JUMO DICON 401, DICON 501 Operating Manual

Download

JUMO DICON 401/501

Type 703585/1... Type 703580/0...

Type 703585/2...

Universal Profile Controller

Universal Profile Generator

Operating Manual

B 703580

2013-10-01/00370044

Please read this operating manual before commissioning the instrument. Keep the manual in a



place which is accessible to all users at all times. Your comments are appreciated and may help us in improving this manual. All necessary settings are described in this operating manual. Manipulations not described in the

manual or expressly forbidden will jeopardize your warranty rights. Please contact the nearest subsidiary or the head office, should you encounter problems.

When accessing the inner parts of the unit and returning modules, assemblies or components, please observe the regulations accordings to EN 61340-5-1 and EN 61340-5-2 „Protection of electrostatic sensitive devices“. Only use ESD packaging for transport.

Please note that we cannot accept any liability for damage caused by ESD.

ESD=Electro Static Discharge

Contents

1Introduction 7

1.1 Description .................................................................................................... 7

1.2 Block structure ............................................................................................. 7

1.3 Typographical conventions ......................................................................... 8

1.3.1 Warning signs ................................................................................................. 8

1.3.2 Note signs ...................................................................................................... 8

1.3.3 Presentation ................................................................................................... 8

2 Identifying the instrument version 9

2.1 Type designation .......................................................................................... 9

2.2 Accessories ................................................................................................ 10

3Installation 11

3.1 Location and climatic conditions .............................................................. 11

3.2 Dimensions ................................................................................................. 11

3.2.1 Type 703580/0... ........................................................................................... 11

3.2.2 Type 703585/1... .......................................................................................... 12

3.2.3 Type 703585/2... .......................................................................................... 12

3.3 Edge-to-edge mounting ............................................................................ 13

3.4 Fitting into position .................................................................................... 13

3.5 Cleaning the front panel ............................................................................ 13

3.6 Removing the controller chassis .............................................................. 14

4Electrical connection 15

4.1 Installation notes ........................................................................................ 15

4.2 Connection diagrams ................................................................................. 16

4.2.1 Type 703580 ................................................................................................. 16

4.2.2 Type 703585 (portrait and landscape format) .............................................. 19

4.3 Isolation ....................................................................................................... 21

Contents

5 Operation 23

5.1 Displays and keys ....................................................................................... 23

5.2 Operating modes and states ..................................................................... 24

5.3 Principle of operation ................................................................................ 25

5.4 Entering values and selecting settings .................................................... 26

5.5 Operating modes ........................................................................................ 27

5.5.1 Basic status .................................................................................................. 27

5.5.2 Manual operating mode ............................................................................... 28

5.5.3 Automatic operating mode (program run) .................................................... 29

5.6 Shifting the setpoint ................................................................................... 30

5.7 Altering setpoints ....................................................................................... 30

5.8 Setpoint switching ..................................................................................... 31

5.9 Display switching ....................................................................................... 32

6Profile program start 33

6.1 Instant start of program ............................................................................. 33

6.2 Delayed start of program ........................................................................... 33

7Profile program editor 35

7.1 General ........................................................................................................ 35

7.2 Editing segments ........................................................................................ 37

7.3 Inserting segments .................................................................................... 38

7.4 Copying segments ..................................................................................... 38

7.5 Deleting segments ..................................................................................... 39

7.6 Programming repeat cycles ...................................................................... 39

7.7 Temporary alterations ................................................................................ 40

Contents

8Operating level 41

9 Parameter level 43

10 Configuration level 1 45

10.1 Controller .................................................................................................... 47

10.2 Limit comparators ...................................................................................... 49

10.3 Inputs ........................................................................................................... 52

10.4 Outputs ........................................................................................................ 57

10.5 Profile controller ......................................................................................... 59

10.6 Maths and logic module ............................................................................ 62

10.7 Display ......................................................................................................... 67

10.8 Logic functions ........................................................................................... 70

10.9 Interface ..................................................................................................... 73

11 Optimisation 75

11.1 Self-optimisation ........................................................................................ 75

11.2 Checking the optimisation ........................................................................ 76

11.3 Fuzzy parameters ....................................................................................... 77

12 Retrofitting of cards 79

13 Interfaces 83

13.1 RS422/485 interfaces ................................................................................. 83

13.2 PROFIBUS-DP ........................................................................................... 84

14 Accessories 85

14.1 External relay module/logic module ER8/EL8 ......................................... 85

14.2 Setup program with commissioning software ........................................ 86

Contents

15 Appendix 87

15.1 Technical data ............................................................................................. 87

15.2 Alarm messages and display priorities .................................................... 90

15.3 Character set for matrix display ............................................................... 93

15.4 Instrument features (configuration level 2) .............................................. 94

15.5 Notes for instruments with Germanischer Lloyd (GL) approval ........... 95

15.5.1Technical data .............................................................................................. 95

15.5.2 Alarm messages ......................................................................................... 95

15.5.3Inhibits ......................................................................................................... 95

15.5.4Manual mode ............................................................................................... 95

15.5.5Additional notes ........................................................................................... 95

16 Index 97

1.1 Description

Ty pe 70 3 58 0 o n ly

Analogue inputs:

- Resistance thermometer

- Thermocouples

- Standard signals

- Potentiometer

Outputs:

- Relay

- Solid-state relay

- Logic output 5V

- Logic output 22V

- Analogue output

- Supply for 2-wire transmitter

This series of universal, freely configurable profile controllers/profile generators is available in the formats 96mm x 96mm and 96mm x 48mm (portrait and landscape format). The instruments feature two 4-digit 7-segment displays, five or eight LEDs for indicating the switching status and the operating modes, an 8-digit matrix display, as well as six keys for operation and configuration.

The user has flexibility in assigning the instrument slots, in accordance with the block structure.

10 profile programs with up to 100 segments can be programmed; a total of 100 segments can be implemented.

Additional functions include self-optimisation, parameter set switching, a realtime clock, up to eight limit comparators and a maximum of eight operating contacts. Linearisation for the usual transducers are stored in the memory, and a customized linearisation table can be programmed. The instruments can be adapted to the most diverse tasks with the aid of a maths module. The instruments can be integrated into a data network via a serial interface, or they can be expanded through an external relay module. A setup program with a program editor is available for easy configuration from a PC.

1 Introduction

The electrical connection is at the rear by screw terminals.

1.2 Block structure

1 Introduction

1.3 Typographical conventions

1.3.1 Warning signs

1.3.2 Note signs







H Action This sign refers to an action to be performed.

The signs for Danger and Warning are used in this manual under the following conditions:

Danger This sign is used when there may be danger

to personnel if the instructions are disregard-

ed or not followed accurately.

Warning This sign is used when there may be damage

to equipment or data if the instructions are

disregarded or not followed accurately.

Warning This sign is used when special care must be

taken when handling components that are sensitive to electrostatic discharges.

Note This symbol is used when your attention is

drawn to a specific remark.

Reference This sign refers to additional information in

other manuals, chapters or sections.

The individual steps are marked by this asterisk, e. g.:

h Press I key

1.3.3 Presentation

E + I Key combination The depiction of keys together with a plus

sign means that first the E key has to be pressed and held down, and then a further key is pressed.

CONFIG 1 Dot-matrix display Tex ts a nd m es sa ge s a re vi sualised in the dot-

matrix display.

2.1 Type designation

703580/ 0 – – – – / , Format 96 mm x 96mm

703585/ – 0 0 – 0 0 0 – – / , Format 48 mm x 96 mm and 96mm x 48mm

2 Identifying the instrument version

(1) (2) (3) (4) (5) (6) (7)

(1) Basic type extension

Format: 96mm x 96mm 0 48mm x 96mm portrait 1 96mm x 48mm landscape 2

Version: Standard with factory default

settings 8 Customized programming 9

Language for instrument texts: German 1 English 2 French 3

(2) Analogue input 1 2 3 4

not assigned 0 0 0 0 Universal input

(all transducers except voltage -10/2/0 — 10V)

voltage -10/2/ 0 — 10V 2 2 2 2

(3) Output 1 2 3 4 5 6

not assigned 0 0 0 0 0 0 Relay (changeover

contact) 1 1 1 1 1 1 Solid-state relay

230V 1A 2 2 2 2 2 2 Logic 0/5V 3 3 3 3 3 3 Logic 0/22V 4 4 4 4 4 4 Analogue output 5 5 5 5 5 5 Supply

for 2-wire transmitter 6 6 6 6 6 6 Tw o l og i c i np u ts 7 7 7 - - -

1111

(5) Interface

not assigned 0 0 RS422/485 5 4 PROFIBUS-DP

(no GL approval)

(6) Maths and logic module

not available 0 0 available 0 3

(7) Approvals

DIN EN 14597 Germanischer Lloyd (GL) DIN EN 14597 and GL DIN EN 14597 and UL GL and UL DIN EN 14597, GL and UL

* Type 703580 only

Delivery package

* * *

056 062 063 064 065 066

-Profile controller/generator

-2 mounting brackets

-seal

-Operating Manual B 703580

(4) Supply

110 — 240V AC +10/-15%

48 — 63Hz

20 — 30V AC/DC 48 — 63Hz 2235

2 Identifying the instrument version

2.2 Accessories

External relay module ER8 (3A/230V) Supply 110 — 240V AC Part no. 00405292 (no GL approval)

External relay module ER8 (3A/230V) Supply 20 — 53V DC/AC Part no. 00405297 (no GL approval)

External logic module EL8 (0/12V) Supply 110 — 240V AC Part no. 00439131 (no GL approval)

External logic module EL8 (0/12V) Supply 20 — 53V DC/AC Part no. 00471459 (no GL approval)

PC interface for setup program with USB/TTL converter, 2 adapters (socket, pins) Part no. 00456352

Setup program and program editor for Windows Part no. setup program: 00379085 Part no. program editor: 00379547 Hardware requirements:

- 512 Mbyte RAM

- 50 Mbyte available on hard disk

- CD-ROM drive

- 1 free serial interface or USB interface

NT4.0/2000/XP/Vista/7 (32/64 bit)

3.1 Location and climatic conditions

Setup plug

panel cut-out to IEC 61554

The conditions at the instrument location must conform to the requirements listed under Technical data. The ambient temperature at the location should be between –5 and 55 °C, at a relative humidity of not more than 95%.

3.2 Dimensions

3.2.1 Type 703580/0...

3 Installation

Setup plug

panel cut-out to IEC 61554

Setup plug

panel cut-out to IEC 61554

3.2.2 Type 703585/1...

3.2.3 Type 703585/2...

3.3 Edge-to-edge mounting

Ty pe h or i zo n ta l v er t ic a l without setup plug: 703580/0...

703585/1... (portrait format) 703585/2... (landscape format)

with setup plug: 703580/0...

703585/1... (portrait format) 703585/2... (landscape format)

3.4 Fitting into position

h Fit the seal provided onto the

instrument body.

h Insert the controller from the front

into the panel cut-out.

3 Installation

Minimum spacing of the panel cut-outs

11mm 11mm 30mm

11mm 11mm 65mm

30mm 30mm 11mm

65mm 65mm 11mm

h Insert the mounting brackets from

the rear of the panel into the guides at the sides of the housing. The flat sides of the brackets must be against the housing.

h Place the brackets against the rear

of the panel and tighten them evenly with a screwdriver.

3.5 Cleaning the front panel

The front panel can be cleaned with the usual rinsing and cleaning agents. It has a limited resistance to organic solvents (e. g. methylated spirits, white spirit, P1, xylol, etc.). Do not use high-pressure cleaning equipment.

3 Installation

3.6 Removing the controller chassis

The controller chassis can be removed from the housing for servicing. h Press together the ribbed surfaces

top and bottom (or left and right with the landscape format) and pull out the controller chassis.

When inserting the controller chassis, care must be taken that the lugs (underneath the ribbed surfaces) snap into position.

4.1 Installation notes

❑ The choice of cable, the installation and the electrical connection of the in-

strument must meet the requirements of VDE 0100 “Regulations on the installation of power circuits with nominal voltages below 1000 V” or the appropriate local regulations.

❑ The electrical connection must only be carried out by qualfied personnel. ❑ The instrument shall be operated by mains protected with a branch circuitry

overcurrent protection device not more than 20 Amps. For servicing/repairing a Disconnecting Device shall be provided to disconnect all conductors.

❑ A current-limiting resistor interrupts the supply circuit in the event of a short

circuit. The load circuit must be fused for the maximum relay current to prevent welding of the output relay contacts in the event of a short circuit.

❑ Electromagnetic compatibility conforms to the standards and regulations

specified under Technical Data.

❑ Input, output and supply lines should be run separately, not parallel to one

another.

4 Electrical connection

❑ All input and output cables without connection to the mains supply must be

arranged as twisted and screened cables. Earth the screen at one end at the instrument terminal TE.

