You have made an excellent choice.
JULABO thanks you for the trust.
This operating manual is designed to familiarize you with the operation
of our units and their possible applications. Please read the operating
manual carefully.
Please call us if you have any questions about the operation of the unit
or about the operating manual.
The JULABO quality management system
The standards for the development, production and distribution of
temperature control devices for laboratory and industry use satisfy the
requirements of ISO 9001 and ISO 14001.
Registration certificate No. 01 100044846.
If the packaging is damaged or if you discover any concealed transport
damage when you have unpacked the devices and the accessories,
please notify the supplier in the form of a statement of damage.
The operating manual
xshould be kept for future use.
xmust be available to operating personnel at all times.
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DYNEO DD BC6 for temperate
control in an internal bath or
an external application.
DYNEO DD 601F for standard
temperature control and
routine tasks.
JULABO circulators are laboratory devices which are designed for the
temperature control of certain liquid media in a bath tank or with a
refrigeration unit. The bath fluids recommended by JULABO must be
used as tempering media.
Units with pump connections allow the tempering tasks to be carried out
in an external temperature control system.
JULABO circulators are not designed for the direct temperature control of
foods, semi-luxury foods and tobacco, or pharmaceutical and medical
products.
x Direct temperature control means unprotected contact between the
object and the tempering medium (bath fluid).
x The devices are not suitable for use in potentially explosive
x Internal and external applications
x Easy to switch between internal and external circulation
x Temperature range -50 °C to +200 °C
x Large color TFT display
x Easy to operate using the state-of-the-art turn & push controller
x Multi-lingual user interface
x Integrated programmer
x Heating capacity 2 kW ( 1 kW on 115 V models)
x USB interface
x Analog interfaces (optional)
x Class III (FL) according to DIN 12876-1
x Continuously adjustable, powerful pump
x External Pt100 sensor connection
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x RS232 interface (optional)
It is important to follow these safety instructions to prevent personal
injury and property damage. These instructions apply in addition to the
safety instructions at your workstation.
It is essential that you read the user information before
starting the device.
The operating manual contains warnings to increase safety when
using the device. The general warning sign, consisting of an
equilateral triangle surrounding an exclamation sign and reproduced
in various signal colors, is preceded by the signal words.
"Warning of a danger zone".
The significance of the danger is classed with a signal word. Read the
instructions carefully and follow them,
This signal word designates a danger with a high level of risk which, if
it not prevented, will result in death or serious injury.
This signal word designates a danger with a medium level of risk
which, if it not prevented, may result in death or serious injury.
This signal word designates a danger with a low level of risk which, if
it not prevented, may result in minor or moderate injury.
This signal word designates a possibly harmful situation. If it is not
prevented, the system or something near it may be damaged.
4.1 Explanation of other information
HINT
Your attention is drawn to something special by this.
Designates user hints and other useful information.
Dangers at second glance
Designates states which only occur after the start of an action and
could have been prevented if the warning had been heeded.
It is important to follow these safety instructions to prevent personal
injury and property damage. These instructions apply in addition to
standard safety practices for working places.
x It is essential that you read the user information before starting the
unit.
x Use PPE (safety gloves, safety shoes, safety goggles).
x Transport the unit carefully. The interior of the unit can also be
damaged by impacts or if it is dropped.
x Do not loiter under the unit during transportation and operation.
x The unit is not intended for use in potentially explosive areas.
x Please observe the specifications for the minimum space
requirement when setting up the unit.
x Only operate the unit in rooms that are well-ventilated, dry and free
of frost.
x Switch the unit off immediately if there is refrigerant leakage.
x Place the unit on a flat surface of non-flammable material.
x Operate the unit under an exhaust hood as much as possible.
x Do not start the unit if it is damaged or leaking.
x Compare the mains voltage and frequency with the specifications on
the type plate.
x Only connect the unit to a fused mains connection via a FI circuit
breaker (Ia=30 mA).
x Only connect the unit to a power socket with ground contact (PE –
protective earth)!
x The power supply plug serves as safe disconnecting device from the
power supply network and must be freely accessible at all times.
x Check the mains cable regularly for signs of damage.
x Do not start the unit if it has a damaged power cable.
x Keep the mains cable away from hot pump connections.
x Refer to the safety sticker. Parts of the unit can be hot or cold.
x Never use the unit without bath fluid.
x Do not reach into the thermal bath fluid.
x Check the filling level of the bath fluid at regular intervals. The pump
and heater must always be completely covered with bath fluid.
x Adjust over-temperature safety device below the flash point of the
x Consider the restricted working temperature range if you are using
plastic bath tanks.
x Monitor the heat expansion of the bath oils as the bath temperature
rises.
x Prevent water getting into hot bath oils.
x Use suitable tubing.
x Secure the tubing connections to prevent them sliding off.
x Do not bend the bath fluid tubing.
x Check the hoses at regular intervals for signs of material fatigue (for
example cracking).
x Do not drain the bath fluid when it is hot.
x Check the temperature of the bath fluid before draining it, for
example by switching on the unit briefly.
x Switch off the unit and pull the plug before moving the unit or
carrying out service or repair work.
x Have all service and repair work carried out by authorized specialists
only.
x Switch off the unit and disconnect it from the power supply before
cleaning it.
x Drain the unit completely before transporting it.
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Products manufactured by JULABO GmbH ensure safe operation when
installed, operated and according to common safety regulations. This
section explains the potential dangers which may occur when operating
the unit and specifies the most important safety measures to prevent
these dangers as far as possible.
6.1 Requirements for the operating personnel
The operator is responsible for the qualifications of the personnel
operating the unit. Ensure that the personnel who operate the unit are
trained in the relevant work application by a trained person.
The operative must receive regular training about the dangers involved
with their work and about action to prevent such dangers.
