual-value
correction for
temperature (offset)
OFF.TE -20.00 to 0 to 20.00°C
or
-36 to 0 to 36°F
Note
The default setting depends on the selected
temperature unit UNIT.T.
Parameter Display Setting range
1
1
The default setting is shown bold.
30
8.2 Relay / open-collector
8.2.1 Logic output 1 (submenu BIN.1)
Parameter Display Setting range
1
Switching function
Note
Alterations of this
parameter will affect:
-ALAR.1
- HYS.1.
When the USP con-
tact or the USP pre-
contact is activated,
then temperature
compensation FCT.TC
is deactivated.
FCT.1 0 = no function
1 = MAX contact: conductivity
(make, similar to LK7)
2
2 = MIN contact: conductivity
(break, similar to LK8)
2
3 = MAX contact: temperature
(make, similar to LK7)
2
4 = MIN contact: temperature
(break, similar to LK8)
2
5 = USP contact
(switching point as per USP <645>
see Chapter 11 “The USP contact (for high-
purity water)”, page 57)
6 = USP pre-contact
(see Chapter 11.1 “USP pre-alarm”, page 58)
7 = calibration timer has run down
8 = fault output
1
The default setting is shown
bold
/
2
see Chapter 10 “Relay output / open-collector”, page 54
31
Switching point ALAR.1 According to measuring range (in configured unit)
2.00 mS/cm
Hysteresis HYS.1. According to measuring range (in configured unit)
0.04 mS/cm
(2% of range with range 0 — 2 mS/cm) or
5°C or 9°F
Pull-in delay T.ON 1 0—2—999 seconds
Drop-out delay T.OFF1 0—1—999 seconds
Note
The parameter is only active if
pulse time T.PUL1 = 0.
Pulse time T.PU L1 0—999 seconds, see Chapter 10 “Relay output /
open-collector”, page 54
Response of
logic output 1
in calibration mode
CAL.1 0 = inactive
1 = active
2 = remains in current state
Parameter Display Setting range
1
1
The default setting is shown bold.
32
Response to fault ERR.1 0 = inactive
1 = active
2 = frozen (relay remains unchanged)
Manual mode SIM.1 OFF = no manual mode
0 = inactive
1 = active
USP pre-contact S.USP1 0—20—100%
Note
If the USP contact or the USP pre-contact is
activated, temperature compensation FCT.TC is
deactivated.
See also Chapter 11.1 “USP pre-alarm”, page 58.
Parameter Display Setting range
1
1
The default setting is shown bold.
33
8.2.2 Logic output 2 - option (submenu BIN.2)
Parameter Display Setting range
1
Switching function
Note
Alterations of this
parameter will affect:
-ALAR.2
- HYS.2.
When the USP con-
tact or the USP pre-
contact is activated,
then temperature
compensation FCT.TC
is deactivated.
FCT.2 0 = no function
1 = MAX contact: conductivity
(make, similar to LK7)
2
2 = MIN contact: conductivity
(break, similar to LK8)
2
3 = MAX contact: temperature
(make, similar to LK7)
2
4 = MIN contact: temperature
(break, similar to LK8)
2
5 = USP contact
(switching point as per USP <645>
see Chapter 11 “The USP contact (for high-
purity water)”, page 57)
6 = USP pre-contact
(see Chapter 11.1 “USP pre-alarm”, page 58)
7 = calibration timer has run down
8 = fault output
1
The default setting is shown
bold
/
2
see Chapter 10 “Relay output / open-collector”, page 54
34
Switching point ALAR.2 According to measuring range (in configured unit)
2.00 mS/cm
Hysteresis HYS.2. According to measuring range (in configured unit)
0.04 mS/cm
(2% of range with range 0 — 2 mS/cm) or
5°C or 9°F
Pull-in delay T.ON 2 0—2—999 seconds
Drop-out delay T.OFF2 0—1—999 seconds
Note
The parameter is only active if pulse time
T.PUL2 = 0.
Pulse time T.PU L2 0—999 seconds, see Chapter 10 “Relay output /
open-collector”, page 54
Response of
logic output 2
in calibration mode
CAL.2 0 = inactive
1 = active
2 = remains in current state
Parameter Display Setting range
1
1
The default setting is shown bold.
