Julabo SL-6, SL-26, SL-12, HL-4 User Manual

English

www.julabo.com

Operating Manual

Heating Circulators

HL-4

SL-6 SL-12

SL-26

19532803-V5.docx 25.06.18

JULABO USA, Inc. 884 Marcon Boulevard Allentown, PA 18109 Phone: +1(610) 231-0250 Fax: +1(610) 231-0260 info.us@ julabo.com

Temperature control devices for research and industry are developed,

Congratulations!

You have made an excellent choice. JULABO thanks you for the trust you have placed in us. This operating manual has been designed to help you gain an understanding of the operation and possible applications of our circulators. For optimal utilization of all functions, we recommend that you thoroughly study this manual prior to beginning operation.

The JULABO Quality Management System

produced, and distributed according to the requirements of ISO 9001 and ISO 14001. Certificate Registration No. 01 100044846

Unpacking and inspecting

Unpack the circulator and accessories and inspect them for possible transport damage. Damage should be reported to the responsible carrier, railway, or postal authority, and a damage report should be requested. These instructions must be followed fully for us to guarantee our full support of your claim for protecting against loss from concealed damage. The form required for filing such a claim will be provided by the carrier.

Printed in Germany Changes without prior notification reserved

Important: keep operation manual for future use

1.953.2803-V5 06/18

TABLE OF CONTENTS

Operating manual ................................................................................................................ 5

1. Intended use ................................................................................................................. 5

1.1. Description ............................................................................................................... 5

2. Operator responsibility – Safety recommendations ....................................................... 6

2.1. Disposal ................................................................................................................... 8

2.2. Technical specifications ........................................................................................... 9

Operating instructions ....................................................................................................... 11

3. Safety notes for the user ............................................................................................. 11

3.1. Explanation of safety notes .................................................................................... 11

3.2. Explanation of other notes ...................................................................................... 11

3.3. Safety recommendations ........................................................................................ 12

4. Operating controls and functional elements ................................................................ 14

5. Preparations ............................................................................................................... 18

5.1. Installation .............................................................................................................. 18

5.2. Bath fluids .............................................................................................................. 18

5.3. Temperature application to external systems ......................................................... 20

5.3.1. Tubing ............................................................................................................... 21

5.4. Filling / draining ...................................................................................................... 22

5.5. Counter-cooling ...................................................................................................... 23

6. Operating procedures ................................................................................................. 24

6.1. Power connection ................................................................................................... 24

6.2. Switching on / Selecting the language .................................................................... 24

6.3. Start - Stop ............................................................................................................. 25

HL / SL

7. Setting of temperatures ................................................................................. 25

8. Safety installations, warning functions ........................................................... 26

8.0.1. Early warning system, low level protection ......................................................... 29

9. Menu functions .............................................................................................. 30

9.1. Start of a program .................................................................................................. 32

9.1.1. Status at the end of a program .......................................................................... 34

9.1.2. Indication after successful start .......................................................................... 34

9.1.3. Editing after Start ............................................................................................... 34

9.1.4. Interrupting a program ....................................................................................... 35

9.1.5. Interruption after a power failure ........................................................................ 36

9.1.6. Termination of a program................................................................................... 36

9.2. Program administration, creation ............................................................................ 37

9.3. Setting the pump pressure ..................................................................................... 41

9.4. Configuration .......................................................................................................... 42

9.4.1. Remote control via the serial interface ............................................................... 45

9.4.2. Keypad control or setpoint setting via the analog input ...................................... 45

9.4.3. Autostart ............................................................................................................ 46

9.4.4. Off-Mode ........................................................................................................... 46

9.4.5. ActVar - actuating variable ................................................................................. 47

9.4.6.

Setting of clock and date .................................................................................... 48

9.4.7. Language ........................................................................................................... 48

9.4.8. Unit ..................................................................................................................... 48

9.4.9. Program type ...................................................................................................... 48

9.4.10. Reset ............................................................................................................. 48

9.5. Control .................................................................................................................... 49

9.5.1. Control internal / external ................................................................................... 51

9.5.2. Selftuning ........................................................................................................... 52

9.5.3. Dynamik intern ................................................................................................... 52

9.5.4. CoSpeed - extern ............................................................................................... 53

9.5.5. Control parameters – internal/external ................................................................ 53

9.6. Serial Interface ........................................................................................................ 55

9.7. ATC Absolute Temperature Calibration, 3-point calibration ..................................... 56

9.7.1. ATC Fühler - intern / extern ................................................................................ 59

9.7.2. ATC Status - yes / no ......................................................................................... 59

9.7.3. Type 1 -/ 2 -/ 3 point .......................................................................................... 59

9.7.4. Example: 3-point calibration for internal control ................................................. 59

9.8. Limits ...................................................................................................................... 62

9.8.1. Limits for internal control and external control..................................................... 63

9.8.2. Limits for external control.................................................................................... 64