Ensure that everybody involved with the operation, maintenance and
installation have read and understood the safety information and the
operating manual. The unit may only be configured, installed,
maintained and repaired by trained personnel.
If hazardous substances or substances which may become hazardous are
used, the unit may only be used by a person who is completely familiar
with these substances and the unit. This person must be able to assess
the possible dangers in full.
6.2 Operating and ambient conditions for using the unit
x Avoid impacts on the housing, vibrations, damage to the operative
keypad (keys and display) and heavy soiling.
x Ensure that the product is checked at regular intervals suitable for its
frequency of use to ensure that it is in perfect condition.
x Check the proper condition of the mandatory warning, prohibition,
and safety labels at least every 2 years.
x Ensure that the mains supply has a low impedance to prevent
influencing of other units powered in the same mains.
x The unit is designed for operation in a controlled electromagnetic
environment. This means that in an environment of this nature,
transmission equipment such as mobile phones should not be used
in the immediate vicinity.
x Other units with components which are susceptible to magnetic
fields may be influenced by magnetic radiation. We recommend to
maintain a minimum distance of 1 m.
x Permissible ambient temperature: max. 40 °C, min. 5 °C.
x The relative humidity should not exceed 50% (40°C).
x Do not store in an aggressive atmosphere. Protect from dirt.
x Protect from direct sunlight.
The bath may be filled with flammable materials. Fire hazard!
Chemical dangers may occur, depending on the bath medium.
Refer to all warnings on the substances used (bath fluids) and in the
relevant instructions (safety data sheets).
The formation of explosive mixtures is possible if the ventilation is
inadequate.
Only use the units in well ventilated areas. The unit is not suitable for
use in potentially explosive environments.
Special substance specifications (bath fluids) must be observed for
correct operation. Caustic or corrosive bath fluids must not be used.
When using hazardous substances or substances which may be
hazardous, the operator must apply the enclosed safety symbols (1 + 2a
or 2b) on the control side panel where they are clearly visible:
Warning of a danger zone. Attention!
Observe documentation. (Operating manual, safety data sheet)
1
It is essential that you read the user information prior to operation.
2a
Area of validity: EU
It is essential that you read the user information prior to operation.
Area of validity: USA, NAFTA
The JULABO plastic baths are not solvent-resistant. JUALBO plastic
bath tanks are for water at a working temperature range from +20°C
to +100°C.
Do not contaminate the bath fluid with solvents.
Things to keep in mind during the installation process:
Risk of tipping due to improper transportation
Crushing, damage to the unit
x Use PPE (safety gloves, safety shoes, safety goggles).
x Carry the unit with 2 persons (see the Technical Data for the
weight).
x Transport the unit carefully on firm, level ground. The interior of
the unit can also be damaged by impacts or if it is dropped.
x Do not loiter under the unit during transportation and operation.
x The installation site should be a sufficiently large room to ensure
that it does not become too hot due to the heat emission.
x The surface for the device should be flat and made of non-
flammable material.
x A specific room size is prescribed for refrigerated circulators.
x At high temperatures, position the unit under an exhaust hood as
much as possible due to potential vapors from the thermal bath
fluid.
x Observe the safety sticker - do not remove!
8 Preparations for operating the device
8.1 Securing the immersion circulator
Danger of electric shock.
Carefully secure the immersion circulator on the bath vessel. Poorly
installed circulators can fall into the bath tank.
Have the unit checked by a service technician prior to re-use.
The heater must not be in contact with the wall or the bottom of the
bath tank. Minimum distance 15 mm.
Pull the plug to disconnect the unit from the power supply. Only then
take the immersion circulator out of the bath tank.
A range of accessories is available for various applications:
x Bath clamp (for securing the circulator to baths)
x Bracket (for securing the circulator to JULABO refrigeration
machines)
x Pump set (for connecting external applications)
x Cooling coil (for operating close to ambient temperature)
x Stand holder with rod (for securing to a laboratory stand)
Bath attachment clamp, order No. 9970420
x Pay special attention to the circulator's immersion depth (see
Technical data) when selecting the bath.
x Place the bath on a flat surface on a pad made of non-flammable
material.
x Secure the bath attachment clamp to the bath tank. The wall
thickness may be up to 30 mm.
x Attach the circulator with a “click” to the bath attachment clamp.
x
A cooling coil is required for working at around ambient
temperature (20 °C) A cooling water flow rate of 45 ml/min is
generally sufficient to compensate for the intrinsic temperature.
The cooling water temperature should be at least 5 °C lower than
the working temperature.
Install the cooling coil on the pump set
x Remove the caps from the pump set.
x Insert the ends of the cooling coil through the fastening
boreholes and secure them with the washers and hex nuts.
x Install the connection ports to the cooling coil.
x Slide the cooling water hoses over the connection ports and
prevent slipping.
Bracket with cooling coil, order No. 9970171
Install the cooling coil on the bracket
x Remove the caps from the bracket.
x Slide the ends of the cooling coil through the fastening
boreholes.
x Secure them with the washers and hex nuts.
x Install the connection ports to the cooling coil.
x Slide the cooling water tubing over the connection ports and
JULABO BC4, BC6, BC12 and BC26 closed stainless steel baths can be
combined with JULABO circulators from the CORIO or DYNEO product
series. When combined with these circulators they are designed for
controlling the temperature of JULABO recommend liquid media.
Type
Order No.
Temperature range °C +20…+150
Approx. weight kg 5.2 6.4 8.2 15.0
Dimensions (WxDxH*) cm 23x41x42 24x44x47 33x49x47 39x62x48
Useful bath opening
(WxLxD), inner cm 13x15x15 13x15x20 22x15x20 26x35x20
Filling volume Min. …
Max. l
Materials for parts in
contact with the
medium
Technical details for the sealed baths
The circulators feature the bracket which is secured to the baths.
