Juki PLH-681 User Manual

1
..
\
Single Needle Lockstitch Post-Bed Machine
~;z~~-~~t*~2:::;::;
PLH-981
u
Twin Needle Lockstitch Post-Bed Machine
~~=*$t*~2:::;::;
PLH-982
PARTS LIST
···~
....
/
,/
I
\
_...
\ /
195919b8 ' I
-'
1.
MACHINE
!iJHli)
2.
MAIN
J:
3.
ARM
:IT~Ib
4.
NEEDLE
FRAME & MISCELLANEOUS.COVER
7'~~
P.kl
SHAFT
COMPONENTS
~Ib
;R
ff
rnJ
{if~
SHAFT
M
COMPONENTS.
{!{~
BAR
COMPONENTS.
ttW!Mlf¥
5.
PRESSER
tiP
6.
FEED
jli
7.
FEED
jli
8.
HOOK
T-
9.
THREAD
*1.~-TOOf*
10.
THREAD
IMJ~-TOO~
11.
NKEE
mU:I:Y
1~
BELT
"'Jv
13.
THREAD
*.:il.~{!i~
14.
THREAD
*:1LOO~
15.
TABLE
~.&!ootr~
.16.
ACCESSARIES
N~861Mlt"f~
17.
GAUGE
Jf-~M~
18.
TABLE
PLH-982
NUMERICAL
*51
BAR
COMPONENTS..
;t
1$
00
tv~
MECIIAN
IJ
!M]f¥
MECHANISM
iJ
[,ltj{,,Y~
DRIVING
~ill
ISM
( 1 )
( 2 )
Sli
[k%1~
TENSION
C P L
TENSION
C P L
LIFTER & OIL
il.t§l:ltMtr~
COVER & BOBBIN
1-71,<-
STA}lD
( P L
STAND
( P L
COMPONENTS....................................................
PARTS
PARTS
OF
COMPONENTS..............................................
GAUGES
INDEX
CONTENTS
13
................................................
• . • • . . . • • • • . • • • • • • . . . . . . . • . . . . • . • . • • • . • • • • • • • • • • 5
• • • . . • • • • • • • • . . . • • • • . • . . . . • . • • • • • • • • • • . • • • . • • • . 6
. . . . . . . • • • . . • . • • • . • . . . . . . • . . • • • . • • • • • • • • • • • • • 7
CO~IJPONENTS
CO~PONENTS
SHAFT & HOOK
CPMPONENTS
H-
CPMPONENTS
H-
PAN
WINDER
/{~@~00~
COMPONENTS
H-
9 8 1 )
COMPONENTS
H-
9 8 2 )
COMPONENTS
FOR
PLH-982.........................................
Jf-~-Jt~
OF
PARTS
(1)....................................... 9
(2)
••.•••.•••.••..•..••••.•..•.••••.•.••••
COMPONENTS
(PLH-981)
9 8 1 )
(PLH-982)
9 8 2 )
COMPONENTS
COMPONENTS
(PL!l-981)...................................
(PLH-982)
.•••••••••••••.•••••.••••.••••••••••••••
............................................
~
COMPONENTS
................................
.................................
.................................
....................................
•••••......••••.•.••
...................................
.••.•••.•••.•••••••••••
;
••••••••••
1
3
11
13
15
16
17
19
20
21
22
23
24
25
26
I
r
F
'
.
,.
I
~
i
'
HOW
TO
MAKE
/\-•:;
1.
2. Explanation
IJ
.A~
The part
numben
(;!}l:ij':~tl.t;ll~a'!.en
8
lr:it
en
ll!
.1l
1) Codes
21
r@
I
rf4'2
~
on
·;:Ur.·
w,enae
CD
:>
•••••••••
@
All
......
oOI -.. - .;...Ten
Codes on
·~J!.ll'fl.
CD
A.I0/83
@
0.10/83
When previous parts (Obsoleted part) and new parts (Added parts) are
aa.lb
CJ!i.l~1~
In
thrs case, even obsoleted part ID.J can be ordered wrth
.:
Cil
J.l.g-11
Example ((jo)) Ref.
Note
No.
.:Hi!
1·1
In
case when previous parts and new part are interchangeable with each
i~•
"•
en
In
this case
.:
en!l'l§:'l;t.
@ C.
I0/83
USE
OF
(J)jt"jj
of parts shown in
Jb
•l1.
of
codes
the
"Note"
column
~
means this part
AA@Jen
,.:-·;,-
. refer
to
the
the
"E.C.
(Engineering change)"
!:Y,enli!
-1'}
....
Added from October, 1983
1983~
1Q,Ej
. .
..
Obsoleted from
1933~10fl
,.
,,.
,.
~
fi'
J:.
$ (D)
~
Part No.
s
fi
81401·100.000
"
81401·100.000-A
"
81105-200.()00
,
!i.l~ti
fl•.t:. ~ !l
the
new part
18
ruldl.
cn-tc:>::a
THIS PARTS LIST
the
[2JI:;,..>,tl.'t:l·~No(Acll~oll:>·tr.i':·'t~1':.-7'
is
changed from the previous parts list.
'I~
"Note"
".i:li!"
.1:
I)
&tl~:;.
October,
.1:
IJ
A·~'·":;.
!1!
en
!l'l§:'
11.
t:
a0c
ii
'l§:'
en
;;r
!I!
number
"l.
-l.
(hlto5-5oo.oool
f
Correct No.
.LEL\.
'l'a
Please
ord
er
by
the
"Amt.
t"'IO>Ii!
~
the correct
.i:EL<••"•~<.:.i:>::Tc<
@
M.I0/83 ....