9.9. Analog inputs/outputs ............................................................................................. 65

9.9.1. Control connector ............................................................................................... 69

9.9.2. Outputs of the connector - REG+E-PROG .......................................................... 70

9.9.3. Input of the connector - REG+E-PROG .............................................................. 71

9.9.4. External Stand-by input ...................................................................................... 73

9.9.5. Alarm-output ....................................................................................................... 74

10. Troubleshooting guide / Error messages ..................................................................... 75

11. Electrical connections .................................................................................................. 79

12. Remote control ............................................................................................................ 82

12.1. Setup for remote control .......................................................................................... 82

12.2. Communication with a PC or a superordinated data system ................................... 82

12.3. List of commands .................................................................................................... 83

12.4. Status messages .................................................................................................... 87

12.5. Error messages....................................................................................................... 87

13. Installation of electronic module with analog connectors ............................................. 88

14. JULABO Service – Online remote diagnosis ............................................................... 89

15. Cleaning / repairing the unit ......................................................................................... 90

16. WARRANTY PROVISIONS ......................................................................................... 91

HL / SL

JULABO circulators are not suitable for direct temperature control of foods, semi-

medium (bath fluid).

Pt100

applications.

ICC

TCF

ATC

RS232 RS485

PUMP

SMART

Operating manual

1. Intended use

JULABO circulators have been designed to control the temperature of specific fluids in a bath tank. The units feature pump connections for temperature control of external systems (loop circuit).

luxury foods and tobacco, or pharmaceutical and medical products. Direct temperature control means unprotected contact of the object with the bath

1.1. Description

 The circulators are operated via the splash-proof keypad. The implemented

microprocessor technology allows to set and to store different values that can be indicated on the VFD COMFORT-DISPLAY and LCD DIALOG-DISPLAY. Three menu keys facilitate adjusting setpoints, warning and safety functions and menu functions.

 The integrated programmer allows storing and running temperature and time-

dependent processes.

 The control electronics including “ICC - Intelligent Cascade Control“ automatically

adapts the heat supplied to the thermal requirements of the bath.

 The TCF - Temperature Control Features allow the user to have access to all

important temperature control parameters. This means: Full control on the control mode and the chance to manually adjust or adapt control to the specific application.

 Absolute Temperature Calibration (ATC3) provides high temperature stability in the

bath. With the 3-point calibration an offset is adjusted at three temperatures to ensure an accurate temperature pattern at the selected spot in the bath over the full temperature range.

 Electrical connections:

The serial interface, switchable from RS232 to RS485, allows modern process technology without additional interface. Connection for Pt100 external sensor for external temperature measurement and control. Alarm output for external alarm message or control of JULABO refrigerating baths or solenoid valve (cooling water). The electronic module (option) provides 3 further analog connections (alarm input, standby input, recorder output, programmer input).

 The excess temperature protection conforming to IEC 61010-2-010 is a safety

installation independent from the control circuit. This protection can be indicated and set on the LCD DIALOG-DISPLAY.

 The early warning system for low level signals that bath fluid needs to be refilled

before the low level protection conforming to IEC 61010-2-010 causes a complete shut-down of the main functional elements.

 Intelligent pump system: The pump capacity (electronically adjustable via the motor

speed) enables to adapt to varying conditions for internal and external temperature

Operator responsibility – Safety recommendations

2. Operator responsibility – Safety recommendations

The products of JULABO ensure safe operation when installed, operated, and maintained according to common safety regulations. This section explains the potential dangers that may arise when operating the circulator and also specifies the most important safety precautions to preclude these dangers as far as possible.

 The operator is responsible for the qualification of the personnel operating the units.  The personnel operating the units should be regularly instructed about the dangers involved with

their job activities as well as measures to avert these dangers.

 Make sure all persons tasked with operating, installing, and maintaining the unit have read and

understand the safety information and operating instructions.

 When using hazardous materials or materials that could become hazardous, the circulator may be

operated only by persons who are absolutely familiar with these materials and the circulator. These persons must be fully aware of possible risks.

If you have any questions concerning the operation of your unit or the information in this manual, please contact us!

Contact

Safety instructions for the operator:

 You have received a product designed for industrial use. Nevertheless, avoid strikes to the

housing, vibrations, damage to the operating-element panel (keypad, display), and contamination.

 Make sure the product is checked for proper condition regularly (depending on the conditions of

use). Regularly check (at least every 2 years) the proper condition of the mandatory, warning, prohibition and safety labels.

 Make sure that the mains power supply has low impedance to avoid any negative effects on

instruments being operated on the same mains.

 This unit is designed for operation in a controlled electromagnetic environment. This means that

transmitting devices (e.g., cellular phones) should not be used in the immediate vicinity. Magnetic radiation may affect other devices with components sensitive to magnetic fields (e.g., monitors). We recommend maintaining a minimum distance of 1 m.

