JULABO FPW50-HE User Manual

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English

1.951.2460-V2 09/14

www.julabo.de

Operating Manual

Refrigerated and Heating Circulators

air cooled F25-HE

F32-HE F34-HE

FP40-HE FP50-HE

water cooled

FPW50-HE

Original Operating Manual

19512460-V2.doc 22.09.14

JULABO GmbH 77960 Seelbach / Germany Tel. +49 (0) 7823 / 51-0 Fax +49 (0) 7823 / 24 91 info@julabo.de

Temperature control devices for research and industry are developed,

Congratulations!

You have made an excellent choice. JULABO thanks you for the trust you have placed in us. This operating manual has been designed to help you gain an understanding of the operation and possibl e ap pl i cat ions of our ci r cul at or s . F or optimal utilization o f all funct ions, we rec ommend that you thoroughly study this manual prior to begin ni n g operatio n.

The JULABO Quality Management System

produced, and distributed according to the requirements of ISO 9001 and ISO 14001. Certificate Regis tration No. 01 100044846

Unpacking and inspecting

Unpack the circulator and accessories and inspect them for possible transport damage. Damage should be reported to the responsible carrier, railway, or postal authority, and a damage report should be requested. These instructions must be followed fully for us to guarantee our full support of your claim for pr ot ec ti n g against loss fr om c onc ealed dam ag e. T he for m req ui r ed for fil i n g suc h a clai m w i ll be provided by the carrier.

Printed in Germany Changes without prior notification reserved

Important: keep operating manual for future use

TABLE OF CONTENTS

Operating manual ................................................................................................................ 5

1. Intended use ................................................................................................................. 5

1.1. Description ............................................................................................................... 5

2. Operator responsibility – Safety recommenda tions ....................................................... 6

2.1. Disposal ................................................................................................................... 8

2.2. Warranty conditions ................................................................................................. 8

2.3. EC Conformity .......................................................................................................... 9

2.4. Technical specifications ......................................................................................... 15

2.5. Cooling water connection ....................................................................................... 18

Operating instructions ....................................................................................................... 19

3. Safety no tes for the user ............................................................................................. 19

3.1. Expl anation of safety notes .................................................................................... 19

3.2. Expl anation of other not es ...................................................................................... 19

3.3. Safety recommendations ........................................................................................ 20

4. Operating controls and functional elements ................................................................ 22

5. Preparations ............................................................................................................... 26

5.1. Installation .............................................................................................................. 26

5.2. Bath fluids .............................................................................................................. 26

5.3. Temperature application to external systems ......................................................... 28

5.3.1. Tubing ............................................................................................................... 29

5.4. Filli ng / drai ning ...................................................................................................... 30

6. Operating procedures ................................................................................................. 31

6.1. Power connection ................................................................................................... 31

6.2. Switching on / Start - Stop ......................................................................................

6.2.1. Switchin g on the circul ator ................................................................................. 31

6.2.2. Switchin g on the Coolin g M ac hine ..................................................................... 32

7.1. Using the pre-settings in the

Setting of temperatures ................................................................................. 33

menu ........................................................... 33

7.2. Direct setting of temperatures ................................................................................ 34

Safety installations, warning functions ........................................................... 35

8.1. Excess temperature protection ............................................................................... 35

8.1.1. Early warning system, low level protection ......................................................... 36

8.2. Switch-over from warning to shut d ow n fu nc ti o n ...................................................... 37

8.3. Over and Sub temperature warning function .......................................................... 38

Menu func ti ons.............................................................................................. 39

9.1. MENU PROGRAM – START.................................................................................. 40

9.2. MENU PROGRAM – creatio n, adm i ni stration ..........................................................43

9.3. MENU PUMP - Setting of pump pressure ...............................................................45

9.4. MENU CONFIG - Configur at ion of unit ....................................................................46

9.4.1. Remote control via the serial interface ................................................................47

9.4.2. Keypad control or setpoint setting via the analog input .......................................48

9.4.3. AUTOSTART ......................................................................................................48

9.4.4. OFF-MODE ........................................................................................................49

9.4.5. ACTVAR - actuating variable ..............................................................................49

9.4.6. Setting of clock and date ....................................................................................50

9.4.7. RESET – Factory settings...................................................................................50

9.5. MENU CONTROL – Control char acteris ti cs an d p ar am eters...................................50

9.5.1. CONTROL – Control INTERNAL / EXTERNAL ...................................................52

9.5.2. SELFTUNING .....................................................................................................53

9.5.3. Dynamic internal .................................................................................................53

9.5.4. Control parameters– XP-, TN-, TV- INTERNAL ..................................................54

9.5.5. COSPEED - external ..........................................................................................55

9.5.6. Control parameters – XPU-, XP-, TN-, TV- EXTERNAL ......................................55

9.6. MENU SERIAL - BAUDRATE, HANDSHAKE, PARITY ...........................................56

9.7. MENU ATC - Absolut Temperature Calibration .......................................................57

9.7.1. ATC SENSOR - INTERNAL / EXTERNAL ..........................................................59

9.7.2. ATC STATUS - YES / NO ...................................................................................59

9.7.3. CALIBRATION TYPE: 1 -/ 2 -/ 3 POINT..............................................................60

9.7.4. Example: 3-point calibration for internal control .................................................61

9.8. MENU LIMITS .........................................................................................................63

9.8.1. Limits for internal control .....................................................................................64

9.8.2. Limits for external contr ol ....................................................................................64

9.9. MENU IN/OUT – Analog inputs/outputs (Option) .....................................................66

9.9.1. Outputs of the connector - REG+E-PROG ..........................................................69

9.9.2. Input of the c on nector - REG+E-PROG ..............................................................70

9.9.3. ALARM-out put / Stand-by-input ..........................................................................72

10. Troubleshooting guide / error messages ......................................................................74

11. Electrical connections ..................................................................................................77

12. Remote control ............................................................................................................79

12.1. Setup for remote control ..........................................................................................79

12.2. Communication with a PC or a superordinated data system ...................................79

12.3. List of commands ....................................................................................................80

12.4. Status messages ....................................................................................................83

12.5. E rror messages .......................................................................................................83

13. Installati o n o f elec tronic mod ul e ...................................................................................84

14. JULABO Service – Online remote diagnosis ................................................................85

15. Cleaning / re pair i n g t he unit .........................................................................................86

JULABO cir c ulators are n ot sui table for dir ec t temperature control o f foods, semi-

medium ( bat h fl ui d) .

1x10

TCF

ATC

RS232

Pt100

PUMP

SMART

depen de nt pr ocesses can be s tor e d and execut ed us i n g the

temperatures to ensure an accurate temperature pattern at the selected spot in the

elligent pump system: The pump capacity (electronically adjustable via the motor

speed) enables to adapt to varying conditions for internal and external temperature

Operating manual

1. Intended use

JULABO circulators have been designed to control the temperature of specific fluids in a bath tank. The units f eat ur e pump connections for temperature control o f ext er nal system s (l oo p cir c uit ) .

luxury foo ds an d tobacco, or phar m aceutical and medical pr oducts. Direct tem per ature co ntr ol means unpr otected co ntact of the obj ect with the bath

1.1. Description

 The circulators are operated via the splash-proof keypad. The implemented

microprocessor technology allows to set and to store different values that can be indicated on the VFD COMFORT-DISPLAY. Three menu keys facilitate adjusting setpoints, warning and safety func tions and menu functi on s.

 Temperature- a nd ti m e-

integrated progr am m er.

 The control electronics including “ICC - Intelligent Cascade Control” automatically

adjust the heat supply to the thermal requirements of the bath.

 The TCF - Temperature Control Features give the user access to all important

ICC

temperature control parameters. This means full control of the control b e hav i or at all times and the ability to manually adjust or adapt the controls to the specific application.

 Absolute Temperature Calibration (ATC3) provides high temperature stability at all

points in the bath. With the 3-point calibratio n, an offset is adjusted at t hr e e bath over the entire temperature range.

 Electrical connections:

The serial interface, switchable from RS232 to RS485, allows modern process technology without additional interface. Connection for Pt1 00 ext er n al sensor for ext er n al tem p er ature meas ur em e nt an d control. Alarm output for external alarm message or control of JULABO refrigerating baths or solenoid valve (cooling water). The electronic module (option) pr ov ides 3 furth er an al og co nn ect i o ns ( al ar m in put , standby input, recorder output, programmer input).

 The excess temperature protection conforming to IEC 61010-2-010 is a safety

installation independent from the control circuit. This protection can be indicated and set on the VF D COMFORT-DISPLAY.

 The early warning system for low level signals that bath fluid needs to be refilled

before th e low l ev el pr otecti on co nforming t o IEC 61 01 0-2-010 causes a complete shutdown of the main functional elements.

 Int

applications.

Operator responsibility – Safety recommenda tions

2. Operator responsibility – Safety recommendations

The products of JULABO ensure safe operation when installed, operated, and maintained according to common safety regulations. This section explains the potential dangers that may arise when operating the circulator and also specifies the most important safety precautions to preclude these dangers as far as possible.

 The operator is responsible for the qualification of the personnel operating the units.  The personnel operating the units should be regularly instructed about the dangers involved with

their job act iv ities as well as measures to avert these dangers.

 Make sure all persons tasked with operating, installing, and maintaining the unit have read and

understand the safety information and operating instructions.

 When using hazardous materials or materials that could become hazardous, the circulator may be

operated only by persons who are absolutely familiar with these materials and the circulator. These persons must be fully aware of possible risks.

If you have any questions concerning the operation of your unit or the information in this manual, please contact us!

Contact

Safety instructions for the operator:

 You have received a product designed for industrial use. Nevertheless, avoid strikes to the

housing, vibrations, damage to the operating-element panel (keypad, display), and contamination.

 Make sure the product is checked for proper condition regularly (depending on the conditions of

use). Regularly check (at least every 2 years) the proper condition of the mandatory, warning, prohibition and safety labels.

 Make sure that the mains power supply has low impedance to avoid any negative effects on

instruments being operate d on the same mains.

 This unit is designed for operation in a controlled electromagnetic environment. This means that

transmitting devices (e.g., cellular phones) should not be used in the immediate vicinity. Magnetic radiation may affect other devices with components sensitive to magnetic fields (e.g., monitors). We recommend maintaining a minimum distance of 1 m.

 Permiss i ble am bient temperatur e: ma x . 40 °C, min. 5 °C.  Permissible relative humidity: 50% (40 °C).  Do not store the uni t in an aggressi ve atmosphere.  Protect the unit from contamination.  Do not expose the unit to sunlight.

JULABO GmbH Eisenbahnstraße 45 77960 Seelbach / Germany

Tel. +49 (0) 7823 / 51-0 Fax +49 (0) 7823 / 24 91 info@julabo.de www.julabo.de

Appropriate operation

Only qualified personnel is authorized to perform configuration, installation, maintenance and repairs of the circulator. Routine op er at ion can als o be c ar r i ed out by untrained per s o nnel who should however be i nstr ucted by trained per sonnel.

Use:

The bath can be filled with flammable materials. Fire hazard! There might be chemical dangers depending on the bath medium used. Observe al l war nings for the used materials (bath fluids) and the respective instructions (safety data sheets). Insufficient ventilation may result in the formation of explosive mixtures. Only use the unit in well ventil ate d ar eas.

Only use recommended materials (bath fluids). Only use non-acid and non corroding materials. When using hazardous materials or materials that could become hazardous, the operator must affix

the enclosed safety labels (1 + 2) to the front of the unit so they are highly visible:

Warning label W00: Colors: yellow, black Danger area. Attention! Observe instructions. (operating manual, safety data sheet)

or 2

Mandatory label M018: Colors: bl ue , whi te Carefully read the user information prior to beginning operation. Scope: EU

Semi S1-0701 Table A1-2 #9 Carefully read the user information prior to beginning operation. Scope: USA, NAFTA

Particular care and attention is necessary because of the wide operating range. There are thermal dangers: Burn, scald, hot steam, hot parts and surfaces that can be touched.

Warning label W26: Colors: yellow, black Hot surface warning.

(The label is put on by JULABO)

Observe the instructions in the manuals for instruments of a different make that you connect to the circulator, particularly the respective safety recommendations. Also observe the pin assignment of plugs and technical specifications of the products.

Operator responsibility – Safety recommenda tions

Valid in EU countries

Disposal with household waste (unsorted waste) or similar collections of municipal waste is not permitted!

2.1. Disposal

The circul ator cont ains a back -up battery that supplies voltage to memory chips when the unit is switched off. Do not dispose of the battery with household waste! Depending on battery regulations in your country, you might be obliged to give back used or defect batteries to gathering places. The product may be used with oil as bath fluid. These oils fully or partially consist of mineral oil or synthetic oil. For disposal, observe the instructions in the safety data sheets.

These units contains refrigerants– at this time considered not to have any nega tive effects on the ozone layer. However, during the long operating period of the unit, disposal prescriptions may change. So only qualified personnel should take care of disposal.

See the current official journal of the Europe a n U nion – WEEE di r ec ti ve. Directive of the Europ ean Parliam e nt an d o f th e Council on was te el ectrical and electro ni c eq ui pm e nt (WEEE). This direc ti v e r eq ui r es el ec tr i cal a nd electronic equipment marked with a crossedout trash can to be disposed of separately in an environmentally friendly manner. Contact an authorized waste management company in your country.

2.2. Warranty conditions

JULABO GmbH warrants its products against defects in material or in workmanship, when used under appropriate conditions and in accordance with appropriate operating instructions

Extension of the warr a nty per i o d – fre e of charge

With the ‘1PLUS warranty’ the user receives a free of charge extension to the warranty of up to 24 months, limited to a maximum of 10 000 worki n g h our s .

To apply for thi s extended war r a nty the user mus t r egi s ter th e uni t on the JULABO web s i te www.julabo.de, indicating the serial no. The extended warranty will apply from the date of JULABO GmbH’s original invoice.

JULABO GmbH reserves the right to decide the validity of any warranty claim. In case of faults arising either due to faulty materials or workmanship, parts will be repaired or replaced free of charge, or a new replacement unit will be supplied.

