JULABO FPW50-MA User Manual

English

Operating Manual

www.julabo.de

Refrigerated and Heating

Circulators

F12-MA FP35-MA F25-MA FP40-MA F33-MA FP50-MA F32-MA F34-MA FPW50-MA

Original Operating Manual

1.951.0366-V2 05/14

19510366-V2.doc 13.05.14

JULABO GmbH 77960 Seelbach / Germany Tel. +49 (0) 7823 / 51-0 Fax +49 (0) 7823 / 24 91 info@julabo.de

Operating manual

Temperature control devices for research and industry are developed,

Congratulations!

You have made an excellent choice. JULABO thanks you for the trust you have placed in us. This operating manual has been designed to help you gain an understanding of the operation and possible applications of our circulators. F or optimal utilization of all functions, we recommend that you thoroughly study this manual prior to beginning operation.

The JULABO Quality Management System

produced, and distributed according to the requirements of ISO 9001 and ISO 14001. Certificate Registration No. 01 100044846

Unpacking and inspecting

Unpack the circulator and accessories and inspect them for possible transport damage. Damage should be reported to the responsible carrier, railway, or postal authority, and a damage report should be requested. These instruct ions must be followed fully for us to guarantee our full support of your claim for protecting against loss from concealed damage. The form required for filing such a claim will be provided by the carrier.

Printed in GermanyChanges without prior notification reserved

Printed in Germany Changes without prior notification reserved

Important: keep operating manual for future use

TABLE OF C ONTENTS

Operating manual .......................................................................................................... 5

1. Intended use .......................................................................................................... 5

1.1. Description ......................................................................................................... 5

2. Operator responsibility – Safety recommendations ............................................... 6

2.1. Disposal .............................................................................................................. 8

2.2. Warranty conditions............................................................................................ 8

2.3. EC Conformity .................................................................................................... 9

2.4. Technical specifications ................................................................................... 18

2.5. Cooling water connection ................................................................................. 22

Operating instructions .................................................................................................. 24

3. Safety notes for the user ...................................................................................... 24

3.1. Explanation of safety notes .............................................................................. 24

3.2. Explanation of other notes................................................................................ 24

3.3. Safety recommendations.................................................................................. 24

4. Operating controls and functional elements ......................................................... 27

4.1. Circulator .......................................................................................................... 27

4.2. Cooling Machine ............................................................................................... 29

5. Preparations ......................................................................................................... 30

5.1. Installation ........................................................................................................ 30

5.2. Bath fluids ......................................................................................................... 30

5.3. Temperature application to external systems .................................................. 32

5.3.1. Tubing ...................................................................................................... 32

5.4. Filling / draining ................................................................................................ 33

6. Operating procedures .......................................................................................... 34

6.1. Power connection ............................................................................................. 34

6.2. Switching on / Start – Stop ............................................................................... 35

6.2.1. Switching on the circulator ....................................................................... 35

6.2.2. Switching on the cooling machine ............................................................ 36

7. Setting of temperatures ............................................................................ 37

7.1. 1-setpoint mode / Direct setting of temperatures ............................................. 37

7.2. Using the pre-setting in the menu ........................................................ 37

Operating manual

Safety installations, warning functions ..................................................... 39

8.1. Excess temperature protection ........................................................................ 39

8.1.1. Early warning system, low level protection .............................................. 40

8.2. Switch-over from warning to shutdown function .............................................. 41

8.3. Over and Sub temperature warning function ................................................... 42

9. Menu functions ......................................................................................... 43

9.1. MENU PUMP – Setting of pump pressure ....................................................... 44

9.2. MENU Configuration ........................................................................................ 45

9.2.1. Configuration of the mode of the key ........................................... 46

9.2.2. Remote control: activate – deactivate ...................................................... 46

9.2.3. Automatic / non-automatic start mode ..................................................... 46

9.2.4. Reset - Factory setting ............................................................................. 47

9.3. MENU Control parameters – Xp, Tv, Tn .......................................................... 47

9.4. MENU SERIAL - BAUDRATE, PARITY, HANDSHAKE .................................. 49

9.5. MENU ATC - Absolut Temperature Calibration ............................................... 50

9.5.1. ATC STATUS - YES / NO ........................................................................ 52

9.5.2. ATC - TYPE: 1 -/ 2 -/ 3 POINT ................................................................. 52

9.5.3. Example: 3-point calibration for internal control ...................................... 53

9.6. MENU LIMITS .................................................................................................. 55

10. Troubleshooting guide / error messages ............................................................. 56

11. Electrical connections .......................................................................................... 59

12. Remote control ..................................................................................................... 60

12.1. Setup for remote control .............................................................................. 60

12.2. Communication with a PC or a superordinated data system ....................... 60

12.3. List of commands ......................................................................................... 61

12.4. Status messages.......................................................................................... 62

12.5. Error messages ............................................................................................ 62

13. JULABO Service – Online remote diagnosis ....................................................... 64

14. Cleaning / repairing the unit ................................................................................. 65

JULABO circulators are not suitable for direct temperature control of foods,

bath medium (bath fluid).