35
Response to fault ERR.2 0 = inactive
1 = active
2 = frozen (relay remains unchanged)
Manual mode SIM.2 OFF = no manual mode
0 = inactive
1 = active
USP pre-contact S.USP2 0—20—100%
Note
If the USP contact or the USP pre-contact is
activated, temperature compensation FCT.TC is
deactivated.
See also Chapter 11.1 “USP pre-alarm”, page 58.
Parameter Display Setting range
1
1
The default setting is shown bold.
36
8.3 Analog outputs
8.3.1 Conductivity (submenu CO.OUT)
Parameter Display Setting range
1
Type of
standard signal
OUT.CO 0 = 0 — 20 mA
1 = 4 — 20 mA
2 = 20 — 0 mA
3 = 20 — 4 mA
4 = 0 — 10 V
5 = 2 — 10 V
6 = 10 — 0 V
7 = 10 — 2 V
Note
If the standard signal type OUT.CO is changed,
manual operation of the output will be deactivated.
1
The default setting is shown bold.
37
Start value for
scaling
SCL.CO According to measuring range (in configured unit)
0.00 mS/cm
Note
Between the scaling start value SCL.CO and the
scaling end value SCH.CO there must be a
difference of at least 10% of the measuring range.
End value for
scaling
SCH.CO According to measuring range (in configured unit)
2.00 mS/cm
Note
Between the scaling start value SCL.CO and the
scaling end value SCH.CO there must be a
difference of at least 10% of the measuring range.
Response to
calibration mode
CAL.CO 0 = following
1 = current state is retained
Response to fault ERR.CO 0 = LOW (e.g. 0 V)
1 = HIGH (e.g. 10 V)
Parameter Display Setting range
1
1
The default setting is shown bold.
38
8.3.2 Temperature (submenu TE.OUT)
Manual operation of
the analog output for
conductivity
SIM.CO OFF = no manual mode
0 — 22 mA or 0 — 10.7 V
Parameter Display Setting range
1
Type of
standard signal
OUT.TE 0 = 0 — 20 mA
1 = 4 — 20 mA
2 = 20 — 0 mA
3 = 20 — 4 mA
4 = 0 — 10 V
5 = 2 — 10 V
6 = 10 — 0 V
7 = 10 — 2 V
Note
If the standard signal type OUT.TE is changed,
manual operation of the output will be deactivated.
Parameter Display Setting range
1
1
The default setting is shown bold.
39
Start value for
scaling
SCL.TE -10.0 to 224°C
or
14 to 437°F
Note
Setting range and default setting depend on the
selected temperature unit UNIT.T.
Between the scaling start value SCL.TE and the
scaling end value SCH.TE there must be a difference
of at least 10% of the measuring range.
End value for
scaling
SCH.TE 16 to 250.0°C
or
59 to 482°F
Note
Setting range and default setting depend on the
selected temperature unit UNIT.T.
Between the scaling start value SCL.TE and the
scaling end value SCH.TE there must be a difference
of at least 10% of the measuring range.
Parameter Display Setting range
1
1
The default setting is shown bold.
40
Response to
calibration mode
CAL.TE 0 = following
1 = current state is retained
Response to fault ERR.TE 0 = LOW (e.g. 0 V)
1 = HIGH (e.g. 10 V)
Manual operation of
analog output for
temperature
SIM.TE OFF = no manual mode
0 — 22 mA or 0 — 10.7 V
Parameter Display Setting range
1
1
The default setting is shown bold.
41
8 Calibration
8.1 General
The cell constants of conductivity cells stray somewhat depending on the type and additionally change during operation (due to deposits such as lime, or as a result of wear). This results in a change of the output signal from the cell. It is therefore necessary that the user is able to compensate for the deviations of the cell constant from the nominal value, either by manual entry or an automatic calibration of the cell constant K
rel
.
The conductivity of a solution varies with the temperature, so for correct measurement both the temperature and the temperature coefficient of the solution being measured must be known. The temperature can either be measured automatically with a temperature sensor, or set manually by the user. The temperature coefficient can be determined automatically by the conductivity transmitter, or entered manually.
The instrument uses the non-temperature compensated measurements (TC = 0) at two different temperatures (the reference temperature, e.g. 25°C, and a second temperature that will later on be the working temperature) to determine the temperature coefficient of the solution being measured.
