JULABO SW23 User Manual

English
Operating manual
Shaking Water Baths
SW22 SW23
1.951.4023-V2 06/13
JULABO GmbH 77960 Seelbach / Germany Tel. +49 (0) 7823 / 51-0 Fax +49 (0) 7823 / 24 91 info@julabo.de www.julabo.de
19514023-V2.doc Druck: 25.07.13
Congratulations!
You have made an excellent choice. JULABO thanks you for the trust you have placed in us. This operating manual has been designed to help you gain an understanding of the operation and possible applications of our circulators. For optimal utilization of all functions, we recommend that you thoroughly study this manual prior to beginning operation.
The JULABO Quality Management System
Temperature control devices for research and industry are developed, produced, and distributed according to the requirements of ISO 9001 and ISO 14001. Certificate Registration No. 01 100044846
Unpacking and inspecting
Unpack the shaking water bath and accessories and inspect them for possible transport damage. Damage should be reported to the responsible carrier, railway, or postal authority, and a damage report should be requested. These instructions must be followed fully for us to guarantee our full support of your claim for protecting against loss from concealed damage. The form required for filing such a claim will be provided by the carrier.
Printed in Germany Changes without prior notification reserved
Important: keep operating manual for future use
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Shaking Water Baths
TABLE OF CONTENTS
OPERATING MANUAL ............................................................................................... 5
1. INTENDED USE ................................................................................................... 5
1.1. Description ................................................................................................. 5
2. OPERATOR RESPONSIBILITY – SAFETY INSTRUCTIONS .............................. 5
2.1. Disposal ..................................................................................................... 7
2.2. EC Conformity ............................................................................................ 8
2.3. Warranty conditions .................................................................................... 9
2.4. Technical data .......................................................................................... 10
OPERATING INSTRUCTIONS ................................................................................. 12
3. OPERATING CONTROLS AND FUNCTIONAL ELEMENTS ............................. 12
4. SAFETY NOTES FOR THE USER ..................................................................... 14
4.1. Explanation of safety notes ...................................................................... 14
4.2. Explanation of other notes ........................................................................ 14
4.3. Safety instructions .................................................................................... 14
5. PREPARATIONS ................................................................................................ 16
5.1. Installation ................................................................................................ 16
5.2. Bath liquid................................................................................................. 17
5.3. Filling / Draining ........................................................................................ 18
5.4. Maintaining a constant water level / Counter cooling ............................... 19
5.5. Accessories .............................................................................................. 20
6. OPERATING PROCEDURES ............................................................................. 21
6.1. Power connection ..................................................................................... 21
7. SWITCHING ON ................................................................................................. 21
7.1. Setting the temperature ............................................................................ 22
7.2. Warning functions or temperature limit ..................................................... 22
7.3. Adjustment of the shaking frequency ....................................................... 24
7.4. Electronic timer ......................................................................................... 25
8. MENU FUNCTIONS ........................................................................................... 26
8.1. Shaking operation On/Off ......................................................................... 26
8.2. Circulator pump on/off .............................................................................. 27
8.3. Temperature indication in °C or °F ........................................................... 27
8.4. ATC - Absolute Temperature Calibration ................................................. 28
8.5. Setup for remote control ........................................................................... 29
8.6. Adjusting interface parameters ................................................................. 30
8.7. Evaluation of the temperature limits ......................................................... 31
9. SAFETY INSTALLATION (WITH SHUTDOWN FUNCTION) .............................. 31
3
10. TROUBLESHOOTING GUIDE / ERROR MESSAGES ....................................... 32
10.1. Acoustical signals and their differentiation ............................................... 34
11. ELECTRICAL CONNECTION ............................................................................. 35
12. REMOTE CONTROL .......................................................................................... 36
12.1. Communication with a PC or a superordinated data system .................... 36
12.2. List of commands ..................................................................................... 37
12.3. Status messages ...................................................................................... 38
12.4. Error messages ........................................................................................ 38
13. CLEANING / REPAIRING THE UNIT ................................................................. 39
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Shaking Water Baths
Operating manual
1. Intended use
JULABO shaking water baths have been designed for temperature application to specific fluids in a bath tank. Fastened on the shaking carriage, samples contained in a sealed container can be brought to the desired temperature and simultaneously agitated.
JULABO water baths are not suitable for direct temperature control of foods, semi-luxury foods and tobacco, or pharmaceutical and medical products. Direct temperature control means unprotected contact of the object with the bath medium (bath fluid).