Any other c om p ensation clai m s ar e excluded fr om this guara nt e e.

for a period of ONE YEAR.

2.3. EC Conformity

Operator responsibility – Safety recommenda tions

2.4. Technical specifications

Working temperature range

Temperature stability

Medium: ethanol

Refrigerant

R134a

Overall di m ens ions (WxDxH)

Bath openi n g (WxL)

Bath depth

Filling volume

Weight

Mains power c o nn ec ti o n 230 V/50 Hz

V/ Hz

207-253 / 50

Current dr aw (at 230 V)

Mains power c o nn ec ti o n 230 V/60 Hz

V/ Hz

-----

207-253 / 60

Current dr aw (at 230 V)

-----

Mains power c o nn ec ti o n 115 V/60 Hz

V/ Hz

103-127 / 60

Current dr aw (at 115 V)

Mains power c o nn ec ti o n 100 V/60 Hz

V/ Hz

90-110 / 50-60

Current draw (at 100 V)

F34-HE

Working temperature range

Temperature stability

Medium: ethanol

Refrigerant

R134a

Overall di m ens ions (WxDxH)

Bath openi n g (WxL)

Bath depth

Filling volume

Weight

Mains power c o nn ec ti o n 230 V/50 Hz

V/Hz

207-253 / 50

Current dr aw (at 230 V)

A 12

Mains power c o nn ec ti o n 230 V/60 Hz

V/ Hz

207-253 / 60

Current dr aw (at 230 V)

A 12

Mains power c o nn ec ti o n 115 V/60 Hz

V/ Hz

103-127 / 60

Current dr aw (at 115 V)

A 14

F25-HE F32-HE

°C -28 ... 200 -35 ... 200 °C ±0,01 ±0,01

Cooling capacity

°C kW

+20 0 -20

0.26 0.2 0.06

+20 0 -20 -30

0.45 0.39 0.15 0.06

cm 23x42x64 31x42x64 cm 12x14 18x12 cm 14 15 liters 3 ... 4,5 5,5 ... 8 kg 32 38

Cooling capacity

°C -30 ... 150 °C ±0.01 °C

+20 0 -20 -30

0.45 0.32 0.14 0.03

cm 38x58x64 cm 24x30 cm 15 liters 14 ... 20 kg 44

Operator responsibility – Safety recommenda tions

FPW50-HE

Working temperature range

Temperature stability

Medium: ethanol

Refrigerant

R134a

R404A or R5 07

Overall di m ens ions (WxDxH)

Bath openi n g (WxL)

Bath depth

Filling volume

Weight

Mains power c o nn ec ti o n 230 V/50 Hz

V/Hz

207-253 / 50

Current dr aw (at 230 V)

Mains power c o nn ec ti o n 230 V/60 Hz

V/ Hz

207-253 / 60

Current dr aw (at 230 V)

FP40-HE FP50-HE

°C -40 ... 200 -50 ... 200 °C ±0.01 ±0.01

Cooling capacity

°C kW

+20 0 -20 -30

0.68 0.5 0.32 0.04

+20 0 -20 -40

0.9 0.8 0.5 0.16

cm 36x46x71 42x49x72 cm 23x14 18x12 cm 20 20 liters 9 ... 16 5.5 ... 8 kg 49 57

HE Temperature selection digital via keypad indication on VF D COMFORT-DISPLAY remote control via PC indication on monitor Temperature indication VFD COMFORT-DISPLAY Resolution °C 0.01 ATC3 INT/EXT °C ±3 / ±9 Temperature control ICC - Intelligent Cascade Control Heater wattage (at 230 V) kW 2,0 Heater wattage (at 115 V) kW 1,0 Electronically adj. pump capacity stages 1 ... 4 Flow rate at 0 bar l/min 22 ... 26 Max. pressure at 0 liters bar 0.7 Max. suction at 0 liters bar 0.4 Electrical connections: See page 17 Ambient temperature °C 5 … 40

All measurements have been carried out at: rated vol ta ge and freque nc y ambient tem p er ature: 20 °C Technical changes without prior notification reserved.

Electrical connections:

Caution:

External al ar m devi ce 24-0 V DC / max. 25 mA Computer interface RS232 or RS485 External Pt100 sensor

Optional for HE, SE (Order No. 8900100 Electronic module with analog connections) Programmer input -100 °C to 400 °C = 0 - 10 V or 0 - 20 mA or 4 - 20 mA Input for the signal of a flow meter or external manipulated variable Temperature recorder outputs 0 - 10 V (0 V = -100 °C, 10 V = 400 °C) 0 - 20 mA (0 mA = -100 °C, 20 mA = 400 °C) 4 - 20 mA (4 mA = -100 °C, 20 mA = 400 °C) Standby input for external emergency switch-off Alarm output for external alarm signal

Safety installations according to IEC 61010-2-010: Excess temperature protection adjustable from 0 °C ... 320 °C Low liquid level protection float switch Classification according to DIN 12876-1 class III

Supplementary safety installations Early warning system for low level float switch High temperature warning function optical + audi ble (in intervals) Low temperature warning function optical + audible (in intervals) Supervision of working sensor plausibility control Reciprocal sensor monitoring between working and safety sensors difference >35 K Alarm message optical + audible (permanent) Warning message optical + audible (in intervals)

Environmental conditions according to IEC 61 010-1: Use indoors only. Altitude up to 2000 m - normal zero. Ambient temperature: see Technical specifications Humidity: M ax. relati v e hum i di ty 80% for temperatures up to +31 °C, linear decrease down to 50% relative humidity at a temperature of +40 °C Max. mains voltage fluctuations of ±10% are permissible. Protection class according to IEC 60 529 IP21 The unit corresponds to Class I Overvoltage category II Polluti on d egr ee 2

The unit is not suitable for use in explosive environment

EMC requirements according to EN 61326-1 This unit is an ISM device classified in Group 1 (using high frequency for internal purposes), Class A (industrial and commercial range).

Operator responsibility – Safety recommenda tions

pH – value

7,5 to 9,0

Sulfate [SO4 2- ]

< 100 ppm

Hydrocarbonate [HCO3- ] / Sulph ate [SO4 2-]

> 1 ppm

Hardness [Ca2+, Mg2+] / [HCO3-]

> 0,5 dH

Alkalinity

60 ppm < [HCO3-] < 300 ppm

Conductivity

< 500 μs / cm

Chloride (CL-)

< 50 ppm

Phosphate (PO43-)

< 2 ppm

Ammonia (NH3 )

< 0,5 ppm

Free Chlorine

< 0,5 ppm

Ferri Ions (Fe3+ )

< 0,5 ppm

Mangano Ions (Mn2+)

< 0,05 ppm

Carbon dioxide (CO2)

< 10 ppm

Hydrosulfide (H2S)

< 50 ppm

Content of oxygen

< 0,1 ppm

Algae grow t h

impermissible

Suspended solids

impermissible

Chlorous water will cause pitting corrosion in heat exchangers made of stainless

Avoid putrid water.

Notice: Cooling water circuit

location where the unit is operated.

2.5. Cooling water connection

Cooling water pressure (IN / OUT ) max. 6 bar Differe nc e pr essure (IN - OUT ) 3.5 to 6 bar Cooling water temperature <20 °C

Recommended quality of cooling water:

Notice:

Danger of corrosion of heat exchanger due to unsuitable quality of cooling water.

• Due to its high content of lime hart water is not suitable for cooling and causes calcination of the heat exchanger.

• Ferrous water or water containing ferrous particles will cause formation of rust even in heat exchangers made of stainless steel.

• steel.

• Due to its corrosive characteristics distilled and deionized water is unsuitable and will cause corrosion of the bath. .

• Due to its corrosive characteristics sea water is not suitable.

• Due to its microbiological (bacteria) components which settle in the heat

exchan ger un tr ea t e d and unpurified river water and water from cooling towers is unsuitable.

• Avoid particulate matter in cooling water.

•

Risk of oil leaking from the cooling circuit (compressor) of the recirculating cooler into the cooling water in case of a fault in the circuit! Observe the laws and regulations of the water distribution company valid in the

In addition to the safety warnings listed, warnings are posted throughout the operating manual. T hese warnin gs ar e desi g nated by an ex c l am ati o n mar k inside an eq ui lateral

Warning:

Caution:

injuries could result. A warning of possible property damage may also be contained in

Notice:

This icon is used in the operating instructions to indicate flashing values or parameters which hav e to be s et or confirme d.

Operating instructions

3. Safety notes for the user

3.1. Explanation of safety notes

triangle. “Warning of a dangerous situation (Attention! Please follow the documentation).” The danger is classified using a signal word. Read and follow these important instructions for averting dangers.

Describes a possibly highly dangerous situation. If these instructions are n ot followed, serious injury and danger to life could result.

Describes a possibly dangerous situation. If this is not avoided, slight or minor the text.

Describes a possibly harmful situation. If this is not avoided, the product or anything in its surroundings can be damaged.

3.2. Explanation of other no tes

Note! Draws attention to something special.

Important! Indicate s usage tips and ot h er useful infor m ation.

Safety no tes for the user

Follow the safety instructions to avoid personal injury and property damage. Also, the

• Only connect the unit to a power socket with an earthing contact (PE – protective

the bath fluid prior to draining (e.g., by switching the unit

during continuous operation. Therefore, exercise particular caution when touching these parts.

3.3. Safety recommendations

valid safety instructions for workplaces must be followed.

earth)!

• The power supply plug serves as a safe disconnecting de vi ce from the line an d must alway s be easily acc es si ble.

• Place the unit on an even surface on a base made of nonflammable material.

• Do not stay in the area below the unit.

• Make sure you read and understand all instructions and safety precautions listed in

this manual before installing or operating your unit.

• Set the excess temperature safety installation at least 25 °C below the fire point o f the bath fluid.

• Observe the limited working temperature range when using plastic bath tanks.

• Nev er op er ate the unit without bath fluid in the bath.

• Pay at t en t ion to the therm al ex pa ns ion of bath oil dur i n g hea t ing to avoid

overflowing of the fluid.

• Pr event water from ent er i n g t he ho t bath oil.

• Do not drain the bath fluid while it is hot!

Check the t em p er at ur e of on for a short m om en t) .

• Use suitable connecting tubing.

• Avoid sharp bends in the tubing, and maintain a sufficient distance from

surrounding walls.

• Make sure that the tubing is securely attached.

• Regularly check the tubing for material defects (e.g., for cracks).

• Never operate damaged or leaking units.

• Always turn off the unit and disconnect the mains cable from the power source

before performing any service or maintenance procedures, or before moving the unit.

• Always turn off the unit and disconnect the mains cable from the power source before cleaning the unit.

• Always empty the bath before moving the unit.

• Transport the unit with care.

• Sudden jolts or drops may cause damage in the interior of the u ni t .

• Observe all warning labels.

• Never remove warning labels.

• Never operate units with damaged mains power cables.

• Repairs are to be carried out only by qualified service personnel.

 Some parts of the bath tank and the pump connections may become extrem el y hot

Caution:

determi ne the method o f deco nt am ination.

With a screwdriver turn back the adjustable excess temperature protection until the

of the float, it can be manually lowered with a screwdriver for

example.

The temperature controlling i.e. of fluids in a reactor constitutes normal circulator practice.

We do not know which substances are contained within these vessels. Many substances are:

• inflamma ble, e asi l y igni ted or explosi v e

• haz ar dous to healt h

• envi r o nm e nt al ly unsafe

i.e.: dangerous

The user alone is responsible for the handling of these substances!

The followi n g questions shal l help to recognize possible dangers and to reduce the risks to a min imum.

• Are all tubes and electrical cables connected and installed? Note: sharp edges, hot surfaces in operation, moving machine parts, etc.

• Do dangerous steams or gases arise when heating? Is an exhaust needed when working?

• What to do when a dangerous substance was spilled on or in the unit? Before starting to work, obtain information concerning the substance and

Notice: Check the safety installations at least twice a year!

• Excess temperature protection according to IEC 61010-2-010. shut-down point (actual temperature).

• Low l ev el pr ot ec ti o n according to IEC 61010-2-010. To check th e function

Operating controls and functional elements

4. Operating controls and functional elements

Front view Rear view

FPW50

*refer to >MENU/CONFIG<  >CONFIG / ACTVAR>

2.1

2.2

1a 1b

Mains power s wi tc h, il l um inated for circulator Mains power switch, illuminated for cooling machine

VFD COMFORT-DISPLAY

Header: Control indicators Line 1: Actual value inter n al or ext er nal

The displ ay is de pe nding on the sel ected contr ol m ode in th e menu > Control < (internal or external).

Line 2: Working temp. setpoint, constantly S xxx.xx

Line 3: Actual value (E = external or I = internal)

Alternating with the display in line 1

2.3

Use the keys PI Capacity in % - with manipul at ed v ar i a bl e set to > c ontrol<* PS Capacity in % - with manip ul at ed v ar i a bl e set t o > s er i al< * or >eprog<* H Heater capacity in Watts U Mains voltage Volts F Flow rate in liters/minu te (providing EPROG input set to >Flowrate<)

Control indicators in the header: Heating / Cooling / Alarm /

Remote control

Control indicators in the header: Temperature indication Internal or External actual value Temperature indication in °C (°F not possible on thi s uni t)

Display of set pump pressure stage Four stages, can be set via the key

to indicate further values in line 3

, under >MENU - PUMP<.

4.1

Navigation keys

1. Key: >OK< Start / Stop (pump / heater )

2. >OK< in the menu Menu item / sel ec t s u bm en u f or s etti ng Save set value Save selected parameter A beep signals the end of setting

After the ac ti o ns S tar t , Sto p and ch an ge from VFD Dis pl ay t o standard display the key

The above graph “front side” shows an example for standard display.

is locked for a s hor t ti m e.

Operating controls and functional elements

7 8

ALARM

STAND-BY

REG+E-PROG

4.2

4.3

4.4

4.5

4.6

1. Key: >Return< Stop (pump / heater )

2. >Return< in the menu one menu level down Corr ec ti o n function for parameters or values ( pr i or to OK)

immediately bac k t o standard di splay

- icon for „ke ep k ey pr es sed down“.