The time intervals between calibrations depend on the conditions in which the cell is used. The instrument can draw your attention to a scheduled calibration by means of the calibration timer. see Chapter 12.7 “Calibration timer has run down”, page 60.
42
8.2 Activating the calibration mode
Press the + keys
or Change to the calibration level through the menu
see Chapter 6.4 “Level selection”, page 16
The setup interface and the measurement inputs for conductivity and temperature are not
electrically isolated. This means that, in unfavorable conditions, equalizing currents may flow when the PC interface is connected. These equalizing currents may result in damage to the devices connected. However, there is no danger if the measurement circuit of the transmitter is electrically isolated from ground. If this is not assured, then one of the following safety measures should be taken:
1) Use a computer without electrical coupling to
ground (e.g. battery-operated notebook). The computer must not be connected to a network.
2) Disconnect the measurement inputs of the
transmitter before connecting the PC interface.
The instrument can be calibrated through the setup program or from the instrument keys.
The temperature coefficient and cell constant can also be manually entered.
The time-out function is not active during calibration!
Calibration mode activation from the keys must be enabled:
Press > 2 sec / set ADMIN / CAL / CA.LVL to 1.
P
P
43
or Chapter 6.8 “The calibration level (CALIB)”, page 20
or Start the calibration in the setup program.
8.3 Selecting the calibration procedure
Calibrating the temperature coefficient
Confirm selection with .
continue with Chapter 8.4 “Calibrating the temperature coefficient using automatic temperature measurement”, page 44 or Chapter 8.5 “Calibrating the temperature coefficient using manual temperature entry”, page 47
- or
Calibrating the relative cell constant
- Confirm selection with . continue with Chapter 8.6 “Calibrating the relative cell constant”, page 49.
The code for enabling the calibration mode is: 110
P
P
44
8.4 Calibrating the temperature coefficient using
automatic temperature measurement
Note
During calibration, the reference temperature and the working temperature can be approached in any sequence.
Immerse the conductivity cell and the temperature sensor in the
medium to be measured.
The currently measured temperature is displayed. WORK.T shows you that the working temperature that will be used later on has to be entered.
Note
The reference and working temperatures must differ by at least 5°C. Enter the working temperature (e.g. 40.0 for 40.0°C), continue
with .
Temper the medium to be measured to the reference
temperature.
- The LC display shows the temperature in the upper line, and the uncompensated conductivity in the line below.
The conductivity value will be accepted automatically on reaching the reference temperature,
or
blinks
P
45
- the current value can be accepted immediately by pressing the
key (for less than 1 second).
- When the first calibration point has been accepted, the lower line will show NEXT.
Press the key.Temper the medium to be measured to the working temperature.
- The LC display shows the temperature in the upper line, and the uncompensated conductivity in the line below.
- The conductivity value will be accepted automatically on reaching the working temperature,
or the current value can be accepted immediately by pressing the
key (for less than 1 second).
- The temperature coefficient that was calculated is displayed.
Store the value by pressing (for more than 2 seconds) or
P
P
P
P
46
discard it by pressing the EXIT key.
- The instrument will now show the currently present conductivity (the actual value).
Note
Possible errors: 2 identical calibration points or temperature coefficient larger than 5.5%
- The instrument indicates an error.
After pressing the key or EXIT, the selected calibration
procedure is shown (see Chapter 8.3 “Selecting the calibration procedure”, page 43).
or
P
47
8.5 Calibrating the temperature coefficient using
manual temperature entry
Note
During calibration, the reference temperature and the working temperature can be approached in any sequence.
Immerse the conductivity cell and the temperature sensor in the
medium to be measured.
WORK.T shows you that the working temperature that will be used later on has to be entered.
Note
The reference and working temperatures must differ by at least 5°C. Enter the working temperature (e.g. 40.0 for 40.0°C), continue
with .
Temper the medium to be measured to the reference
temperature.
- The uncompensated conductivity is shown in the bottom line in the LC display.
The current value can be accepted immediately by pressing
(for less than 1 second).
blinks
P
P
48
.
- When the first calibration point has been accepted, NEXT will be shown in the bottom line.
Press Temper the medium to the working temperature.
- The uncompensated conductivity is shown in the bottom line in the LC display.
The current value can be accepted immediately by pressing
(for less than 1 second).
- The temperature coefficient that was calculated is displayed.
Store the value by pressing (for more than 2 seconds) or
discard it by pressing the EXIT key.