 Permissible ambient temperature: max. 40 °C, min. 5 °C.  Permissible relative humidity: 50% (40 °C).  Do not store the unit in an aggressive atmosphere.  Protect the unit from contamination.  Do not expose the unit to sunlight.

JULABO USA, Inc. 884 Marcon Boulevard Allentown, PA 18109

Phone: +1(610) 231-0250 Fax: +1(610) 231-0260 info.us@ julabo.com www.julabo.com

Appropriate operation

Only qualified personnel is authorized to perform configuration, installation, maintenance and repairs of the circulator. Routine operation can also be carried out by untrained personnel who should however be instructed by trained personnel.

HL / SL

Use:

The bath can be filled with flammable materials. Fire hazard! There might be chemical dangers depending on the bath medium used. Observe all warnings for the used materials (bath fluids) and the respective instructions (safety data sheets). Insufficient ventilation may result in the formation of explosive mixtures. Only use the unit in well ventilated areas.

Only use recommended materials (bath fluids). Only use non-acid and non corroding materials.

When using hazardous materials or materials that could become hazardous, the operator must affix the enclosed safety labels to the front of the unit so they are highly visible:

If this unit is intended for use within the United States of America, all 3 warning labels must be affixed to the housing of the unit prior to use. Directions for the positioning of the individual warning labels are enclosed with the warning labels included in the delivery. Warning labels must be easily visible to users.

Warning label W00: Colors: yellow, black Danger area. Attention! Observe instructions. (operating manual, safety data sheet)

Mandatory label M018: Colors: blue, white Carefully read the user information prior to beginning operation. Scope: EU

Semi S1-0701 Table A1-2 #9 Carefully read the user information prior to beginning operation.

Scope: USA, NAFTA

Warning label Proposition 65

Particular care and attention is necessary because of the wide operating range. There are thermal dangers: Burn, scald, hot steam, hot parts and surfaces that can be touched.

Warning label W26: Colors: yellow, black

Hot surface warning. (The label is put on by JULABO)

Observe the instructions in the manuals for instruments of a different make that you connect to the circulator, particularly the respective safety recommendations. Also observe the pin assignment of plugs and technical specifications of the products.

Operator responsibility – Safety recommendations

Contact an authorized waste management company in your country.

2.1. Disposal

The circulator contains a back-up battery that supplies voltage to memory chips when the unit is switched off. Do not dispose of the battery with household waste! Depending on battery regulations in your country, you might be obliged to give back used or defect batteries to gathering places. The product may be used with oil as bath fluid. These oils fully or partially consist of mineral oil or synthetic oil. For disposal, observe the instructions in the safety data sheets.

Disposal with household waste (unsorted waste) or similar collections of municipal waste is not permitted!

2.2. Technical specifications

Heating circulators

HL-4

SL-6

SL -12

SL -26

Working temperature range

°C

20 … 250

20 ... 300

Temperature stability

°C

±0.01

Bath opening (WxL)

13x15

22x15

22x30

Bath depth

Filling volume

liters

3 ... 4,5

4,5 ... 6

7,5 ... 12

18 ... 26

Overall dimensions (WxDxH)

21x42x40

21x43x44

30x43x47

36x61x47

Weight

13,5

14,0

27,0

Temperature selection

digital

via keypad

indication on LCD DIALOG-DISPLAY (°C/°F)

remote control via PC

indication on monitor

Temperature indication

VFD COMFORT-DISPLAY (°C/°F)

Resolution

°C

0.01

ATC3 INT / EXT

°C

±3 / ±9

Temperature control

ICC - Intelligent Cascade Control

Heater wattage (at 230 V)

Heater wattage (at 115 V)

2.0

3.0

Temperature selection

1.0

-----

Electronically adj. pump capacity

stages

1 ... 4

Flow rate at 0 bar

l/min

22 ... 26

Max. pressure at 0 liters

bar

0.7

Max. suction at 0 liters

bar

0.4

Electrical connections:

See page 10

Ambient temperature

°C

5 ... 40

Mains power connection

V/ Hz

208-230 / 50/60

Current draw (at 208 V / 230 V)

8 / 9

12 / 13

Mains power connection

V/ Hz

100-115 / 50/60

-----

Current draw (at 100 V / 115 V)

9 / 10

-----

HL / SL

All measurements have been carried out at: rated voltage and frequency ambient temperature: 20 °C bath fluid: water operating temperature: 70 °C Technical changes without prior notification reserved.