❑ Earth the instrument at terminal TE to the earth conductor. This line must

have at least the same cross-section as the supply lines. Earth lines should be run in a star layout to a common earth point which is connected to the earth conductor of the supply. Do not loop the earth connections, i. e. do not run them from one instrument to another.

❑ Do not connect any additional loads to the supply terminals of the instru-

ment.

❑ The instrument is not suitable for installation in hazardous areas. ❑ Apart from faulty installation, there is a possibility of interference or damage

of controlled processes due to incorrect settings on the controller (setpoint, data of parameter and configuration levels, internal adjustments). Safety devices independent of the controller, such as overpressure valves or temperature limiters/monitors, should always be provided and should be capable of adjustment only by specialist personnel. Please refer to the appropriate safety regulations in this connection. Since adaptation (selfoptimisation) cannot be expected to handle all possible control loops, there is a theoretical possibility of unstable parameter settings. The resulting process value should therefore be monitored for its stability.

❑ The maximum permitted voltage difference between the inputs of the con-

troller and TE is 30 V AC or 50 V DC.

4 Electrical connection

–

11109874321

Thermocouples

Logic inputs 1+2 Analogue input 2 Analogue input 1

Resistance thermometer (3-wire)

Resistance thermometer (2-wire)

Voltage 0/2—10V

Current 0/4—20mA

Potentiometer

BE1

BE2

The electrical connection must only be made by suitably qualified personnel

The instrument version can be identified by the type code.

PROFIBUS-DP:

v Interface Description B 703560.2.3

When a thermocouple with internal temperature compensation is wired up to the analogue inputs 1, 3 or 4, no Pt500, Pt1000 or KTY must be connected to analogue input 2.

v Section 12 “Retrofitting of cards”

Additional analogue input signals Signal Connection like

0—1V 0—10V

-1to +1V 0 — 10V

-10 to +10V 0 — 10V 0—100mV thermocouple

-100 to +100mV thermocouple

4.2 Connection diagrams

4.2.1 Type 703580

–

12111054321

RxD

(+)

RxD

()–

TxD

(+)

RxD/

TxD

(+)

TxD

()–

RxD/

TxD

()–

GND

RS422

RS485/ER8

Thermocouples

Interface

Analogue input 3

(option)

Resistance thermometer (3-wire)

Resistance thermometer (2-wire)

Voltage 0/2—10V

Current 0/4—20mA

Potentiometer

GND

PROFIBUS DP

+5 V

20 mA

+ –

–

121110876321

Thermocouples

* Supply for

2-wire transmitter (22V)

Output 6

(Slot 6)

Output 5

(Slot 5)

Analogue input 4

(option)

Resistance thermometer (3-wire)

Resistance thermometer (2-wire)

Voltage 0/2—10V

Current 0/4—20mA

Potentiometer

–

230V/3A

5V(22V)/30mA*

230V/1A

-10/0/2—10V

-20/0/4—20mA

The output must be configured accordingly.

v Section 10.4 “Outputs”

v Section 12 “Retrofitting of cards”

Additional analogue input signals Signal Connection like

0—1V 0—10V

-1 to +1V 0 — 10V

-10 to +10V 0 — 10V 0—100mV thermocouple

-100 to +100mV thermocouple

Earth the screen for the interface cable at one end only to TE.

Contact protection circuit for the relay outputs:

56Ω/15 nF between common-make/common-break

Typ e 70 35 80

4 Electrical connection

TENL1321

–

230V/3A

Logic inputs 3+4

(Slot 1)

Mains supply

Output 1

(Slot 1)

5V(22V)/30mA*

230V/1A

* Supply for

2-wire transmitter (22V)

-10/0/2—10V

-20/0/4—20mA

20—30V

AC/DC

110—240V

–

BE3

BE4

The output must be configured accordingly

v Section 10.4 “Outputs”

Type 70358 0

Contact protection circuit for the relay outputs:

56Ω/15 nF between common-make/common-break

4 Electrical connection

The electrical connection must only be made by suitably qualified personnel.

The instrument version can be identified by the type code.

* Supply for 2-wire transmitter

The output must be configured accordingly.

v Section 10.4 “Outputs”

Earth the screen for the interface cable at one end only to TE.

Contact protection circuit for the relay outputs:

56Ω/15 nF between common-make/common-break

PROFIBUS-DP:

v Interface Description B 703560.2.3

4.2.2 Type 703585 (portrait and landscape format)

4 Electrical connection

–

11109874321

Thermocouples

Logic inputs 1+2 Analogue input 2 Analogue input 1

Resistance thermometer (3-wire)

Resistance thermometer (2-wire)

Voltage 0/2 10V

Current 0/4 20mA

Potentiometer

BE1

BE2

When a thermocouple with internal temperature compensation is wired up to analogue input 1, no Pt500, Pt1000 or KTY must be connected to analogue input 2.

v Section 12 “Retrofitting of cards”

Additional analogue input signals Signal Connection like

0—1V 0—10V

-1to +1V 0 — 10 V

-10 to +10 V 0 — 10V 0—100mV thermocouple

-100 to +100mV thermocouple

* Supply for 2-wire transmitter

The output must be configured accordingly.

v Section 10.4 “Outputs”

Contact protection circuit for the relay outputs:

56Ω/15nF between common-make/common-break

Type 703585

4.3 Isolation

(Type 703580 only)

4 Electrical connection

For Type 703580 and Type 703585

4 Electrical connection

5.1 Displays and keys

(1)

(2)

(3)

(4)

(5)

(6)

Ty pe H ei gh t 703580 13mm 703585 10mm

Ty pe H ei gh t 703580 10mm 703585 7mm

5 Operation

(1) configurable

7-segment display (display 1)

factory setting: process value

(2) configurable

7-segment display (display 2)

factory setting: setpoint

(3) configurable dot-matrix display

(display 3)

8-digit, green factory setting: profile program/segment number

1. no display for analogue outputs.

v Section 10.7 “Display”

(4) Setup interface

Position depending on model; see dimensional drawings v Section 3.2 “Dimensions”

(5) Status indicators

6 (3) yellow LEDs for the status indication of the outputs 2 green LEDs to display the operating modes “Manual” and “Automatic”

(6) Keys

(see below)

Key designation

Keys from left to right: PGM for programming Exit/Hand for programming and for manual mode Automatic to start programs Decrement to decrease parameter values Increment to increase parameter values Enter for programming and display switching

1. In the description below the key is shown according to its function ( X or M ).

5 Operation

5.2 Operating modes and states

Operating mode/ state

Basic status The displays represent the values according to

Automatic Profile program is running.

Manual Process variables (e. g. operating contacts) are

Program stop Current profile program is stopped.

Standstill Condition after supply failure when configured

Display Notes

the display configuration. v Section 10.7 “Display”

factory setting:- process value

The active parameter set is indicated by an additional decimal point.

v Chapter 9 “Parameter level”

v Chapter 6 “Profile program start”

being modified by hand.

v Section 5.5.2 “Manual operating mode”

v Section “Holding the profile program”

accordingly. v Section 10.5 “Profile controller”

- setpoint of basic status

- text

BASIC ST

h Continue profile program with or h cancel profile program with

Self-optimisation Self-optimisation is running.

v Section 11.1 “Self-optimisation”

Alarm messages - v Section 15.2 “Alarm messages and display

priorities”

- LED is off; - LED is on

5.3 Principle of operation

■ = factory setting

Basic status Initial status.

5 Operation

Profile program start

Profile program editor

Operating level This level is available for programming

Parameter level

Configuration level 1

Configuration level 2

Profile programs are selected here, and the instant of start as well as the start conditions are defined.

Profile programs are created here.

setpoints, displaying process variables, altering system states and setting the time.

The profile controller is adapted to the control loop with the aid of the parameters in this level.

This level is available for adapting the profile controller to the control task.

The software version and the hardware specifications of the profile controller are indicated here.

Service Only accessible to service personnel.

Time-out If no key is pressed during a config-

urable period (factory-set: 30sec), then the profile controller will automatically return to basic status.

Code request In order to access some levels, a code

has to be entered first. The codes can be altered via the setup program.

Codes are entered digit by digit.

h Enter the digit with h Step on to the next digit with E

I and D

5 Operation

(return to basic status)

■ = factory setting

Levels and menus

Each level is divided into menus, thus creating a tree structure which has a selection or a value input at the end of each branch.

5.4 Entering values and selecting settings

Value input h Increase parameter value with I

Shifting the decimal point

h Decrease parameter value with The longer the key is pressed, the more quickly the value changes. Approx.

1sec after releasing the key, the entry is accepted automatically (display flashes briefly).

Parameters can be altered within their value range or within the maximum values that can be displayed (e. g. 2 decimal places: -99.99 to +99.99).

h Increase the decimal places with

E + I

h Decrease the decimal places with

E + D (last digit must be 0)

5 Operation

Code and time input

Selection h Step upwards in the selection list

Time inputs and codes are entered digit by digit. h Increase or decrease value (digit)

with

I and D

h Confirm entry and select next

digit with

All digits must be confirmed with E. The value is accepted automatically when the last digit is entered.

with

h Step downwards in the selection list

with

The selection will be automatically accepted after approx. 1 sec.

5.5 Operating modes

The setpoint is provided through the menu “System state” (operating level) in the active operating mode (basic status, manual operating mode, automatic operating mode.

5.5.1 Basic status

Ex-factory, the controller is switched off (inactive) in basic status. No setpoint input is possible.

The controller can be activated for the “basic status” operating mode via the setup program. Only then can the setpoint be input.

5 Operation

System state

5.5.2 Manual operating mode

For start-up and testing, a setpoint, the states of the operating contacts and the active parameter set can be input manually.

Operating level The settings can be made at the operating level, under the menu item “System

states”.

Setpoint of manual mode

Operating contact 1—8

Parameter set

OPERATNG ➔ SYSSTATE

Parameter Value/

selection

➔ SETPOINT 0.

➔

OPCNTCT1 ON

OFF

➔

PARA.SET 1

Description

lower setpoint limit … upper setpoint limit

OFF

1—2

5.5.3 Automatic operating mode (program run)

Example: (Display is configurable!)

5 Operation

Starting the profile program

Altering the segment setpoint in current profile program

The profile program is started with the program no. that was selected under Program start➜Program number.

h Start program with h Cancel current program with A

A program can also be selected, started and cancelled via the logic functions. The logic function “Program selection” has priority over the settings at the “Program start” level.

During a program run (automatic mode), the segment setpoint of the subsequent segment can be altered while the program is running.

h Alter the next segment setpoint

with

I and D

The segment setpoint is altered temporarily, which means that when the program is restarted, the alteration will be lost.

a - Setpoint profile on alteration

in the current segment

Change of segment

Holding the profile program

b - Setpoint profile on restart, after a supply failure or with

repeat cycles

By pressing the key combination for segment change, the program continues at the start of the subsequent segment.

h Step on to the next segment with

P + D

or via the logic function

The current program can be held by changing over to the “Program stop” state.

h Hold program with h Continue program with X

or via the logic function

5 Operation

5.6 Shifting the setpoint

Shifting the profile

Relevant settings

Using the “external setpoint with correction” function, the profile can be shifted upwards or downwards by the amount of the analogue input.

The external setpoint is provided via one analogue input or through mathematics.

Configuration level 1 r Controller r Controller inputs Configuration level 1 r Inputs r Analogue input 1—4 Configuration level 1 r Maths/Logic r Mathematics 1+2

5.7 Altering setpoints

In each operating mode, the setpoint can also be altered directly from the keys.

Example: h Alter setpoint in the manual mode

with I and D ; shift decimal point with

E + I und E + D

(The entry is documented in the matrix display)

5.8 Setpoint switching

If setpoint switching has been programmed, the active setpoint is modified from the keys.

Setpoint inputs via the interface have priority.

5 Operation

Predefined external setpoint

Relevant settings

When predefining an external setpoint, setpoint switching takes place as shown in the diagram below:

Operating level r Setpoints Operating level r System state r Setpoint Configuration level 1 r Controller r Controller inputs Configuration level 1 r Controller r Setpoint limits Configuration level 1 r Logic functions

5 Operation

Display 1: Process value

Display 2: Setpoint

Display 3: Program status

Display 1: Process value

Display 2: Setpoint Display 3: Residual program

run-time

Configuration 1

Configuration 2

Example

5.9 Display switching

Tw o d is p la y co nf ig ur ati on s ca n be d ef in ed w hi ch d et er mi ne t he d is pl a y o f va lues and process variables on the 7-segment displays and the dot-matrix display.

The presentation in the dot-matrix display is only active in automatic mode. h Switch display with E or automatic changeover after an adjustable time period. Display switching can be de-activated.

Relevant settings

Configuration level 1 r Display r Configuration 1+2 Configuration level 1 r Display r Automatic display changeover

6.1 Instant start of program

The program is started with the program no. that was selected under Program start➜Program number.