- The instrument now shows the present conductivity (actual value).
P
P
P
49
Note
Possible errors: 2 identical calibration points or temperature coefficient larger than 5.5%
- The instrument indicates an error.
After pressing the key or EXIT, the selected calibration
procedure is shown.
8.6 Calibrating the relative cell constant
General
Because of manufacturing variations, each conductivity cell has a real cell constant which deviates slightly from the ideal nominal cell constant. The real cell constant may drift due to dirt accumulating on the cell. This deviation of the real from the nominal cell constant is reflected by the relative cell constant. The relative cell constant is determined through calibration.
or
P
50
Immerse the conductivity cell into a solution with a known
conductivity.
- The uncompensated conductivity of the reference solution (actual value) and CAL.C are shown in alternation.
As soon as the value displayed is stable: press (for less than
1 second).
Enter the actual conductivity of the reference solution (setpoint)
with the or key.
Press (for less than 1 second).
- The relative cell constant that was calculated is displayed.
Save the cell constant by pressing for more than 2 seconds or
cancel by pressing EXIT.
Note
Possible errors: conductivity is 0 or the relative cell constant is
approx. 3 sec
P
blinks
P
P
51
outside 20 — 500%.
The instrument indicates an error.
After pressing or EXIT, the selected calibration procedure is shown (see Chapter 8.3 “Selecting the calibration procedure”, page 43). The latest valid measurement continues to be active.
< 20%
Conductivity = 0
> 500%
P
52
9 Analog output
9.1 Response during calibration
You can choose between “following” or “unchanged” (constant).
9.2 Response of the output signal in fault condition
Depending on the configuration, the output signal can adopt the LOW or HIGH condition in the event of a fault.
The analog outputs are configured at the operator level (USER) or the administrator level (ADMIN) in CO.OUT (conductivity output) and TE.OUT (temperature output) see Chapter 6.5 “The operator level (USER)”, page 17.
Output signal
nominal
Output signal
HIGH
Output signal
LOW 0 — 20 mA 22.0 mA 0 mA 4 — 20 mA 22.0 mA 3.4 mA
0 — 10 V 10.7 V 0 V 2 — 10 V 10.7 V 1.4 V
53
9.3 Response of the output signal on leaving the scaling range
On leaving the scaling range, the output will, up to a defined limit, produce a proportional signal (as per NAMUR NE43). These limits are listed in the table below:
9.4 Manual operation of the analog output
The JUMO ecoTRANS Lf 03 can output a constant analog signal, for test purposes or commissioning, see also Chapter 10.2 “Manual operation of the relay outputs”, page 54.
Below scaling range Within scaling
range
Above scaling range
0.0 mA 0 — 20 mA 20.5 mA
3.8 mA 4 — 20 mA 20.5 mA
0.0 V 0 — 10 V 10.2 V
20.5 mA 20 — 0 mA 0.0 mA
20.5 mA 20 — 4 mA 3.8 mA
10.2 V 10 — 0 V 0.0V
1.8 V 2 — 10V 10.2 V
10.2 V 10 — 2 V 1.8 V
After a supply failure, manual mode is deactivated.
54
10 Relay output / open-collector
10.1 Response of the relay
Depending on the setting, the JUMO ecoTRANS Lf 03 monitors a limit, similar to a limit comparator (LK), as a MAX LK or MIN LK. The hysteresis is asymmetric with respect to the limit.
10.2 Manual operation of the relay outputs
The transmitter can output a constant signal, for test purposes or commissioning a system.
The parameter USER / BIN.1 (or BIN.2) / SIM.1 (or SIM.2) can be used to set manual operation to:
OFF = no manual mode 0 = inactive 1 = active => the “S” LED is on
.
Indication of manual mode
If one of the outputs is in manual mode, this will be indicated by displaying “S” or “-”, in alternation with the actual value.
“S” means the corresponding output is in manual mode.
MAX LK
MIN LK
55
“-” means the corresponding output is not in manual mode.
1st place: analog output for conductivity 2nd place: analog output for temperature 3rd place: logic output 1 4th place: logic output 2 (if available)
In the example above, the analog temperature output is in manual mode, all other outputs are not.
On leaving the manual mode, the output signal immediately takes on the value that is proportional to the measured conductivity or temperature value.
After power-on, manual mode is always deactivated.