Operator responsibility – Safety recommendations

Caution:

Electrical connections:

External alarm device 24-0 V DC / max. 25 mA Computer interface RS232 or RS485 External Pt100 sensor

Optional for HL, SL (Order No. 8900100 Electronic module with analog connections) Programmer input -100 °C to 400 °C = 0 - 10 V or 0 - 20 mA or 4 - 20 mA Input for the signal of a flow meter or external manipulated variable Temperature recorder outputs 0 - 10 V (0 V = -100 °C, 10 V = 400 °C) 0 - 20 mA (0 mA = -100 °C, 20 mA = 400 °C) 4 - 20 mA (4 mA = -100 °C, 20 mA = 400 °C) Standby input for external emergency switch-off Alarm output for external alarm signal

Safety installations according to IEC 61010-2-010: Excess temperature protection adjustable from 0 °C ... 320 °C Low liquid level protection float switch Classification according to DIN 12876-1 class III

Supplementary safety installations Early warning system for low level float switch High temperature warning function optical + audible (in intervals) Low temperature warning function optical + audible (in intervals) Supervision of working sensor plausibility control Reciprocal sensor monitoring between working and safety sensors difference >35 K Alarm message optical + audible (permanent) Warning message optical + audible (in intervals)

Environmental conditions according to IEC 61 010-1: Use indoors only. Altitude up to 2000 m - normal zero. Ambient temperature: see Technical specifications Humidity: Max. relative humidity 80% for temperatures up to +31 °C, linear decrease down to 50% relative humidity at a temperature of +40 °C Max. mains voltage fluctuations of ±10% are permissible. Protection class according to IEC 60 529 IP21 The unit corresponds to Class I Overvoltage category II Pollution degree 2

The unit is not suitable for use in explosive environment

HL / SL

adequate protection of the radio reception in such environments.

In addition to the safety warnings listed, warnings are posted throughout the operating

Warning:

Caution:

Notice:

Note! Draws attention to something special.

Important! Indicates usage ti

This icon is used in the operating instructions to indicate flashing values or parameters which have to be set or confirmed.

EMC requirements

The device is an ISM device of group 1 per CISPR 11 (uses HF for internal purposes) and is classified in class A (industrial and commercial sector).

NOTICE:

• Devices of class A are intended for the use in an industrial electromagnetic environment.

• When operating in other electromagnetic environments, their electromagnetic compatibility may be impacted.

• This device is not intended for the use in living areas and cannot guarantee

Operating instructions

3. Safety notes for the user

3.1. Explanation of safety notes

manual. These warnings are designated by an exclamation mark inside an equilateral triangle. “Warning of a dangerous situation (Attention! Please follow the documentation).” The danger is classified using a signal word. Read and follow these important instructions for averting dangers.

Describes a possibly highly dangerous situation. If these instructions are not followed, serious injury and danger to life could result.

Describes a possibly dangerous situation. If this is not avoided, slight or minor injuries could result. A warning of possible property damage may also be contained in the text.

Describes a possibly harmful situation. If this is not avoided, the product or anything in its surroundings can be damaged.

3.2. Explanation of other notes

ps and other useful information.

Safety notes for the user

these parts.

3.3. Safety recommendations

Follow the safety instructions to avoid personal injury and property damage. Also, the valid safety instructions for workplaces must be followed.

• Only connect the unit to a power socket with an earthing contact (PE – protective earth)!

• The power supply plug serves as a safe disconnecting device from the line and must always be easily accessible.

• Place the unit on an even surface on a base made of nonflammable material.

• Do not stay in the area below the unit.

• Make sure you read and understand all instructions and safety precautions listed in

this manual before installing or operating your unit.

• Set the excess temperature safety installation at least 25 °C below the fire point of the bath fluid.

• Observe the limited working temperature range when using plastic bath tanks.

• Never operate the unit without bath fluid in the bath.

• Pay attention to the thermal expansion of bath oil during heating to avoid

overflowing of the fluid.

• Prevent water from entering the hot bath oil.

• Do not drain the bath fluid while it is hot!

Check the temperature of the bath fluid prior to draining (e.g., by switching the unit on for a short moment).

• Use suitable connecting tubing.

• Avoid sharp bends in the tubing, and maintain a sufficient distance from

surrounding walls.

• Make sure that the tubing is securely attached.

• Regularly check the tubing for material defects (e.g., for cracks).

• Never operate damaged or leaking units.

• Always turn off the unit and disconnect the mains cable from the power source

before performing any service or maintenance procedures, or before moving the unit.

• Always turn off the unit and disconnect the mains cable from the power source before cleaning the unit.

• Always empty the bath before moving the unit.

• Transport the unit with care.

• Sudden jolts or drops may cause damage in the interior of the unit.

• Observe all warning labels.

• Never remove warning labels.

• Never operate units with damaged mains power cables.

• Repairs are to be carried out only by qualified service personnel.

 Some parts of the bath tank and the pump connections may become extremely hot

during continuous operation. Therefore, exercise particular caution when touching

HL / SL

Caution:

determine the method of decontamination.

example.

defects or other reproductive harm.

The temperature controlling i.e. of fluids in a reactor constitutes normal circulator practice.