6 Profile program start

h Start program with h Cancel current program with A

A program can also be selected, started and cancelled via the logic functions. The logic function “program selection” has priority over the settings at the “program start” level.

6.2 Delayed start of program

Tw o op ti on s a re a va il ab le f or s t ar ti ng a p ro gr am a t a sp ec if i c t im e:

Real-time clock active

Real-time clock inactive

1. With active real-time clock, by entering the start time and start day.

2. With inactive real-time clock, by entering the delay time.

v Chapter 8 “Operating level”

The settings are reset to their normal values after the start of the program.

Start/Cancel delay of program start

Program number Start time Start day Delay time Start segment

Residual segment time

h Start program delay-time with h Cancel program delay-time with A

The LED associated with automatic operation blinks.

PGMSTART

Parameter Value/selection Description

➔

PROG.NO. 1.

➔

START 00:00:00

➔

STARTDAY SO

➔

DLYTIME 00:00:00

➔

STARTSEG 1.

➔

RESIDSEG 00:00:00

Factory settings are shown bold.

1—10 00:00:00—23:59:59

SO—SA

00:00:00—23:59:59 1—100

Segment number at which a start is made

00:00:00—23:59:59 Residual run-time of the start segment

6 Profile program start

7.1 General

7 Profile program editor

10 profile programs with up to 100 segments can be programmed; a total of 100 segments can be implemented.

Profile programs are defined by programming setpoints and segment times or gradients segment by segment.

The type of instrument programming (setpoint/segment time or setpoint/gradient) can be configured and applies to the entire programming procedure. When creating profile programs via the setup program, the programming type can be selected for each segment.

In addition, the states of the operating contacts 1 — 8 and the active parameter set can be defined for each segment.

The setpoint profiles can be output as ramps or steps (configurable). The following diagrams show the output in the form of ramps. Section 10.5 “Profile controller”

7 Profile program editor

■ = factory-set

Creating profile programs

When creating profile programs, the segments have to be edited one after another.

h Change to the program editor with 2x

P and confirm with E

h Enter the code and confirm with E h Enter the program number and confirm with E

Create program by entering the segment setpoint, segment time, etc. The segment number starts at 1 and is incremented automatically.

Program editor Edit segment

Segment number Segment setpoint Segment time Gradient Operating contact 1 … Operating contact 8 Minimum limit of

tolerance band Maximum limit of

tolerance band Parameter set

number Repeat cycles Zielabschnitt

If the segment time is 0, the segment will not be accepted.

All digits must be confirmed with

The time-out function is not active within the program editor.

v Arrangement of program entry (see cover page)

PGM EDIT ➔ PGM NO. (1—10)

Parameter Value/selection Description

➔ SEG EDIT

➔ SEG NO.

➔ SETPOINT ➔ SEG TIME ➔ DEGC/MIN ➔ OPCNTCT1

…

➔ OPCNTCT8

➔ TOL.MIN

➔ TOL.MAX

➔ PARA SET ➔ CYCLES ➔ TARGTSEG

0. 00:00:00

0. OFF

OFF

-1999.

9999.

1 — 100 Value within the setpoint limits

00:00:00…99:59:59 0 — 999

OFF

-1999 to 0 (0 = no limiting)

0 to 9999 (0 = no limiting)

1 — 2

-1 — 0 to +99 (-1= infinite) 1 — 100

Factory settings are shown bold.

Insert segment

Segment number Segment setpoint Segment time Gradient Operating contact 1 … Operating contact 8 Minimum limit

of tolerance band Maximum limit of

tolerance band Parameter set

number Repeat cycles Ta rg et s e gm e nt

7 Profile program editor

PGM EDIT ➔ PGM NO. (1—10)

Parameter Value/selection Description

➔ SEG INS.

➔ SEG NO.

➔ SETPOINT ➔ SEG TIME ➔ DEGC/MIN ➔ OPCNTCT1

…

➔ OPCNTCT8

➔ TOL.MIN

➔ TOL.MAX

➔ PARA.SET ➔ CYCLES ➔ TARGTSEG

0. 00:00:00

0. OFF

OFF

-1999.

9999.

1—100 Value within the setpoint limits

00:00:00—99:59:59 0—999

OFF

-1999 to 0 (0 = no limiting)

0 to +9999 (0 = no limiting)

1—2

-1—0 to +99 (-1 = infinite)

1—100

Copy segment

Segment number Ta rg et s e gm e nt

Delete segment

Segment number

Delete program ➔ PGM DEL. 0. -1—10 (-1=delete all programs)

➔ SEG COPY

➔ SEG NO.

➔ TARGTSEG

➔ SEG DEL.

➔ SEG NO. 1. 1—100

Factory settings are shown bold.

1—100 1—100

factory-set code: 1001

7.2 Editing segments

An existing segment can be edited. The segment number entry is limited

by the segment that was defined last. A segment is defined through the

input of a setpoint and a segment time or gradient.

If the segment time is 0, then the segment will not be accepted.

All digits must be confirmed with

7 Profile program editor

7.3 Inserting segments

Segments can be inserted at any point in the profile. The subsequent segments will be automatically rearranged and renumbered. The parameters of the segment that was inserted (A02 in the example) are preconfigured to standard default values.

h Select “Insert segment” h Continue with h Enter the segment number

(in this case: 2)

h Continue with h Enter parameters

(at least setpoint and segment time/gradient)

h Back with

7.4 Copying segments

Segments which have already been defined can be copied to other segments, or can be added to a series of defined segments.

h Select “Copy segment” h Continue with h Enter the segment number of the

segment to be copied (in this case: 1)

h Continue with h Enter the segment number of that

segment to which the data to be copied should be assigned (in this case:4)

h Confirm with E

7.5 Deleting segments

When a segment is deleted, the subsequent segments move up and are automatically renumbered. The profile will change according to the preconfigured setpoints.

h Select “Delete segment”

7 Profile program editor

h Continue with h Enter the segment number of the

segment to be deleted (in this case: 2)

h Confirm with

7.6 Programming repeat cycles

A group of consecutive segments can be repeated up to 99 times or indefinitely (input: -1). Repeat cycles are programmed in the menu of the last segment in the group. The first segment of the group is defined in the setting “Target segment”.

Example A02 — A04 are to be repeated once.

h Edit segment 4 h Set the repeat cycles to “1” h Set the target segment to “2”

7 Profile program editor

Example: Segment Segment

setpoint

Segment

time A01 7 1 h A02 10 1 h A03 50 4 h A04 50 1 h

7.7 Temporary alterations

Te mp or ar y al te ra ti on s ar e al te ra t io ns to the current profile program in the program editor. They are not stored in the profile program store, which means that the alterations will be lost after a restart.

Curve a: Setpoint profile after alterations in the current segment

Curve b: Setpoint profile for subsequent segments or in repeat cycles.

Alterating the setpoint in current segment

Alterating the setpoint in subsequent segment

When altering the setpoint at time t the setpoint profile continues with the

setpoint that was entered. During the residual segment time (= remaining runtime of the segment), the setpoint of the subsequent segment is approached (curve a).

Example: Alteration in A03 Segment setpoint w03: 10 → 60

On alteration at time t

, the setpoint

that was entered will be approached during the residual segment time. The slope of the ramp changes (curve a).

Example: Alteration in A04 Segment setpoint w04: 50 → 60

Alterating the segment time of current segment

After altering the segment time, the subsequent setpoint will be approached with the remaining (residual) segment time (curve a).

If the new segment time is smaller than the one that has previously elapsed, the setpoint profile will continue at the start of the following segment.

Example: Alteration in A03 Segment setpoint: 4h → 3h

8 Operating level

General At the operating level, it is possible to display and modify additional setpoints,

indicate different process variables and program parameters and set the current system state.

Access level by ...

Setpoints

Setpoint 1 Setpoint 2 Setpoint 3 Setpoint 4

Process variables

Analogue input 1 Analogue input 2 Analogue input 3 Analogue input 4 Mathematics 1 Mathematics 2 Output

System state

Setpoint Operating contact 1 ... Operating contact 8

Parameter set number

Program times

Program run-time (1) Residual program run-time (2) Max. program run-time (3) Segment run-time (4) Residual segment run-time (5) Max. segment run-time (6)

h pressing

OPERATNG

Parameter Value/selection Description

➔ SETPNTS

➔ W1 ➔ W2 ➔ W3 ➔ W4

➔ PROCESS

➔ ANALOG 1 ➔ ANALOG 2 ➔ ANALOG 3 ➔ ANALOG 4 ➔ MATHS 1 ➔ MATHS 2 ➔ OUTPUT

➔ SYSSTATE

➔ SETPOINT ➔ OPCNTCT1

...

➔ OPCNTCT8

➔ PARA.SET 1 Value inputs

➔ PGM TIME

➔ P RUN-T

➔ P RES.T

➔ P MAX.T ➔ S RUN-T

➔ S RES.T

➔ S MAX.T

P 3x in the basic status or the manual operating mode.

Value input

0. OFF

...

OFF

00:00:00

00:00:00 00:00:00

00:00:00

within the defined setpoint limits w1 has no significance

Value display

Value range as for setpoint limits Off On

Settings are only valid for the current operating mode (basic status or manual mode)

1 —2 Value display

Free segments ➔ FREE SEG 100.

Real-time clock

Function

Time

Date

➔ CLOCK

➔ FUNCTION

➔ TIME

➔ DATE

ACTIVE

00:00:00

26.01.99

Factory settings are shown bold.

Value display Number of program segments which are still free

inactive

active

00:00:00 — 23:59:59

Format: DD.MM.YY

8 Operating level

Setting the time When the instrument is first switched

on, the matrix display will ask you to set the real-time clock.

h Confirm the message with The real-time clock is set at the operating level, under the menu Real-time

➔ Time. The time is entered digit by digit.

clock h Increase or decrease the value

(digit) with

h Confirm the entry and select the

next digit with

I and D

General Tw o pa ra me te r s et s ca n be s to re d.

9 Parameter level

Access level

h pressing

P 4 times in basic status or the manual operating mode.

by ...

Access code The level is protected by a code.

factory-set code: 0001

Selecting the

Select the parameter set with

parameter set

PARAMETR ➔ PARASET1

Parameter Display Value range factory-

set

Controller structure

Proportional band

Derivative time TV1 0 — 9999 sec 80 sec Influences the differential component of

Reset time TN1 0 — 9999 sec 350 sec Influences the integral component of the

Switching cycle time

Contact spacing XSH 0 — 999 digit 0 digit Spacing between the two control contacts

Switching differential

STR 1 P, I, PD, PI, PID PID Structure 2 STR 2 P, I , P D , P I , P I D P I D

XP1 0—9999 digit 0 digit Size of the proportional band XP2 0—9999 digit 0 digit

TV2 0—9999 sec 80 sec

TN2 0—9999 sec 350 sec CY1 0—9999 sec 20 sec For a switching output, the cycle time CY2 0—9999 sec 20 sec

XD1 0—999 digit 1 digit Differential for switching controllers XD2 0—999 digit 1 digit

Meaning

refers to the second output in the case of a double-setpoint controller. With modulating controllers, only PI and PID are possible.

If Xp1,2 =0 the controller structure is not effective! (limit comparator action) For proportional controllers, Xp1,2 must be >0

the controller output signal

controller output signal

should be selected so that the switched energy supply does not lead to impermissible measurement fluctuations, while, at the same time, not overloading the switching devices

for double-setpoint controllers, modulating controllers and proportional controllers with integral actuator driver

for Xp = 0..

Stroke time TT 5—3000 sec 60 sec Utilised stroke time of the control valve on

modulating controllers and proportional controllers with integral actuator driver

Working point Y0 -100 to +100% 0% Output for P and PD controllers

(y = Y0 at x = w).

1. Similarly, Xp2, Tv2, Tn2; Cy2; Xd2

9 Parameter level

PARAMETR ➔ PARASET1

Output limiting Y1 0—100% 100% Maximum output limit

Y2 -100 to +100% -100% Minimum output limit

Minimum relay ON time

TK1 0—60sec 0 sec Limitation of the switching rate on TK2 0—60sec 0 sec

The parameter displays on the unit depend on the controller type that was selected.

v Section 10.1 “Controller”

switching outputs.

Active parameter set

When parameter set 2 is active, the decimal point on the right of display 2 lights up.

10 Configuration level 1

General The following applies to the representation of parameters and functions on the

unit: The parameter is not displayed when

-the instrument features do not permit the function assigned to the parameter. Example: Output 3 cannot be configured if output 3 is not available

to the instrument.

-the parameter is irrelevant to the function that was previously configured. Example: Analogue input 1 is configured to “Pt100”, which means that

display start/end for standard signals will not be displayed.

Access level

h pressing

P 5 times in the basic status or in the manual operating mode

by ...