1. Key: >Up / Down <temperature – increase/decrease s etpoint Push key quickly for single steps, Keep k ey pr es s ed f or fast change .

2. >Up/Down< in the menu selection of menu items / parameters

Menu keys

Key: start the menu > warning and safety values<

Key: start the menu >temperature setpoints< Key: display of MENU structure

Adjusta bl e ex ce s s t em p er at ur e pr otectio n acc ording to IEC 61 01 0-2-010

Socket for external measurement and control sensor or external setpoint programming

ext Pt100

SERIAL

Interface RS232: remote control via personal computer

Socket: control cable of JULABO refrigerated circulator or output for alarm messages

Option: Electronic module Order No. 8 900 100

Alarm output (for external al ar m sig nal )

Standby input (for external emergency switch-off)

Programmer input and temperature recorder output

16a

16b

17a 18

19 20

21 23

17b

Mains fuses for circulator, T16A Mains fuses for cooling machine, T10A

Mains power cable with plug for circulator Mains power cable with plug cooling machine

Built-in mains outlet for connection of circulator

Drain screw with drain connection

Venting grid, removable

Pump connectors suction pum p pressure pump

Selector dial for cooling machine (only F25, F34) Position "1" for operation with HE circulator.

Cooling water OUTLET and INLET.

¾"

Preparations

Caution:

control because it leads to calcification in the bath.

5. Preparations

5.1. Installation

• Place the unit on an eve n surface on a pad ma de of nonflammable material.

F34: The circulator fitted with a stainless steel bridge is placed on on the back of the bath tank leaving the bath open on the front side.

• The pl ace of install ation should be large enough and pr ovi de sufficient air ventilation to ensure the room does not warm up excessively because of the heat the instrument radiates to the environment. (Max. permissible ambient temperature: 40 °C). With regard to a disturbance in the cooling loop (leakage), the guideli n e EN 37 8 pr esc r i b es a cer t ai n room space to be avai l able for each kg of refrigerant. The necessary amou nt o f refrigerant is sp ecified o n the ty p e pl at e. > For 0.25 kg of refrigerant R134a, a room space of 1 m required. > For 0.52 kg of refrigerant R404A, a room space of 1 m required. > For 0.49 kg of refrigerant R507, a room space of 1 m

is required.

• Set s elector dial for c ooli n g machine in position "1" for operation

5.2. Bath fluids

with HE circulator.

(only F25, F34)

• Keep at least 20 cm of open space on the fr ont and rear vent ing grid.

• Do not set up the unit in the immediate vicinity of heat sources and do not expose to sun light

• Be for e operati ng th e uni t a ft er tra nsport, wai t ab ou t one ho ur after setting it up. This will allow any oil that has accumulated laterally during tra nsport to flow bac k dow n t h us ensuring m axi m um cool i ng performance of the compressor.

Only water cooled models:

Ensure circulation of cooling water by connecting the tubing to cooling water inlet and outlet on the rear of the refrigerated circulator.

• Cooling water connecter G¾"

• Cooling water see page 18

Carefully read the safety data sheet of the bath fluid used, particularly with regard to the fire poi nt!

If a bath fluid with a fire point of ≤6 5 °C is us e d, only supervised operation is possible.

Water: The quality of water depends on local conditions.

• Due to the high concentration of lime, hard water is not suitable for temperature

• Ferrous water can cause corrosion - even on stainless steel.

corrosion in the bath, even in stainless steel.

Bath fluid

Temperature range

soft/decalcified water

5 °C to 80 °C

mixture water/glycol, mixture 1:1

-20°C to 50°C

Description

Order Number

10 liters

8 940 124

8 940 104

8 940 106

5 liters

8 940 125

8 940 105

8 940 107

Temperature range

°C

-30 ... 80

-80 ... 55

-50 ...105

Flash poi nt

°C

124

Fire point

°C

142

Color

light yellow

clear

Description

H10

H20S

Order Number

10 liters

8 940 114

8 940 108

5 liters

8 940 115

8 940 109

Temperature range

°C

-20 ... 180

0 ... 220

Flash poi nt

°C

190

230

Fire point

°C

216

274

Color

clear

light brow n

No liability for use of other bath fluids!

• Chloric water can cause pitting corrosion.

• Distilled and deionized water is unsuitable. Their special properties cause

Recommended bath fluids:

JULABO bath fluids

JULABO

Thermal

See websi te for list of recommen de d bat h fl ui ds .

Thermal

ATTENTION: The maximum permissible viscosity is 70 mm

Caution:

Fire or other dangers when using bath fluids that are not recommended:

Use only no naci di c and nonc or r osi v e ba th fl ui ds.

JULABO assumes no liability for damage caused by the selection of an unsuitable bath liquid. Unsuit able bath flui ds are fluids whic h , e. g. ,

• ar e highl y viscous (much higher than recommended at the respective working temperature)

• have a low viscosity and have creep characteristics

• have corrosive characteristics or

• tend to crack.

•

/s.

Preparations

with the cap nut.

21 22

crew the M16x1 collar nuts on the pump connectors with

a 19 mm (3/4“) wrench and remove the sealing disks. Using

H = Height adjustment

5.3. Temperature application to external systems

Caution: Securely attach all tubing to prevent slipping.

If the circulator is operated without external system, close the pump connector (22)

Temperature application to external, closed systems

The circulator is used for temperature application to external, closed systems (loop circuit) with simultaneous temperature application in the circulator bath.

• Uns

Pt100

ext

SERIAL

ALARM

STAND-BY

REG+ E-PROG

T16A

the collar nuts, screw on the tubing connection fittings (for tubing 8 mm or 12 mm in diameter) delivered with the unit

T16A

and tight en fi r mly. (Pressure pump: 22, suction pump: 21)

• Push on the tubings, and secure with tube clamps.

• Attach the tubings to the connectors of the external closed

system, e.g., an instrument with a pressure-resistant temperature jacket or a temperature coil, and fasten with tube clamps to prevent slipping.

Temperature application to external, open systems

The circulator is equipped with both a pressure and suction pump for external temperature application in open systems.

Differing flow rates of the pressure and suction pumps should be compensated. To maintain a constant liquid level, the JULABO „D+S“ Level Adapter is recommended for the external bath tank. The flow rat e o f the pr essure pump will be then reg ulated by a built-in float device. The liquid level may be changed by a height adjustm e nt on t h e „D+ S“ Level Adapter.

Accessor y : „D +S“ L ev el Ad apter Order No. 8 970 410

Important:

 The liquid level should be equal in the internal and ext er nal

baths (absolute height).

 If you take out samples (for example Erlenmeyer flasks) from

S = Suction pump connection D = Pressure pump connection K = Float

the external bath, turn the circulator off with the Start/Stop key.

Order No. Length

Temperature range

8930008 1 m

CR® tubing 8 mm inner dia.

-20 °C to 120 °C

8930012 1 m

CR® tubing 12 mm inner dia.

-20 °C to 120 °C

8930108 1 m

Viton tubing 8 mm inner dia.

-50 °C to 200 °C

8930112 1 m

Viton tubing 12 mm inner dia.

-50 °C to 200 °C

8930410 1 m

Insulati o n for t ubing 8 mm inner dia.

-50 °C to 100 °C

8930412 1 m

Insulation for tubi ng 12 mm inner dia.

-50 °C to 100 °C

8 930 209 0.5 m

8 930 214 3.0 m

Metal tubing, triple insulated, M16x1

-100 °C to +350 °C

8 930 220 0.5 m

8 930 223 3.0 m

Metal tubing, insulated, M16x1

-50 °C to +200 °C

Warning: Tubing:

At high working temperatures the tubing used for temperature application and cooling

Preventive maintenance: Replace the tubing from time to time.

Return flow safety device

If the liquid levels in the circulator bath and the external system are at

5.3.1. Tubing Recommended tubing:

different heights, overflowing must be prevented after the power has been turn ed off .

Flood hazard!

For this reason, shut-off valves can be integrated in the loop circuit.

Order No. Description 8 970 456 Shut-off valve (suitable up to +90 °C) 8 970 457 Shut-off valv e (suitable up to + 2 00 °C )

8 930 210 1.0 m 8 930 211 1.5 m

8 930 221 1.0 m 8 930 222 1.5 m

water supply represents a danger source. A damaged tubing line may cause hot bath fluid to be pumped out within a short time. This may result in:

• Bur ning of skin

• Di f fic ul ti es in br eathing du e to hot atmosp here

Safety recommendations

• Employ suitable conn ec ting tubing.

• Make sure that the tubing is securely attached.

• Avoid sharp bends in the tubing, and maintain a suffic ient dist anc e from

surrounding walls.

• Regularly check the tubing for material defects (e.g. for cracks).

•

Preparations

protection.

5.4. Filling / draining

Notice:

• Pay attention to the ther m al expansion o f ba th oi l dur ing heating to avoid overflowing of the liquid.

• Do not drain the bath fluid while it is hot! Recommendation: Temperature range 5 °C to 40 °C Check the temperature of the bath fluid prior to draining (by switching the unit on for a short moment, for example).

• Store and dispose the used bath fluid according to the laws for environmental

Filling

Take care that no liquid enters the interior of the circulator.

• Recommended maximum filling level with water as bath fluid: 30 mm bel ow t he ta nk rim

• Recommended maximum filling level with bath oils: 40 mm below the tank rim

 After filling, immerse the samples in the bath or place the lid on

the bath, in case the opening is not to be used.

 The circulator provides an early warning system for low level that

may be triggered when changing samples in the bath.

Draining

• Tur n off the circulator and c ooli n g ma chine.

• Hold the venting grid, pull out and remove.

• Sl ide a s hor t piece of tube on to th e dr ai n por t (11)

and hold it into a pail.

• Unscrew the drain tap (23) and empty the unit completely.

• Tighten th e dr ai n ta p.

6. Operating procedures

Caution:

The power supply plug serves as safe disconnecting device from the line and must

We dis cl ai m al l li abi li ty for damage caused by incor r ec t line vol t ag es!

Check to make sure that the line voltage matches the supply voltage

specified on the identification plate. Deviations of ±10 % are permissible.

The VFD COMFORT-DISPLAY indicates the message "OFF".

6.1. Power connection

• Only connect the unit to a power socket with earthing contact (PE – protective earth)!

• be always easily accessible.

• Never operate equipment with damaged mains power cables.

• Regularly check the mains power cables for material defects (e.g. for cracks).

•

• Connect the circulator with mains power cable (17a) to the mains

outlet (18).

• Connect the control cable (9) between the connectors  (9a, 9b).

• Connect the refrigerated circulator with mains power cable (17b) to the mains socket.

6.2. Switching on / Start - Stop

6.2.1. Switching on the circulator Switching on:

• Turn on the mains power switch (1).

 The unit per form s a self-test.

Then the software version (example: V 1.xx) appears. The display „OFF“ or „R OFF“ indicates the unit is ready to operate.

 The circulator enters the operating mode activated before switching

the circulator off: keypad control mode (manual op er ati o n) or

remote control mode (operation via personal computer).

Start:

• Press

The actual bath temper ature is dis pl ayed on the V FD COMFORTDISPLAY. The circulating pump starts with a slight delay.

Stop:

key.

 Press key.

or Keep

key press ed .

Operating procedures

Switching on:

6.2.2. Switching on the Cooling Machine

• Switch on the cooling machine using the switch (1b) .



Control of the cooling machine:

With the mains switch (1b) turned on, the circulator automatically switches the cooling machine off and on.

• It is switched off, if:

- the actual working temperature is increased by >30 °C (cooling is not required).

- the heater operates at full power (>800 W) for longer than 5 minutes.

• It is switched on, if:

- cooling is necessary for maintaining the bath temperature. After switch-off, the cooling machine automatically switches on only after a delay o f 5 min utes for protec ting the cool i n g compress or .

 To save energy, turn off the cooling machine with the mains switch

(1b) whenever cooling is not required.

7. Setting of tem per atures

7.1. Using the pre-settings in the menu

Werkseinstellungen: SETPNT 1 25 °C SETPNT 2 37 °C SETPNT 3 70 °C

Press the 3 different working temperatures can be adjusted. Their values are freely

selectable within the operating temperature range.

key to call up the menu for temperature selection.

 The temperatures can be set in start or stop mode.  Press key if a value is to be retained

Setting of working temperature in the

1. Press the key

2. Select SETPOINT 1 or 2 or 3 using the key

3. Confirm by pressing the

. The value flas h es

key.

or .

 The circulator uses the new working temperature value for temperature

control.

Example: Adjustment/modification of the pre-setting of "SETPOINT 3"

1. Press the

2. Select SETPOINT 3 by pressing the Example: SETPNT 3 / 70.00 °C

key.

3. Kee p th e (example: <70>)

4. Adjust value by pressing the and confirm by pressing the

The decim al di gi ts fl as h Confirm once more by pressing the

Example on the left: SET PN T 3 / 85.00 .

key pressed until the integer digits flash .

key and the

key.

and can be adjusted if desired.

key.

key to 85.00 °C

 If the active setpoint (SETPNT) is changed, the new value is

immediately used for the control of the working temperature. The heater co ntr ol i ndicator flashes.

 If the other two setpoints (not activated for control) are changed the

MENU has to be left by pressi ng the key after the decimal

digits hav e be en confirm ed

Notice: Refer to SETPOINT MAX / MIN in chapter

9.8. MENU LIMITS

Setting of temperatures

7.2. Direct setting of temperatures

The circulator uses the setpoint of SETPNT 1 or 2 or 3 for temperat ure control

The indicated setpoint temperature can be changed directly any time. Example: change 25.00 °C to 50.00 °C

1. By pressing the key SETPOINT< example on the left: >SETPNT / 1 25.00°C<.

The integer di git s flash

2. By pressing the keys

50.00 °C and is confirm e d by pr es si n g t he

The decimal digits flash and can be adjusted if desired. Confirm once more by pressing the

the circul at or swi tches to the acti v e

(example: <25>).

and

the value is changed to

key.

 The circulator uses the new working temperature value for temperature

control.



The temperatures can be set in start or stop mode.