We do not know which substances are contained within these vessels. Many substances are:

• inflammable, easily ignited or explosive

• hazardous to health

• environmentally unsafe

i.e.: dangerous

The user alone is responsible for the handling of these substances!

The following questions shall help to recognize possible dangers and to reduce the risks to a minimum.

• Are all tubes and electrical cables connected and installed? Note: sharp edges, hot surfaces in operation, moving machine parts, etc.

• Do dangerous steams or gases arise when heating? Is an exhaust needed when working?

• What to do when a dangerous substance was spilled on or in the unit? Before starting to work, obtain information concerning the substance and

Notice: Check the safety installations at least twice a year!

• Excess temperature protection according to IEC 61010-2-010. With a screwdriver turn back the adjustable excess temperature protection until the shut-down point (actual temperature).

• Low level protection according to IEC 61010-2-010. To check the function of the float, it can be manually lowered with a screwdriver for

WARNING

This product contains chemicals known to the state of California to cause cancer, birth

Operating controls and functional elements

2.1

4. Operating controls and functional elements

Front view Rear view

Mains power switch, illuminated

VFD COMFORT-DISPLAY

Header: Control indicators Line 1: Actual value internal or external

The display is depending on the selected control mode in the menu > Control < (internal or external).

Line 2: Working temp. setpoint, constantly S xxx.xx

Line 3: Actual value (E = external or I = internal)

Alternating with the display in line 1

Use the keys to indicate further values in line 3 PI Capacity in % - with manipulated variable set to >control<* PS Capacity in % - with manipulated variable set to >serial<* or >eprog<* H Heater capacity in Watts U Mains voltage Volts F Flow rate in liters/minute (providing EPROG input set to >Flow rate<)

*refer to >MENU / CONFIGIGURATIO> page 32

Control indicators in the header:

Heating / Cooling / Alarm /

2.2

Navigation aid in MENU - Window

A beep signals the end of setting

The above graph “front side” shows an example for standard display.

emote control

HL / SL

2.3

Control indicators in the header: Temperature indication Internal or External actual value Temperature indication in °C or °F

Display for the adjusted pump pressure stage in the -OFF- mode. Display for the effective pump pressure stage (rotation speed) after start.

Four stages, adjustable via the button, in the menu >PUMP<.

LCD DIALOG-DISPLAY

Line 1: Setpoint and origin of setpoint programming

(Key / RS232 or RS485 / ext. Pt100 / EProg)

Line 2: Actual value - internal or external,

identical to line 1 of the VFD-COMFORT-DISPLAY

Line 3: Heating capacity in %.

Line 4: Control type: internal / external

Keys / : Selection of menu items / parameters

- Setting in line 3:

Actual value / parameter

4.1

Orientation aid in MENU - Window

Line 1 - name with allocation to key

Safety values

T – Setpoint

1 Main menu Level 1 2 Submenu Level 2

Example: CONFIGURATION 3 Submenu Level 3

Keypad 1 Navigation keys

1. Key: >OK< Start / Stop (pump / heater )

2. >OK< in the menu Menu item / select submenu for setting Save set value Save selected parameter

4.2

After the actions Start, Stop and change from VFD Display to standard display the key is locked for a short time.

1. Key: >Return< Stop (pump / heater)

Operating controls and functional elements

Special display on VFD Display leave line 3.

Numeric keypad: numerals 0 to 9 Rear view

7 8

Interface RS232 / RS485: remote control via personal computer

2. >Return< in the menu one menu level down Correction function for parameters or values (prior to OK)

immediately back to standard display

4.3

4.4

4.5

4.6

Keypad 2

- icon for „keep key pressed down“.

1. Key: >Up / Down <temperature – increase/decrease setpoint Push key quickly for single steps, Keep key pressed for fast change.

2. >Up/Down< in the menu selection of menu items / parameters

Menu keys

Key: start the menu > warning and safety values<

Key: start the menu >temperature setpoints<

Key: display of MENU structure

minus / decimal point

Backspace key on LCD DIALOG-DISPLAY.

Adjustable excess temperature protection according to IEC 61010-2-010

Socket for external measurement and control sensor

ext Pt100

or external setpoint programming

SERIAL

Socket: control cable of JULABO refrigerated circulator or output for alarm messages

Option: Electronic module Order No. 8 900 100

ALARM

STAND-BY

REG+E-PROG

Programmer input and temperature recorder output

Connector for supplementary pump or solenoid valve

No control voltage in the -OFF- condition

14 Connector solenoid valve

Mains fuses, T16A

The circulator automatically recognizes the connected electronic module.

Alarm output (for external alarm signal)

Standby input (for external emergency switch-off)

230 V / max. 1.25 A

HL / SL

1. No control voltage in the -OFF- condition

2. Configurable (Refer to page 65)

Fuses (for connectors 13, 14), T1.25A

Mains power cable with plug

Cooling coil connectors

Pump connectors suction pump pressure pump

Preparations

Heating circulators

Caution:

corrosion in the bath, even in stainless steel.