The basic refrigeration baths can be combined with JULABO circulators
of the CORIO and DYNEO product series. In combination with these
circulators, they are intended for the temperature control of liquid media
(bath fluids).
Type
Order No.
Temperature range °C -20…150 -20…150 -25…150 -35…150
Weight kg 26,0 25,0 28,0 36,0
Dimensions (WxDxH*) cm 23x39x65 44x41x44 24x42x66 33x47x69
Useful bath opening
(WxLxD), inner cm 13x15x15 13x15x15 13x15x15 22x15x15
Technical details for basic refrigeration baths
The bracket is required for installation on the circulator.
200F 201F 300F 600F
9461701 9461702 9461703 9461704
Filling volume
Min. … Max.
Materials for parts in
contact with the
medium
Type
Order No.
Temperature range °C -40…200 -40…200 -40…150 -38…100
Weight kg 36,0 52,0 49,0 68,0
Dimensions (WxDxH*) cm 36x46x74 39x62x75 42x49x70 45x64x77
Useful bath opening
(WxLxD), inner cm 22x15x20 26x35x20 18x13x15 35x41x30
Filling volume
Min. … Max.
Materials for parts in
contact with the
medium
l
l 8,0…10,0 21,0…30,0
* / with circulator
3,0…4,0
Bath and drain valve: 1.4301 / 304H
Bath/Bath cover seal: FKM Viton®
O-ring on drain valve: FKM Viton®
601F 900F 1000F 1001F
9461705 9461706 9461707
Bath and drain valve: 1.4301 / 304H
Bath/Bath cover seal: FKM Viton®
O-ring on drain valve: FKM Viton®
viscosity of the oil is tailored to the pump capacity.
point.
If you use water as the bath fluid
Recommended water mixture:
70 % soft/decalcified water and 30 % tap water for a temperature
range from 5 °C to 80 °C.
The parts of the bath which come into contact with the bath fluid
may be damaged and cause the failure of the device.
The water quality depends on the local conditions.
xHard water is not suitable for temperature control tasks due to its
high lime content and will produce lime deposits in the bath.
xFerrous water can cause corrosion, even on stainless steel.
xChloric water can cause pitting corrosion.
xDistilled and deionized water is not suitable. Their specific
properties cause corrosion in the bath, even on stainless steel.
xCheck the quality of the water you use at regular intervals.
xEvaporation and constant refilling may produce a concentration
of harmful substances in the bath.
You should therefore check the quality of the water in the bath at
regular intervals.
xReplace the water in the bath in full at regular intervals.
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Danger of injury from defective tubing.
The bath fluid tubing is a potential source of danger at high working
temperatures. Large volumes of hot bath fluids can be pumped out of a
damaged tubing in a short period of time.
Possible consequences:
x Skin burns
x Breathing problems due to the hot atmosphere
Danger from unsealed pump connections.
x If the pump connections are not sealed, bath fluid may be pumped
out without any control.
x Set the lever on the pump to internal circulation.
x Unused pump connections must always be sealed with sealing
screws.
Danger from the incorrect use of tubing.
x The tubing must be suitable for the pressure and temperature range
which results from operation and for the bath fluid (for example
silicon oil must not be used with silicon tubings).
x Secure the tubing connections to prevent them sliding off. Use tube
clamps.
x Do not kink the tubing. This will reduce throughput and may cause
the maximum pressure in the system to be exceeded (glass
reactor). The tube length should therefore be kept at a reasonable
level.
x Prepare a maintenance plan.
Check tubing at regular intervals, at least once per year, for signs of
material fatigue (for example cracking)
The tubing must be replaced at regular intervals if they are in
constant use.
We recommend that you select suitable tubing on the JULABO
homepage.
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x Compare the mains voltage and frequency with the details on the
model plate.
x Connect the device only to a safe power supply via FI-circuit
breaker (IA = 30 mA).
x The device may only be connected to power outlets with a ground
contact (PE – protective earth).
x The mains plug serves as a safe disconnecting device from the
power supply network and must be freely accessible at all times.
x Do not start the device if it has a damaged mains cable.
x Check the mains cable regularly for signs of damage.
x We disclaim all liability for damage caused by incorrect line
voltages!
Commissioning the circulator with a refrigeration machine
Connect the circulator and refrigeration machine using the mains lead.
Connect them to the voltage supply using the fitted plug on the
refrigeration machine and the mains lead. Connect the CAN jacks on
both devices with the CAN connection cable to transfer data.
Cold or hot unit surfaces
Risk of frostbite, risk of burns
What should be observed when operating the JULABO
temperature control unit?
x Unit parts may develop high surface temperatures. A hot surface
means it has a temperature of 60 °C / 140 °F or more.
x Let the device cool down to an uncritical safe temperature.
x Use safety gloves.
9.1Excess temperature and low level safety devices
The safety devices are not affected by the control circuit. When they trip
all actors are permanently shut down.
The alarm is displayed optically and acoustics with a continuous signal
tone and the reason for the alarm is shown on the display as a number.
Possible serious consequences for personnel and working areas.
Check the safety devices at least twice per year.
Excess temperature protector, IEC 61010-2-010
Turn the adjustable excess temperature protector to the cut-out point
(actual temperature) using a screwdriver. The actors will be shut down
on all poles, the circulator will show error message E 14, the "Alarm"
control display will be lit and a continuous signal tone will sound.
Low level safety device, IEC 61010-2-010
The float switch in this device must be moved manually in the bath to
test the function, for example using a screwdriver.
Push down the float until its reaches the mechanical stop.
The actors will be shut down on all poles, the circulator will show error
message E 01, the "Alarm" control display will be lit and a continuous
signal tone will sound.
Basic dangers.
The volume of oil used as bath fluid changes with the temperature.
Starting from the volume when the bath is filled (room temperature) it
may increase or decrease during operation.
The bath temperature rises - hot bath fluid can overflow.