Warning:

ature protection at 5 °C to 10 °C above the working

8. Safe t y inst alla tions, warnin g funct io ns

Check the safety installations at least twice a year! Refer to ( page 21)

SECVAL (Securit y Values)

 SAFETMP  AL-TYPE  OVERTMP  SUBTEMP

Settings for t h e exc ess temperature pr ote c ti o n > SAFETMP< and for the warning functions for high > OVERTMP< and low > SUBTEMP< temperature are made in a menu which is called up by pressing the key

Menu item > AL-TYPE< allows choosing between a warning and an alarm cut-off for the menu items > OVERTMP< and > SUBTEMP<.

8.1. Excess temperature protection

The excess tem p er ature prot ec ti o n must be set at least 25 °C below the fire point of the bath fluid used! In case of wrong setting there is a fire hazard! We disclaim al l liabi l i ty f or damage caus ed by wrong settings!

This excess temperature protection is independent of the control circuit. When activated heater and circulating pump are completely shut down. The alarm is indicated by optical and audible signals (continuous tone) and the error message "ALARM-CODE 14" appears on the VFD COMFORT-DISPLAY together with the ticker: > EXCESS TEMPERATURE PROTECTOR ALARM-CHECK ADJUSTMENT <

Setting range: 20 °C ... 320 °C

 Rough setting can be effected by using the temperature scale.

Exact setting:

1. Press the key

2. Press the

3. Set th e new shutdown val u e wi t hi n 30 s econds usi ng a screwdriver . The value is indicated on the VFD COMFORT-DISPLAY Example: SAFETMP / 100 °C

Recommendation: Set the excess temper temperature setpoint.

to display menu >SAFETMP<.

key and the set shutdown value is indicated.

Safety installations, warnin g fu nc ti o ns

This low level protection is independent of the control circuit and is

An audible warning sounds (interval tone) and together with the

Warning:

8.1.1. Early warn ing system, low level protection

divided into two sections:

1. Switch in stage 1 rec og ni z es a defined fl ui d lev el .

ticker: > LOW LEVE L WAR N ING-FILL MEDIUM < a message appears on the VFD COMFORT-DISPLAY:

Refill the bath fluid!

2. Switch in stage 2 recognizes a low fluid level If stage 2 of the low level protection according to IEC 61010-2-

010 is triggered, a complete, all-pole shutdown of heater and circulating pump is effected A continuous alarm sounds and together with the ticker: > LOW LEVEL ALARM-FILL MEDIUM < a message appears on the VFD COMFORT-DISPLAY:

.

When addin g bath fluid, always us the type of fluid which is identical with t h e fl ui d in the ba th. Bath oils must not contain any water and should be pre-he at ed ap pr ox i m a tel y to th e current bath temperature! Explosion hazard at high temperatures!

Turn off the unit with the mains switch, refill bath fluid and turn the un i t on again!

3. Float

4. Circulating pump

5. Heater

Factory setting:

A mere warning function with optical and audible warning signal (interval

8.2. Switch-over from warning to shutdown function

If a shutdown of functional elements (e.g. heater, circulating pump) is required when the limit values are exceeded or undercut the circulator can be changed over from warning function >WARNING< to shutdown function >ALARM<.

>WARNING<

1. Press the key

2. Select the menu >SECVAL -AL-TYPE< by pressing the

3. Press the (Example: WARNING)

4. Change the parameter by pressing the pressing the

or press the

key.

key and the set parameter will flash .

key and confirm by

key.

key if the parameter is to retained.

 Setting >WARNING<

tone) A message appears on the VFD COMFORT-DISPLAY:

OVERTMP SUBTEMP

• Setting >ALARM<

Temperature limit with shutdown of heater and circulating pump. An audible alarm sounds (continuous tone) and a message appears on the VFD COMFORT-DISPLAY:

OVERTMP SUBTEMP

Safety installations, warning functions

the set limit values. The resulting reaction is defined in a further menu item.

Set the sub temperature warning value >SUBTMP< 5 °C to 10 °C below the

8.3. Over and Sub temperature warning function

Over temperature

Sub temperature

If the observance of a working temperature value >SETP< has to be supervised for a sensitive temperature application, then set over and sub temperature warning values. In the example below the SETPOINT 85 °C is surrounded by the values OVERTMP 87 °C and SUBTEMP 83 °C. The electronics immediately register if the actual temperature breaches one of

(See chapt er 8.2. )

1. Press the key

2. By pressing the >SUBTEMP<.

key select the menu >OVERTMP< or

1. Press the key . Th e in te ger di gi ts f lash

2. Change the values to 87. °C and/or 83. °C by pressing the and

key and confirm with the key.

The decimal digits flash and can be adjuste d if de si r ed. Confirm once more by pressing the

See above ex amples.

• The warning functions are only activated if the actual bath temperature remains within the set limit values for 3 seconds after switch-on.

Recommendation:

Set the over temperature warning value >OVERTMP< 5 °C to 10 °C above the working temperature setpoint.

working tem peratur e set point.

key.

9. Menu functions



Menu level 1



1. Ope n the me nu by pr ess ing the

2. Use the

3. Press the Press the

The term „Menu functions“ refers to settings such as

Start pro gr am Page 40

Administration and creation of programs Page 43

Electronically adjustable pump capacity Page 45

Configuration of the unit Page 46 REMOTE – on / off (remote control via RS232) AUTOST – AUTOSTART on / off OFF-MODE – pump on / off TIME / DATE – setting time an d dat e RESET – factory settings

keys to scroll in menu level 1.

key to change to menu level 2. key if settings are to be retained.

key.

Control characteristics and parameters Page 50 C-TYPE – Internal or external control

DYNAMICS - internal Control parameter - XP-, TN-, TV- INTERNAL

Control parameter - XP-, TN-, TV- XPU-, EXTERNAL

Adjustable interface parameters Page 56 BAUD RATE, PARITY, HANDSHAKE

ATC - Absolute Temperature Calibration, Page 57 Sensor calibration INTERNAL SENSOR, Sensor calibration EXTERNAL SENSOR 3-point calibration

Limitati o ns o f temp er ature and capacity Page 63 SETPOINT MA X / MI N - Maximum and minimum setpoint HEAT MAX – Set maximum heating COOLING MAX – Set maximum cooli ng INTERN MAX / MIN – Limitati on of the temper ature rang e BAND HIGH / LOW – Band limit

Menu functions

Analog inputs/outputs Page 66

This menu will start a previously set program.

Correcti o n function for parameters or values (prior to OK)

Menu level 1

Recorder output – CHANNEL 1, 2, 3 EPROG – External programmer input EX-STBY - STAND-BY input ALARM - output

9.1. MENU PROGRAM – START

Start-Menu

 Requirements:

1. Create a program. (refer to next chapter)

2. Return to the Start-MENU and confirm the desired setting of each MENU item with the key

3. Set a start time (>TIME< >DATE< >YEAR<) if the program is to be started by the internal timer.

Menu level 1



Level 2 Parameter level

 Press the key if a parameter is to be retained.



> STEP< Program start at section 1 … 10 > RUNS < Number of repetiti ons 1 ... 99

> END< Status at en d o f pro gr am (ST D BY /SETPNT) Standby or last setpoint

> GO < Time of start (NOW/TIMER)

• Set program step with

example: STEP 1

and

• Set number o f runs with

example: 1 ru n

and

• Set desir ed parameter s wit h



 (STDBY / SETPNT)

Parameter STanDBY: the circulator switches to – OFF-. Parameter SETPoiNT: the circ ulator const antly keeps the temperature at the value of the last step.

and .

Submenu TIMER

Level 2 Parameter level





oer



Parameter level



• Confirm >NOW< with the key and the program

will start immed iately

 or

start at the set time under paramet er (TIMER ). Set time in the ex ample bel ow :

09. August 20 09, 11:15 hrs

 set the time for the start of the program in the

submenu >TIMER<.

>TIME< hours/minutes (hh:mm) , set both values on e after the other and confir m

• hours flas h, set by pressi ng

minutes flash, set by pressing

>DATE< day/months (TT/MM), set both values one after



the other and confirm.

• day flashes, set by pressing

month flas h es , s et by pr es sing

>YEAR< year

• Set the year with

and .

 The program starts at the set time.

 Display of time un til start:

In line 3 the notice >TIMER< and the set values for „TIME“ and „DATE/Y EAR “ ar e al ter n ately indi cated

 Check the correct setting of the internal real time clock if required

(see MENU CONFIG)

Menu functions

The started program

Termination / Interruption of a program

After the start the program will indicate the currently calculated setpoint in line 2 S XX.XX. The value increases within the time period >TSLICE< until the target temperature >SETPNT< of the section is reached. If the time period in a section is set to „0“, the next section will not begin until the target temperature has been reached.

Use the edit keys approximately every 4 seconds between the current section (STEP XX) and the

A remaining time of the section B remaining time of the program C current bath temperature

I xxx.xx - inter nal actual valu e or E xxx.xx – external actual value

D RUN – the program has started or

PAUSE – the progress of the program has been interrupted by pressing the remain at the last calculated setpoint Continue with the

key. While the time is stopped the temperature will constantly

to scroll to line 3. The display changes

key.

 The program can be terminated any time by pr essing the key .  In case of power failure the program is interrupted.

The circulator switches to –OFF- .

 If the AUTOSTART-function is activated the programmer starts again at

the point in time approx. 5 minutes prior to the interruption. However, an uncontrolled change of the bath temperature has occurred.

9.2. MENU PROGRAM – creation, administration

The integrated programmer permits fast and easy programming of setpoint

setpoint (SETPNT), which is achieved at the end of a section. The programmer

10 20 30 40 50 60 10 20 30 40 50 60 10

[min]

100

150

200

°C

Step 1 2 4

6 8

retroac ti vel y an d the integra te d in to t h e pr ogram.

Menu level 1

1 program 10 sections

temperature sequences. This temperature sequence is called program. A program is composed of individual sections (STEP). The sections are defi ne d by duration (TSLICE) and target temperature. The target temperature is the

calcula tes th e tem peratur e ramp from the differen ce in ti m e an d tem p er ature.

STEP (Nr.) 1 2 4 6 8 SETPNT (°C) 100 180 180 75 75 TIME (hh.mm) 00:20 00.10 00:20 00:50 00:20

Graph1

 Sections without set value and time are skipped. They can be defined

Menu functions

Level 2

Level 3

Parameter level

Menu level 1



>EDIT< Create , adm i ni ster program > STEP< Program step (1 ... 10) >SETPNT < Temperature setpoint of step ... >TSLICE< Duration of step ... > DELETE< delete program step (01 … 10, ALL)

 Press key, if a parameter is to be retained.

Correcti o n function for parameters or values (prior to OK)





• Set program step with

 (Example: EDIT STEP 01)

 For STEP 01 the values for SETPOINT 01 and

TSLICE 01 ar e s et on e a ft er the other

and

(STEP 1 … 10)



• Integer digits flash, set by pressing

(values within working temp. range)

• Decimal digits flash, set by pressing

(time slice)



• Set durati o n by pr es si ng and



Delete program Program steps can be deleted individually or entirely. (STEP 01, 02,… 10, ALL).

• Set parameters by pressing and

9.3. MENU PUMP - Setting of pump pressure

The pressure of the circulating pump is adjustable in four stages. After setting, the VFD COMFORT-DISPLAY indicates the corresponding value.

Adjusta bl e pump capaci t y stage 1 ... 4

Examples: Soll Ist

Illuminated display:

for pump pressure

 Adjusted:Display for the adj usted pump pressure stage in t he –OFF-

mode.

 Effective: Display for the effe ct i ve p um p pr es sure stage (r o t ation

Factory setting: stage 1

speed) a ft er st ar t.

For protecting the pump motor, the rotation speed (i.e. the pump pressure stage) changes with the load applied. Example: The viscosity of the bath fluid (i.e. the load applied to the pump motor) changes with the working temperature in the bath.

Flow rate: 22 ... 26 l/min Pump capacity sta ge 1 2 3 4 Pump pressure [bar] 0.4 0.5 0.6 0.7 Suction pump [bar] 0.2 0.26 0.33 0.4 Total capacity [bar] 0.6 0.76 0.93 1.1

in a loop circuit

1. Press the

2. Select the menu >PUMP< pressing the pressing the

The set parameter flashes (example: >LEVEL 2<)

key.

key

key and confirm by

3. Change the parameter by pressing

or Press the

key.

key if the parameter is to be retained.

and confirm b y press ing the

Menu functions

9.4. MENU CONFIG - Configurat ion of unit

Menu level 1

 A RESET can be effected only in the >OFF< mode.

Switch off circulator by pressing the CONFIGURATION.

key and call up the menu





Level 2 Parameter level

 Press the key if a parameter is to be

retained. Correc ti o n func tion for parameter s and values (prior to OK).

• Switch on and off remote control by pressing

and

 Control display in the topline

for Remote

 For remote control refer to 79  Connect RS232 wi th PC.

• Switch over s et point setti ng by pr ess ing

and

 OFF –Setpoint setting with the navigation keys

or Setpoint setting via the analog socket „ext. Pt100 or analog socket >REG+EPROG<

• Switch on and off autostart by pressing



AUTOSTART on = on AUTOSTART off = off See WARNING page 48

and

• Switch on and off OFFMODE by pressing



PUMP ON continuous operation of circulating pump PUMP OFF circulating pump is linked to Start/Stop

and

• Switch over the input variable by pressing



and

 Programmin g o f var i ables for the p ar am et er s >

SERIAL < or > EPROG < is only accepted, if the unit is in Start mode

Level 2

Level 3

Parameter level

Adjustment of setpoint via the serial interface RS232 using a PC or a



• Hours flas h, set by pressing

• Minutes flash, set by pressing



• Day flashe s , s et by pr es si n g

• Month fl ash es , s et by pr es sing



• Year flashes, set by pressing

• Return to factory settings by pressing



RESET returns all set values to the factory setting except for dat e and time.

 A RESET can be effected only in the –OFF- mode.  During the mess age –RUN- all param e ter s ar e

9.4.1. Remote control via the serial interface

Factory setting : OFF

The control electronics offer two ways of adjusting a setpoint.