5. Preparations

5.1. Installation

• Place the unit on an even surface on a base made of nonflammable material.

5.2. Bath fluids

Carefully read the safety data sheet of the bath fluid used, particularly with regard to the fire point! If a bath fluid with a fire point of ≤65 °C is used, only supervised operation is possible.

Water: The quality of water depends on local conditions.

• Due to the high concentration of lime, hard water is not suitable for temperature control because it leads to calcification in the bath.

• Ferrous water can cause corrosion - even on stainless steel.

• Chloric water can cause pitting corrosion.

• Distilled and deionized water is unsuitable. Their special properties cause

Recommended bath fluids:

Bath fluid

Temperature range

soft/decalcified water

5 °C to 80 °C

JULABO Description

Thermal G

Thermal M

Thermal HS

Order Number

10 liters

8 940 124

8 940 100

8 940 102

5 liters

8 940 125

8 940 101

8 940 103

Temperature range

°C

-30 ... 80

40 ... 170

20 ...250

Flash point

°C

284

270

Fire point

°C

306

>360

Color

light yellow

clear

light brown

JULABO Description

Thermal H10

Thermal H20S

Thermal H200

Order Number

10 liters

8 940 114

8 940 108

8 940 134

5 liters

8 940 115

8 940 109

8 940 135

Temperature range

°C

-20 ... 180

0 ... 220

60 ...200

Flash point

°C

190

230

292

Fire point

°C

216

274

334

Color

clear

light brown

clear

• No liability for use of other bath fluids!

JULABO bath fluids

HL / SL

See website for list of recommended bath fluids.

ATTENTION: The maximum permissible viscosity is 70 mm

Caution:

Fire or other dangers when using bath fluids that are not recommended:

Use only non-acidic and non-corroding bath fluids.

JULABO assumes no liability for damage caused by the selection of an unsuitable bath liquid. Unsuitable bath fluids are fluids which, e.g.,

• are highly viscous (much higher than recommended at the respective working temperature)

• have a low viscosity and have creep characteristics

• have corrosive characteristics or

• tend to crack.

/s.

Preparations

with the cap nut.

H = Height adjustment

T16A

T1.25A

ext

Pt100

SERIAL

ALARM

REG+ E-PROG

STAND-BY

5.3. Temperature application to external systems

Caution: Securely attach all tubing to prevent slipping.

If the circulator is operated without external system, close the pump connector (22)

Temperature application to external, closed systems

closed systems (loop circuit) with simultaneous temperature application in the circulator bath.

• Unscrew the M16x1 collar nuts on the pump connectors with a 19 mm (3/4“) wrench and remove the sealing disks. Using the collar nuts, screw on the tubing connection fittings (for tubing 8 mm or 12 mm in diameter) delivered with the unit and tighten firmly. (Pressure pump: 22, suction pump: 21)

• Push on the tubing, and secure with tube clamps.

• Attach the tubing to the connectors of the external closed

system, e.g., an instrument with a pressure-resistant temperature jacket or a temperature coil, and fasten with tube clamps to prevent slipping.

The circulator is used for temperature application to external,

Temperature application to external, open systems

The circulator is equipped with both a pressure and suction pump for external temperature application in open systems.

Differing flow rates of the pressure and suction pumps should be compensated. To maintain a constant liquid level, the JULABO „D+S“ Level Adapter is recommended for the external bath tank. The flow rate of the pressure pump will be then regulated by a built-in float device. The liquid level may be changed by a height adjustment on the „D+S“ Level Adapter.

Accessory: „D+S“ Level Adapter Order No. 8 970 410

Important:

S = Suction pump connection D = Pressure pump connection K = Float

 The liquid level should be equal in the internal and external

baths (absolute height).

 If you take out samples (for example Erlenmeyer flasks) from

the external bath, turn the circulator off with the Start/Stop key.

Backflow safety device

(see page 65)

Order No. Length

Temperature range

8930008 1 m

CR® tubing 8 mm inner dia.

-20 °C to 120 °C

8930012 1 m

CR® tubing 12 mm inner dia.

-20 °C to 120 °C

8930108 1 m

Viton tubing 8 mm inner dia.

-35 °C to 200 °C

8930112 1 m

Viton tubing 12 mm inner dia.

-35 °C to 200 °C

8930410 1 m

Insulation for tubing 8 mm inner dia.

-50 °C to 100 °C

8930412 1 m

Insulation for tubing 12 mm inner dia.

-50 °C to 100 °C

8 930 209 0.5 m

8 930 214 3.0 m

Metal tubing, triple insulated, M16x1

-100 °C to +350 °C

8 930 220 0.5 m

8 930 223 3.0 m

Metal tubing, insulated, M16x1

-50 °C to +200 °C

Warning: Tubing:

• Employ suitable connecting tubing.