The bath temperature falls - the low level alarm will stop the tempering
process.
Monitor the level until it reaches working temperature.
Filling process
x Ensure that the drain valve is closed. Turn the knurled screw.
x Carefully insert bath fluid - never allow bath fluid to get inside the
circulator.
x Do not exceed the maximum bath capacity (see Technical Data).
x 1 - The bath temperature rises - hot bath fluid can overflow.
x 2 - The bath temperature falls - the low level alarm will stop the
When adjusting the pump flow, make sure that no bath fluid is spilled
from the bath opening due to circulation. For internal temperature
control (external pump connections closed), the adjusting lever is to
be set first to reduced internal circulation (2) before the circulator is
started. After starting the circulator, circulation can be optimized
through adjustment.
Central controller (operating and function elements, pos. 5)
Using the central controller (rotary switch),
the parameters can be selected and
adjusted clockwise or counterclockwise.
After selecting and adjusting, the setting is
applied (confirmed) by pressing the
controller.
The unit offers the option to define
some of the warning limits.
If such a limit is exceeded, a warning is
displayed (continuous display and
signal), as long as the cause is present.
To correct the cause of the warning, bath fluid must be
refilled.
12 Switching on/selecting language
It is a good idea to hold the circulator head
Switching on:
The unit is switched on by pressing the main switch.
Name and voltage variant of the unit are displayed
briefly.
The unit switches into the operating mode, in which it
was prior to being switched off:
Manual mode (operation at the unit), or
Remote control mode (operation via PC).
The unit can be filled with approved flammable media. Danger of fire!
Chemical dangers may occur, depending on the bath medium.
Refer to all warnings on the substances used (bath fluids) and in the
relevant instructions (safety data sheets).
To avoid personal injuries and damage to the unit, several safety settings
must be adjusted, and limit values set.
Select and confirm
.
The pressure limits cannot be adjusted in this unit.
Allows starting the circulator directly using the mains
switch.
The circulator is configured and delivered by JULABO
according to the NAMUR recommendation. For
starting this means that the unit must be switched
into a safe operating status after a power failure
(autostart “off”). This safe operating status is
indicated on the display with “OFF”. The main
function elements refrigeration aggregate, heater,
and pump motor are disconnected from the mains
voltage.
The AUTOSTART function can only be executed with a
specified setpoint via >Setpoint< and >EPROG
input<.
If such a safety standard is not requested, the
NAMUR recommendation can be bypassed with the
AUTOSTART function (autostart “on”). This allows
starting the circulator directly using the mains switch
or via a timer.
The DYNEO models offer temperature control in the
internal heat exchanger or external control in the
consumer (loop circuit).
Select the setting and confirm .
Internal parameters – external parameters
In the most cases, the factory-set control parameters
are sufficient to achieve an optimum temperature
sequence in the samples.
The adjustable control parameters enable an
adjustment to special controlled processes.
The proportional range is the temperature range
underneath the setpoint,, in which the heating
capacity is controlled from 100 % to 0 %.
Integral time >Tn< (integral portion)
Compensation for the residual control deviation
caused by the proportional controller. Too short
integral times can lead to instabilities. Too long
integral times unnecessarily extend the control
difference compensation.
Derivative time >Tv< (differential portion)
The differential portion shortens the settling time.
A too short derivative time extends the transient
compensation and leads to large overshooting during
start-up. Too long derivative times can lead to
instabilities (oscillations).
Adjustable parameters:
Aperiodic
The temperature increase is temporally offset without
overshoots.
Standard
The temperature increase is faster, however,
overshooting of up to 5 % may occur. If a ramp is
defined, the temperature sequence mostly follows
this ramp.
For both settings, sufficient temperature stability is
achieved after approx. the same time.
A Standard
B Aperiodic
C Constant temp.
D Setpoint
E Temperature ramp
This parameter influences the temperature
sequence only with internal control.
The proportional range Xpu of the underlaying
controller is required for external control only.
>CoSpeed Factor<
This parameter influences the temperature sequence
only with external control. The setting influences
the calculation of the control parameters during
identification, and thus the control behavior.
S Setpoint
Ext Ext. temp.
Int Int. temp.
Optimization information for PID control parameters
The temperature sequence over time of the samples
provides information about possible incorrect control
parameter settings.
- optimally adjusted
Incorrect settings can lead to the following heating curves:
In the >Limiting< menu, the minimum and maximum
values can be defined for all important setting ranges
and performance parameters.
To adjust the values:
Select and confirm .
Adjust value and confirm .
Max. cooling capacity/max. heating
capacity
The heating and cooling capacity of the unit are
adjustable. 100 % correspond to the capacities
specified in the technical data.
Setting range:
Maximum heating capacity from 0 to 100 % in 1 %
steps
Maximum cooling capacity from 0 to 100 % in 1 %
steps
Internal minimum/internal maximum
Maximum and minimum setpoint in the internal bath.
The internal maximum and internal minimum limits
are only effective in external control operating mode.
Using internal maximum and internal minimum, static
limits are defined for the temperature to be expected.
The temperature controller cannot exceed these
limits, even if this would be required for the
temperature in the external system. Under certain
circumstances, this can result in the external preset
value not being achieved.
Select and confirm .
Meaning of the limit:
x Protection of the bath fluid from
overheating.
x Protection from unintended alarm cut-
off by the high temperature cut-off
>Error 14<
Set the value of >internal maximum<
at least 5 °C below the value of the
>TANK< high temperature cut-off.
x Protection of the pump motor from
too high viscosity of the bath fluid at
low temperatures.
The band limit is active with external control.
Different, practice-oriented settings are possible for
the heating and cooling phase.
Setting range: 0 °C ... 200 K
Using > band limit above < and > band limit
below <, maximum permissible temperature
differences between the internal bath and the
external system are defined for the heating and
cooling phase.
