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dTRANS p20

JUMO dTRANS p20 Operating Instructions Manual

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JUMO dTRANS p20
Process pressure transmitter
B 403025.0
Operating Instructions
2014-03-18/00525980
DANGER!
NOTE!
Please read these Operating Instructions before placing the instrument in operation. Keep the Operating Instructions in a place which is accessible to all users at all times. All necessary settings are described in this manual. If any difficulties should nevertheless arise during start-up, please do not manipulate the unit in any way. You could endanger your rights under the instrument warranty!
Please contact the nearest subsidiary or the head office in such a case.
Contents
1 Safety information ............................................................... 5
1.1 Warning signs ...................................................................................... 5
1.2 Reference signs ................................................................................... 5
2 General information ............................................................. 7
2.1 Scope of application ............................................................................ 7
2.2 Scope of delivery ................................................................................. 8
3 Instrument identification ................................................... 11
3.1 Nameplate ......................................................................................... 11
3.2 Order details ...................................................................................... 13
3.3 Accessories ....................................................................................... 15
3.4 Software ............................................................................................ 15
3.5 Dimensions ........................................................................................ 16
3.6 Dimensions for medium temperature 2 (high-temperature versions) 18
3.7 Dimensions of process connections ................................................. 19
4 Technical data .................................................................... 21
4.1 General .............................................................................................. 21
4.2 Input ................................................................................................... 22
4.3 Output ................................................................................................ 22
4.4 Power supply ..................................................................................... 22
4.5 Mechanical properties ....................................................................... 23
4.6 Ambient conditions ............................................................................ 24
4.7 Accuracy ............................................................................................ 25
4.8 Approvals/marks of conformity ......................................................... 26
5 Mounting ............................................................................. 27
5.1 Before assembly ................................................................................ 27
5.2 Unscrew the front ring or housing cover ........................................... 27
5.3 Rotating the LCD (display) ................................................................. 28
5.4 Rotating the enclosure ...................................................................... 29
5.5 Pressure connection .......................................................................... 30
5.6 Measuring the relative or absolute pressure ..................................... 31
Contents
5.7 Assembly in the explosion area ......................................................... 34
6 Installation .......................................................................... 35
6.1 Installation instructions ...................................................................... 35
6.2 Instrument with cable gland .............................................................. 36
6.3 Instrument with M12 connector ........................................................ 39
6.4 Electrical connection in Ex areas ....................................................... 41
7 Operation ............................................................................ 45
7.1 Display ............................................................................................... 45
7.2 Operation with rotary knob or with setup program ........................... 46
7.3 The level concept .............................................................................. 47
8 Maintenance ....................................................................... 53
8.1 Eliminating errors and faults .............................................................. 53
9 Declaration of Conformity ................................................. 55
10 Type Examination Certificate ........................................... 57
5
1 Safety information
1.1 Warning symbols
1.2 Note symbols
DANGER!
This symbol indicates that personal injury caused by electrical shock may occur if the respective precautionary measures are not carried out.
CAUTION! This symbol in connection with the signal word indicates that damage to assets or data
loss will occur if the respective precautionary measures are not taken.
NOTE!
This symbol refers to important information about the product, its handling, or additional use.
1 Safety information
6
7
2 General information
2.1 Scope of application
General information
The JUMO dTRANS p20 pressure transmitter measures the pressure of non-corrosive and corrosive gases, vapors and liquids. The output signal is an impressed DC current (4 to 20 mA) which is proportional to the input pressure.
Use in "Ex areas"
The pressure transmitter in the Ex ia version is approved for use in "Ex areas" if the nameplate on the instrument so indicates.
CAUTION!
The diaphragms of the process connection must not be damaged! Do not insert any objects into the hole of the pressure connections!
2 General information
8
2.2 Scope of delivery
Installation Instructions B 403025.0
These Operating Instructions describe the assembly, the installation and the operation of the JUMO dTRANS p20 pressure transmitter.
Calibration certificate
The pressure transmitter comes with a calibration certificate and a SETUP printout. These documents contain information about the set parameters or measured parameters for the relevant pressure transmitter.
If the calibration certificate is lost, or if you need another copy, it can be ordered from JUMO. Please indicate the F number of the pressure transmitter (manufacturing number, see the nameplate). Yo ur supplier's address can be found on the back of the manual.
Setup program
The setup program is available as an accessory, part no. 00537577. The setup program provides a convenient way to check and adjust all parameters of the
pressure transmitter. It also includes additional functions such as:
• Recording of measurements
• Graphical presentation of temperature and pressure
• Extensive diagnostic messages
• Display of complete order code and instrument configuration (for reordering). The setup program accesses the pressure transmitter via
• the JUMO interface (standard)
•or HART
®
interface (optional)
PC interface cable
Available as an accessory: PC interface cable including USB/TTL converter and two adapters (USB connecting cable), part no. 00456352.
The PC interface cable can be used to connect the pressure transmitter to the USB interface of a PC via the JUMO interface.
CAUTION!