Access code The level is protected by a code.

factory-set code: 0002

Overview

r Controller

v Page 47

r Limit comparators

v Page 49

r controller type

control direction controller inputs

setpoint limits

manual output manual operating mode self-optimisation output 1+ 2 for self-optimisation dead band fuzzy control 1 fuzzy control 2

r limit comparator 1—8 r function

process value external setpoint external setpoint with correction stroke retransmission additive disturbance multiplying disturbance

setpoint start setpoint end

action switching differential limit value function on over/ underrange switch-on delay pulse function LK inputs

limit comparator PV

limit comparator setpoint

➔ = press E !

10 Configuration level 1

r Inputs

v Page 52

r Outputs

v Page 57

r Profile controller

v Page 59

r analogue input 1—4

supply frequency unit

r output 1—6 r function

r function

restart program start setpoint input time/gradient programming function control programming

process value deviation program end time

r transducer

linearisation measurement correction constant cold junction temperature external cold-junction temperature

display start display end range start range end filter time constant customized recalibration r start value

output signal zero point end value output signal on over/underrange

r controller

limit comparator 1—8

end value

r Maths/logic

v Page 62

r Display

v Page 67

r Logic function

v Page 70

r Interface

v Page 73

➔ = press E !

r mathematics 1+2

Logic 1+2

r configuration 1+2

time-out automatic display switching

r logic input 1—8

limit comparator 1—8 logic output 1+2 operating contact 1—8 tolerance band signal program end signal

r protocol type

data format

unit address minimum response time

r function

variable a variable b range start range end linearisation

r display 1—3 r display value

decimal point

r baud rate

parity stop bit

10 Configuration level 1

10.1 Controller

The following are set here: controller type and input variables of the controller, setpoint limits, conditions for manual mode, presettings for self-optimisation and the fuzzy logic.

CONFIG 1 ➔ CONTRL.

Parameter Value/selection Description

Controller type ➔ CTR.TYPE 1-SETPT

2-SETPT MODULTNG ACTUATNG

PROP.

Control direction ➔ DIRECTN. DIRECT

INVERSE

single-setpoint controller

double-setpoint controller modulating controller proportional controller with integral

actuator driver proportional controller

direct

inverse

Inputs of the controller

process value external setpoint external setpoint

with correction stroke

retransmission additive disturbance multiplying

disturbance

➔ INPUTS

➔ PV ➔ EXTSET ➔ EXTCORR

➔ Y RETRM

➔ ADD DIST ➔ MUL DIST

NO FUNCT ANALOG 1 ANALOG 2 ANALOG 3 ANALOG 4 MATHS 1 MATHS 2

inverse: The controller output Y is > 0 when the process value is smaller than the setpoint (e. g. heating).

direct: The controller output Y is > 0 when the process value is larger than the setpoint (e. g. cooling).

no function* analogue input 1**

analogue input 2 analogue input 3 analogue input 4 mathematics 1 mathematics 2

Defines from which analogue inputs or maths functions the controller receives its signals. In the case of a proportional controller with integral actuator driver, stroke retransmission has to be configured!

* factory-set for all, except process

value

** factory-set for process value

Factory settings are shown bold.

10 Configuration level 1

The setpoint limits are ineffective with setpoint input via the interface.

For external setpoint with correction, the correction value is limited.

CONFIG 1 ➔ CONTRL.

Parameter Value/selection Description

Setpoint limits

setpoint start setpoint end

Manual output ➔ Y MANUAL 101. -100—100

Manual operating mode

Self-optimisation ➔ TUNE ENABLED

Output 1 for self-optimisation

➔ WLIMITS

➔ STARTVAL ➔ ENDVALUE

➔ HANDMODE ENABLED

➔ TUNEOUT1 RELAY

400.

INHIBTD

SSRELAY ANOUTPUT

-1999—0 to +9999

-1999—400 to +9999

101 = last output Defines the output on over/

underrange

enabled

inhibited

enabled

inhibited

Relay

solid-state relay and logic output analogue output

type of controller output 1 fro self-optimisation

Output 2 for self-optimisation

Deadband ➔DEADBAND 0. 0—999digit

Fuzzy control 1 ➔ FC1 0. 0 —100

Fuzzy control 2 ➔ FC2 30. 0—30—100

➔ TUNEOUT2 RELAY

SSRELAY ANOUTPUT

Relay

solid-state relay and logic output analogue output

type of controller output 2 for self-optimisation

serves to minimise the output movement within the dead band; e. g. with noisy signals.

The dead band is only effective with controller structures with I component.

0 = fuzzy control off Intensity of the fuzzy signal added

to the controller output to improve the control quality.

Influences the controller parameters during activated fuzzy module to improve the control quality.

Factory settings are shown bold.

10.2 Limit comparators

lk2

lk3

lk4

lk6

lk5

lk7

lk8

lk1 — lk6: Monitoring referred to setpoint. lk7/lk8: Monitoring referred to a fixed value AL

w = limit comparator setpoint, AL = limit value x = limit comparator process value, X

= switching differential

Limit comparators (limit monitors, limit contacts) are used to monitor an input variable (limit comparator process value) against a fixed limit value or another variable (limit comparator setpoint). When a limit is exceeded, a signal can be output or a function inside the controller initiated.

Limit comparator functions

10 Configuration level 1

CONFIG 1 ➔ LIMITC

Parameter Value/selection Description

Limit comparator 1 ➔LIMITC1 -Configuration of limit comparators ... …- Limit comparator 8 ➔ LIMITC8 -

Factory settings are shown bold.

as in example “limit comparator 1” below.

CONFIG 1 ➔ LIMITC ➔ LIMITC1

Function ➔FUNCTION NO FUNCT

Action ➔ ACTION ABSOLUTE

Parameter Value/selection Description

LK1

...

LK8

RELATIVE

Factory settings are shown bold.

no function

function lk1 ... function lk8

absolute

relative

10 Configuration level 1

If a limit comparator is connected to an output, then the setting “Output signal on over/underrange” of the output has priority.

v Section 10.4 “Outputs”

CONFIG 1 ➔ LIMITC ➔ LIMITC1

Parameter Value/selection Description

Switching differential X

Limit value AL ➔ LIMIT 0. -1999—0 to +9999 digit Function on

over/underrange

Switch-on delay ➔ DELAY 0. 0 —9999sec Pulse function ➔ PULSEFCT 0. -1—0 to +9999sec

Limit comparator inputs

Limit comparator process value

Limit comparator setpoint

➔ DIFFERTL 1. 0—1—9999 digit

➔ RANGEFCT RELDE-EN

RELENERG

➔ INPUTS

➔ PV LK

➔ SET LK

ANALOG 1

...

ANALOG 4 MATHS 1 MATHS 2 PV SETPOINT RAMPENDV CNTRLDEV OUTPUT

relay de-energised

relay energised

The limit comparator is reset automatically after an adjustable interval.

-1= The limit comparator has to be reset with the

logic function (all displays off).

analogue input 1*

... analogue input 4 mathematics 1 mathematics 2 process value

setpoint (present)**

ramp end value control deviation output

E key or the

Factory settings are shown bold.

* factory-set on LK process value ** factory-set on LK setpoint

10 Configuration level 1

Absolute At the time of alteration, the limit comparator acts in accordance with its func-

tion.

Relative The limit comparator is in the OFF status.

An alteration of the limit value or the (limit comparator) setpoint could cause the limit comparator to switch ON. Such a reaction will be suppressed, and this condition maintained until the (limit comparator) process value has moved away from the switch-on region (grey area).

Example: Monitoring the (controller) process value x with function lk4 setpoint alteration w

a) Initial condition

1→w2

b) Condition at time of alteration.

The limit comparator remains “OFF” although the process value is within the switch-on region.

c) Stabilised condition

The limit comparator again operates according to its function.

This function also prevents a limit comparator from being triggered during the start-up phase.

10 Configuration level 1

The choice of the transducer depends on the hardware configuration of the analogue inputs. -10/0/2—10V and -1—1V will only be indicated with the appropriate hardware configuration.

v Chapter 12 “Retrofitting of cards”

10.3 Inputs

The analogue inputs are configured here.

CONFIG 1 ➔ INPUTS

Parameter Value/selection Description

Analogue input 1 ➔ ANALOG 1 Configuration of the analogue inputs

... ...

Analogue input 4 ➔ ANALOG 4 Supply frequency ➔PWRFREQ 50 HZ

60 HZ

Unit ➔ UNIT DEGREE C

DEGREE F°C°F

Factory settings are shown bold.

CONFIG 1 ➔ INPUTS ➔ ANALOG 1

as in example “Analogue input 1” below.

50Hz

60 Hz

Parameter Value/selection Description

Tra ns du ce r ➔ PROBE NO FUNCT

RTD TC INTRN

TC EXTRN

TC CONST

RESTRANS

0 - 20mA 0 - 1 V 0 -100mV

-1 - 1V +/-100mV 4 - 20mA 0 - 10V 2 - 10V

+/-10V

no function* resistance thermometer**

thermocouple (internal cold junction)

thermocouple (external cold junction)

thermocouple (constant cold junction)

potentiometer

0—20mA 0—1V 0—100mV

-1 to +1V

-100 to +100mV 4—20mA 0—10V 2—10V

-10V to +10V

* factory-set on analogue input 2, 3, 4 ** factory-set on analogue input 1

Factory settings are shown bold.

10 Configuration level 1

CONFIG 1 ➔ INPUTS ➔ ANALOG 1

Parameter Value/selection Description

Linearisation ➔ LINTAB LINEAR

PT100 PT1000 PT500 PT50 CU50 KTY PTK9 NI100 TC TPE J TC TPE E TC TPE K TC TPE N TC TPE T TC TPE B TC TPE R TC TPE S TC TPE U TC TPE L CUST LIN W5RE W26 W3RE W25 W3RE W26

linear

Pt 100

Pt 1000 Pt 500 Pt 50 Cu 50 KTY21-6 (1kΩ at 25°C)* Pt K9 Ni 100 Fe-Con J NiCr-Con E NiCr-Ni K NiCrSi-NiSi N Cu-Con T Pt30Rh-Pt6Rh B Pt13Rh-Pt R Pt10Rh-Pt S Cu-Con U Fe-Con L customized linearisation** W5Re-W26Re W3Re-W25Re W3Re-W26Re

Measurement correction

* for other types, see setup

program (extended configuration)

** for customized linearisation, up to 20 interpolation points can be realised (with setup program only).

x = physical measured value y = display value

➔ OFFSET 0. -1999—0 to +9999 digit

Measurement correction can be used to correct a measured value by a certain amount upwards or downwards.

Examples: measured displayed

value offset value

294.7 +0.3 295.0

295.3 - 0.3 295.0

The controller uses the

A corrected value (= displayed

value) for its calculation. This value does not correspond to the actually measured value. If incorrectly applied, this can result in impermissible values of the control variable.

Factory settings are shown bold.

10 Configuration level 1

CONFIG 1 ➔ INPUTS ➔ ANALOG 1

Parameter Value/selection Description

Constant cold-junction temperature for thermocouples

External cold-junction temperature for thermocouples

Display start ➔ DSPLSTRT 0. -1999— 0 to +9999 digit Display end ➔ DISPLEND 100. -1999—100 to +9999 digit

➔ CJTEMP 50. 0—50 —100 digit

temperature of cold-junction thermostat

➔ EXTTEMP ANALOG 1

...

ANALOG 4

analogue input 1

... analogue input 4

measurement of the cold-junction temperature with a termperature probe

On transducers with standard signal and on potentiometers, a displayed value is assigned to the actual signal. Example: 0—20mA " 0 — 1500°C.

The range of the physical signal can be 20 % wider or narrower without signalling over/underrange.

Range start ➔ RNGESTRT -1999. -1999 to +9999 digit Range end ➔RANGEEND 9999. -1999 to +9999 digit

By restricting the measuring range, the instrument will switch earlier to the action defined for over/underrange.

Example: Pt100 (range: -200 to +850°C). An alarm message is to be output for temperatures outside the range 15 — 200°C. → Range start: 15

Range end: 200

Filter time constant ➔ FILTER 0.6 0—0.6 —100 sec

To a d ju s t t he di g it a l i np u t fi lt er (0 sec = filter off). At a signal step, 63% of the changes are covered after 2x filter time constant. When filter time constant is large:

-high damping of disturbance signals

- slow reaction of process value display to process val. changes

-low limit-frequency (2nd order low-pass filter)

Factory settings are shown bold.

Customized recalibration

Start value End value

10 Configuration level 1

CONFIG 1 ➔ INPUTS ➔ ANALOG 1

Parameter Value/selection Description

➔ RECAL

➔ STARTVAL ➔ ENDVALUE

Factory settings are shown bold.