This difference value is always added to the current
external temperature during the heating phase. In the
cooling phase, the difference value is subtracted.
As long as >selftune band limit < is active, the band
limit is switched off for external control.
As long as >selftune band limit < is active, the band
limit is switched off for external control.
Legend:
A = Internal bath
B = External system
C = Band limit above
D = Band limit below
Meaning of the limit:
x Protection of the sample through
gentle temperature control
application.
x Protection of, e.g., glass reactors from
thermal stresses.
Adjust the pump
Select and confirm .
Adjust value and confirm .
The delivery volume of the pump can be
adjusted using the motor speed or the
pressure. Regardless of that, the pump
runs:
Using programmer, setpoint temperature sequences
can be quickly and easily programmed. Such a
temperature sequence is referred to as profile. A
profile is compiled of individual steps. The steps are
defined using duration (t:) and gradient (°/t) and
target temperature.
The target temperature is the setpoint temperature,
which is reached after completing a step. Based on
the time and temperature difference in a step, the
programmer calculates a temperature ramp (1).
Caution:
If the time specified is too short, the actual
temperature cannot reach the setpoint temperature.
For this case, the programmer can be used to edit a
profile.
If the time for a step is defined as 00:00:00, the
setpoint temperature “jumps” (2) to the target
temperature.
Only after the specified temperature is reached
(±0.2 °C), the profile is continued with the next step.
Eight profiles with up to 60 steps each can be stored.
The Standard or Gradient settings can be mixed
The control type of the unit as well as the type of
actuating value specification are adjusted here.
The settings of the digital and analog interfaces can
be adjusted as well.
Remote control
The unit can be remote-controlled via RS232 or USB
interface. If the USB interface is selected, values such
as the internal temperature can be read out via
RS232. However, unit settings can only be adjusted
via the selected interface.
For this purpose, select the desired setting
- Off (no remote control)
- USB
- RS232
(checkmark). In the display, this is indicated in the
status line with an “R” and in the display with R-OFF.
In addition to remote control via the serial interface,
the unit also supports external setpoint specification
via the analog interfaces >ext. PT100< or >EPROG<.
- Off
Setpoint adjustment on the unit or via programmer
- PT100
Setpoint adjustment via analog interface EXT PT100
through an external temperature sensor or a
voltage/current source.
- EPROG
Setpoint adjustment via analog interface
REG+EPROG through an external programmer.
The parameter settings of the RS232 interface
must be made in this menu.
Select settings of the interface.
and confirm.
Parity:
none, uneven, even*
Baud rate [Baud]:
1200 19200 2400 38400
4800* 57600 9600 115200
Handshake:
none, Software-, Hardware-*
Datenbits 7, Stopbit 1
* Factory setting
Pin asignment
Pin 2 RxD Receive Data
Pin 3 TxD Transmit Data
Pin 5 0 V Signal GND
Pin 7 RST Request to send
Pin 8 CTS Clear to send
Pin 1, 4, 6, 9 are reserved, not for use.
Connect unit and PC using a RS232
interface cable.
Test For service purposes only. This key has no
function during regular operation.
reset The module can be „reset“ with this key. This
may be necessary in case of an error, for example if
the red LED (error) lights up.
onGreen LED is illuminated
The module has operating voltage but does not
receive any information (CAN-Messages).
Green LED is not illuminated
The unit is turned off or the module is damaged or it
has no power supply.
Green LED blinks
Irregular blinking indicates that the module receives
information (CAN-Messages) and works correctly.
error Red LED is illuminated
Alarm of the module. The TFT display shows the type
of error and required measures.
Red LED is not illuminated
If the unit is operating and the diode is not
illuminated the module works correctly.
Red LED blinks
An unknown error has occurred during the data
transfer on the CAN-Bus. The CAN-Bus has
deactivated itself for safety reasons. Turn the unit off
and then on again after several second. If the error
occurs again, please contact JULABO service.
Using the “Analog interfaces” menu, the “Setpoint,
internal, external, power” can be assigned to
measurement values. This menu can only be selected,
if the optional analog module is used and connected.
Channels 1 and 2 refer to the voltage output 0 V to
10 V.
For channel 3, the current outputs of 0 mA and 4 mA
can be selected by ticking. The final value is 20 mA
each
The setpoint, internal, external and the power can be
set as input variables.
If the preset upper and lower values are to be
retained, they must be explicitly confirmed after
Consisting of three register outputs and one input for
an external programmer:
1 Channel 1 voltage output 0..10 V
2 Channel 2 voltage output 0…10 V
3 Gnd for outputs 0 V
4 EProg programer input. 0…10 V / 0…20 mA
5 Channel 3 current output 4…20 mA / 0…20 mA
6 Gnd for programer 0 V
Activating stand-by input:
1. Adjust the parameter under the Standby
menu item to >active<.
2. Establish the connection to an external
contact (AK, e.g., external cut-off) or to an
alarm contact of the superordinate system.
If the connection between pin 2 and pin 3 is
interrupted through opening of the AK contact, the
unit switches off heater, pump motor, and
compressor and switches into “E-OFF” state.
If the contact is closed again, the unit remains in
“External-OFF” state.
The current setting is displayed on the keypad.
Switch power
max. 30 W / 25 VA
Switch voltage
max. 30 V
Switch current
max. 1 A
This connection is realized as potential-free
changeover contact. Without changing the plug
connection, all operating statuses of the unit can be
reported to the outside using the settings in the
>Alarm output< menu.
Pin 2 and 3 are connected for the Standby; Alarm; Alarm+Stdby settings.
Pin 2 and 1 are connected for the Standby / Invers;
Alarm / Invers; Alarm+Stdby / Invers settings.