1. Adjustment of setpoint using the keypad or the integrated programmer.

2. superordinated process control system.

 The topline of the VFD-DISPLAY shows a br i ght „R“ for remote

control; - remote co ntr ol di sc o nti n ued.

RS232

IMPORTANT: additional measures for remote control

 Connect the circulator to the PC using an interface cable.  Check the int erface par am eters of bot h in terfaces ( ci r cul at or and PC)

and make sure they match. (refer to 12.1. Setup for remote controll page 79)

reset to fac tor y sett ings.

Menu functions

Notice: accordance with the NAMUR recommendations. This means for the start

The values set on the circulator remain saved and the unit is restarted by

start of the circulator by pressing the mains switch or using a timer.

9.4.2. Keypad control or setpoint setting via the analog input

Factory set t ing:: OFF

The selected mode is indicated on the VFD COMFORT-DISPLAY

OFF

PT100

EPROG

In addition to the serial interface via remote control the circulator offers the possibility to adjust the setpoint via analog interface >ext. Pt100< or >REG+E-PROG<.

OFF - Setpoint setting with the navigation keys

or the integrated programmer.

PT100 - Setpoint setting via the analog socket „ext. Pt100“ using an

external tem p er ature sens or or an ap pr opr i a te v ol t ag e/ cur r e nt source.

EPROG - Ca n onl y be adjusted when an elect r onic module with analog

connections is used (option). Setpoint setting via the analog interface REG+E-PROG connection with an external voltage or current source or a programmer.

Important:

Connect the external voltage or current source or a programmer to the circulator via the socket REG+E-PROG (see page 70). In the menu >MENU IN/OUT< set the par ameter >EPROGINPUT< and the input variables >EPROG-SIGNAL< (see pa ge 70).

The E-Prog input can only be used either under menu item >SP EXT < or under menu item >ACTVAR< (see page 49).

9.4.3. AUTOSTART

Warning:

For superv is e d or uns u per vi sed operation with th e “AUTOST AR T “ fu nct ion avoid any hazardous situation to persons or property

Take care to fully observe the safety and warning functions of the circulator.

Factory settings : OFF

The circulator has been configured and delivered by JULABO in mode that th e uni t m us t en t er a s a fe oper a ti n g st a tus a ft er a pow er

failure. This safe operating status is indicated by the message „OFF“ or „R OFF“ on the VFD COMFORT-DISPLAY. A complet e, all -pole shutdown of the main functional elements such as heater an d pump motor is e ff ected.

pressing the start/stop key in manual control. In remote control mode the values need to be resent by the PC via the interface. If such a safety standard is not required, the NAMUR recommendations can be bypassed with the AU TO START func ti on thus allow ing a direct

9.4.4. OFF-MODE

The heater or the connected cooling unit receives the control

control. The permissible maximum temperature can be exceeded. The user has to take

Factory setting: PMP OFF

Usually the circulating pump is controlled with the key start/stop command. If the circulating pump is to work in the –OFFmode, the adjustment can be set in a sub-menu.

 The pump motor will be shutdown in case of alarm anyhow.

9.4.5. ACTVAR - actuating variable

Factory setting: CONTROL

The variable (ACTuating VARiable) corresponds to the extent to which the heater or cooling unit of the circulator is controlled. Heat or cold is applied to the bath according to this variable. If this happens with the control electronics of the circulator, called > CONTROL < in this particular case, the bath temperature is exactly heated and maintained constant at the adjusted setpoint.

 Programming of variables for the parameters > SERIAL < or >

EPROG < is only accepted, if the unit is in Start mode.

Possibl e par ameters : CONTROL – The internal control electronics of the circulator controls

the heater und the connected cooling unit. Self-tuning is possible.

SERIAL –

signal via the serial interface. Self-tuning is not possible.

or the

Warning:

The working temperature range of the circulator is determined during configuration. If set to >CONTROL<, this range cannot be exceeded. If se t to > SERIAL < and > EPROG <, heat or cold is applied to the bath without

adequat e pr ec a utions for tem p er ature contr ol . Materi al s , suc h as gas kets or ins ulat ions for example, may be damaged or destroyed, if the permissible maximum temperature is exceeded.

The safety and warnin g f unc t ions > < of the instrument must always be used to their full est capacit y .

EPROG -

signal via the E-Prog input. Self-tuning is not possible.

Important:

Under

(refer to pa ge 70).

Note:

The E-Prog input can only be used either under menu item >SP EXT< (refer t o page 48) or under menu item > ACTVAR <.

set the input variable >EPROG U/I< to

Menu functions

Level 2

Parameter level

9.4.6. Setting of clock and date

The internal real time clock allows starting a program any time. The clock is set to the local mean time (MEZ) at the factory.

 If the unit is operated in a different time zone, the clock can be

adjusted in this menu.

9.4.7. RESET – Factory settings

 Change summer/winter time in this menu

A Reset wil l ret ur n all values to fact ory s et ti ng exc ept for date an d ti m e.

 A RESET can be effected in the >OFF< mode only.

9.5. MENU CONTROL – Control cha r acteristics an d parameters

Menu level 1

The circulator is qualified for internal and external temperature control The switchover is carried out in the menu >C-TYPE< .(INT or EXT).

Switch off the circulator by pressing the key menu CONFIGURATION.

 For external temperature control and measurement connect a Pt100

external sensor to the socket at the rear of the circulator.

 Press the key if a parameter is to be retained. Corr ecti on function



for parameters or values (prior to OK)

and call up the



 The parameter flashes, swi tch by pressing



 The control type can be adjusted in the -OFF-

mode only.

 Depending on the adjustment only the active

parameter s ar e displayed.

and

 The parameter flashes, swi tch by pressi n g



and

 OFF - no selftuning.

 ONCE - single selftuning (factory setting)  ALWAYS - continual selftuning.

C-TYPE INTER NAL

C-TYPE EXTERNAL

0.1 … 99.9

Level 2 Parameter level



0.1 … 99.9



3 … 9999



0 … 999

• The param et er flashes, swi tch by pressi n g

and

 This parameter affects the temperature sequence

in case of internal control.

• The param et er flashes, set by pr es si n g

•

The param et er flashes, set by pr es si n g

• The param et er flashes, set by pr es si n g



0.1 … 99.9

• The param et er flashes, set by pr es si n g



3 … 9999

• The param et er flashes, set by pr es si n g



0 … 999

• The param et er flashes, set by pr es si n g



Menu functions

(See page 57).

Attention:

circuit

9.5.1. CONTROL – Contr o l INTERNAL / EXTERNAL

 Switchover can only be effected if a Pt100 external sensor is

connected.

Pt100

Factory setting: I NT

IMPORTANT: Additional measures for external temperature control

 Suggested settings for external temperature control:

BAND HIGH / LOW and INTERN MAX / MIN see chapter >MENU LIMITS<.

 Sensor calibration of the Pt100 external sensor is carried out in the

menu >ADJUST<, submenu >ATC SENOR - EXT<; set ATC STATUS< to >OFF<

Place the external sensor into the temperature-controlled medium and securely fix the sensor.

Accessory: Pt100 external sensor

Order No. Description Material Cable 8981003 200x6 mm Ø, stainless steel 1.5 m

8981005 200x6 mm Ø, glass 1.5 m 8981006 20x2 mm Ø, stainless steel 1.5 m 8981010 300x6 mm Ø, stainless steel 1.5 m 8981015 300x6 mm Ø, stainless steel / PTFE coat ed 3 m 8981013 600x6 mm Ø, stainless steel / PTF E coat ed 3 m 8981016 900x6 mm Ø, stainless steel / PTFE coat ed 3 m 8981014 1200x6 mm Ø, stainless steel / PTFE coated 3 m 8981103 Extension cable for Pt100 sensor 3.5 m 8981020 M+R in-line Pt100 sensor

Pt100 M+R

The M+R in-line Pt100 sensor is a flow sensor and can be installed loop

9.5.2. SELFTUNING

The control parameters ascertained during the last identification are

APER

NORM

Setpoint

APER

NORM

temperature ramp

temp. stability

Setpoint change: The temperature increases at

Selftuning: When performing a selftuning for the controlled system (temperature

application system), the control parameters Xp, Tn and Tv are automatically determined and stored.

Possibl e par ameters :

OFF - no selftuning

used for cont r ol purposes.

ONCE - single selftuning (factory setting)

The instrument performs a single selftuning of the controlled system after each s tar t wi th the command via the interface.

ALWAYS - continual selftuning

The instrument performs a selftuning of the controlled system whenever a new setpoint is to be reached. Use this setting only when the temperature application system changes per manently.

key or after receiving a start

9.5.3. Dynamic internal

This parameter affects the temperature sequence only in case of int er nal c o ntr ol .

Factory setting: APER (aperiodic)

°C

temp. stability

°C

Possibl e par ameters :

NORM Allows for reaching the setpoint faster – with

setpoint change or ramp function – but overshooting of up to 5 % is possible.

APER Ramp function: the increase of temperature

occurs tem p or al l y o f fset an d achieves the target t em p er ature without overs ho oti ng.

the same rate, the target temperature is achieved without overshooting.

 With both settings constant temperature is achieved

after approximately the same time.

Menu functions

reset times will result in unnecessary prolongation of compensation of the

The differential component reduces the transient time. An insufficient lead

Optimum setting

Control parameters XP-, TN-, TV - INTERNAL as well as

Xp too low

Tv/Tn too low

Xp too high or Tv too high

Tv/Tn too high or Xp too high

9.5.4. Control parameters– XP-, TN-, TV- INTERNAL

Setting range: 0 .1 ... 99.9

Setting range: 3 ...9999

Setting range: 0 ... 999

In most cases the control parameters preset in the factory are adequate for achieving an optim um tem peratur e sequenc e. The contr ol par ameters allow adjust m e nt to speci al co ntr ol pr ocesses. .

Proportional range >Xp<

The proportional range is the range below the setpoint in which the control circuit reduces the heating capacity from 100% to 0 %

Reset time >Tn< (Integral component)

Compensation of the remaini ng control deviation due to pr oportio n al regulation. An insufficient reset time may cause instabilities. Excessive

control difference.

Lead time >Tv< (Differential component)

time will prolong the time required for compensation of disturbance effects and cause high overshooting during run-up. An excessive lead time could cause instabilities (oscillations)

Optimization instructions for the PID control parameters

-EXTERNAL The heat-up curve reveals possible faulty settings of the

control parameter.

Inappropriate settings may produce the following heat-up curves:

°C

Setpoint

Int. temperature

Ext. temperature

Setting range: 0 ... 999

Setting range: 0.1 ... 99.9

The proportional range Xpu of the cascaded controller is only needed for

9.5.5. COSPEED - external

This param e ter affects th e tem p er ature patter n only in case of external control.

Possibl e par ameters : 0.0 ... 5.0 During selftuning, the control parameters Xp, Tn and Tv of a controlled

system ar e aut om a t ic al l y determined and stored. Depending on the controlled system, time for tuning can be unequally longer. This controller layout allows protection of sensitive objects requiring temperature appl i cation.

As soon as a co-speed factor is set, it is considered for calculating the control parameters. As shown in the diagram, tuning tim es become shor ter t he hig h er the co-spe ed fac t or is, but oversh oo t ing can happen in the internal system.

9.5.6. Control parameters – XPU-, XP-, TN-, TV- EXTERNAL

In most cases the control parameters preset in the factors are adequate for achieving an optim um tem peratur e sequenc e.

Setting range: 0.1 ...99.9

Setting range: 3 ...9999

The contr ol par ameters allow adjust m e nt to speci al co ntr ol pr ocesses.

Proportional range >Xpu<

external control.

Menu functions

P rotocol RTS/CTS (Har dwar e handsh ake)

9.6. MENU SERIAL - BAUDRATE, HANDSHAKE, P ARITY

Menu level 1

For communication between circulator and a PC or a superordinated process control system the interface parameters of both units must be identical.

 For remote control refer to page 79



Level 2 Parameter level

Factory settings: 4800 Baud even hardware hands hake



 Press the key if a parameter is to be

retained.

• The param et er flashes, swi tch by pressi n g

and

• The param et er flashes, swi tch by pressi n g



even: Data bits = 7; Stop bits = 1 odd: Data bits = 7; Stop bits = 1 no: Data bits = 8; Stop bits = 1

and

• The param et er flashes, swi tch by pressi n g



Xon/Xoff-protocol (So ftw ar e ha ndshake)

and

°C

T 1

°C

T 1

working temperature. This value is then set on the circulator in the menu

°C

B (INT)

°C

B (EXT)

Pt100

ext

9.7. MENU ATC - Absolut Temper atu re Calibrat ion

ATC serves to compensate a temperature difference that might occur betwee n cir culator and a defined me asur i n g point in the bat h tank becaus e o f physi cal proper t ies .

Example:

For ATC calibration, in steady state the bath temperature at the location of the temperature sensor (CT) is determined at the respective adjusted

1-point calibration

>ATCali bration< under menu item > CTE MP X <. This can be a 1-point, 2-p oi nt or 3-point calibration.

Principle:

3-point calibration

1 = Original curve

M = Temperature measuring instrument with temperature sensor B = Bath tank (INTernal or EXT er n al ) T = circulator

CT = Temperature on measuring point TT = Temperature on circulator

Menu functions

key if parameter is to be retained.

orrection functi on for parameter s or val u es ( pr ior

The selected calibration is indicated on level 2 by 1 or

alibration is carried out, the following menu items are not

Menu level 1



Level 2 Parameter level



 Press the

C to OK).

• The param et er flashes, switch by pressing

and

 On level 2 a (I) is indicated for internal or an (E)

for external.

Example:

• The param et er flashes, swi tch by pressi n g

and

 >NO< Carry out an ATC calibration  >YES< return to standard operation after

calibration.

• The param et er flashes, swi tch by pressi n g



 A >1-point<, >2-point< or >3-point< calibration

can be carried out.

2 or 3.