-1999 — 0 to +9999 digit

-1999 — 1 to +9999 digit

(for explanation, see below) factory-set access code: 0004

Different from all the other settings, the input of the start and end values is linked to the present measured value at the appropriate input. These values cannot be readily accepted by another instrument.

Customized recalibration

A signal is processed electronically (conversion, linearisation …) to produce a measured value via the analogue inputs of the controller. This measured value enters into the calculations of the controller and can be visualised on the displays (measurement = displayed value).

This fixed relationship can be modified if required, this means that the position and slope of the measurement characteristic can be altered.

10 Configuration level 1

Procedure Apply two measurement points ((1), (3)), one after another, to the controller;

they should be as far apart as possible. At these measurement points, enter the required display value (start value, end value) in the controller. A reference instrument is most convenient for determining the measured values M1 and M2. Measurement conditions must remain stable during programming.

Programming h Move to measurement point (1)

h Enter start value (2) h Move to measurement point (3) h Enter end value E (4)

If recalibration is carried out without reference instrument, the offset ∆ must be taken into account when moving to measurement point (3).

To ca nc el re ca li br a ti on , t he s ta rt a nd e nd v al ue s h a ve t o b e p ro gr am me d t o the same value. This sets the start value to 0 and the end value to 1.

Any subsequent recalibration will otherwise be based on the corrected characteristic.

1. If start value=0 or end value=1 is to be set, then the value must first be altered with

I or D to enable correction.

10 Configuration level 1

10.4 Outputs

The outputs are configured here.

CONFIG 1 ➔ OUTPUTS

Parameter Value/selection Description

Output 1 ➔OUTPUT1 - Configuration of the outputs as in

... ... -

Output 6 ➔OUTPUT6 -

Factory setting are shown bold.

CONFIG 1 ➔ OUTPUTS ➔ OUTPUT1

Parameter Value/selection Description

Function ➔FUNCTION NO FUNCT

ANALOG1

...

ANALOG4 MATHS 1 MATHS 2 PV SETPOINT RAMPENDV CNTRLDEV OUTPUT W1

...

W4 CTRLOUT1 CTRLOUT2 VALUE XY OUT LK1

...

OUT LK8 OPCNTCT1

...

OPCNTCT8 LOGIN B1

...

the example “Output 1” below.

no function*

analogue input 1 ... analogue input 4 mathematics 1 mathematics 2 process value setpoint ramp end value control deviation output setpoint 1 ... setpoint 4

controller output 1**

controller output 2 address value limit comparator output 1 ... limit comparator output 8 operating contact 1 ... operating contact 8 logic input 1 ... logic input 8 logic 1 logic 2 program end signal*** tolerance band signal manual operation

supply for 2-wire transmitter

*factory-set on all outputs except output 1 ** factory-set on output 1 ***see also profile program end time

Factory settings are shown bold.

10 Configuration level 1

CONFIG 1 ➔ OUTPUTS ➔ OUTPUT1

Parameter Value/selection Description

Output signal for analogue output

Zero point for analogue signals

End value for analogue signals

➔ SIGNAL 0 - 10 V

➔ STARTVAL 0. -1999 — 0 to +9999 digit

➔ ENDVALUE 100. -1999 — 100 to +9999 digit

2 - 10 V

-10- 10V 0 - 20mV 4 - 20mA

-20-20mA

0—10V 2—10V

-10 to +10V

0—20mA 4—20mA

-20 to +20mA

A physical output signal is assigned to the value range of an output variable.

Example: Setpoint 1 (value range:

150 — 500°C) is to be output via the analogue output (0 — 20mA). i.e.: 150 — 500°C " 0 — 20mA zero: 150 end value: 500

Output signal for over/underrange

H Setting for controller

outputs for cooling.

For double-setpoint controllers, the following settings must be predefined:

zero: 0

end value: -100

➔ RANGEFCT 0. 0 — 101*

101= last output signal is retained

The output produces a defined signal.

H If the output is from a

controller, the profile controller

(when active) produces the

output that was selected under “manual output”.

vSection 10.1 “Controller”

* for switching outputs: 0 = off, 1 — 100 = on

Factory settings are shown bold.

10 Configuration level 1

10.5 Profile controller

The profile controller/generator is configured here. In addition, the response to a power failure, the profile run and the type of programming are defined here.

CONFIG 1 ➔ PROF CTR

Parameter Value/selection Description

Function ➔PROGRFCT PROFCTRL

PROFGEN CONTRL.

Restart after power failure

Profile program start

Setpoint input ➔W INPUT W RAMP

➔ RESTART PGMCANCL

CONTINUE STDSTILL CONT X% CONT X

➔ PGMSTART PGMSTART

START X

W STEP

profile controller

profile generator fixed-setpoint controller

With the “fixed-setpoint controller“ setting, the instrument behaves as for Type 703570/75. v Operating Instructions B70.3570

abort profile program

continue standstill continue at deviation <x% continue at process value

(for explanation, see next page)

start at beginning of profile program (w01)

start at process value

setpoint ramp

setpoint step

Time/gradient programming

➔ TIMEGRAD TIME

DEGC/MIN

setpoint ramp:

setpoint step:

time

gradient

Defines in which way segments are programmed when creating new profile programs (profile program editor):

- Time: setpoint/segment time

- Gradient: setpoint/gradient

Factory settings are shown bold.

10 Configuration level 1

CONFIG 1 ➔ PROF CTR

Parameter Value/selection Description

Response on overrange/ underrange

➔ RANGEFCT CONTINUE

PGM STOP

continue

program stop

Program stop: The program will be continued after the end of the measurement overrange/underrange.

Function control

Controller Limit comparator 1 ... Limit comparator 8

Process value deviation

Profile program end time

➔ FCT CTRL

➔ FCTCLLR ➔ FCT LK1

...

➔ FCT LK8

➔ X DEV 10. 0—10 —100 digit

➔ ENDTIME 0. -1 — 0 to +9999sec

GENCTRL OPCNTCT1

...

OPCNTCT8

Factory settings are shown bold.

generator control

operating contact 1 ... operating contact 8

Defines when the controller and the limit comparators are active.

Generator control: active in automatic mode; otherwise according to defined system state in setup program

Operating contact: only active when operating contact is in the ON condition.

relevant for restart (continue at deviation <X%)

-1 = continuous signal

Duration of program-end signal v Section 10.4 “Outputs”

Restart after a power failure

Abort

The program run is aborted; the instrument switches to basic status.

profile program

Continue The program continues from the point at which it was interrupted at the time of

the power failure.

Standstill Outputs, limit comparators, operating contacts and controller behave as de-

fined in the system state “Basic status”.

A key, or it can be cancelled

) does not exceed a program-

new

Continue at deviation <X%

The program can be continued by pressing the by using the

E key.

The program continues from the point at which it was interrupted at the time of power-down, if the difference between the process value before power-down

) and the process value after power-on (X

old

mable percentage (process value deviation). If this value is exceeded, the instrument goes into standstill.

10 Configuration level 1

Continue at process value

Restart after a power failure

In the event of a power failure, the sign of the gradient (falling or rising) at the time of the power failure is stored. After the supply voltage has been restored, the program is checked from the beginning to find matching process values and setpoints. The program is continued at the point at which the process value matches the setpoint and the sign of the gradient corresponds to the sign that was stored.

Conditions prior to power-down (1) (2) (3) (4) (5) (6) (7) (8) Profile program aborted (1) (2) (1) (1) (1) (1) (1) (1) Continue

Process value within range

Process value out-of-range Standstill (1) (2) (7) (7) (7) (6) (7) (8)

(1)

(2)

(3)

(7)

(4)

(5)

(6)

(7)

(8)

Continue at deviation <X%

(6)

(5)

(4)

(ABS (X (ABS (X

Process value out-of-range

Continue at process value

Process value within range

Process value out-of-range

Conditions after power-on with

programmed function...

X% = process value deviation, X

= process value after power-on, ABS()= absolute value

new

(1) Basic status (5) Profile program stop (2) Profile program sequence (6) Profile program end (3) Continue at process value (7) Standstill (4) Automatic mode (8) Manual mode

old old

- X

new new

)/X

) x 100 ≤ X%

old

)/X

) x 100 > X%

old

= process value prior to power-down,

old

(1) (1)

(1)

(2) (2)

(2)

(3) (7)

(7)

(3)

(7)

(3)

(7)

(3)

(7)

(6)

(7) (7)

(7)

(8) (8)

(8)

10 Configuration level 1

10.6 Maths and logic module

This menu is displayed only with enabled maths and logic module.

CONFIG 1 ➔ MATHSLOG

Parameter Value/selection Description

Mathematics 1 ➔MATHS 1 - Configuration of mathematics as Mathematics 2 ➔MATHS 2 - Logic 1 ➔ LOGIC 1 NO FUNCT

FORMULA

Logic 2 ➔ LOGIC 2 NO FUNCT

FORMULA

Factory settings are shown bold.

CONFIG 1 ➔ MATHSLOG ➔ MATHS 1

Parameter Value/selection Description

Function ➔FUNCTION NO FUNCT

DIFFERNC RATIO HUMIDITY FORMULA

Variable a ➔ VAR A ANALOG1

...

ANALOG4 MATHS 1 MATHS 2

Variable b ➔ VAR B ANALOG1

ANALOG2 ANALOG3 ANALOG4 MATHS 1 MATHS 2

Range start ➔ RANGESTRT -1999. -1999 to +9999 digit Range end ➔RANGEEND 9999. -1999to +9999 digit

shown in example “Maths 1” below.

no function

logic formula (setup program)

no function

logic formula (setup program)

no function

difference (a-b) ratio (a/b) humidity (a;b) maths formula

analogue input 1

... analogue input 4 mathematics 1 mathematics 2

analogue input 1

analogue input 2

analogue input 3 analogue input 4 mathematics 1 mathematics 2

Definition of a value range for the result of a mathematical calculation. If the value range is infringed (above or below), over/underrange will be signalled. v Section 15.2 “Alarm messages

and display priorities”

Factory settings are shown bold.

10 Configuration level 1

CONFIG 1 ➔ MATHSLOG ➔ MATHS 1

Parameter Value/selection Description

Linearisation ➔ LINTAB LINEAR

PT100 PT1000 PT500 PT50 CU50 KTY PTK9 NI100 TC TPE J TC TPE E TC TPE K TC TPE N TC TPE T TC TPE B TC TPE R TC TPE S TC TPE U TC TPE L CUST LIN W5RE W26 W3RE W25 W3RE W26

linear

Pt 100 Pt 1000 Pt 500 Pt 50 Cu 50 KTY21-6 Pt K9 Ni 100 Fe-Con J NiCr-Con E NiCr-Ni K NiCrSi-NiSi N Cu-Con T Pt30Rh-Pt6Rh B Pt13Rh-Pt R Pt10Rh-Pt S Cu-Con U Fe-Con L customized linearisation W5Re-W26Re W3Re-W25Re W3Re-W26Re

Factory settings are shown bold.

Ratio control The control is always based on variable a.

The maths module forms the ratio of the measurements a and b (a/b) and provides the setpoint for the controller. The ratio of the measured values a and b can be called up and displayed via the functions “Maths 1” or “Maths 2”. The required ratio a/b is programmed in the setpoint input as setpoint (ratio setpoint).

Humidity control

The humidity controller receives the process value from a psychrometric humidity probe through the mathematical linkage of wet bulb and dry bulb temperatures.

Variable a - dry bulb temperature Variable b - wet bulb temperature

10 Configuration level 1

Formula input -The formula character string consists of ASCII-characters and has a ma-

ximum length of 70 characters.

-The formula can only be entered via the setup program.

-The formulae can be entered freely according to the usual mathematical rules.

-Spaces may be inserted in the formula character string without restriction. No spaces are allowed within function designations, variable names and constants.