; max. 25 VAC
DC
Principle:
Actuating value specification
The actuating value is the measure used to actuate
the heater or cooling unit of the temperature control
system. Heat or coldness is introduced into the bath
depending on this measure. If the control electronics
of the unit, referred to as >controller<, is used. the
bath temperature is adjusted to the adjusted setpoint
and maintained consistently at this temperature.
Actuating value specifications in the >Digital< and
>EProg< positions are only implemented if the unit is
in start mode.
Controller
The internal control electronics of the unit controls
heater and cooling unit.
confirm .
The sensor (probe) is adjusted (calibrated) for the
internal and an external temperature sensor in
“inactive” mode. If the desired values are entered
under “Cal.”, switch to the desired mode and save
with .
Principle: External sensor calibration
For sensor calibration in the external bath, the bath
temperature is determined using a reference
temperature sensor in the adjusted state.
This value is then adjusted on the temperature
control system in the >Adjust probe< menu, in menu
item > Cal.<.
A >1 point<, >2 point< or >3 point< calibration can
be performed.
Select the desired number of curve points in Mode.
T
1 = original curve
T
In the case of 1-point calibration, the calibration
curve is shifted towards the original curve of the
sensor element overall.
In the case of 3-point calibration, a curve can be
created. This can improve the accuracy of the
temperature display in the range important for the
application.
Proceed as follows to define the points:
1. Specify setpoint
2. Wait, until the specified setpoint is displayed.
3. Read out the temperature on the calibrated
thermometer.
4. Enter the read-out value under Cal.
In the case of 1-point calibration, the calibration
curve is shifted towards the original curve of the
sensor element overall.
The date, time, setpoint, internal, external,
performance, status can be documented here
To prepare the recording select
and confirm.
To set the sampling time
, set the desired value and
confirm .
The data series can be assigned an individual file
name under which the data can be stored.
To start recording select
and confirm .
A pulsating red dot indicates that the recording is in
progress. To stop the recording select
and confirm .
Store Blackbox on USB stick
JULABO DYNEO units are equipped with a socalled "black box". It is integrated into the
controller, where all relevant data of the most recent
30 minutes are recorded.
This data can be exported when servicing the unit. To
receive rapid and competent assistance, e-mail the
file to our service department.
Useful bath opening (WxD) cm 18.0 x 13.0 35,0x41,0
Bath depth cm 15.0 30,0
Filling volume, from...to Liter 5.0 ... 7.5 42…56
Weight, with circulator kg 36.0 68,0
Ambient temperature range °C 5 ... 40
Mains connection V/ Hz
115 r10 % / 60
Power consumption (at 115 V) A Nom. 7 / Tot. 12
Mains connection V
Power consumption (at 230 V)
For CH model (at 230 V)
For GB model (at 230 V)
Mains connection V
200-230 -10 %; 5 %
Hz
50/60
200-230
50/60
±5 %
A Nom. 3-4 / Tot. 16 Nom. 5 / Tot. 16
A Nom. 4 / Tot. 10 Nom. 5 / Tot. 10
Nom. 3-4 / Tot. 13 Nom. 5 / Tot. 13
Hz
230 -10 %; 5 %
60
Power consumpt. (230 V) A Nom. 4 / Tot. 16
All measurements have been carried out at: rated voltage and frequency
ambient temperature: 20 °C Technical changes without prior notification reserved.
Safety precautions to IEC 61010-2-010:
Excess temperature protection, adjustable 0°C ... 320°C
Low level protection Float switch
Classification to DIN 12876-1 Class III
Alarm Optical and audible (permanent)
x For indoor use only.
x Altitude up to 200 m - normal zero.
x Ambient temperature: +5 ... +40 °C
EMC requirements
The device is an ISM device of group 1 per CISPR 11 (uses HF for internal
purposes) and is classified in class A (industrial and commercial sector).
x Devices of class A are intended for the use in an industrial
electromagnetic environment.
x When operating in other electromagnetic environments, their
electromagnetic compatibility may be impacted.
x This device is not intended for the use in living areas and cannot
guarantee adequate protection of the radio reception in such
environments.
Humidity
x Maximum relative humidity 80%, for temperatures up to 31°C,
x Linear decrease to 50% relative humidity at a temperature of 40°C
x Max. voltage fluctuation of ±10% are permissible.
Protection class to EN 60 529: IP 21
The device complies with Safety class I
Overvoltage category II
Pollution degree 2
In the event of an error in the refrigeration system (leak) a certain room
size is specified in standard EN 378 for each kg of refrigerant.
The refrigerant used and the quantity are stated on the type plate.
Danger of injury during maintenance, repair and transport
Danger from mains voltage.
x Have all service and repair work carried out by authorized
specialists only.
x Switch off the unit and pull the plug,
- before starting any cleaning work,
- before carrying out any service or repair work or
- before moving the unit.
x Empty the unit completely before moving it.
x Transport the unit carefully.
20.1 Maintain the refrigeration capacity.
The device is designed for continuous operation in normal conditions. No
regular maintenance work is required.
The condenser on the front should be cleaned from time to time to
maintain the full refrigeration capacity.
1. Switch off the device.
2. Pull the plug.
3. Let the unit cool down to room temperature.
4. Remove the ventilation grille.
5. Vacuum the dirt on the condenser.
20.2 Cleaning
Use low surface tension water (for example soap suds) to clean the bath
and the functional parts of the circulator which are immersed in it. Clean
the exterior device with a cloth and low surface tension water.
The circulator is designed for continuous use in normal conditions. No
regular maintenance work is required.
The bath tank should only be filled with suitable bath fluid. In the event
of contamination, the bath fluid must be replaced from time to time.
Cleaning open bath tanks
x Leaking bath tanks due to unsuitable cleaning products.
x These bath tanks are not resistant to solvents and pure alcohol.