The value >TMPVAL< is only indicated

 In addition the measured temperature value

>CALVAL X< is saved during the next step.

and

• Integer digits flash, set by pressing



• Decimal digits flash, set by pressing

Level 2 Parameter level

 If only a 1-point c

indicated anymore



The value is only indicated

point calibration is carried out, the following menu items are not

Level 2 Parameter level



 If only a 2-

indicated anymore



• Integer digits flash, set by pressing

• Decimal digits flash, set by pressing

The value is only indicated

• Integer digits flash, set by pressing

• Decimal digits flash, set by pressing

9.7.1. ATC SENSOR - INTERNAL / EXTERNAL

In the first submenu the ATC function is set for the >INTERN< internal or the >EXTERN< external temperature sensor.

9.7.2. ATC STATUS - YES / NO

Calibration can be carried out for the internal temperature sensor and for the external tem p erature sensor connected to the socket „ext. Pt100“. The circulator is able to save both parameter sets. However only the one which has been set under menu item >ATC SENSOR < is displayed.

In the second submenu the ATC function for the temperature sensor selected above is activated >Y ES < or de ac ti vated >NO< .

>YES< (factory setting) The controller of the circulator uses the original

curve of th e tem perature s ensor or the new cur v e m easured duri ng the ATC calibration.

Important: Set to >NO< during the calibration process

>NO< An ATC calibration is to be carried out.

Important: Set to >YES< after calibration.



In the > ATC STATUS < >YES< the ATC calibration always affects the current working temperature; also the one set via interface.

Menu functions

9.7.3. CALIBRATION TYPE: 1 -/ 2 -/ 3 POIN T

A >1-point<, >2-point< or >3-point< calibration can be carried out. First geometrically define the location for calibration (measuring point CT),

then deter m i ne the temperature values of the calibration points. The type of cal i br ations also det erm i nes the number of the foll ow ing pairs o f values indicated on the LCD DIALOG-DISPLAY.

Pairs o f values:

TMPVAL X: Circulator temperature 1 or 2 or 3 (actual value TT )

The actual temperature of the bath is simultaneously saved with the “calibration value“ >CALVAL< and can be indicated for control purposes (value do es no t fl ash) .

CALVAL X: Calibration temperature 1 or 2 or 3 (actual value CT )

The „calibration value“ is determined with a temperature measuring device and saved under menu item >CALVAL<.

(value flashes

)



Level 2

Parameter level

and .

9.7.4. Example: 3-point calibration for internal control

In the temperature range from 80 °C to 160 °C the calibration curve of the

temperature sensor (TT) is to be adjusted to the actual temperatures at measuri ng point (CT) .

Menu level 1

80.00 °C

120.00 °C

160.00 °C

1. Set circulator to internal control: MENU CONTROL page 50

The type of control can be set only in the –OFF- mode.



2. Set working temperature setpoint – SETPNT:

Refer to „Direct temperature setting “ page 34

• By pressing the key >SETPOINT< see example on the left: >SETPNT / 1 25.00°C<.

The integer di git s flash

• Change the value to 80.00 °C by pressing the keys confirm by pressing the key

The decim al di gi ts fl as h. Confirm once more by pressing the key

• The bath is heated up. Wait for approx. 5 minutes until the temperature is constant.



the circul at or swi tches to the active

(Exampl e: <2 5> ).

and and

Menu level 1

3. Reading of temperature measuring device

Read the value of measuring point CT on the device and enter under menu item >CALVAL X< by usin g the keypad.

4. Calibra tion

>CALVAL 1< (79.70 °C) >CALV AL 2< (119.50 °C) >CALV AL 3< (159.30 °C)

 Press the key if parameter is to be retained. Correction function for

parameters or values (prior to OK).

 Setting is required only for the firs t c al ibr at ion poin t.

Set SENSOR IN TER N:



• The paramet er flashes, swi tch by pressi n g and .

An ATC calibration is to be carried out. Set to >NO<

• The paramet er flashes, swi tch by pressi n g

Menu functions

In addition the measured value >CALVAL X< is saved Return to 2. Set working temperature value SETPNT: 120.00 °C

Return to 2. set working temperature value SETPNT: 160.00 °C

The 3-point calibration is completed



• The paramet er flashes, swi tch by pressi n g and .

A >3-point< calibration is carried out.

The value >TMPVAL< is only indicated



during the following step

• Integer digits flash, set by pressing



• Decimal digits flash, set by pressing

(79) +

(70) +

The first of 3 points is calibrated.

The value is only indicated



• Integer digits flash, set by pressing



• Decimal digits flash, set by pressing

(119) +

(50) +

The second of 3 points is calibrated.



The value is only indicated.

• Integer digits flash, set by pressing

• Decimal digits flash, set by pressing

5. Return to standard operation

• Set >YES< after calibration.

(Standard operati o n)

(159) +

(30) +

9.8. MENU LIMITS



OK).

In case of external control these menu items are additionally indicated.

Menu level 1

Level 2 Parameter level



0 … 100 %

Press the Correcti o n function for parameters or values ( pr i or to

• Integer digits flash, set by pressing

• Decimal digits flash, set by pressing

• Integer digits flash, set by pressing

• Decimal digits flash, set by pressing

• The value flas h es , set by pr es sing

key if parameter is to be retained.

• The value flas h es , set by pr essing mit



0 … 100 %



• Integer digits flash, set by pressing

• Decimal digits flash, set by pressing

• Integer digits flash, set by pressing

• Decimal digits flash, set by pressing

• The value flas h es , set by pr es sing

Menu functions

The limitation of the operating temperature range effects the temperature

internal bath. The temperature controller cannot exceed these limits even

bath fluid.

9.8.1. Limits for internal control

SETPOINT MAX / MIN – Maximum and minimum setpoint

Restriction of the adjustable temperature range.

setting in the menu with the key . Only setting of working temperatures which lie within the determined

limits is possible Existing settin gs for SETPNT 1, -2, -3, as well as thos e f or >OVER T MP< and > SUBTMP < (refer to page 35), are automatically deferred into the limit range.

Setting range: -94,90 °C ... +300,0 °C

 SET MAX > SET MIN

Interchange of values is not possible.

9.8.2. Limits for external control

Set maximum heating / cooling

The heatin g and coolin g capacity o f the uni t ar e adjustable. 100 % corresponds to the technical specification of the equipment.

Setting range:

HEAT MAX – 0 to 100 % in 1 % s teps COOLING MAX – 0 to 100 % in 1 % steps

> SAFETMP <

INTERN MAX / MIN Restriction for the temperature range of the internal bath.

Setting range: The limits INT MAX and INT MIN are only active in external control. INT

MAX and INT MIN determine fixed limits for the temperature within the if it would be necessary for achieving the temperature in an external

system. Therefore it is possible that the external setpoint cannot be achieved.

Sense of limit setting:

-94,9 °C ... +300,0 °C

 Protects the bath fluid from overheating.  Prevents an undesired alarm shutdown by the excess temperature

protection - >ALARM CODE 14<. Set the value of > INT MAX at least 5 °C below the value of >SAFETMP<.

 Protects the pump motor from high viscosity of the bath fluid at low

temperatures.

 For refrigerated circulators. Freezing protection when using water as

s in the internal bath and the external system to

255010203040506010203040506010

[min]

100

150

200

°C

BAND HIGH

Sense of a band li m i t ati o n:

BAND HIGH / LOW – Ban d limitation

The band limitation is active during external control. Varied, practiceoriented setting ar e f easible for he at-up and c ool-down phases.

Setting range: 0 °C ... 200 °C

BAND HI GH and BAND LOW allow for the limitation of the differenc e between the temperature any maximum value for the heat-up and cool-down phase. During th e hea t-up phase this difference value is always added to the actual external temperature. During the cool-down phase the difference value is subtracted.

Internal bath

 Protect ion of object s and samples

by gentle tem p er ature cont r ol

external system

 Protection of e.g. glass reactors

from thermal shock.

BAND LOW

Menu functions

ALARM

REG+

E-PROG

STAND-BY



Level 2

Level 3

Parameter level

internal actual temperature value

9.9. MENU IN/OUT – Analog inputs/outputs (Option)



In order to use the analog inputs and outputs, the circulator must be equipped with the elec tr o ni c m od ul e avai l a bl e as option. Order No. 8 900 100 Electronic module

This submenu enables setting of the input and output values for the programmer input and the temperature recorder outputs of socket REG+E-

Menu level 1

PROG. The >STAND-BY< input and the >ALARM< output are configurable.

 Press the key if parameter is to be retained. Correction function for

parameters or values (prior to OK).

• The param et er flashes,



switch by pressing

and

ACTINT [°C] (bath temperature)

ACTEXT [°C] external actual temp er at ur e value (external sensor)

S-POINT [°C] active set point temp er at ur e

POWER [%]

• Integer digits flash, set by pressing

• Decimal digits flash, set by pressing



• The param et er flashes,



switch by pressing

and

Level 2

Level 3

Parameter level



• Integer digits flash, set by pressing

• Decimal digits flash, set by pressing

• The param et er flashes,



switch by pressing

and

• Integer digi t s fla s h, set by pressing

• Decimal digits flash, set by pressing

• The param et er flashes,

switch by pressing

and

• The param et er flashes,



switch by pressing

and

 The parameter flashes,

switch by pressing

and

 Define the indication of

VOLTAGE CURRENT

Menu functions

Level 2

Level 3

Parameter level

Lower VALue



Upper VALue

• Integer digits flash, set by pressing

• Decimal digits flash, set by pressing

• The param et er flashes,

switch by pressing

and

• The param et er flashes,



switch by pressing

and

• The param et er flashes,

switch by pressing

and

9.9.1. Outputs of the connector - REG+E-PROG

CHANNEL 1

CHANNEL 3

CHANNEL 2

REG+E-PROG

EPROG

oltage values of 0 V to the lowest and 10 V to the highest

necessary temperature (°C) or power rating (%) required as an output

0 V

0 mA

20 mA

4 mA

10 °C

210 °C

197 °C

202 °C

∆ Τ =

5 K

∆ Τ =

200 K

REG+E-PROG :

1. Selec t CH AN N E L 1, 2 or 3

2. Fir st defi ne the des i r e d out put value for CHANNELs 1 to 3:



internal actual temperature value (bath temperature))

external actual temperature value (external sensor)

periodic or intermittent heating or cooling

active setpoint temperature

(SETPoint 1, 2, 3,/ integr. programmer /external programmer)

3. Then select the display size for CHANNELs 1 to 3:

Voltage outputs CHANNELs 1 and 2

Assign the v value.

CHANNEL 3: Output for temperature value (°C) / power (%) The current output (channel 3) offers 2 ranges for selection:

0 mA to 20 mA or 4 mA to 20 mA

Assign the current values 0 mA or 4 mA to the lowest and 20 mA to the highest temperature (°C) or power rating (%) required as an output value.

Example 1:

 lowest temperature value: 10 °C  hi gh est temperatur e value 210 °C

Fig. shows 20 0 °C scaled to paper width rise: 50 mV/°C Example 2: lowest tem p er ature valu e: 197 °C highest t emperatur e value: 202 °C

Fig. shows 5 °C scaled to paper width rise: 2000 mV/°C

Menu functions

CHANNEL 1

CHANNEL 3

CHANNEL 2

REG+E-PROG

EPROG

Prog input can only be used either under menu item >CONFIG



9.9.2. Input of the connector - REG+E-PROG

Setting needs to be carried out, if

1. setpoint programming is to be made via an external voltage or

current source or programmer. For this, in the menu > MENU / CONFIG < fi rst set the menu item > SETP < to >EPROG<.

>FLOWRAT< Indicati o n on di s play

> >

2. the heater variable should be controlled via an external control pulse.

For this, in the menu > MENU / CONFIG < set the menu item >ACTVAR< to >EPROG<.

> > (re fer to pa ge 49).

3. the signal of an external flow meter should be registered.

>FLOWRAT< see below.

 FLOWRAT

The E-

-SP EXT< < or under menu item >CONFIG ACTVAR< If the input is neither occ upied by > SP EXT < or > ACTVAR <, the signal of a flow meter can be connected.

 First set >MENU CONFIG<

> > then >MENU IN/OUT<

Settings on input - E-PROG

Beispiel:

1. Connect the external voltage or current source or programmer to

socket REG+E-PROG of the circulator.

2. Selecting the signal:

The programmer (E-PROG) input of the circulator can be matched to the output signal of the external voltage or current source.

3. Define the input variable:

with an external con tr ol pul s e

> >

voltage input = U

current input = I

Setpoint programmed by external voltage or curr e nt

Manipulated (ACTuated) variable for the heater

Signal of an external flow sensor

Examples

°C

2 4 6810 14 18 20 mA

Assign a lower temperature threshold value to this adjusted voltage/current value by pressing the appropriate buttons on

4. – Setting the LOW value: (See below )

First adjust and set the lowest voltage or current on the external voltage or current source (e.g. 0 V or 0 mA). Then after approx. 30 secs enter the corresponding temperature value (e.g. 20.00 °C).on the circulator by pressing

and

5. – Setting the HIGH value: (See below )

First adjust and set the highest voltage or current on the external voltage or current source (e.g. 10 V or 20 mA). Then after approx. 30 secs enter the corresponding temperature value (e.g. 300 °C).on the circulator by pressing

and

Example:

Set the external voltage or current source output for the equivalent of 50 °C temperature setpoint.

Press

- to standar d di s play. The temper ature valu e adjusted an d s et on th e extern al voltage or current source is displayed in line 2 of the VFD COMFORT-DISPLAY for control purposes. (Example: SP 50.00 °C).

300

This EPROG input enables the use of different voltage and current values as program parameters.

1. Adjust and set the lowest desired value on the voltage or

250

200

150

100

80 60

40 20

1 2 3 4 5 6 7 8 9 10 V

current sour c e r esp. (Exampl e A: 1 V ). Wait appr. 30 seconds.

the keypad of the instrument (Example A: 20 °C ) and set by pressing

1. Adjust and set the highest desired value on the voltage or current source resp. (Example A: 10 V). Wait appr. 30 seconds.