The JUMO interface must not be used for instruments with ATEXExia explosion protection! These instruments must only be operated with the rotary knob or via the HART
®
interface!
9
2 General information
HART® modem
Available as an accessory: HART
®
modem for USB, part no. 00443447.
The HART
®
modem can be used to connect the pressure transmitter with the USB® interface
of a PC via the HART
®
interface.
Supply isolator
Available as an accessory: Supply isolator for Ex applications, HART
®
-enabled,
part no. 00577948. Pressure transmitter with ATEX Ex ia explosion must be connected for use in Ex areas by
means of a supply isolator!
Remote seals
Available as an accessory: See data sheets 409770 to 409786. Remote seals are used for adaptation to special applications, when conventional pressure
connections cannot be used.
CAUTION!
Remote seals are installed in the factory and must not be separated from the pressure transmitter!
2 General information
10
11
3 Instrument identification
3.1 Nameplate
Non-Ex, Enclosure
Identification on the enclosure of a pressure transmitter that is not suitable for use in hazardous (Ex) areas.
Date of manufacture
The date of manufacture (year and calendar week) of the instrument is encoded in the manufacturing number. The numbers 12 to 15 identify the year of manufacture (here 09 for 2009) and the calendar week (here 30).
Sensor
Identification on the sensor of a pressure transmitter.
(1) Type (2) Part number (3) Factory setting
for measurement range
(4) Nominal measuring range
(5) Voltage supply (6) Output signal (7) Manufacturing number
(7)
(6)
(5)
(4)
(2)
(1)
(3)
(1) Part number (2) Nominal measuring range (3) Manufacturing number
(2)
(1)
(3)
3 Instrument identification
12
Ex, Enclosure 1
First identification on the enclosure of a pressure transmitter that is suitable for use in hazardous (Ex) areas.
Date of manufacture
The date of manufacture (year and calendar week) of the instrument is encoded in the manufacturing number.
Digits 12 to 15 identify the year of manufacture (here 10 for 2010) and the calendar week (here 41).
(1) Type (2) Part number (3) Factory setting
for measurement range
(4) Nominal measuring range
(5) Voltage supply (6) Output signal (7) Manufacturing number
F.-Nr: 0119253901010410001
4...20 mA HART
DC 11.5...28 V
-1...25 bar
CAL 0...10 bar rel
TN 12345678
403025/x-1
dTRANS p20
Made in Germany
www.jumo.net
(7)
(6)
(5)
(4)
(2)
(1)
(3)
(1) Ex protection (2) Voltage supply (3) Ambient temperatures (4) Year of construction (5) Test number
II 1/2 G Ex ia IIC T6...T3 Ga/Gb II 1/2 D Ex ia IIIC T105°C Da/Db
50°C (T6) /65°C (T5)
/85°C (T4), /85°C (T3)
?
P 750 mW, -40°C <T
ia
?
U 28 V; I 93 mA
ii
??
Baujahr 2010
SEV 09 ATEX 0138 X
(3)
(1)
(2)
(4) (5)
13
3 Instrument identification
3.2 Order details
(1) Basic type
403025 dTRANS p20 - Process pressure transmitter
(2) Basic type extension
0None 9 Special design
(3) Explosion protection
0None 1 ATEX Ex ia
a
(4) Housing
1 Short, stainless steel, with M12 connection
b
2 Long, stainless steel, with cable gland 3 Precision casting, with cable gland
(5) Electrical connection
36 Round plug, M12 × 1 82 Cable gland, plastic 93 Cable gland, metal
(6) Cover material
20 CrNi (stainless steel) 85 Plastic
(7) Display
0 Without display (LCD) 1With display (LCD)
(8) Operation
0 Without control knob 1 With control knob
(9) Nominal measuring range
450 -600 to +600 mbar relative pressure 487 0 to 600 mbar absolute pressure 491 0 to 4 bar absolute pressure 495 0 to 25 bar absolute pressure 507 0 to 100 bar absolute pressure
c
513 -1 to +4 bar relative pressure 514 -1 to +25 bar relative pressure 515 -1 to +100 bar relative pressure
c
516 -1 to +600 bar relative pressure
d
(10) Output
405 4 to 20mA, two-wire 410 4 to 20mA, two-wire with HART
®
protocol
(11) Process connection
504 G 1/2 to EN 837 512 1/2-14 NPT to DIN 837 564 1/2-14 NPT internal
3 Instrument identification
14
571 G 3/4 front-flush to DIN 837 583 M20 (× 1.5) with adapter 604 Taper connection with union nut DN 25 to DIN 11851 (milk cone) 606 Taper connection with union nut DN 40 to DIN 11851 (milk cone) 613 Clamp DN 25 to DIN 32676 616 Clamp DN 50 to DIN 32676/2" ISO 2852 997 JUMO PEKA
with EHEDG approval
998 Suitable for connecting to a diaphragm seal
(12) Temperature of medium
1 Up to 120 °C
e
2 Up to 200 °C
f
(13) Process connection material
20 CrNi (stainless steel) 82 NiMo
(14) Measuring system filling medium
00 None 01 Silicon oil
(15) Extra codes
000 None 100 Customized setting
g
226 With GOST R approval 227 With INMETRO approval 452 Parts in contact with the medium are electropolished,
surface roughness Ra  0.8 µm 591 Throttle in pressure channel 624 Free of oil and grease 630 Enlarged pressure channel 634 With TAG number 635 With manufacturer declaration NACE
h
681 Extended permissible ambient temperature 691 Improved humidity/vibration protection 880 With DNV certification
i
a
ATEX Ex ia does not apply in connection with a cable gland made out of plastic (82), a cover material made out of plastic (85) and the output 4 to 20 mA (405).