Incorrect cleaning products will make the surface of the bath go
cloudy and will dissolve the adhesive. Plastic baths will therefore
start to leak.
xClean bath tanks with wet products - never rub them dry. The
cloths or sponges you use should not be contaminated (with
scouring particles or dust).
xA good, essentially smear-free cleaning effect can be achieved
using a microfiber cloth moistened with water.
xUse warm water with a few drops of washing-up liquid and a soft
cloth to clean the bath.
xIf it has heavier soiling, particularly if it is greasy, benzol-free
pure benzene (washing benzene, light benzene) can be used for
cleaning.
Units which are not to be reused must be stored in a dry, place,
protected from dust and frost, after cleaning. The system components
must be fully emptied and carefully dried, for example using compressed
air. Seal the connectors.
Before asking for a service technician or returning a JULABO unit for
repair, please contact our Technical Service Department.
If you return a unit to JULABO:
xClean the unit to avoid any harm to the service personnel.
xIt is essential that you enclose a short fault description.
xBefore returning the device, please complete an online return form.
xEnsure careful and adequate packing.
xJULABO cannot accept any liability for damage caused by incorrect
packaging.
xIn the interest of product improvement, JULABO reserves the right to
make any necessary technical modifications during the repair to
ensure the proper functioning of the unit.
The following Warranty Provisions shall apply to products sold in North
America by Julabo (“Seller”) to the entity shown as buyer (“Buyer”)
on Seller’s invoice.
1. Initial Warranty.
Upon Seller’s receipt of payment in full for the products and subject to
Buyer’s compliance with the terms of sale and any other agreement with
Seller relating to the products, Seller warrants to the Buyer that the
products manufactured by the Seller are free from defects in material
and workmanship for a period not to exceed two (2) years or ten
thousand (10,000) hours of operation, whichever comes first, from the
date the product is shipped by Seller to Buyer (the “Initial Warranty”).
2. EXCLUSION OF ALL OTHER EXPRESS WARRANTIES;
EXCLUSION OF ALL IMPLIED WARRANTIES. OTHER THAN THE
INITIAL WARRANTY, NO OTHER EXPRESS WARRANTIES ARE
MADE. ALL IMPLIED WARRANTIES OF EVERY TYPE AND KIND,
INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE
OR USE, ARE EXCLUDED IN ALL RESPECTS AND FOR ALL
PURPOSES. SELLER DISCLAIMS AND MAKES NO IMPLIED
WARRANTIES WHATSOEVER.
3. Exclusions.
The Initial Warranty does not include damage to the product resulting
from accident, misuse, improper installation or operation, unauthorized
or improper repair, replacement or alteration (including but not limited
to repairs, replacements, or alterations made or performed by persons
other than Seller’s employees or authorized representatives), failure to
provide or use of improper maintenance, unreasonable use or abuse of
the product, or failure to follow written installation or operating
instructions. Buyer must return the product’s record of purchase to the
Seller or one of Seller’s authorized representatives within thirty (30) days
of the date the product is shipped by Seller to Buyer in order to make a
claim under the Initial Warranty. Notwithstanding anything contained
herein to the contrary, all glassware, including but not limited to
reference thermometers, are expressly excluded from the Initial
Warranty.
4. Buyer’s sole remedies; Limitations on Seller’s Liability. Buyer’s sole and exclusive remedy under the Initial Warranty
is strictly limited, in Seller’s sole discretion, to either: (i) repairing
defective parts; or (ii) replacing defective parts. In either case, the
warranty period for the product receiving a repaired or replaced part
pursuant to the terms of the Initial Warranty shall not be extended. All
repairs or replacements performed by Seller pursuant to these Warranty
Provisions shall be performed at Seller’s facility in Allentown,
Pennsylvania, U.S.A. or at the facility of an authorized representative of
Seller, which location shall be determined by Seller in its sole discretion;
provided, however, that Seller may, in its sole discretion perform such
repairs or replacements at Buyer’s facility in which case Buyer shall pay
Seller’s travel, living and related expenses incurred by Seller in
performing the repairs or replacements at Buyer’s facility. As a condition
precedent to Seller’s obligation to repair or replace a product part under
the Initial Warranty, Buyer shall (i) promptly notify Seller in writing of
any such defect; (ii) shall have returned the product’s record of purchase
to Seller or to one of Seller’s authorized representatives within thirty (30)
days of the date the product is delivered to Buyer; and (iii) assist Seller in
all respects in its attempts to determine the legitimacy and basis of any
claims made by or on behalf of Buyer including but not limited to
providing Seller with access to the product to check operating
conditions. If Buyer does not provide such written notice to Seller within
the Initial Warranty period or fails to return the product’s record of
purchase as set forth above, Seller shall have no further liability or
obligation to Buyer therefore. In no event shall Seller’s liability under
the Initial Warranty exceed the original purchase price of the product
which is the subject of the alleged defect.
5. THE REMEDIES PROVIDED IN THE INITIAL
WARRANTY ARE THE SOLE AND EXCLUSIVE REMEDIES
AVAILABLE TO THE BUYER. NOTWITHSTANDING ANYTHING TO
THE CONTRARY CONTAINED HEREIN, AND EVEN IF THE SOLE
AND EXCLUSIVE REMEDIES FAIL OF THEIR ESSENTIAL PURPOSE
FOR ANY REASON WHATSOEVER, IN NO EVENT SHALL SELLER
BE LIABLE FOR BUYER’S MANUFACTURING COSTS, LOST
PROFITS, GOODWILL, OR ANY OTHER SPECIAL, INDIRECT,
PUNITIVE, INCIDENTAL OR CONSEQUENTIAL DAMAGES TO
BUYER OR ANY THIRD PARTY AND ALL SUCH DAMAGES ARE
HEREBY DISCLAIMED.