T16A

T1.25A

ext

Pt100

SERIAL

ALARM

REG+ E-PROG

STAND-BY

HL / SL

If the liquid levels in the circulator bath and the external system are at different heights, overflowing must be prevented after the power has been turned off.

Flood hazard!

For this reason, solenoid valves for loop circuit or shut-off valves can be integrated in the loop circuit.

 Connect the valve to the connector (13).  If socket (14) is used:

In menu >Inputs/Outputs< set the menu item >SV-Out< to >Backflow<.

Order No. Description 8 980 701 Set of solenoid valves for loop circuit up to +100 °C

8 970 456 Shut-off valve (suitable up to +90 °C) 8 970 457 Shut-off valve (suitable up to +200 °C)

5.3.1. Tubing

Recommended tubing:

8 930 210 1.0 m 8 930 211 1.5 m

8 930 221 1.0 m 8 930 222 1.5 m

At high working temperatures the tubing used for temperature application and cooling water supply represents a danger source. A damaged tubing line may cause hot bath fluid to be pumped out within a short time. This may result in:

• Burning of skin

• Difficulties in breathing due to hot atmosphere

Safety recommendations

Preparations

• Make sure that the tubing is securely attached.

• Preventive maintenance: Replace the tubing from time to time.

protection.

• Avoid sharp bends in the tubing, and maintain a sufficient distance from surrounding walls.

• Regularly check the tubing for material defects (e.g. for cracks).

5.4. Filling / draining

Notice:

• Pay attention to the thermal expansion of bath oil during heating to avoid overflowing of the liquid.

• Do not drain the bath fluid while it is hot! Recommendation: Temperature range 5 °C to 40 °C Check the temperature of the bath fluid prior to draining (by switching the unit on for a short moment, for example).

• Store and dispose the used bath fluid according to the laws for environmental

Filling

Take care that no liquid enters the interior of the circulator.

• Recommended maximum filling level with water as bath fluid: 30 mm below the tank rim

• Recommended maximum filling level with bath oils: 40 mm below the tank rim

 After filling, immerse the samples in the bath or place the lid on

the bath, in case the opening is not to be used.

 The circulator provides an early warning system for low level

(description – please refer to page 29) that may be triggered when changing samples in the bath.

Draining

• Turn the unit off with the mains switch.

• Place the heating circulator near the rim of the table. Use a

suitable vessel as recipient for the bath fluid.

• Unscrew the drain plug on the front of the bath tank to drain the bath.

5.5. Counter-cooling

location where the unit is operated.

FD200 Flow-through cooler

T16A

T1.25A

ext

Pt100

SERIAL

ALARM

REG+ E-PROG

STAND-BY

T16A

T1.25A

ext

Pt100

SERIAL

ALARM

REG+ E-PROG

STAND-BY

Caution:

Securely attach all tubing to prevent slipping.

Observe the laws and regulations of the water distribution company valid in the

HL / SL

For applications near the ambient temperature, the cooling coil (20) must be connected to the water mains.

• Using tubing, connect the cooling coil to the tap water supply, and lead the tap water in a sink through the return connector.

 A specific water flow rate of 750 ml/minute (15 °C) is sufficient

to compensate for the characteristic temperature.

 For applications near ambient temperature (20 °C), the cooling

water temperature should at least be 5 °C below the working temperature.

Controlled counter-cooling

A) Accessory: Solenoid valve for cooling water

Order No. 8 980 703

 Use a solenoid valve (V) for controlled counter-

cooling to reduce tap water consumption. The necessary cooling pulse is emitted via the socket (14).

 In menu >Inputs/Outputs< set the menu item >SV-

Out< to >K-Pulse<.

see page 65

 In menu >Limits< set the menu item

>CoolingMax< to >100%<.

see page 62

Order No. 9 655 825

The FD200 is suitable as cooling device for liquids in closed circuits (loops). This unit is integrated in the return flow circuit from the external system connected to a circulator, and continuously withdraws heat from the liquid.

Operating procedures

Caution:

• We disclaim all liability for damage caused by incorrect line voltages!

Check to make sure that the line voltage matches the supply voltage specified on the identification plate. Deviations of ±10 % are permissible.

deutsch / english

6. Operating procedures

6.1. Power connection

• Only connect the unit to a power socket with earthing contact (PE – protective earth)!

• The power supply plug serves as safe disconnecting device from the line and must be always easily accessible.

• Never operate equipment with damaged mains power cables.

• Regularly check the mains power cables for material defects (e.g. for cracks).

6.2. Switching on / Selecting the language

Switching on:

• Turn on the mains power switch (1).

 The unit performs a self-test.

Then the software version (example: V 1.xx-xxxx) appears. The display „OFF“ or „R OFF“ indicates the unit is ready to operate.

 The circulator enters the operating mode activated before switching

the circulator off:

keypad control mode (manual operation) or remote control mode (operation via personal computer).