Mathematics formula

Mathematical signs and functions

Priority Mathematical sign/function

high ( )

SQRT, MIN, MAX, LOG, LN, SIN, COS, TAN, ABS, EXP, INT, FRC

+, *, /

low +, -

Variables

Variable name

E1 … E4

M1 M2

Note

analogue input 1

…

analogue input 4 mathematics 1

mathematics 2 process value

Note

brackets functions

exponent (xy) sign multiplication, division addition, subtraction

WR WE XW Y W1

… W4

YH YK ADRA TEMP T0 RXK1

RXK2 ADRZ

controller setpoint segment setpoint of subsequent segment control deviation output setpoint 1 (operating level)

… setpoint 4 (operating level)

output heating output cooling storage address (analogue) temperature at terminals sampling time controller output 1

controller output 2 storage address (time)

10 Configuration level 1

Variable name

ADRB LK1

… LK8

SK1 — SK8 B1

… B8

L1 L2

PEND TOL

Note

storage address (binary) output limit comparator 1

… output limit comparator 8

operating contact 1 — operating contact 8 logic input 1

…

logic input 8 logic 1

logic 2 program end tolerance band signal

Functions

Syntax Function

SQRT(a)

square root of a Examples: SQRT(E2)

SQRT(13.5+E3)

MIN (a1, a2 …)

MAX (a1, a2 …)

LOG(a)

LN(a)

SIN(a)

COS(a)

TAN( a)

returns the smallest value of a series of arguments Examples: MIN(3, 7) (returns the value 3)

MIN(E1, E2, E3, 0.1)

returns the largest value of a series of arguments Examples: MAX(3, 7) (returns the value 7)

MAX(E1, E2, E3, E3, 0.1)

logarithm to base 10 Examples: LOG(1000) (returns the value 3)

LOG(E1/100)

logarithm to base e Examples: LN(2.71828128) (returns the value 1)

LN(E1/100)

sine of a a in degrees (0 — 360°C) Examples: SIN(90) (returns the value 1)

SIN(E1*360/100)

cosine of a a in degrees (0 — 360°C) Examples: COS(180) (returns the value -1)

COS (E1*360/100)

tangent of a a in degrees (0 — 360°C) Examples: TAN(45) (returns the value 1)

TAN( E1 *45 /1 00 )

10 Configuration level 1

Syntax Function

ABS(a)

EXP(a)

INT(a)

FRC(a)

Logic formula Logic operators

Priority Operator

high ( )

NOT, ! AND, &

XOR, ^

absolute value of a Examples: ABS(-12) (returns the value 12)

ABS(13.5+E3)

exponential function e

Examples: EXP(1) (returns the value 2.718)

EXP(E1/100)

integer portion of a Examples: INT(8.3) (returns the value 8)

INT(E1)

decimal portion of a Examples: FRC(8.3) (returns the value 0.3)

FRC(E1)

Note

brackets negation AND linkage exclusive OR linkage

low OR, ¦

Edge recognition

Edge

/ \

Note

variable is “TRUE” only with rising edge (e.g. /B1) variable is “TRUE” only with falling edge (e.g. \B1)

Variables

Variable name

RXK1 RXK2

ADRB Lk1

… LK8

B1 … B8

SK1 … SK8

OR linkage

Note

controller output 1 controller output 2

storage address (binary) output limit comparator 1

… output limit comparator 8

logic input 1 … logic input 8

operating contact 1 … operating contact 8

L1 L2

logic 1 logic 2

10 Configuration level 1

Enabling the maths and logic module

10.7 Display

Variable name

PEND TOL

Note

program end tolerance band signal

Constants

Constant name

TRUE FALSE

Note

logic 1 logic 0

The maths and logic module can be enabled through a code via the setup program.

v Extras r Enabling extra codes

The two display configurations are set here, as well as the time-out during configuration at the levels

CONFIG 1 ➔ DISPLAY

Parameter Value/selection Description

Configuration 1 ➔DSPCONF1 Configuration of the displays as in Configuration 2 ➔DSPCONF2

Time-out ➔ TIMEOUT 30. 0—30 —9999sec

Automatic display switching

Language for instrument texts

➔ SCROLL 0. -1 — 0 — 9999sec

➔ LANGUAGE DEUTSCH

ENGLISH FRANCAIS ESPANOL

Factory settings are shown bold.

the example “Configuration 1” below.

0 = time-out OFF

Interval after which an automatic return to basic status occurs if no key is pressed.

0 = automatic changeover OFF

-1 = no switching from keys

Interval between switching from one display configuration to the other

German English French Spanish This feature is available from inst-

rument SW version 050.03.01.

10 Configuration level 1

Arrangement of the displays

CONFIG 1 ➔ DISPLAY ➔ DSPCONF1

Parameter Value/selection Description

Display 1

Display value

➔ DISPLAY1

➔ DISPLVAL

NO FUNCT ANALOG 1

...

ANALOG 4 MATHS 1 MATHS 2 PV SETPOINT RAMPENDV CNTRLDEV OUTPUT VALDISPL

no function analogue input 1 ... analogue input 4 mathematics 1 mathematics 2

process value

setpoint (present) ramp end value control deviation output display of a storage address value

Decimal point

Display 2

Display value

Decimal point

➔ DECPOINT

➔ DISPLAY2

➔ DISPLVAL

➔ DECPOINT

XXXX.

NO FUNCT ANALOG 1

...

ANALOG 4 MATHS 1 MATHS 2 PV SETPOINT RAMPENDV CNTRLDEV OUTPUT VALDISPL

XXXX.

Factory settings are shown bold.

XXXX.— X.XXX

no function analogue input 1 ... analogue input 4 mathematics 1 mathematics 2 process value

setpoint (present)

ramp end value control deviation output display of a storage address value

XXXX.—X.XXX

Display 3

Display value

10 Configuration level 1

CONFIG 1 ➔ DISPLAY ➔ DSPCONF1

Parameter Value/selection Description

➔ DISPLAY3

➔ DISPLVAL

NO FUNCT ANALOG 1

...

ANALOG 4 MATHS 1 MATHS 2 PV SETPOINT RAMPENDV CNTRLDEV OUTPUT VALDISPL LIMITC OPCONTCT BARG Y BARG XW BARG PGM TXTDISPL PGMSTAT PGM TIME PGMRESID SEG TIME RESIDSEG PGMNAME TIME

no function analogue input 1 ... analogue input 4 mathematics 1 mathematics 2 process value setpoint (present) ramp end value control deviation output display of a storage address value limit comparators (switching states) operating contacts (switching states)

bar graph output

bar graph control deviation bar graph program run-time text display current program no./segment no. program run-time residual program run-time segment run-time residual segment run-time program name time

switching states of the limit comparators and operating contacts: 8 7 6 5 4 3 2 1

00000000

bar graph output: 1-setpoint ctrl. 0% 100% and prop. ctrl. ИИИИИИЙН 2-setpoint ctrl. -100% 0% 100% ННННИННН bar graph control deviation: 50% 0% 50%

ННННИННН

bar graph program run time:

ИЙНННННН

The portion of the elapsed program run time referred to the total run time is shown.

Decimal point

➔ DECPOINT

XXXX.

XXXX.—X.XXX

Factory settings are shown bold.

Decimal point If the value to be displayed can no longer be represented with the pro-

grammed decimal place, then the number of decimal places will be automatically reduced. If, subsequently, the measurement becomes again smaller, then the number will be increased to the programmed decimal point value.

10 Configuration level 1

10.8 Logic functions

Functions are assigned here to the logic signals of the logic inputs, limit comparators, operating contacts, tolerance band signal, profile program end signal and of the logic module.

CONFIG 1 ➔ LOGICFCT

Parameter Value/selection Description

Logic input 1 ➔ LOGIN B1 NO FUNCT

... ...

Logic input 8 ➔ LOGIN B8 Limit comparator 1 ➔OUT LK1

... ...

Limit comparator 8 ➔OUT LK8 Logic 1 ➔ LOGIC 1 Logic 2 ➔ LOGIC 2 Operating contact 1 ➔ OPCNTCT1

... ...

Operating contact 8 ➔ OPCNTCT8 To le r an c e ba n d

signal Profile program

end signal

➔ TOLBAND

➔ PGM END

TUNESTRT TUNESTOP W SWITCH X SWITCH P SWITCH KEYINHBT LEVINHBT TXTDISPL DISPLOFF AUTOHAND PGMINHBT PGMSTART PGMSTOP PGMABORT PGMSELCT FFWD NEXTSEG

no function

start of self-optimisation cancel self-optimisation setpoint switching process value switching parameter set switching key inhibit level inhibit text display* all displays off/acknowledge LK auto/manual changeover programming inhibit profile program start profile program stop profile program abort profile program selection fast forward** change of segment

* A maximum of 10 texts is input and assigned to the logic functions in the setup program.

** The speed of the program run is increased dynamically

The functions are active when the contact is closed or the switching status is “ON”.

Profile program start: The program is started immediately. The start day/start time and delay settings (“program start” level) are ineffective.

All displays off:

- all displays are off

- limit comparators are acknowledged

Te xt di s pl a y a nd al l d i sp l ay s o ff : response according to priority list

Factory settings are shown bold.

10 Configuration level 1

Switching action

Edge-triggered functions

The logic functions are activated through logic inputs (floating contacts (switches/relay contacts)), limit comparators, operating contacts or logic.

The functions are divided into two groups:

The logic functions react to switch-on edges. The following functions are edged-triggered:

-start/stop self-optimisation

-start profile program

-abort profile program

- profile program selection via one logic input only

-acknowledge limit comparators

State-operated functions

Combined logic functions

The logic functions react to switch-on or switch-off states.

-all other functions

A combination of two operating variables (logic inputs, limit comparators, logic and operating contacts) can be used to implement the functions setpoint/process value switching.

The profile program selection is realised via three operating variables.

Any operating variable can be selected. The states Z1 — Z2(Z3) are assigned to the operating variables in descending order (see list on the right).

10 Configuration level 1

Example: The process value is to be selected via

one logic input and the state of one operating contact.

This results in the following assignment: Z1 - logic input 1 Z2 - operating contact 1

Setpoint switchingProcess value

switching

Setpoint of system state/ external setpoint

Setpoint 2 Analogue input 2 Program 2 0 0 1

Setpoint 3 Analogue input 3 Program 3 0 1 0

Setpoint 4 Analogue input 4 Program 4 0 1 1

-- Program 5100

-- Program 6101

-- Program 7110

-- Program 8111

0 = contact open /OFF 1 = contact closed /ON

Configured controller process value

Profile program selection

Program 1 0 0 0

Z3 Z2 Z1

If switching between two setpoints or process values only is required, then only one logic function has to be configured.

If more than two logic functions are configured to setpoint switching (process value switching), then only the first two (see list “operating variable - state”) are significant.

10.9 Interface

CONFIG 1 ➔ INTERFCE

Parameter Value/selection Description

Protocol type ➔ PROTOCOL MODBUS

MODINT

Data format

Baud rate

➔ DATAFMT

➔ BAUDRATE

1200 2400 4800 9600 19200

10 Configuration level 1

MODbus/Jbus

MODbus int

1200 bps 2400 bps 4800 bps

9600 bps

19200 bps

Parity

Stop bit

Unit address ➔ UNITADDR 0. 0—1 —254 Minimum

response time

➔ PARITY

➔ STOP BIT

➔ MIN TIME 0. 0—500msec

NONE ODD EVEN ZERO

1 2

Factory settings are shown bold.

no parity

odd parity even parity zero parity

1 stop bit

2 stop bits

Minimum period of time which elapses between the request of an instrument within a data network and the response of the controller

Interface description B 703570.2 Interface description B 703560.2.3

10 Configuration level 1

11 Optimisation

a) SO in the start-up phase

b) SO at setpoint

Start of SO

Switching line

11.1 Self-optimisation

Procedure Self-optimisation (SO) establishes the optimum controller parameters for PID

or PI controllers. Depending on the controller type, the following controller parameters can be

defined: Reset time (Tn1, Tn2), derivative time (Tv1, Tv2), proportional band (Xp1, Xp2), switching cycle time (Cy1, Cy2), filter time constant (dF)

The controller selects one of two procedures (a or b), depending on the size of the control deviation:

Start of selfoptimisation

The controller output types have to be defined for selfoptimisation.

v Section 10.1 “Controller”

Self-optimisation is started from the manual mode and is automatically terminated, or can be cancelled.

It is not possible to start self-optimisation with activated level inhibit.

11 Optimisation

Xp too large

Xp too small

Tn, Tv too large

Tn, Tv too small

optimum setting

Cy too large

11.2 Checking the optimisation

Start-up procedure

Control response

The optimum adjustment of the controller to the process can be checked by recording the start-up with the control loop closed. The diagrams below indicate possible maladjustments and how these can be corrected.

The control response of a third-order control loop of a PID controller is shown as an example. However, the procedure for adjusting the controller parameters can also be applied to other control loops.

11.3 Fuzzy parameters

In addition to the algorithms for the various controller structures, the controller software also includes a fuzzy module. This can be used to improve both the control and the disturbance response of controllers with I-action.

When the fuzzy module is activated, the output y is made up of the controller output and the output signal of the fuzzy module.

The parameter Fc1 affects the intensity of the fuzzy signal: Fc1 = 0: Fuzzy module not activated 0<Fc1≤ 100: Fuzzy module activated

If the fuzzy module activated by Fc1 makes corrections to the output y, the reset time T

The parameter Fc2 is used to adjust the degree of influence on the reset time T

Fc2 = 0: no influence on T 0<Fc2≤ 100: influence on T

is influenced during correction.

11 Optimisation

When supplied, and also after self-optimisation, the fuzzy parameters are set to Fc1 = 0 and Fc2 = 30. The fuzzy module can be activated at any time by setting Fc1 > 0.

The setting Fc2 = 30 is suitable for many applications. The optimum setting can be determined with the help of the table below.