56
10.3 Response of the relay during calibration
The parameter USER / BIN.1 (or BIN.2) / CAL.1 (or CAL.2) can be used to set the relay response to:
0 = relay inactive 1 = relay active 2 = relay unchanged
(during calibration, the relay remains at the status that was valid before the start of the calibration)
10.4 Pulse function of the relay output
The limit comparator is reset after an adjustable pulse time. The parameter available for this purpose is: USER / BIN.1 (or BIN.2) / T.PUL1 (or T.PUL2). It can be set from 0 = 0 seconds (no pulse function) to 999 = 999 seconds. The LED K1 is lit up red as long as the switching condition is fulfilled.
10.5 Fault output
The parameter USER / BIN.1 (or BIN.2) / ERR.1 (or ERR.2) can be used to set the relay response to:
0 = relay inactive 1 = relay active 2 = relay unchanged
(during calibration, the relay remains at the status that was valid before the start of the calibration).
Switch-off delay is not possible in pulsed operation.
57
11 The USP contact (for high-purity water)
The USP contact enables the monitoring of the high-purity water quality in accordance with the requirements of USP <645>. USP <645> includes a table that specifies a limit for the conductivity as a function of temperature. If the conductivity remains below the limit, then the high-purity water fulfills the requirements of USP <645>.
If, at a given temperature, the conductivity of the water is higher than specified in the USP table, the USP contact of the JUMO ecoTRANS Lf 03 will switch.
The limits are defined in steps; at 8°C, for example, a value of 5°C is applied.
Note
Temperature compensation must be switched off (temperature coefficient = 0) during monitoring. Set the parameter USER / CON / ALPHA to 0.0.
Extract from USP <645>
Temp er at ur e°CMax. conductivity
µS/cm (uncomp.)
Temp er at ur e°CMax. conductivity
µS/cm (uncomp.)
00.6552.1
50.8602.2 10 0.9 65 2.4 15 1.0 70 2.5 20 1.1 75 2.7 25 1.3 80 2.7 30 1.4 85 2.7 35 1.5 90 2.7 40 1.7 95 2.9 45 1.8 100 3.1 50 1.9
58
If the conductivity exceeds the value for the corresponding temperature, the configured contact will switch.
11.1 USP pre-alarm
The USP pre-alarm switches before the water quality reaches the set limit. The parameter: USER / BIN.1 / S.USP1 (0 — 100) can be used to define a margin between pre-alarm and USP limit, as a percentage value referred to the active limit.
59
12 Display and LED messages
12.1 Operating states of the JUMO ecoTrans Lf 03
Two LEDs indicate the operating states
12.2 Underrange
Below measuring range
12.3 Overrange
Above measuring range
12.4 Probe break
Device status LED red (top) LED yellow (bottom) Normal operation off on, when LK1 is
active
Error blinks on, when LK1 is
active
Initialization off off
or
or
60
12.5 Short circuit
12.6 Initialization of dependent parameters
After altering one parameter, other dependent parameters are altered automatically.
12.7 Calibration timer has run down
In accordance with the specifications (of the plant manufacturer, for example), calibration of the cell constant and/or of the temperature coefficient should be carried out.
Please check all dependent parameters!
or
61
13 Operation via setup interface
Caution
The setup interface and the measurement inputs for conductivity and temperature are not
electrically isolated. This means that, in unfavorable conditions, equalizing currents may flow when the PC interface is connected. These equalizing currents may result in damage to the devices connected. However, there is no danger if the measurement circuit of the transmitter is electrically isolated from ground. If this is not assured, then one of the following safety measures should be taken:
1) Use a computer without electrical coupling to ground
(e.g. battery-operated notebook). The computer must not be connected to a network.
2) Disconnect the measurement inputs of the transmitter before
connecting the PC interface.
3) No additional measuring cells or probes must be in the medium
during calibration, as this could result in measurement and calibration errors!
P
EXIT
JUMO ecoTRANS Lf 03
PC interface cable
JUMO PC setup software multilingual D / GB / F
PC or notebook with RS232 interface Operating system:
–Windows ’98
®
– Windows 2000
®
–Windows XP
®
–Windows NT® 4.0 or higher
62
13.1 Operation through Setup
Customized linearization for the temperature probe
A table for 30 value pairs can be used to adapt any temperature probe to the temperature input of the JUMO ecoTRANS Lf 03.