1.1. Description
JULABO shaking water baths of the series SW22 and SW23 are ideally suited for laboratory applications and research in the fields biology, biochemistry, pharma- cology, chemistry and general medical technologies. They are likewise suited for routine laboratory tasks and long­term unattended operation. The JULABO shaking water bath SW 23 with constant bath liquid circulation, ensures a constant water temperature with a maximum deviation of 0.02 C . Julabo shaking water baths feature a stainless steel bath containing heater, temperature sensor and the overtemperature protection safety element. The shaking carriage is totally removable. The units are operated via a water protected foil keypad with integrated mains switch. Microprocessor technology enables selection and storage of different temperature values and operating times, and display of them in the LED-MULTI-DISPLAY. The self­optimizing electronic PID-control circuit automatically adjusts the heat supply to the value required by the bath. The RS232C port permits modern process engineering without additional interface, directly on-line, from the waterbath to your application equipment. The overtemperature protection is a safety feature with a fixed safety value of 105 C. It functions independent of the regulator circuit.
2. Operator responsibility – Safety instructions
The products of JULABO ensure safe operation when installed, operated, and maintained according to common safety regulations. This section explains the potential dangers that may arise when operating the circulator and also specifies the most important safety precautions to preclude these dangers as far as possible.
The operator is responsible for the qualification of the personnel operating the units.
The personnel operating the units should be regularly instructed about the dangers involved
with their job activities as well as measures to avert these dangers.
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Operator responsibility – Safety instructions
Make sure all persons tasked with operating, installing, and maintaining the unit have read
and understand the safety information and operating instructions.
When using hazardous materials or materials that could become hazardous, the unit may be
operated only by persons who are absolutely familiar with these materials and the unit. These persons must be fully aware of possible risks.
If you have any questions concerning the operation of your unit or the information in this manual, please contact us!
Contact:
Safety recommendations for the operator
You received a product conceived for industrial use. Nevertheless, avoid strikes to the
housing, vibrations, damages to the keypad foil (keys, display) or contamination.
Make sure the product is regularly checked for proper condition. Regularly check (at least
every 2 years) the proper condition of the mandatory, warning, prohibition and safety labels.
Take care that the mains supply features a low impedance to avoid any negative affects on
the instrument being operated in the same mains.
This unit is designed for operation in a controlled electromagnetic environment. This means
that transmitting devices (e.g. cellular phones) should not be used in the immediate vicinity. Magnetic radiation may influence other units with components susceptible to magnetic fields (e.g. a monitor). We recommend to keep a minimum distance of 1 m.
Permissible ambient temperature: max. 40 °C, min. 5 °C. Permissible relative air humidity: 50 % (40 °C). Do not store in an aggressive atmosphere. Protect from contaminations. Do not expose to sunlight.
JULABO GmbH Eisenbahnstraße 45 77960 Seelbach / Germany
Tel. +49 (0) 7823 / 51-0 info@julabo.de Fax +49 (0) 7823 / 24 91 www.julabo.de
Appropriate Operation
Only qualified personnel is authorized to perform configuration, installation, maintenance and repairs of the water bath. Routine operation can also be carried out by untrained personnel who should however be instructed by trained personnel.
Use:
Insufficient ventilation may result in the formation of explosive mixtures. Only use the unit in well ventilated areas. The unit is not for use in explosive atmosphere.
JULABO water baths have been designed for temperature application to water in a bath tank. The bath may not be filled with flammable materials. Fire hazard!
Only use non-acid and non corroding bath fluids.
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Shaking Water Baths
When using hazardous materials or materials that could become hazardous, the operator
must affix the enclosed safety labels (1 + 2) to the front of the unit so they are highly visible: 1
2
or 2
Particular care and attention is necessary because of the wide operating range. There are thermal dangers: Burn, scald, hot steam, hot parts and surfaces that can be touched.
Warning label W00: Colors: yellow, black Danger area. Attention! Observe instructions. (operating manual, safety data sheet)
Mandatory label M018: Colors: blue, white Carefully read the user information prior to beginning operation. Scope: EU
Semi S1-0701 Table A1-2 #9 Carefully read the user information prior to beginning operation. Scope: USA, NAFTA
Warning label W26: Colors: yellow, black Hot surface warning.
(The label is put on by JULABO)
2.1. Disposal
Do not dispose of the unit with household waste! However, over the long operating period of the unit, disposal rules may change. Therefore, only qualified personnel should handle the disposal.
Valid in EU countries See the current official journal of the European Union – WEEE directive. Directive of the European Parliament and of the Council on waste electrical and electronic equipment (WEEE). This directive requires electrical and electronic equipment marked with a crossed-out trash can to be disposed of separately in an environmentally friendly manner. Contact an authorized waste management company in your country. Disposal with household waste (unsorted waste) or similar collections of municipal waste is not permitted!