11 Optimisation

Action Reaction

Fc1 disturbance amplitude

reduced, stabilisation time increased

Fc1 disturbance amplitude

increased, stabilisation time reduced

Fc2 stabilisation time reduced

Fc2 stabilisation time

increased

↑

If the fuzzy module is not activated (Fc1=0), Fc2 is also ineffective. The action and sensitivity of the fuzzy parameters depend largely on

the process to be controlled. The influence is greater on proportional controllers than on switching

controllers.

12 Retrofitting of cards

The following steps are necessary for retrofitting cards:

Only qualified personnel are permitted to retrofit cards.

The cards can be damaged by electrostatic discharges. Avoid elect-

rostatic charges during fitting and removal. Carry out the card change on a workbench which is earthed.

Identifying the card

h Identifiy the card by the sales no. or part no. that is glued to the packaging

The instrument is fitted from device software version 50.02.XX on with a new type of analog input card. If analog input cards are retrofitted, it must be noted that they cannot be operated together with the older type of card (i.e. do not mix card types). Please note also that an update of the setup program may be required in order to carry out the configuration through the setup program.

The Software-Version appears on the Display if the keys PGM +“arrow up“ are pressed.

Cards Code Sales No. Card No.

Analogue input 3 and 4: Universal input up to software version 50.01.XX from software version 50.02.XX on

Outputs/logic inputs: Relay (changeover contact) Solid-state relay 230V 1A Logic 0/5V Logic 0/22V Analogue output Supply for 2-wire transmitter Tw o l og i c i np u ts

RS422/485 interface 54 70/00366107 358443 PROFIBUS-DP 64 70/00375280 368705

1/2 1/2

1 2 3 4 5 6

70/00366099 70/00490339

70/00366100 70/00366101 70/00366102 70/00366103 70/00366104 70/00366105

70/00366106

358457 483509

358444 358452 358445 358447 358449 358447

358450

12 Retrofitting of cards

Universal input (remaining ranges)

Voltage 10/0/2 — 10 V

-1 — 1V

Universal input (remaining ranges)

Voltage -10/0/2—10 V

-1 — 1V

1 = Analogue input 1 2 = Analogue input 2

Configuring the analogue input

The retrofitable analogue inputs 3 and 4 are supplied ex-factory as universal input. They can be reconfigured as voltage input for certain measuring ranges (-10/0/2—10V and -1V—1V).

h Re-arrange push-on jumpers as in the diagram

The standard analogue inputs 1 and 2 are configured ex-factory as universal input or as voltage input for certain measuring ranges (see type designation or order details). They can also be reconfigured:

12 Retrofitting of cards

Typ e 70 35 80 o nl y

Removing the controller chassis

Assigning the slot

h Pull off setup plug h Press together the ribbed surfaces

on the panel top and bottom (or left and right with landscape format) and pull out the controller chassis.

h Determine the corresponding slot for the card

12 Retrofitting of cards

Inserting the card

Inserting the controller chassis

h Pull off the guide plate (1) h Insert card into the guide until the projections on the card snap into the

notches provided (2)

h Fit on the guide plate h Push the controller chassis into the case until the lugs (underneath the

ribbed surfaces) snap into place.

13.1 RS422/485 interfaces

The controller can be integrated into a data network via the interface. Functions which can be implemented include:

- process visualisation

- system control

- recording/logging

13 Interfaces

The bus system is based on the master-slave principle. A master computer can address up to 31 controllers and instruments (slaves). The interface is a serial interface to RS422 and RS485 standards.

The following data protocols are available:

- MOD/Jbus protocol

Interface description B 703570.2

13 Interfaces

13.2 PROFIBUS-DP

Fieldbus The controller can be incorporated into a fieldbus system according to the

PROFIBUS-DP standard, via the PROFIBUS-DP interface. This PROFIBUS variant has been especially designed for the communication between automation systems and distributed peripheral devices at the field level, and is optimised for speed.

Data transmission

GSD generator With the aid of the project design tool included in the delivery (GSD generator;

Data transmission is performed serially, according to the RS485 standard.

GSD = Device Base Data), a standardised GSD file is created, which serves to integrate the controller into the fieldbus system, through the selection of characteristic controller features.

Interface description B 703560.2.3

14 Accessories

Error

Power

(L+) (L-)

L1PE N

TxD

RxD RxD

TxD GND

98 99

K5 K6 K7 K8

K1 K2 K3 K4

31323

Ty pe 7 03 58 0: Ter mi na l st ri p 2, t e rm in al 3 4 5 Ty pe 7 03 58 5: Ter mi na l st ri p 2, t e rm in al 3 4 5

14.1 External relay module/logic module ER8/EL8

By using the external relay module ER8 or logic module EL8, the controller can be expanded by eight relay outputs (changeover contacts) or logic outputs (0/ 12 V). Communication with the controller occurs via the RS422/485 interface. All controller signals for switching outputs can be output by the module. Configuration is only possible through the setup program.

v Section 7.4 “Outputs”

If the module ER8/EL8 is connected to the interface, then no further communication is possible via the interface.

Connection The electrical connection is carried out like the connection to an RS485 inter-

face (the figure below shows ER8; see also

B703564

Operating Manual ER8/EL8,

Configuring the module

h Activate the relay module via the setup program

Edit r Settings only via setup r Expanded configuration

This activates the menu Edit r External relay module. h Configure the module

The functions are related to the relay module, but they also apply to the logic module (Off = 0 V; On = 12 V).

If the setup plug is connected to the profile controller, the module will not be operated and the outputs are in idle position (logic outputs: 0V).

14 Accessories

14.2 Setup program with commissioning software

Setup program A setup program for Windows® NT4.0/2000/XP/Vista/7 (32/64 bit) is available

for easy configuration of the profile controller. Hardware requirements:

- 512 Mbyte RAM - CD-ROM drive

- 50 Mbyte available on hard disk - 1 free serial interface or USB interface The program shows the current configuration as a list in the background. The

corresponding entry template is called up by double-clicking on the list, or via the menus.

Commissioning software

Some functions of the profile controller can only be configured via the setup program:

-Customized linearisation (input of a linearisation table)

-Display brightness of display 3

- Switching off code request (expanded configuration)

-Configuring relay module

-Modifying passwords

-Profile program selection only via one logic input

-Profile program table (any profile program with corresponding start times and conditions can be allocated to 10 program positions, and can then be run through in sequence).

-System states

-Controller active in basic status

The commissioning software is a part of the setup program and is available for adapting the controller to the control loop, optimally and conveniently.

Different process variables (e.g. setpoint, process value, control deviation, signals from the controller outputs) can be displayed graphically. The controller parameters can be altered and transferred to the profile controller via the setup/RS422/485 interfaces.

Data recording is limited to 48 hours.

15 Appendix

15.1 Technical data

Thermocouple input

Designation Range

Fe-Con L Fe-Con J EN 60 584 Cu-Con U Cu-Con T EN 60 584 NiCr-Ni K EN 60 584 NiCr-Con E NiCrSi-NiSi N EN 60 584 Pt10Rh-Pt S EN 60 584 Pt13Rh-Pt R EN 60 584 Pt30Rh-Pt6Rh B EN 60 584 W5Re-W26Re W3Re-W25Re

Cold junction Pt100 internal , external or constant

1. The specifications refer to an ambient temperature of 20°C.

2. within range 300 — 1820 °C

Resistance thermometer input

Designation Connection type Range Meas. accuracy Ambient

Pt100 EN 60 751 2-wire/3-wire -200 — +850°C ≤0.05% 50 ppm per °C Pt 50,500, 1000 EN 60 751 2-wire/3-wire -200 — +850°C ≤0.1% 50 ppm per °C Cu50 2-wire/3-wire -50 — +200 °C ≤0.1% 50 ppm per °C Ni100 DIN 43760 2-wire/3-wire -60 — +250°C ≤0.05% 50 ppm per °C KTY21-6 2-wire -50 — +150°C ≤1.0% 50 ppm per °C

PtK9

Sensor lead resistance max. 30Ω per conductor in 2-wire/3-wire circuit Measuring current 250µA Lead compensation not required for 3-wire circuit. For 2-wire circuit, lead compensation can be provided in the software

-200 — +900°C

-200 — +1200°C

-200 — +600°C

-200 — +400°C

-200 — +1372°C

-200 — +910°C

-100 — +1300°C

-50 — +1768 °C

-50 — +1768 °C 0—1820°C 0—2320 °C 0—2400 °C

2-wire lithium-chloride sensor

by measurement correction.

Meas. accuracy Ambient

≤0.25% ≤0.25% ≤0.25% ≤0.25% ≤0.25% ≤0.25% ≤0.25% ≤0.25% ≤0.25%

≤0.25% ≤0.25% ≤0.25%

temperature error

100 ppm per °C 100 ppm per °C 100 ppm per °C 100 ppm per °C 100 ppm per °C 100 ppm per °C 100 ppm per °C 100 ppm per °C 100 ppm per °C 100 ppm per °C 100 ppm per °C 100 ppm per °C

temperature error

Standard signal input

Designation Range Meas. accuracy Ambient

Volta ge 0 — 10 V, input res istance RE > 100kΩ

Current 4 — 20mA, voltage drop ≤ 1V

Potentiometer

Measurement circuit monitoring

Transducer Over/underrange Probe/lead short-circuit

Thermocouple • - • Resistance thermometer • • • Volta ge 2 — 10 V

0—10V

Current 4 — 20mA

0—20mA

-10 to +10V, input resistance RE > 100kΩ

-1 to + 1 V, input resistance RE > 100kΩ 0— 1V, input resistance RE > 100kΩ 0—100mV, input resistance RE > 100kΩ

-100 to +100mV, input resistance RE > 100kΩ

0—20mA, voltage drop ≤ 1V

min. 100Ω, max. 10kΩ

•

≤

0.05%

≤0.05% ≤0.05% ≤0.05% ≤0.05% ≤0.05%

≤0.1% ≤0.1%

•

Probe/lead break

temperature error

100 ppm per °C 100 ppm per °C 100 ppm per °C 100 ppm per °C 100 ppm per °C 100 ppm per °C

100 ppm per °C 100 ppm per °C

•= recognised -= not recognised

1. In the event of an error, t he outp uts move to defined states (configurable).

Standard version

•

15 Appendix

Outputs

Relay

contact rating contact life contact protection circuit

Logic

current limiting

Solid-state relay

contact rating 1A at 230 V

Volta ge

output signals load resistance

Current

output signals load resistance

Supply for 2-wire transmitter

voltage current

0/5V 20mA

56Ω/15nF between common-n.o. make/common-n.c. break

-20 to +20mA /0 — 20mA / 4 — 20mA

Controller

Controller type single-setpoint controller,

double-setpoint controller, modulating controller, proportional controller,

Controller structures P/PD/PI/PID/I A/D converter resolution better than 15 bit Sampling time 210msec

proportional controller with integral actuator driver

changeover contact

3A at 250 VAC resistive load

150 000 operations at rated load

or 0/22V

-10 to +10V / 0 — 10V / 2 — 10V R

500Ω min.

load

450Ω max.

load

22V

30mA

Electrical data

Supply (switched mode power supply) 110 — 240V AC +10/-15% 48 — 63Hz

20 — 30V AC/DC, 48 — 63Hz

Te st vo l ta ge s ( t yp e t e st ) t o E N 6 10 10 , P a rt 1

Power consumption 24VA max. for Type 703580

Data backup EEPROM Electrical connection at the rear via screw terminals,

Electromagnetic compatibility

Interference emission Immunity to interference

Safety standards to EN 60730-1 for Type 703580

overvoltage category II, pollution degree 2

14VA max. for Type 703585

conductor cross-section up to 2.5mm

and core-end sleeve (length: 10mm)

EN 61326-1

Class A - only for industrial use -

Industrial requirements

to EN 61010-1 for Type 703585

Housing

Housing type plastic housing for panel-mounting (indoor use) acc. to IEC 61554

Ty pe 7 03 5 85 / 1. . . 7 03 5 85 / 2. . . 7 03 5 80 / 0. . . Bezel in mm 48 x 96 (portrait) 96 x 48 (landscape) 96 x 96 Depth behind panel in mm 130 130 130

+0.6

Panel cut-out in mm 45 Ambient/storage temperture range -5 to 55°C / -40 to +70° C Climatic conditions rel. humidity not exceeding 95% annual mean, no condensation Site altitude up to 2000 m above sea level Operating position unrestricted Protection acc. to EN 60529, front IP65, rear IP20 Weight (fully fitted) approx. 420g approx. 420g approx. 730g

x92

+0.8

x45

+0.6

+0.8

x92

+0.8

Standard version

15 Appendix

Approvals/marks of conformity

Mark of conformity

DIN Deutsche Industrie Norm Registernummer TR1117 DIN EN 14 597 DICON 501 GL - Hardware

GL - Software c UL us Underwriters Laboratories E 201387 UL 61010-1

Te st i ng l ab o ra t or y C er ti f ic a te s /c er ti f ic a ti on

numbers

Germanischer Lloyd Certificate

No. 15 694-00 HH

Te st ba si s v a li d fo r

GL-Baumusterprüfung Kategorie C, EMC1

CAN/CSA-C22.2 No.61010-1

DICON 501

DICON 401/501

15 Appendix

15.2 Alarm messages and display priorities

Priority Display Possible error/

Matrix 7-segment

high

ИИИИИИИИ

+LEDs

(no display) (no display)

BREAK E1

…

8888.