PID2

RS232

PUMP

SMART

llation independent from the control circuit. This protection can be

The pump capacity (electronically adjustable via the motor speed) enables to

Operating manual

1. Intended use

JULABO circulators have been designed to control the temperature of specific fluids in a bath tank.

The units feature pump connections for temperature control of external systems (loop circuit).

semi-luxury foods and tobacco, or pharmaceutical and medical products. Direct temperature control means unprotected contact of the object with the

1.1. Description

 The circulators are operated via the splash-proof keypad. The implemented

microprocessor technology allows to set and to store different values that can be indicated on the MULTI-DISPLAY (LED). T hree menu keys facilitate adjusting setpoints, warning and safety functions and menu functions.

ATC

 The PID temperature control adapts the heat supplied to the thermal

requirements of the bath.

 Absolute Temperature Calibration (ATC3) provides a high temperature

stability in the bath. With the 3-point calibration an offset is adjusted at three temperatures to ensure an accurate temper ature pattern at the selected spot in the bath over the full temperature range.

 Electrical connections:

The serial interface RS232 allows modern process technology without additional interface. Alarm output for external alarm message or control of JULABO refrigerating baths or solenoid valve (cooling water).

 The excess temperature protection conforming to IEC 61010-2-010 is a

safety insta indicated and set on the MULTI-DISPLAY (LED).

 The early warning system for low level signals that bath fluid needs to be

refilled before the low level protection conforming to IEC 61010-2-010 causes a complete shut-down of the main functional elements.



adapt to varying conditions for internal and external temperature applications.

 The circulator conforms to the relevant requirements specified by European

guidelines.

Operator responsibility – Safety recommendations

2. Operator responsibility – Safety recommendations

The products of JULABO ensure safe operation when installed, operated, and maintained according to common safety regulations. This section explains the potential dangers that may arise when operating the circulator and also specifies the most important safety precautions to preclude these dangers as far as possible.

 The operator is responsible for the qualification of the personnel operating the units.  The personnel operating the units should be regularly instructed about the dangers

involved with their job activities as well as measures to avert these dangers.

 Make sure all persons tasked with operating, installing, and maintaining the unit have read

and understand the safety information and operating instructions.

 When using hazardous materials or materials that could become hazardous, the circulator

may be operated only by persons who are absolutely familiar with these materials and the circulator. These persons must be fully aware of possible risks.

If you have any questions concerning the operation of your unit or the information in this manual, please contact us!

Contact

JULABO GmbH Eisenbahnstraße 45 77960 Seelbach / Germany

Tel. +49 (0) 7823 / 51-0 Fax +49 (0) 7823 / 24 91 info@julabo.de www.julabo.de

Safety instructions for the operator:

 You have received a product designed for industrial use. Nevertheless, avoid strikes to the

housing, vibrations, damage to the operating-element panel (keypad, display), and contamination.

 Make sure the product is checked for proper condition regularly (depending on the

conditions of use). Regularly check (at least every 2 years) the proper condition of the mandatory, warning, prohibition and safety labels.

 Make sure that the mains power supply has low impedance to avoid any negative effects

on instruments being operated on the same mains.

 This unit is designed for operation in a controlled electromagnetic environment. This

means that transmitting devices (e.g., cellular phones) should not be used in the immediate vicinity. Magnetic radiation may affect other devices with components sensitive to magnetic fields (e.g., monitors). We recommend maintaining a minimum distance of 1 m.

 Permissible ambient temperature: max. 40 °C, min. 5 °C.  Permissible relative humidity: 50% (40 °C).  Do not store the unit in an aggressive atmosphere.  Protect the unit from contamination.  Do not expose the unit to sunlight.

Appropriate operation

Only qualified personnel is authorized to perform configuration, installation, maintenance and repairs of the circulator. Routine operation can also be carried out by untrained personnel who should however be instructed by trained personnel.

Use: The bath can be filled with flammable materials. Fire hazard!