(1) Navigation tree
The navigation tree allows quick access (double-click) to the individual setting options.
(2) Diagnosis window
A soon as a connection with a device has been established, the latest data are shown here.
(3) Working area
If you click on the arrow ( ), the setting options will be shown. A double-click on the text will call up the corresponding editing window.
(1)
(2)
(3)
63
14 Technical data
Conductivity input
Electrolytic conductivity cells with the cell constants
0.01; 0.1; 1.0; 3.0; 10.0
1
/cm (2-electrode principle).
The cell constant can be adjusted over the range 20 — 500%.
Lead compensation, conductivity input
The effect of long cables can be compensated on ranges larger than about 20 mS/cm by entering the lead resistance, within the range from 0.00 to 99.99 Ω.
Measuring range
0 — 1 µS to 0 — 200 mS, depending on the cell constant, see Chapter 7 “Setting ranges”, page 21 for details.
Deviation from characteristic, conductivity
see Chapter 7 “Setting ranges”, page 21.
Reference temperature (for temperature compensation)
settable from 10 to 40°C (factory setting: 25°C)
Temperature range
-10 to +250°C (depending on the temperature probe configured)
Deviation from characteristic, temperature
with Pt100 / Pt1000: 0.6% NTC 2kΩ: ≤ 1.5% NTC UUA: ≤ 2.0% with customer-specific characteristic: 5 Ω
Analog input, temperature
- max. measurable resistance: 4500 Ω
- resistance thermometer Pt100 or Pt1000
measuring range: -10 to +250°C
-NTC 2K
measuring range: 0 to +150°C resistance: 2 kΩ at 25°C
64
A parallel resistor with 8.2 kΩ is required!
- NTC 2K25
measuring range: 0 to +150°C resistance: 2.25 kΩ at 25°C A parallel resistor with 8.2 kΩ is required!
-KTY11-6
measuring range: -10 to +150°C resistance: 2 kΩ at 25°C
- All temperature probes can be connected in
2-, 3- or 4-wire circuit.
- Customer-specific characteristic (through setup program)
measuring range: 30 — 4500 Ω / -10°C to +250°C characteristic with 30 calibration points
Zero-point calibration, temperature input
Zero-point errors caused by the system can be compensated within the range -20 to +20°C.
Analog outputs
freely configurable: 0(2) — 10V R
load
2 kΩ or
10 — 0(2)V R
load
2 kΩ or
0(4) — 20mA R
load
400Ω or
20 — 0(4)mA R
load
400Ω
electrically isolated from the inputs:
ΔU 30V AC or ΔU 50V DC
Deviation of the analog output signal
+/- 0.015 mA or +/-5 mV
Relay output
changeover contact contact rating: 8 A, 250 V AC, with resistive load
8 A,0 24 V DC with resistive load current rating 8 A contact life: > 100, 000 operations at rated load
65
Open-collector output
contact rating: 100 mA, 35 V DC with resistive load,
voltage drop in the switched state 1.2V, not short-circuit proof
A/D converter
resolution 14 bit
Sampling time
500 msec = 2 measurements per second
Ambient temperature error
0.5%/10 °C
Measuring circuit monitoring
conductivity input: out-of-range, short-circuit
temperature input: out-of-range, probe short-circuit, probe break
In a fault condition, the outputs adopt a defined (configurable) state.
Data backup
EEPROM
Supply voltage
20 — 30V DC, ripple < 5% power drawn 3 W, with reverse-polarity protection
Electrical connection
screw terminals up to 2.5 mm
2
Permissible ambient temperature
operating temperature range: 0 to +50°C functional temperature range: -10 to +60°C
Permissible storage temperature
-25 to +75°C
66
Climatic conditions
rel. humidity 93% no condensation Protection (to EN 60 529)
IP20
Electrical safety
to EN 61 010 clearance and creepage distances for
- overvoltage category II
- pollution degree 2
Electromagnetic compatibility
to EN 61 326 interference emission: Class B interference immunity: to industrial requirements
Housing
housing for DIN rail mounting: PC (polycarbonate)
Mounting
on a 35 x 7.5 mm DIN rail to EN 60 715
Operating position
unrestricted
Weight
approx. 150g
15 Environment / waste disposal
Faulty devices can be returned to JUMO for proper disposal.
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