8888. (blinks)

9999. (blinks)

or ( )*

BREAK E4

ORANGE 1

…

9999. (blinks)

or ( )*

ORANGE 4

URANGE 1

…

URANGE 4

-1999.

(blinks)

or ( )*

ORANGEM1 ( )*

ORANGEM2 URANGEM1 ( )*

URANGEM2 MATH1 ERR ( )*

MATH2 ERR

LOG1 ERR ( )*

LOG2 ERR ER8 ERR ( )* BUSERROR ( )* SETCLOCK ( )* SYS ERR ( )* MEM FULL ( )* NO PGM ( )*

notes

watchdog or power-on will trigger initialisation (reset)

-logic function “All displays off” is configured and active

-controller faulty

-supply faulty

-probe/lead break of resistance thermometer (connection 1.9,

1.11, 1.4, 1.8, 2.10, 2.12, 3.20,

3.12) or standard-signal input

-probe/lead short-circuit at standard-signal input

-overrange at standard-signal input

-underrange at standard-signal input

-overrange of resistance thermometer and thermocouple input

-probe/lead break of thermocouple input

-underrange of resistance thermometer and thermocouple input

-probe/lead short-circuit of resistance thermometer

-probe/lead break of resistance thermometer 1.10, 1.7, 2.11,

3.11

overrange (maths module) (calculation result > range end)

underrange (maths module) (calculation result < range start)

mathematical error (violation of mathematical rules; impermissible values )

logic error (violation of mathematical rules)

error on relay module - no communication periphery check periphery buffer battery empty controller set real-time clock buffer battery empty controller restart program program memory is full controller delete programs program is not available controller create program

Assignment Error handling

controller replace controller when

-no error

-controller

-supply

external signal generator

controller check maths formulae

controller check logic formulae

check/repair/replacement

initialisation is longer than 5sec

-open logic input

-replace controller

-check supply

-check probe for break or shortcircuit

-check probe connection and terminals

-check lead

-is the medium to be measured within the measuring range (too hot - too cold?)

-check probe for break or shortcircuit

-check probe connection and terminals

-check lead

low

* display according to configuration

1. can be acknowledged (continued on next page)

15 Appendix

Priority Display Possible error/

Matrix 7-segment

high

low

(Text) … (Text)

(Text) ( )* (Text) ( )*

SOACTIVE ( )*

----

(display according to configuration) - - * display according to configuration

( )*

----

( )*

notes

text (logic input 1) … text display (logic input 8)

text display (limit comparator 1) … text display (limit comparator 8)

text display (logic 1) - text display (logic 2) - self-optimisation has been

activated measurement input not available

or not configured

Alarm messages with acknowledgement

On pressing the E key, the message disappears.

Assignment Error handling

check/repair/replacement

controller - configure measurement input

-retrofit input card

15 Appendix

Measurement input Response of the outputs in the event of error

No. Transdu-

cer

Measuring

range

Measurement

site

Output 1 Output 2 Output 3 Output 4 Output 5 Output 6

Example:

1Pt100 20—500°CMachinery room

boiler

temperature 1

Output

100%

Limit com-

parator off

Ta bl e: A ss ig nm en t of t he m ea su re m en t in pu ts/response of the outputs in the event of an error (to be filled in by the user)

15.3 Character set for matrix display

The special characters for text entry in the setup program are shown here. They are entered from the keys using the key combination Alt + XXX.

15 Appendix

200 — 210 reserved for bar graph display

15 Appendix

15.4 Instrument features (configuration level 2)

The software version and the hardware features of the profile controller are shown here.

CONF 2

Parameters Value/selection Description Version ➔ VERSION 50.0X.0X version number VDN number ➔VDN NO. STANDARD

XXX.XXXX

Analogue input 3 Analogue input 4

Analogue inp. 1 10V Analogue inp. 2 10V Analogue inp. 3 10V Analogue inp. 4 10V

Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6

Setup interface SETUP NO

Interface INTERFCE NO

Data buffering BUFFER CHARGED

Mathematics MATHLOG NO

➔ IN3

➔IN4

➔ IN1 10V

➔ IN2 10V

➔ IN3 10V

➔ IN4 10V

➔ OUTPUT1

➔ OUTPUT2

➔ OUTPUT3

➔ OUTPUT4

➔ OUTPUT5

➔ OUTPUT6

NO YES

NO RELAY SSRELAY ANOUTPUT LOGIC 5 V OUTP 22V

YES

RS422/485 PROFIBUS

EMPTY

YES

standard version VDN number

(modification of standard version)

not available available universal input

not available available voltage input

-10 / 0 / 2 — 10V not available

relay solid-state relay analogue output logic output 5V logic output 22V or voltage output for 2-wire transmitter two logic inputs

not connected connected

not available RS 422/485 PROFIBUS-DP

charged discharged

not available available

15 Appendix

15.5 Notes for instruments with Germanischer Lloyd (GL) approval

The information below is intended to supplement or replace the details that have already been given.

15.5.1 Technical data

Ambient conditions according to application category C for enclosed areas

Te mp e ra t ur e -5 to 55°C Relative humidity ≤100% r. h. Vibration ≤0.7g

Electromagnetic compatibility

The electromagnetic compatibility corresponds to the GL guidelines for type examinations (10.97).

15.5.2 Alarm messages

vSection 15.2

15.5.3 Inhibits

All levels are inhibited by codes. Alterations, whether accidental or deliberate, cannot be made easily. The operating level is not inhibited by a code. In this case, it is possible to lock the entire keypad via a logic contact (e.g. keyswitch).

v Section 5.3

15.5.4 Manual mode

The user can pause the program by pressing the M key. The program continues when the key is pressed again.

The output (control) cannot be influenced directly. In the event of an instrument failure, manual operation is no longer possible.

15.5.5 Additional notes

The instrument has to be sent back to the main factory for servicing. In accordance with the regulations of the Germanischer Lloyd, certain applications require the availability of a reserve instrument.

15 Appendix

The instrument can only be used with restrictions on the bridge, since a continuous dimming of the display brightness is not possible!

it is recommended that a print-out of the setup program be kept on site, together with the technical documentation for the controller (can be requested, if necessary).

16 Index

Accessories 10, 85 Action

Alarm messages Alteration, temporary Altering

segment time of current segment setpoint in current segment setpoint in subsequent segment

Analogue input

configuring

Approvals

9, 94

Basic status 24–25, 27 Basic type extension Block structure

Card

identifying

retrofitting Character set Clock, setting of Code request Conditions

climatic Configuration level 1 Connection diagrams Continue

at deviation Control direction Controller Controller chassis, removal of Controller type

79 79

25, 45

Data buffering 94 Data format Dead band Decimal point

shifting Delay time Description Dimensions Display Display and keys Display switching

automatic

End value External relay module External setpoint with correction

Filter time constant 54 Fitting into position Formula input Front panel, cleaning of Function control Fuzzy control

48, 77

Humidity control 63

Installation 11 Installation notes Instrument features Instrument version Interface Isolation

9, 31, 73, 83, 94

Key combination 8 Key designation

Language for instrument texts 67 Levels and menus Limit comparator

absolute

relative Limit comparator functions Limit value Location Logic Logic formula Logic function

combined Logic input

49, 70

70 71

Manual output 48 Mathematics formula Maths and logic module Measurement circuit monitoring

9, 62, 94

Edge-to-edge mounting 13 Edit segment

Note signs 8

16 Index

Operating contact 28, 70 Operating level Operating mode

automatic

manual Operation Optimisation Output

9, 57

25, 28, 41

24, 30

24, 29

24, 28, 48

Parameter level 25 Parameter set Parameter set number Presentation Procedure Process variables PROFIBUS-DP Profile

shifting Profile controller Program

aborting

creating

deleting

starting Program delay time

starting Program editor Program end signal Program number Program start Program stop Program times Protocol type Pulse function

60 36 37

29, 33

25, 35

33 25, 33, 59 24

editing free

inserting Segment change Segment setpoint

altering in current program Segment time, residual Selection Self-optimisation

starting Setpoint input Setpoint limits Setpoint switching Setpoints

altering Setup program Slot

assigning Standstill Start day Start segment Start time Supply Switching action Switching differential Switch-on delay System state

37–38

24, 48, 75

24, 60

28, 41

Technical data 87 Time

Time input Time/gradient programming Time-out Tolerance band signal Type designation Typographical conventions

25, 67

Range end 54, 62 Range start Ratio control Real-time clock Recalibration

customized Repeat cycles Response time

minimum Restart

after power failure

33, 41

Segment

copying

deleting

37–38 37, 39

Unit address 73

Value input 26 Variable a Variable b Version

62 62

Warning signs 8

Zero point 58

Profile program No.:___

PPPPPPPPPX

Segment No. is automatically increased by 1!

SEG NO.

1___:___:___ 2___:___:___ 3___:___:___ 4___:___:___ 5___:___:___ 6___:___:___ 7___:___:___ 8___:___:___ 9___:___:___ 10 ___:___:___

SETPOINT

SEG TIME

GRADIENT

OPCNTCT1

OPCNTCT2

OPCNTCT3

OPCNTCT4

OPCNTCT5

OPCNTCT6

OPCNTCT7

OPCNTCT8

JUMO GmbH & Co. KG

Street address: Moritz-Juchheim-Straße 1 36039 Fulda, Germany Delivery address: Mackenrodtstraße 14 36039 Fulda, Germany Postal address: 36035 Fulda, Germany Phone: +49 661 6003-0 Fax: +49 661 6003-607 E-mail: mail@jumo.net Internet: www.jumo.net

JUMO Instrument Co. Ltd.

JUMO House Temple Bank, Riverway Harlow, Essex CM20 2DY, UK Phone: +44 1279 635533 Fax: +44 1279 635262 E-mail: sales@jumo.co.uk Internet: www.jumo.co.uk

JUMO Process Control, Inc.

6733 Myers Road East Syracuse, NY 13057, USA Phone: 315-437-5866

1-800-554-5866 Fax: 315-437-5860 E-mail: Internet: www.jumousa.com

info.us@jumo.net

JUMO DICON 401, DICON 501 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1.1 Description

1 Introduction

1.2 Block structure

1.3 Typographical conventions

1.3.1 Warning signs

1.3.2 Note signs

1.3.3 Presentation

2.1 Type designation

2 Identifying the instrument version

2.2 Accessories

3.1 Location and climatic conditions

3.2 Dimensions

3.2.1 Type 703580/0...

3 Installation

3.2.2 Type 703585/1...

3.2.3 Type 703585/2...

3.3 Edge-to-edge mounting

3.4 Fitting into position

3.5 Cleaning the front panel

3.6 Removing the controller chassis

4.1 Installation notes

4 Electrical connection

4.2 Connection diagrams

4.2.1 Type 703580

4.2.2 Type 703585 (portrait and landscape format)

4.3 Isolation

5.1 Displays and keys

5 Operation

5.2 Operating modes and states

5.3 Principle of operation

5.4 Entering values and selecting settings

5.5 Operating modes

5.5.1 Basic status

5.5.2 Manual operating mode

5.5.3 Automatic operating mode (program run)

5.6 Shifting the setpoint

5.7 Altering setpoints

5.8 Setpoint switching

5.9 Display switching

6.1 Instant start of program

6 Profile program start

6.2 Delayed start of program

7.1 General

7 Profile program editor

7.2 Editing segments

7.3 Inserting segments

7.4 Copying segments

7.5 Deleting segments

7.6 Programming repeat cycles

7.7 Temporary alterations

8 Operating level

9 Parameter level

10 Configuration level 1

10.1 Controller

10.2 Limit comparators

10.3 Inputs

10.4 Outputs

10.5 Profile controller

10.6 Maths and logic module

10.7 Display

10.8 Logic functions

10.9 Interface

11 Optimisation

11.1 Self-optimisation

11.2 Checking the optimisation

11.3 Fuzzy parameters

12 Retrofitting of cards

13.1 RS422/485 interfaces

13 Interfaces

13.2 PROFIBUS-DP

14 Accessories

14.1 External relay module/logic module ER8/EL8

14.2 Setup program with commissioning software

15 Appendix

15.1 Technical data

15.2 Alarm messages and display priorities