There might be chemical dangers depending on the bath medium used. Observe all warnings for the used materials (bath fluids) and the respective instructions (safety data sheets). Insufficient ventilation may result in the formation of explosive mixtures. Only use the unit in well ventilated areas.

Only use recommended materials (bath fluids). Only use non-acid and non corroding materials.

When using hazardous materials or materials that could become hazardous, the operator

must affix the enclosed safety labels (1 + 2) to the front of the unit so they are highly visible: 1

or 2

Particular care and attention is necessary because of the wide operating range. There are thermal dangers: Burn, scald, hot steam, hot parts and surfaces that can be touched.

Observe the instructions in the manuals for instruments of a different make that you connect to the circulator, particularly the respective safety recommendations. Also observe the pin assignment of plugs and technical specifications of the products.

Warning label W00: Colors: yellow, black Danger area. Attention! Observe instructions. (operating manual, safety data sheet)

Mandatory label M018: Colors: blue, white Carefully read the user information prior to beginning operation. Scope: EU

Semi S1-0701 Table A1-2 #9 Carefully read the user information prior to beginning operation. Scope: USA, NAFTA

Warning label W26: Colors: yellow, black Hot surface warning.

(The label is put on by JULABO)

Operator responsibility – Safety recommendations

municipal waste is not permitted!

2.1. Disposal

The circulator contains a back-up battery that supplies voltage to memory chips when the unit is switched off. Do not dispose of the battery with household waste! Depending on battery regulations in your country, you might be obliged to give back used or defect batteries to gathering places. The product may be used with oil as bath fluid. These oils fully or partially consist of mineral oil or synthetic oil. For disposal, observe the instructions in the safety data sheets.

These units contains refrigerants– at this time considered not to have any negative effects on the ozone layer. However, during the long operating period of the unit, disposal prescriptions may change. So only qualified personnel should take care of disposal.

Valid in EU countries See the current official journal of the European Union – WEEE directive. Directive of the European Parliament and of the Council on waste electrical and electronic equipment (WEEE). This directive requires electrical and electronic equipment marked with a crossed-out trash can to be disposed of separately in an environmentally friendly manner. Contact an authorized waste management company in your country. Disposal with household waste (unsorted waste) or similar collections of

2.2. Warranty conditions

JULABO GmbH warrants its products against defects in material or in workmanship, when used under appropriate conditions and in accordance with appropriate operating instructions

for a period of ONE YEAR.

Extension of the warranty period – f ree of charge

With the ‘1PLUS warranty’ the user receives a free of charge extension to the warranty of up to 24 months, limited to a maximum of 10 000 working hours.

To apply for this extended warranty the user must register the unit on the JULABO web site www.julabo.de, indicating the serial no. The extended warranty will apply from the date of JULABO GmbH’s original invoice.

JULABO GmbH reserves the right to decide the validity of any warranty claim. In case of faults arising either due to faulty materials or workmanship, parts will be repaired or replaced free of charge, or a new replacement unit will be supplied.

Any other compensation claims are excluded from this guarantee.

2.3. EC Conformity

Operator responsibility – Safety recommendations

Working temperature range

°C

-20 ... 200

-28 ... 200

Temperature stability

°C

±0,02

Cooling capacity Medium ethanol

°C kW

+20 0 -20

0.16 0.1 0.02

+20 0 -20

0.26 0.2 0.06

Refrigerant

R134a

Overall dimensions (WxDxH)

20x36x56

23x42x61

Bath opening (WxL)

13x15

12x14

Bath depth

Filling volume from ... to

liters

3 ... 4,5

Weight

Mains power connection 230 V/50 Hz

V/ Hz

207-253 / 50

Current draw (at 230 V)

Current draw CH (at 230 V)

9 + 1

9 + 2

Mains power connection 230 V/60 Hz

V/ Hz

207-253 / 60

Current draw (at 230 V)

Current draw (at 208 V)

Mains power connection 115 V/60 Hz

V/ Hz

103-127 / 60

Current draw (at 115 V)

Mains power connection 100 V/50-60 Hz

V/ Hz

90-120 / 50-60

90-115 / 50-60

Current draw (at 100 V)

Working tem perature range

°C -35 ... 200

Temperature stability

°C ±0,02

Cooling capacity Medium ethanol

°C kW

+20 0 -20

0.45 0.39 0.15

Refrigerant

R134a

Overall dimensions (WxDxH)

cm 31x42x64

Bath opening (WxL)

cm 18x12

Bath depth

cm 15

Filling volume from ... to

liters

5,5 ... 8

Weight

kg 37

Mains power connection 230 V/50 Hz

V/ Hz

207-253 / 50

Current draw (at 230 V)