Selecting the language:

There are two options for the language of the LCD DIALOG-DISPLAY: German or English. Select the desired language in the menu >Configuration< under the submenu >Language/Sprache<.

Press the respective keys in the following order:



6x up to submenu >Language/Sprache<

3x up to menu Configuration

6.3. Start - Stop

The VFD COMFORT-DISPLAY indicates the message "OFF".

HL / SL



Start:

• Press key. The actual bath temperature is displayed on the VFD COMFORTDISPLAY. The circulating pump starts with a slight delay.

Stop:

• Press key. or Keep key pressed.

7. Setting of temperatures

Press the key to call up the menu for temperature selection.

3 different working temperatures can be adjusted. Their values are freely selectable within the operating temperature range.

 The temperatures can be set in start or stop mode.

Factory settings:

Setting of working temperature in the menu

1. Press the key . The value flashes

2. Select SETPOINT 1 or 2 or 3 using the key or .

3. Confirm by pressing the key.

 The circulator uses the new working temperature value for

temperature control.

Example: Adjustment/modification of the pre-setting of "SETPOINT 3"



If the active Setpoint is changed, the new value is immediately used for the control of the working temperature. The heater control indicator flashes.

Setpoint3: Change the value from 70.00°C to 80.00°C. See standard display line 1

• Use the numeric keypad to enter and .

Then press enter to store the value.

Notice: Refer to SETPOINT MAX / MIN in chapter „LIMITS“

Safety installations, warning functions

Rough setting can be effected by using the

For setting proceed as follows.

above the set point of the working temperature.

Possible parameters: warning or alarm

Press the keys and and confirm by pressing

8. Safety installations, warning functions

Check the safety installations at least twice a year! Refer to page 13.

Settings for the excess temperature protection > SafeTemp< and for the

warning functions > OverTemp< and > SubTemp< are made in a menu which is called up by pressing the key .

Menu item > Type< allows choosing between a warning and an alarm cut-off for the menu items > OverTemp< and > SubTemp<.

Warning:

The excess temperature protection must be set at least 25 °C below the fire point of the bath fluid used! In case of wrong setting there is a fire hazard! We disclaim all liability for damage caused by wrong settings!

SafeTemp:

Setting range: 20 °C ... 320 °C



temperature scale.

SafeTemp:

Type:

Settings:

• Press the key and by pressing the key or select

the menu item and confirm the by pressing the key .

• Set the new cut-out value within 30 seconds with a screw driver. Exact display and setting on LCD display Recommendation: Set over temperature-protective setting >SafeTemp< 5 °C to 10 °C

Switch-over from warning to shutdown function

• Change the parameter by pressing the key and confirm by pressing the key .

pressing the key if the parameter is to be retained.

OverTemp :

SubTemp:

• Set value on numeric keypad and confirm by pressing

Example: 83.00 °C

HL / SL

Sensor:

Indicated is the temperature value of the safety sensor.

SafeTemperature:

Setting range: 20 °C ... 320 °C Indicated is the cut-out value set with a screwdriver on the excess

temperature protection device.

This safety installation is independent of the control circuit. When the temperature of the bath fluid has reached the safety temperature, a complete shutdown of the heater and pump is effected.

The alarm is indicated by optical and audible signals (continuous tone). The following error message appears on the VFD COMFORT-DISPLAY:

Press for help on the LCD 

 Depending on the setting of >ControlType - internal or external< the

actual temperature values for both sensors are shown/indicated on both displays.

Examples: I 94.06 and Ext. : xx.xx°C

Type: >Warning< or >Alarm<

For the two menu items >OverTemp< and >SubTemp< choose between a warning message being signaled or a complete shutdown of the main functional elements such as heater and circulating pump being effected.

OverTemperature: SubTemperature:

If for a sensitive temperature application task adherence to a working temperature value >Setpoint< is to be supervised, then set high and low temperature warning values. In the example below, the >Setpoint< of 85 °C is surrounded by the values >OverTemp< 87 °C and >SubTemp< 83 °C. The electronics immediately registers when the actual temperature attains a temperature out of the limits and it follows a reaction according to what is set in the menu item >-Type<.

Safety installations, warning functions

OverTemp 87.0°C

SubTemp 83.0°C

Setpoint3 85.0°C

 The warning functions are only triggered when the actual bath

temperature, after start from the „OFF“ or „rOFF“ mode, lies within the set limits for 3 seconds.

• Setting >WARNING< A mere warning function with optical and audible warning signal (interval tone) A message appears on the VFD COMFORTDISPLAY:

OverTemp SubTemp

The LCD –DISPLAY shows the message:

• Setting >ALARM< Temperature limit with shutdown of heater and circulating pump. An audible alarm sounds (continuous tone) and a message appears on the VFD COMFORT-DISPLAY:

OverTemp SubTemp

The LCD -DISPLAY shows the message

Press for help on the LCD

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