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Operator responsibility – Safety instructions
2.2. EC Conformity
Low voltage regulations with respect to legal harmonization of the member countries concerning
EMC guideline with respect to legal harmonization of the member countries concerning
The products described in the operating instructions conform to the requirements of the following European guidelines:
electric devices for use within certain voltage limits.
electromagnetic compatibility.
JULABO GmbH Eisenbahnstr. 45 77960 Seelbach / Germany
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Shaking Water Baths
2.3. Warranty conditions
JULABO GmbH warrants its products against defects in material or in workmanship, when used under appropriate conditions and in accordance with appropriate operating instructions
for a period of ONE YEAR.
Extension of the warranty period – free of charge
With the ‘1PLUS warranty’ the user receives a free of charge extension to the warranty of up to 24 months, limited to a maximum of 10 000 working hours.
To apply for this extended warranty the user must register the unit on the JULABO web site www.julabo.de, indicating the serial no. The extended warranty will apply from the date of JULABO GmbH’s original invoice.
JULABO GmbH reserves the right to decide the validity of any warranty claim. In case of faults arising either due to faulty materials or workmanship, parts will be repaired or replaced free of charge, or a new replacement unit will be supplied.
Any other compensation claims are excluded from this guarantee.
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Operator responsibility – Safety instructions
2.4. Technical data
Working temperature range °C 25 ... 99,9 25 ... 99,9 with water cooling °C 20 ... 99,9 20 ... 99,9 MULTI-DISPLAY (LED)
Resolution Temperature stability K 0.2 0.02
Computer interface RS232 RS232 Electronic timer h:min 0:01 ... 9:59 0:01 ... 9:59
Heater wattage (at 230 V) Heater wattage (at 115 V) Adjustable shaking frequency rpm 20 ... 200 20 ... 200 Shaking stroke mm 15 / 25 15 / 25 Bath opening (W x L) cm 50 x 30 50 x 30 Usable bath depth cm 18 18
°C
kW kW
SW22 SW23
0.1
2 1
0.1
2 1
Filling volume Liter 8 .... 20 8 .... 20
Dimensions W x L x H (including cover)
Weight kg 21 22 Ambient temperature °C 5 ... 40 5 ... 40 Mains power connection
(230 V / 50-60 Hz) Current draw (at 230 V) A 10 10 Mains power connection
(115 V / 60 Hz) Current draw (at 115 V) A 11 11
All measurements have been carried out at: (DIN 12876) rated voltage and frequency ambient temperature: 20°C; operating temperature: 70°C; bath liquid: water
cm cm
V/Hz 207-253V/50-60Hz 207-253V/50-60Hz
V/Hz 103-127V/60Hz 103-127V/60Hz
70 x 35 x 26 70 x 35 x 43
70 x 35 x 26 70 x 35 x 43
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Shaking Water Baths
Safety installations according to IEC 61010-2-010: Excess temperature protection 105 °C - fixed value Classification according to DIN 12876-1 class I Alarm indication optical + audible (continuous tone)
Supplementary safety installations High temperature warning function optical + audible (in intervals)
Low temperature warning function optical + audible (in intervals) Timer audible (in intervals)
Environmental conditions according to EN 61 010, part 1: Use only indoor. Altitude up to 2000 m - normal zero. Ambient temperature: +5 ... +40 °C (for storage and transportation)
Air humidity: Max. rel. humidity 80 % for temperatures up to +31 °C, linear decrease down to 50 % relative humidity at a temperature of +40 °C
Max. mains fluctuation of ±10 % are permissible.
Protection class according to EN 60 529 IP21
The unit corresponds to Class I Overvoltage category II Pollution degree 2
Caution:
The unit is not for use in explosive environment
Standards for interference resistance according to EN 61326-1 This unit is an ISM device classified in Group 1 (using high frequency for internal purposes) Class A (industrial and commercial range).
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Operating instructions
Operating instructions
3. Operating controls and functional elements
1
Mains power switch, illuminated on
2 3 4 5 6 7
8
off Working temperature
High temperature warning limit Low temperature warning limit Operating hours indicator key Nominal value shaking frequency display key Indication:
MULTI-DISPLAY (LED) Temperature display optionally in C or F; time display in h:m and shaking frequency. The corresponding symbol will illuminate on selection.
Indicator light - Alarm red illuminated Indicator light - Heating yellow illuminated
Cursors left/right 9 10
12
Edit keys (increase/decrease setting)
Enter key (store/quitting the audible signal)
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