A 12

Current draw CH (at 230 V)

A 9 + 2

Mains power connection 230 V/60 Hz

V/ Hz

207-253 / 60

Current draw (at 230V)

A 12

Current draw (at 208V)

A 10

Mains power connection 115 V/60 Hz

V/ Hz

103-127 / 60

Current draw (at 115 V)

A 14

Mains power connection 100 V/50-60 Hz

V/ Hz

90-115 / 50-60

Current draw (at 100 V)

A 14

2.4. Technical specifications F12-MA F25-MA

F32-MA

All measurements have been carried out at: rated voltage and frequency ambient temperature: 20 °C Technical changes without prior notific at ion reserved.

Working temperature range

°C

-30 ... 200

-30 ... 150

Temperature stability

°C

±0,02

Cooling capacity Medium ethanol

°C kW

+20 0 -20 -30

Refrigerant

R134a

Overall dimensions (WxDxH)

36x46x69

38x58x62

Bath opening (WxL)

23x14

24x30

Bath depth

Filling volume from ... to

liters

12 ... 16

14 ... 20

Weight

Mains power connection 230 V/50 Hz

V/ Hz

207-253 / 50

Current draw (at 230 V)

Current draw CH (at 230 V)

9 + 2

Mains power connection 230 V/60 Hz

V/ Hz

207-253 / 60

Current draw (at 230 V)

Current draw (at 208 V)

Mains power connection 115 V/60 Hz

V/ Hz

103-127 / 60

Current draw (at 115 V)

Mains power connection 100 V/50-60 Hz

V/ Hz

90-110/50-60Hz

-----

Current draw (at 100 V)

-----

Working temperature range

°C

-35 ... 150

Temperature stability

°C

±0,02

Cooling capacity Medium ethanol

°C kW

+20 0 -20 -30

0.45 0.39 0.15 0.05

Refrigerant

R134a

Overall dimensions (WxDxH)

31x42x64 Bath opening (WxL)

18x12

Bath depth

cm 5

Filling volume from ... to

liters

1,7 ... 2.5

Weight

37 Mains power connection 230 V/50 Hz

V/ Hz

207-253 / 50

Current draw (at 230 V)

12 Current draw CH (at 230 V)

9 / 2

Mains power connection 115 V/60 Hz

V/ Hz

103-127 / 60

Current draw (at 115 V)

14 Mains power connection 100 V/50-60 Hz

V/ Hz

90-110/50-60Hz

Current draw (at 100 V)

F33-MA F34-MA

0.5 0.32 0.12 0.03

0.45 0.32 0.14 0.03

FP35-MA

All measurements have been carried out at: rated voltage and frequency ambient temperature: 20 °C Technical changes without prior notific at ion reserved.

Operator responsibility – Safety recommendations

Working temperature range

°C

-40 ... 200

Temperature stability

°C

±0,02

Cooling capacity Medium ethanol

°C kW

+20 0 -20 -30 -40

Refrigerant

R404A

Overall dimensions (WxDxH)

37x46x69

Bath opening (WxL)

23x14

Bath depth

Filling volume from ... to

liters

9 ... 16

Weight

Mains power connection 230 V/50 Hz

V/ Hz

207-253 / 50

Current draw (at 230 V)

Current draw CH (at 230 V)

9+3

Mains power connection 230 V/60 Hz

V/ Hz

207-253 / 60

Current draw (at 230 V)

Working temperature range

°C

-50 ... 200

Temperature stability

°C

±0,02

Cooling capacity Medium ethanol

°C kW

Refrigerant

R404A / R507

Overall dimensions (WxDxH)

42x49x70

Bath opening (WxL)

18x12

Bath depth

Filling volume from ... to

liters

5,5 ... 8

Weight

Mains power connection 230 V/50 Hz

V/ Hz

207-253 / 50

Current draw (at 230 V)

Current draw CH (at 230 V)

9+4

Mains power connection 230 V/60 Hz

V/ Hz

207-253 / 60

Current draw (at 230 V)

FP40-MA

0.68 0.5 0.32 0.17 0.04

FP50-MA / FPW50-MA

+20 0 -20 -30 -40

0.9 0.8 0.5 0.32 0.16

All measurements have been carried out at: rated voltage and frequency ambient temperature: 20 °C Technical changes without prior notific at ion reserved.

+ 45 hidden pages