6. Assignment. Buyer shall not assign any of its rights or
obligations hereunder without the prior written approval of Seller;
provided, however, that if Buyer is a distributor of Seller, the rights and
obligations of Buyer under these Warranty Provisions shall inure to the
benefit of and be binding upon Buyer’s customers who provide the
product’s proof of purchase to Seller pursuant to the terms set forth
herein. Seller may assign any or all of its rights or obligations hereunder
without Buyer’s prior consent.
7.Governing Law.
The Warranty Provisions and all questions relating to their validity,
interpretation, performance, and enforcement shall be construed in
accordance with, and shall be governed by, the substantive laws of the
Commonwealth of Pennsylvania without regard to its principles of
conflicts of law.
8.Waiver.
Any failure of the part of Seller to insist on strict compliance with the
Warranty Provisions shall no way constitute a waiver of such right. No
claim or rights arising out of a breach of the Warranty Provisions by
Buyer may be discharged in whole or in part by a waiver of the claim or
right, unless the waiver is in writing signed by an authorized
representative of Seller. Seller’s waiver or acceptance of any breach by
Buyer of any provisions of the Warranty Provisions shall not constitute a
waiver of or an excuse for nonperformance as to any other provision of
the Warranty Provisions nor as to any prior or subsequent breach of the
same provision.
9.Freight.
Buyer will arrange and pay for shipping and handling charges for the
unit to be returned to the Seller. Seller will arrange and pay for shipping
and handling for the return of the unit to the Buyer.
1.1 Preparations for remote operation via the RS232 interface
Use this socket to connect a
PC via null modem cable to
the circulator in order to
remotely control the
temperature control system.
1
96
SERIAL
Use shielded cables only.
The shield should be continuous, and should be electrically connected to
the plug’s housing.
When working with the SERIAL interface, use a null modem
cable.
Normal operation can be ensured only if cables no longer than 3m (9.85 ft.)
are used. The use of longer cables does not itself affect proper performance
of the unit, however external interference (e.g. cellular phones) may have a
negative impact on performance in this configuration.
RS232 pin assignments
Pin 2 RxD Receive Data
Pin 3 TxD Transmit Data
Pin 5 0 V Signal GND
Pin 7 RTS Request to send
Pin 8 CTS Clear to send
Pin 1; 4; 6, 9 Reserved - do not use!
Factory settings of the interface parameter
BAUDRATE 4800 Bd
PARITY even parity
HANDSHAKE Protocol RTS/CTS (Hardware handshake)
Datenbits 7
Stopbit 1
Accessories
Order No. Order text
x 8 980 073 x RS232 interface cable 9-pole/9-pole , 2.5 m long
x 8 900 110 x USB Interface-adapter cable
The following faults which trigger alarms result in the units's heater
+
E 01
E 03
E04
E 05
E 06
E 14
E 15
E 33
E 40
and circulating pump being shut down permanently.
The alarm indicator lights up and a continuous signal tone will
sound. The reason for the alarm or warning will be shown on the LED
temperature display in coded form.
Warnings are displayed alternately with the actual value on the display.
The signal tone can be muted by pressing the control key.
The device is being operated with no or too little bath fluid or the level
is below the minimum level. Top up the bath fluid.
A hose has burst (bath fluid level too low because it has been pumped
out). Replace the hose and top up the bath fluid.
The temperature measured is above the overheating limit. Please raise
the overheating limit, or lower the temperature setpoint.
The temperature measured is below the configured subtemperature
limit. Please lower the subtemperature limit, or increase the
temperature setpoint.
The cable for the working temperature sensor has been interrupted or
short-circuited.
Defect of the working or excess temperature sensor.
The working and excess temperature sensors report a temperature
difference of more than 20 K.
The cut-out value of the excessive temperature protector is below the
defined working temperature .
Set the safety temperature to a higher value.
The unit is configured for external control but the line to the external
control probe (EXT Pt100) is short circuit or interrupted.
Check the electrical connection to the external control probe.
The cable for the overtemperature safety sensor has been broken or
short-circuited.
Internal error. Contact JULABO Service Department.
7
E 61
E 63
E 70
E 71
E 72, E80
E 82
E 83
E 104, E 106,
E 107, E 112
Connection error between DYNEO and refrigeration unit
The data communication between the DYNEO and the refrigeration
unit is permanently monitored. If communication cannot be established
(e.g. by a defective connection cable), the error message „E 61“ is
generated. By pressing the „Control“ key, the alarm is acknowledged.
The DYNEO continues operating purely as heating circulator until the
next interruption of the power supply (power-off).
When the fault has been repaired, the DYNEO controls the refrigeration
unit according to the settings in the menu (Off, Auto, On) after the next
power-on.
Internal error. Contact JULABO Service Department.
Internal error. Contact JULABO Service Department.
Unit ist operated with wrong mains voltage frequency.
Internal error. Contact JULABO Service Department
Warning: Update error (incorrect hex file). Contact JULABO Service
Department.
Warning: Excessive power consumption via USB interface (<300 mA).
Internal error. Contact JULABO Service Department
E108
The self-locking alarm is still active. Switch off the device at the main
switch. Wait for approx. 4 seconds and then switch it on again.
E116
E118, E 1103
E 1109
E 1305
8
Internal error. Contact JULABO Service Department
Check heat transfer medium for suitability for use in the temperature
range in use! The viscosity of the heat transfer medium may not
exceed the maximum permitted value at any working temperature.
Please contact JULABO Service if you have any questions regarding
JULABO heat transfer media.
Motor defective or viscositivity of heat transfer medium is to high.
3.Eliminate the cause of the alarm or wait for approx. 4
seconds, depending on error type.
4.Switch on the device again at the mains power switch.
5.If the error occurs again, a remote diagnostic is to be made.
Faults which are not displayed:
Circulating pump motor overload protection.
The circulating pump motor is protected from overloads. After a cooling
phase the motor will restart automatically.
If necessary the unit should be inspected by a JULABO service technician.