2. Assign an upper temperature threshold value to this adjusted voltage/current value by pressing the appropriate buttons on the keypad of the instrument (Example A: 200°C)

and set by pressing

– Setting the LOW value: (See below )

– Setting the Upper value: (See below )

 Example B in the diagram serves to illustrate that the end

point values are freely selectable (Ex: 8 mA and 16 mA).

Menu functions

Notice:

If this adjustment is not correctly performed at two different points, the setpoint setting

Important:

(working temperature range see technical specifications)

will be incorrect.

Example out of diagram A:

• Adjusting the voltage source for an output of 7.6 V!

The instrument calculates this value from the rise angle of the two predecided end points (in example A: 7.6 V cor r espond to an ex ter n al setpoint temperature of 152.0 °C ).

After returning the VFD display to standard display, this value is displayed in line 2 (Example: SP 152.00 °C).



9.9.3. ALARM-output / Sta n d -by-input

The usable temperature range between > LVAL < and > UVAL < is limited to the configured working temperature range of the circulator resp. of the unit combination

Alarm output (10) (for external alarm signal)

Possibl e par ameters :

ALARM

This socket is a potential-free change-over contact. With the adjustments in the menu item > AL-OUT F unction< all operating conditions can be signaled without having to change the pin assignments.

Signification of the terms under menu item >Function< : The circulator is in condition >STANDBY< or >ALARM< or > AL-STBY< -

both con di ti o ns ar e sig naled.

(STANDBY or ALARM or AL-STBY)

Alarm-TYPE Possibl e par ameters :

( NORMAL or INVERS )

For >TYPE- NORMAL< pins 2 and 3 are connected in any case according to the selected > AL-O UT Function<

For >TYPE- INVERS < pins 2 and 1 are co nn ec t e d in any case according to the selected > AL-OUT Function<

Switching capacit y max. 30 W / 40 VA Switching voltage max. 125 V∼/−

Switching current max. 1 A

STAND-BY

the contact ‚AK‘, a complete shutdown of the circulating pump and heater

STAND-BY

contact is reclosed. The temperature of the bath fluid changed during

held at the current value. The temperature of the bath fluid will be held

EX-STBY: External Stand-by input (for external switch-off)

Possibl e par ameters :

INACTIV - standby input is ignored ACTIV - standby input is active

Activate the standby input:

1. Under menu item > EXT-STBY <, set the parameter to >ACTIV<.

2. Connect an external contact ‚AK‘ (e.g. for switch-off) or an alar m contact of the superordinated system.

In case the connection between Pin 2 and Pin 3 is interrupt ed by op ening is effected, and th e uni t enters th e con dition „E OFF“.

If the contact is reclosed, the instrument returns to the standby state and „E OFF“ is display ed. Press



Additional tips for using the STANDBY input:

The standby function can be used in conjunction with the AUTOSTART feature

1. If the Autostart function is NOT turned ON, the standby input is used as described abov e.

2. If the Autostart function is enabled, the instrument will revert back to the original method of entering the setpoint (i.e. keypad, RS232, Analog input, etc.).

Entering the setpoint with the keypad. As described above, a bipolar shutdown is accompanied by displaying the „E OFF“ state. The circulator starts again when the

the „E OFF“ state.

Entering the setpoint with the programmer. The displ ay E OFF appears. The setpoint value and the time are both

constant at this temperature. The programmer continues once the contact is reclosed. Notice: This is not an actual shutoff feature.

to start.

e.g.

Troubleshooting guide / error messages

Repair by authorized JULABO service personnel.

Reconnect the control line or repair short-circuit.

Type of warning: set to >warning< or >alarm< (refer to page 37)

Typ of warning: set to >warning< or >alarm< (refer to page 37)

Cable of working temperature sensor is disconnected or short-circuited.

10. Troubleshooting guide / error messages

Alarm with complete shutdown:

If one of the following failures occur a complete, all-pol e shutdown o f th e heater an d cir culating pump is effected.

“ lights up and a continuous signal sounds.

„ The code for the cause of alarm is indicated on the VFD COMFORTDISPLAY.



Alarm without shutdown:

The code for the cause of alarm is indicated on the VFD COMFORTDISPLAY. The warning signal sounds in regular intervals. The messages appear every 10 seconds.

Press the key

Error message with ticker: >LOW LEVEL ALARM-FILL MEDIUM < Low level al ar m The circulator is operated without or insufficient bath fluid.

Switch th e uni t o f f with t h e mains switc h, re fil l ba th flui d an d swi tch on! Tube breakage has occurred (insufficient filling level of bath fluid caused by

pumping-out) Replace the tubing and refill bath liquid.

The float is defect (e.g. transport damage).

Error message with ticker: > REFRIGERATOR ALARM-CHECK CONNECTION < During th e sel f-test after switch-on a short –circuit is detected between pin 2 and pin 4 of the control line or the control line was di sc o nn ec te d dur i n g operation.

Error message with ticker: > EXCESS TEMPERAT UR E WARNIN G-CHECK LIMITS < Excess temperature warning or Excess temperature alarm

to stop the signal

Error message with ticker:

> LOW TEMPERATURE WARNING-CHECK LIMITS < Low temperature warning or Low temper ature alarm .

Error message with ticker: > WORKING SENSOR ALARM-CALL SERVICE <

Other errors

defect.

Error message with ticker: >SENSOR DIFFERENCE ALARM-CHECK VISCOSITY AND PUMP STAGE< Defect of work ing or excess tem per a t ur e pro tec t or. Working temperature sensor and excess temperature protector report a temperature di ffer ence of more tha n 35 K.

Error message with ticker: > INTERNAL HARDWARE ERROR-CALL SERVICE <

Error in A/D converter

Error message with ticker: > EXCESS TEMPERATURE PROTECTOR ALARM-CHECK ADJUSTMENT <

Excess temperature protector defect. The protection temperature is below the set working temperature setpoint.

Set the prot ec ti o n tem peratur e to a hi gh er v al ue .

Error messag e with ticker: > EXTERNAL SENSOR ALARM-CHECK EXTER N AL SEN S OR <

External control was set but the Pt100 external senor was not connected or is

Error message with ticker: > CLEAN CONDENSER OR CHECK COOLING WATER <

Insuf fici e nt c ool ing of condenser. Clean the air-cooled condenser. Check the flow and the t em p er at ur e of the coolin g wa ter of a water-cooled condenser.

Error message with ticker: > COMPRESSOR FAILURE-CHECK REFRIGERATOR <

Stage 1 of the compressors does not work. Automatic restart after short cool-down, message E 21 goes off.

Stage 2 of the compressor does not work. Cooling machine – overl oa d pr otection

The driving motor of the cooling compressor is equipped with an overload protection which is triggered by increased internal current consumption.

Shutdown can be caused by

- insufficien t ventilation,

- insufficient wall distance,

- soiled condenser,

- high room temperat ure

- switching off and on in short sequence

temperatures or exc es si ve

Excess temperature in stage 1 of the com pres sor.

Excess temperature in stage 2 of the compressor.

Short circuit of control line to cooling machine during self-test.

Troubleshooting guide / error messages

short-circuited

1545

4 s

By quickly switching off and restarting the unit the alarm is cancelled.

In this case please call the JULABO Technical Service or an authorized dealer.

Warning:

Only use fin e f uses with a nomin al value as specified.

Manufacturer

Supplier

Type

Order No.

Schurter

G-fuse insert SPT T16A 5x20mm

No. 0001.2516

Wickmann

G- fuse insert T10,0A 5x20 mm

No. 19195

Error message with ticker: > SAFETY SEN SOR AL ARM-CALL SERVICE <

The cable o f the exc es s tem peratur e pr o tec t or has been disconnected or

Ext. Pt100 sensor input without signal, but setpoint programming set to external Pt1 00.

Error message with ticker: > LOW LEVEL WARNING-FILL MEDIUM <

The early warning system for low level reports a critical fluid level. Refill bath fluid.

If the error occurs once more after the restart, a remote diagnosis is required.

Error message with ticker: > CONFIGURATION ERROR-PRESS OK<

The configuration of the circulator does not correspond with its current application.

Press the

key for a non-recurring, automatic change of the

configuration.

Disturbances that are not indicated.

The electr oni c pump motor is ov erload-protected by an el ec tronic cur r en t limiter. If viscosity of the bath fluid is or becomes too high, the motor stops running.

Before exc h an gi n g t he fuses, turn off the mains power switch and disconnect the power plug from the mains socket!

Fuses: The mains fuses on the rear of the unit may easily be exchanged as

shown on the left. Circulator: Fine fuses T 16 A , dia.5 x 20 mm

Cooling machine: Fuse T 10.0 A, dia.5 x 20 mm

Example:

cellular ph on es ) .

Shield Plug

Look on

soldering side.

Pt100

remote co ntr ol o f th e cir culator.

9 6

RS232 interface cable

8 980 073

RS232 interface cable 9-pol./9-pol. , 2,5 m

8 900 110

USB interface adapter cable

11. Electrical connections

Notice:

Use shielded cables only. The shield of the connecting cable is electrically connected to the plug housing. The unit ensures safe operation if connecting cables with a maximum length of 3 m are used. The use of longer cables does not affect proper performance of the unit, however external interferences may have a negative im p ac t on safe operation (e.g .

Socket for external Pt100 sensor

Pin assig nm en t :

ext. Pt100

Pin Signal 1 I+ 2 U+ 3 U 4 I-

The shield of the connecting cable is electrically connected to the plug housing and the sensor tube.

RS232C

Accessories:

RS232 serial interface

This port can be used to connect a computer with an R S2 32 c a bl e for

Pin assignments RS232: Pin 2 RxD Receive Data

Pin 3 TxD Transmit Data Pin 5 0 V Signal GND Pin 7 RTS Request to send Pin 8 CTS Clear to send

Pin 1; 4; 6, 9 Reserved - do not use!

Circulato r (9-pol) PC (9-pol) Pin 2 RxD ⇔ Pin 3 TxD Pin 3 TxD ⇔ Pin 2 RxD Pin 5 GND ⇔ Pin 5 GND Pin 7 RTS ⇔ Pin 8 CTS Pin 8 CTS ⇔ Pin 7 RTS

Order No. Description

Electrical connections

STAND-BY

/ Control output

The connector may only be used for control of a JULABO refrigerated circulator or JULABO MVS Solenoid valve controller for cooling water.

Pin assig nm en t : Pin Signal (only with attached JULABO equipment)

1 +24 V (I max. current 25 mA) 2 0 V 3 Alarm relay 4 Reserved - do not use! 5 Cooling pu ls e

Alarm output

(for external alarm signal) This potential-free chan ge-over contact is activated in case of an alarm

when pins 2 and 3 are connected.

Switching capacit y max. 30 W / 40 VA Switching voltage max. 125 V∼/− Switching current max. 1 A

ALARM

Functional description see page 72

STAND-BY input

(for external emergency switch-off) Pin assig nm en t : Pin Signal

1 not connected 2 5 V / DC 3 0 V

Functional description see page 6

Programmer input / temperature recorder output

Pin Signal

REG+E-PROG

1 Voltage output Channel 1 0 ... 10 V 2 Voltage output Channel 2 0 ... 10 V 3 GND for outputs 0 V 4 Programmer input EPROG 0 to 10 V / 0 to 20 mA 5 Current output Channel 3 0 to 20 mA / 4 to 20 mA 6 GND for Progammer 0 V

Functional description see page 69

12. R em ot e c o ntrol

9 6

Check the interface parameters for both interfaces (on circulator and PC)

3. Connect both units with an interface cable..

Like all parameters which can be entered through the keypad, interface parameters are stored in memory even after the circulator is turned off.

If the circulator is put into remote control mode via the configuration level, the

In general, the computer (master) sends commands to the circulator (slave).

In remote control mode, the start command and all values to be set must be

A transfer sequence consists of:



To ensure a safe data transfer, the time gap between two commands should

The out commands are valid only in remote control mode.

Response from the circulator: 55.5↵

12.1. Setup for remote control

1. and make sure they match.

RS232C

(Serial int erface re fer to pa ge

2. In the menu > MENU CONFIG < set

56)

the menu item

12.2. Communication with a PC or a superordinated data system

VFD COMFORT-DISPLAY will read “R -OFF-” = REMOTE STOP. The circulator is now operated via the computer.

The circulator sends data (including error messages) only when the computer sends a query .

resent by the PC via the interface in case of a power interruption. AUTOSTART is not possib le.

• command

• space (

; Hex: 20)

⇔

• parameter (decimal separation with a period)

• end of file (↵; Hex: 0D)

The comma nds ar e di vi d ed into in and out commands. in commands: retrieve par am eters out commands: set param et er s

Important times for a command transmission:

be at least 250 ms. The circulator automatically responds to an in command with a data stri ng followed by a LF (Line Feed). The next comm a n d s ho ul d onl y be sent after 10 ms.

Command to set the working temperature > SETPNT 1< to 55.5 °C out_sp_00 ⇔ 55.5↵ Command to retrieve the working temperature > SETPNT 1< in_sp_00↵

Remote control

Temperature control by using the stored parameters.

Single selftuning of controlled system after the next start.

setpoint is to be reached.

Voltage 0 V ... 10 V

Current 0 mA ... 20 mA

-99.99 ... +1 00 [ %]

12.3. List of commands

out commands: Setting temperature values or parameters.