b
The case is only available with a round plug M12 × 1 (36) as electrical connection.
c
This inputs specified above are not available with the process connections 604, 606, 613, 616.
d
This input is not available with the process connections 571, 604, 606, 613, 616, 997.
e
For ATEX Ex ia 115 °C max.
f
For ATEX Ex ia 175 °C max.
g
Please specifiy required setting in plain text. For factory setting see "Accuracy" section in data sheet.
h
Only with process connection material 82 (NiMo) and with process connection 512 or 564.
i
Only with explosion protection 1 (ATEX EX ia) and not with nominal measuring range 516.
15
3 Instrument identification
3.3 Accessories
3.4 Software
(1) (2) (3) (4) (5) (6) (7) (8) (9) Order code / -------- Order example 403025 / 0 - 0 - 2 - 82 - 85 - 1 - 1 - 514 -
(10) (11) (12) (13) (14) (15)
----/
405 - 504 - 1 - 20 - 01 / 000
Article Part no.
PC interface with USB/TTL converter
a
00456352
HART
®
modem USB
b
00443447 4-pole terminal box, straight, M12 × 1, with 2 m PVC cable 00404585 4-polige terminal box, angled, M12 × 1, mit 2 m PVC cable 00409334 5-pole terminal box M12 × 1, straight, without cable 00419130 5-pole terminal box M12 × 1, angled, without cable 00419133 Mounting bracket for 2" pipe and wall 00597711
Data Sheet
Manifolds 409706 JUMO PEKA - Process connection adapter with EHEDG approval 409711 Pressure separator with milk pipe fitting DIN 11851 409772 Pressure separator with clamp connection 409774 Pressure separator with DRD flange or Varivent connection 409776 Pressure separator with ISS connection or SMS connection or RJT connection and
slotted ring nut
409778
Diaphragm chemical seals 4MDV-10 409780 Pressure separator with male thread ISO 228/1 or ANSI B 1.201 409782 Pressure separator with flange connection EN 1092-1 with sealing lip Form B1 409784 Pressure separator with flange connection to ANSI B 16.5 with sealing lip Form RF 409786 Ex-i Power supply/input isolating amplifier 707530
a
The PC interface cable is the connection between the JUMO interface of the pressure transmitter and the USB interface of a PC.
b
The HART® modem is the connection between the HART® interface of the pressure transmitter and the USB in­terface of a PC.
Article Part no.
JUMO Setup dTRANS p20 series 00537577
3 Instrument identification
16
3.5 Dimensions
Type 403025/0-0-1 (short, stainless steel, with M12 connection)
Type 403025/0-0-2 (long, stainless steel, with cable gland)
A = Cable gland M20 × 1.5
86.5
113
138
104
64
ø73
113
A
17
3 Instrument identification
Type 403025/0-0-3 (long, precision casting, with cable gland)
A = Cable gland M20 × 1.5
145
116
66
109
ø73
A
3 Instrument identification
18
3.6 Dimensions for medium temperature 2 (high-temperature versions)
In pressure transmitters suitable for medium temperatures up to 200 °C (medium temperature 2), the increased temperature is dissipated over an extended shaft. The overall height of all the pressure transmitters in this version increases as in the diagram below, by 41 mm.
A = Cable gland M20 × 1.5
138
73
64
104
152
41
A
19
3 Instrument identification
3.7 Dimensions of process connections
Dimensions of process connections 604, 606, 613 and 616
504 (G 1/2)
512 (1/2-14 NPT)
564 (1/2-14 NPT internal)
571 (G 3/4)
604 und 606 (tapered adapter with groove union nut to DIN 11851)
613 und 616 (Clamp to DIN 32676)
997 (JUMO PEKA)
G 1/2
20
30.5
1/2-14 NPT
30.5 20
SW 27
23.5
1/2-14 NPT
32
16
SW 32
G 3/4
L1
L2
15
D2
D1
31.5
SW 27
11
Conn.DND1D2D3 D4L1 L2 604 25 Ø 44 Ø 35 Rd 52 × 1/6“ Ø 63 15 21 606 40 Ø 56 Ø 48 Rd 65 × 1/6“ Ø 78 613 25 Ø 43.5 Ø 50.5 616 50 Ø 56.5 Ø 64
3 Instrument identification
20
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