Command Parameter Response of circulator out_mode_01 0 Use working temperature > SETPNT 1< out_mode_01 1 Use working temperature > SETPNT 2< out_mode_01 2 Use working temperature > SETPNT 3< out_mode_02 0 Selftuning „off“.

out_mode_02 1 Selftuning „once“

out_mode_02 2 Selftuning „always“

Continual selftuning of controlled system whenever a new

out_mode_03 0 Set external programmer input to voltage.

out_mode_03 1 Set external programmer input to current.

out_mode_04 0 Temperature control of internal bat h. out_mode_04 1 External control with Pt100 sensor. out_mode_05 0 Stop the unit = R –OFF-. out_mode_05 1 Start the unit. out_mode_08 0 Set the control dynamics - aperiodic out_mode_08 1 Set the control dynamics - standard

out_sp_00 xxx.xx Set working temperature. „SETPNT 1“ out_sp_01 xxx.xx Set working temperature. „SETPNT 2“ out_sp_02 xxx.xx Set working temperature. „SETPNT 3“

out_sp_03 xxx.xx Set high temperature warning limit „OverTemp“ out_sp_04 xxx.xx Set low temperature warning limit „SubTemp“ out_sp_06 xxx.xx Set manipulated variable for the heater via serial interface

out_sp_07 x Set the pump pressur e st ag e. (1 ... 4) out_par_04 x.x CoSpeed for external control 0 ... 5.0 out_par_06 xxx Xp control parameter of the internal controller. 0.1 ... 99.9 out_par_07 xxx Tn control parameter of the internal controller. 3 ... 9999 out_par_08 xxx Tv control parameter of the internal controller. 0 ... 999

out_par_09 xxx Xp control parameter of the cascade controller. 0.1 ... 99.9 out_par_10 xxx Proportional por tion of the cas cade contr oll er . 1 ... 99.9 out_par_11 xxx Tn control parameter of the cascade controller. 3 ... 9999

Command Parameter Response of circulator

This adjustment only makes sense if FP refrigerating units are used.

(REG+E-PROG) .

after start.

sensor

out_par_12 xxx Tv control parameter of the cascade controller. 0 ... 999 out_par_13 xxx Maximum internal temperature of the cascade controller. out_par_14 xxx Minimum internal temperature of the cascade controller. out_par_15 xxx Band limit (upper) 0 ... 200 °C out_par_16 xxx Band limit (lower) 0 ... 200 °C out_hil_00 -xxx Set the desi r e d maxi mum cool ing power (0 % to 1 00 %) .

Note: Enter the value with a preceding negative sign!

out_hil_01 xxx Set the desired maximum heating power (10 % to 100 %).

in commands: Asking for parameters or temperature values to be displayed.

Command Parameter Response of circulator version none Number of software version (V X.xx)

status none Status message, error message (see page 83) in_pv_00 none Actual bath temperature. in_pv_01 none Heating power being used (%). in_pv_02 none Temperature value registered by the external Pt100 sensor. in_pv_03 none Temperature value registered by the safety sensor. in_pv_04 none Setpoint temperature of the excess temperature protection

in_sp_00 none Working temperature „SETP 1“ in_sp_01 none Working temperature „SETP 2“ in_sp_02 none Working temperature „SETP 3“ in_sp_03 none High temperature warning limit „OverTemp“ in_sp_04 none Low temperature warning limit „SubTemp“ in_sp_05 none Setpoint temperatur e o f th e ext ernal programmer

in_sp_07 none 1. Adjusted pump stage in the -OFF- condition.

2. Pump stage corresponding to the effective rotation speed

in_sp_08 none Value of a flowr ate se nsor c o nn ec te d t o th e E-Prog input

in_par_00 none Temperature difference between working sensor and safety

in_par_01 none Te - Time c ons t a nt o f th e ext ernal bath. in_par_02 none Si - Internal slope in_par_03 none Ti - Time constant of the internal bath.

Remote control

temperatures in the internal bath and external system).

Ratio of max. cooling capacity versus max. heating capacity

controller.

thr ou gh an ex ternal programmer

2 = Selftuning „alwayS“

1 = Current 0 mA to 20 mA

1 = Temperature control with external Pt100 sensor.

1 = Start

1 = standard

Command Parameter Response of circulator in_par_04 none CoSpeed - Band limit (max. difference between the

in_par_05 none Factor pk/ph0:

in_par_06 none Xp control parameter of the internal controller. in_par_07 none Tn control parameter of the internal controller. in_par_08 none Tv control parameter of the internal controller.

in_par_09 none Xp control parameter of the cascade controller. in_par_10 none Proportio nal por tion of the cas cade control l er . in_par_11 none Tn control parameter of the cascade controller. in_par_12 none Tv control parameter of the cascade controller. in_par_13 none Adjusted maximum internal temperature of the cascade

in_par_14 none Adjusted minimum internal temperature of the cascade

in_par_15 none Band limit (upper) in_par_16 none Band limit (lower)

in_mode_01 none Selected setpoint:

0 = SETP 1 1 = SETP 2 2 = SETP 3 3 = Last setpoint setting was carried out

in_mode_02 none Selftuning ty p e:

0 = Selftuning „off“ 1 = Selftuning „once“

in_mode_03 none Type of the exter nal pr o gr am m er in pu t :

0 = Voltage 0 V to 10 V

in_mode_04 none Internal/external temperature control:

0 = Temperature control with internal sensor.

in_mode_05 none Circulator in Stop/Start condition:

0 = Stop

in_mode_08 none Adjusted control dynamics

0 = aperiodic

in_hil_00 none Max. cooling power (%). in_hil_01 none Max. heating power (%).

00 MANUAL STOP

Circulator in „OFF“ state.

01 MANUAL START

Circulator in keypad control mode.

02 REMO TE STOP

Circulator in „r OFF“ state.

03 REMO TE START

Circulator in remote control mode.

Value lies outside the adjusted range for the high and low

12.4. Status messages

Status messages

12.5. Error messages

Error messages

-01 LOW LEVEL ALARM

-02 REFRIGERATOR ALARM

-03 EXCESS TEMPERATU R E WARNING

-04 LOW TEMPE RATUR E WARNING

-05 WORKING SENSOR ALA RM

-06 SENSOR DIFFERENCE ALARM

-07 I2C-BUS ERROR

Description

Description Low liquid level alarm. Control cable of the refrigerated circulator or MVS

solenoid valve controller short-circui ted or inter rupted. High temperature warning.

Low temperature warning. Working temperature sensor short-circuited or interrupted. Sensor differenc e al ar m .

Working temperature and safety sensors report a temperature di ffer ence of more tha n 35 K.

Internal error when reading or wri ti ng the I

C bus.

-08 INVALID COMMAND

-09 COMMAND NOT ALLOWED IN CURRENT OPERATING MODE

-10 VALUE TOO SMALL

-11 VALUE TOO LARGE

-12 TEMPERATURE MEASUREMENT ALARM

-13 WARNING : VALUE EXCEEDS TEMPERATURE LIMITS

-14 EXCESS TEMPERATU R E PRO T E CTOR AL ARM

-15 EXTERNAL SENSOR ALARM

-20 WARNING: CLEAN CONDENSOR OR CHECK COOLING WATER CIRCUIT OF REFRIGERATOR

-21 WARNING: COMPRESSOR STAGE 1 DOES NOT WORK

Invalid command. Invalid command in current operating mode.

Entered value too small. Entered value too large. Error in A/D converter.

temperature warning limits. But value is stored.

Excess temperature protector alarm External control selected, but external Pt100 sensor not

connected. Cooling of the condenser is affected.

Clean air-cooled condenser. Check the flow rate and cooling water temperature on water-cooled condenser.

Compressor stage 1 does not work.

-22 WARNING: COMPRESSOR STAGE 2 DOES NOT WORK

Compressor stage 2 does not work.

Install ati o n of electroni c module

to automatically perform a single modification

Caution:

carried out by qualified person nel .

ALARM

REG+

E-PROG

STAND-BY

Error messages

-23 WARNING: HIGH TEMPERATURE ON COMPRESSOR STAGE 1

-24 WARNING: HIGH TEMPERATURE ON COMPRESSOR STAGE 2

-25 REFRIGERATOR WARNING

-26 WARNING: STAND-BY PLUG IS MISSING

-30 CONFI GURATION ERROR: CONFIRM BY PRESSING <OK> ON CIRCULATOR

-33 SAFETY SENSOR ALARM

-38 EXTERNAL SENSOR SETPOINT PRO GRAMM I NG ALARM

-40 NIVEAU LEVEL WAR NUNG

Description Excess temperature on compressor stage 1.

Excess temperature on compressor stage 2.

Error in the cooling machine. External standby contact is open.

(see page 72 and 78) The configuration of the circulator does not conform to its

present use. Press >OK< of the configur ation.

Excess temperature sensor short-circuited or interrupted. Ext. Pt10 0 se ns or input without signal and setpoint

program m i ng set to external Pt10 0. Low liquid level warning in the internal reservoir.

13. I ns tallatio n of ele c tronic mod ule

Always turn off the unit and dis c onnect the m ai ns c abl e from th e pow er s ource befor e performing any service or maintenance procedures, or before moving the unit. Configuration, installation, maintenance and repairs on the circulator may only be

• Turn off the unit with the mains switch and disconnect the power plu g.

• Open the screws (A) and remove the dummy plate.

• Carefully insert the upper edge (B) into the rear panel from

below, align the electronic module at top and bottom and applying light pressure connect the 15-pole connector.

• Attach the electronic module using the screws (A).

• The circulator is ready for use. It automatically recognizes the

installe d el ec tronic module.

The program asks for the port used (COM1, ......) and the baud

settings ar e made.

14. JULABO Service – Online remote diagnosis

JULABO circulators of the HighTech series are equipped with a black box. This box is implemented in the controller and records all significant data for the last 30 minutes. In case of a failure, this data can be read out from the uni t by using special software. This software is available as a free downloa d fr om

• Installation is easy and is performed step by step. Please observe the instructions.

• Data read-out is possible in the conditions “OFF”, “R OFF” or “ALARM”.

• Connect the circulator to the computer using an interface cable.

• Start the Easy Bl ac kBox progr am . rate of the unit.

You do not have this information on hand? Simply try it out! The program continues to send the request until the correct

www.julabo.de \ EasyBlackBox.

• Data is read out and shown on the monitor divided into the sections >Einstellungen/Settings<, >Alarmspei c her/Alarms stored <, >Blackbox<

 see example

• After pressi ng >Speic her n /Save<, a text file is created. Th e pr ogram sugg est s a filename >C:\model descr iption and bar c od e no . <. Modifications are possible.

• E-mail this file to service department. JULABO is thus able to provide rapid support.

service@julabo.de, JULABO's

Cleani ng / re pai r ing the unit

Caution:

personn el onl y.

To avoid contamination, it is essential to change the bath fluid from time to time.

insufficient packing.

JULABO reserves the right to carry out technical modifications with repairs for providing improved performance of a unit.

15. Cleaning / repairing the unit

• Always turn off the unit and disconnect the mains cable from the power source

before cleaning the unit.

• Prevent humidity from entering into the circulator.

• Electrical connections and any other work must be performed by qualified

To maintain the full cooling performance, clean the condenser fr om tim e to time.

• Switch off the uni t, discon nect mains pow er cable.

• Hold the venting grid, pull out and remove.

• Clean the ribbed condenser with a vacuum cleaner.

• Replace the venting grid.

• Switch on the uni t .

Cleaning:

For cleaning the bath tank and the immersed parts of the circulator, use low surface tension water (e.g., soap suds). Clean the outside of the unit using a wet cloth and low surface tension water.

The circulator is designed for continuous operation under normal conditi o ns. Per i o di c maintenance is not required.

The tank sho ul d be f il l ed o nl y with a bath fluid rec om m en ded by JULAB O.

Repairs Before asking for a service technician or returning a JULABO

instrument for repair, please contact an authorized JULABO service station.

When returning the unit:

• Clean the unit i n or der to avoid any har m to th e se r v i ce per s on nel.

• Attach a short fa ult desc r iption.

• During transport the unit has to stand upright. Mark the pack ing

correspondingly.

• When returning a unit, take care of careful and adequate packing.

• JULABO is not responsible for damages that might occur from

JULABO FPW50-HE User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Operating manual

1. Intended use

1.1. Description

Operator responsibility – Safety recommenda tions

2.1. Disposal

2.2. Warranty conditions

2.3. EC Conformity

2.4. Technical specifications

2.5. Cooling water connection

Operating instructions

3. Safety notes for the user

3.1. Explanation of safety notes

3.2. Explanation of other no tes

3.3. Safety recommendations

Operating controls and functional elements

Preparations

5.1. Installation

5.2. Bath fluids

5.3. Temperature application to external systems

5.4. Filling / draining

6. Operating procedures

6.1. Power connection

6.2. Switching on / Start - Stop

6.2.2. Switching on the Cooling Machine

7. Setting of tem per atures

7.2. Direct setting of temperatures

8. Safe t y inst alla tions, warnin g funct io ns

8.1. Excess temperature protection

8.1.1. Early warn ing system, low level protection

8.2. Switch-over from warning to shutdown function

8.3. Over and Sub temperature warning function

9. Menu functions

9.1. MENU PROGRAM – START

9.2. MENU PROGRAM – creation, administration

9.3. MENU PUMP - Setting of pump pressure

9.4. MENU CONFIG - Configurat ion of unit

9.4.1. Remote control via the serial interface

9.4.2. Keypad control or setpoint setting via the analog input

9.4.3. AUTOSTART

9.4.4. OFF-MODE

9.4.5. ACTVAR - actuating variable

9.4.6. Setting of clock and date

9.4.7. RESET – Factory settings

9.5. MENU CONTROL – Control cha r acteristics an d parameters

9.5.1. CONTROL – Contr o l INTERNAL / EXTERNAL

9.5.2. SELFTUNING

9.5.3. Dynamic internal

9.5.4. Control parameters– XP-, TN-, TV- INTERNAL

9.5.5. COSPEED - external

9.5.6. Control parameters – XPU-, XP-, TN-, TV- EXTERNAL

9.6. MENU SERIAL - BAUDRATE, HANDSHAKE, P ARITY

9.7. MENU ATC - Absolut Temper atu re Calibrat ion

9.7.1. ATC SENSOR - INTERNAL / EXTERNAL

9.7.2. ATC STATUS - YES / NO

9.7.3. CALIBRATION TYPE: 1 -/ 2 -/ 3 POIN T

9.7.4. Example: 3-point calibration for internal control

9.8. MENU LIMITS

9.8.1. Limits for internal control

9.8.2. Limits for external control

9.9. MENU IN/OUT – Analog inputs/outputs (Option)

9.9.1. Outputs of the connector - REG+E-PROG

9.9.2. Input of the connector - REG+E-PROG

9.9.3. ALARM-output / Sta n d -by-input

Troubleshooting guide / error messages

Status messages

Error messages

Install ati o n of electroni c module

Cleani ng / re pai r ing the unit