31
Codes on
·;~··
CD
2 . . . . . . . . . . Indicates
@ 2.0 . . . . . . . . . lndrcates length
@ - . . . . . . . . . . Indicates parts
@
Ill ..........
4
part
number .
• .
. The
amount
The new
1983~
Req." column
:ut.
;&:;..
;::
0),{-·;JII
Indicates sub paris which construct the assembly Assembly part
l
i!lii\J'a~l$\/U.L't:<·~'J-RBS~~nLl't
required
amount
10
,Ej
.1:
amount
21W~f(n
2->'-1-Jt-~f!lhLl't
~
figure indicate
1-
1:
•1
L '(
explanation at
en&P.
BJ!~'(;.~~
column
t\
t:
1983
r.t:
1:
1..
.:
.:oz:
Oescrrption
Needle bar Needle bar Frame cover
Frame cover
is
replaced on
~11:
.f
11.1: fl' h
Frame cover
rs
changed from
required
IJ
:till
fl
'
;;r
required
L:
-r
in
meters. (unit
obsoleted
1-
fJ•
>,
J'ilj~
is
shown
as
the
corresponding
-!f@l];t!!!
<
is
J! 1:
rs
.
from the parts list.
.~
"asm."
~
t1.
t:
bouom
of
page.
L'CT~<·
f!.
the"
shown
2.
c
the
: T
.~·
'>.
:f'
.:e;
~ i.~
L < • J'a
October,
on
the
•..:
is
11.
"Amt. Req"
.,
t:,
.:
meter)
(.lll1:;11:.>'-~JL-~Tl
t:
iiB.ll:
'!
and::;> in Japanese,
numbers
(Ref. No .I
1?~1:.1:
B
~J'.
t-
.
!!P_..
L l
't
not
rnterchangeable with each other :
obsoleted
:;;(
(Japanese)"
ii fl•l
en
't.
patt
!l!
~
1983
ll'l§:'
part.
!.l!I!B£11J'a-l.I:Y,1::5iii3t'C
number.
,Ej
1:
.1:
IJ
r:----
,0
~A-'
fb-:-foiSJ]
I I
1
A.10/83:
L.:.---~
other:
column
i!A. L
'!I>
. column .
;t
IUVJ
1:
IUii
in
the
< • T
:;:!l!~,Ej
.10/831
1.9L8;!J
"Descriptron"
shown
by
the
·>'(.
so select the parts wrth changed dates
t1.
fl•
en
E.C.
::1
"I)
I'
I
811
7
v-J..:tJ"
of
the
previous parts, so please order by
IJ
l
'ten'!.
Index.
-tena"a&fl'hfl•
I!~Jl.
t-
:1!
'I~
..
"
:j';-
'I
:r.-
o5-3oo.ooo
-
:.~
L < • c"l.ii
L
1:
I
'!
.:
~
t
Wrong
No
.
f(
if:
L
1:
column
.
·a,nr"
~D3t'C7>1::
1>
IJ
l
L
<·;~II
1"-liJJ'.#
fl·
1
ll
T
and
.:
.i
3t
T:;.
.i
Xr
:;.
't
i'<
:T-
place your orders .
< •
Amt.
Req.
;ur
the
new part
l•
L't:I>1Jl't,
number
.
1.
MACIIINE
AA~-~~OOf*-
FRAME & MISCELLANEOUS
COVER
COMPONENTS
32
14
~~
\1
\
--~~'l1,
22
'
'
I
31
7
6
r
1 2
NO.
NOTE
.......
#01 #02
REF.
............
3 4 5
~01
6
#01
7
#02
8
#02
9
10
II
12
i02 13 14 15 16 17 18 19
~
20
/'
~01
21 22 23 24 25 26
#03 27 28 29 30
~01
31 32 33 34
PART
...
NO.
.........
.. ··········
......
210-00302 210-16001 210-01359
210-01409
210-01508
210-01607
210-01706
210-17009
210-17108
81130-528-000
210-01805
210-17207
83501-115-000
83502-115-000
83503-115-000
83517-009-000
81131-528-000
81156-115-000
81131-512-000
B
1129-521-000
8114
7-555-000
B
1148-555-000 SS-2090840-SP SS-2090520-SL SS-2090520-SL SS-4090610-SP SS-7110710-SP SS-7110910-SP SS-7111120-SP SS-711
071
0-SP TA-1050504-RO SS-7080510-SP SS-7111410-SP
C0-2020000-00
~
ote
mJ~)
THROAT
.
THROAT
FACE THREAD SLIDE
COVER
COVER
COVER
COVER
GUIDE,
SIDE
COVER
01 L POT
0 I L
FELT
FELT
THREAD
OIL
THREAD
GUIDE, I'PPER
SCREN
SCREW,
SCREW,
CAP
.
~01
.. ...
~02
..... For
~03
.....
··
PIN SPRING
SCREW
SCREI~
SCREW SCREW SCREW
SCREW SCREW OIL
0 E S C R I P T I 0 N t
········
-··
···········
··
·································································································
PLATE PLATE
2.
4
3/~2·
PLATE
ASM.
TAKE-UP
COVER PLATE A
B
A
B
LOWER
COVER
C
~:I
CK
SUPPORT
STOPPER
POT
PLUG
GUIDE
UPPER
LO\~ER
2
WICK
For
PLH-981 PLH-982
8
pieces
use
for
PLH-981
JIIH~
JIIJ1~
J.:t1~
7:t~:t
],'{1}1~
b{:i!/H b{:i!/H b{:i!/H
b{:i!/~1
7-11~
{m
j]{;i!/lj{
71"J~{Ij
H!t,~I
71"J~{Ij
~?:i?
1~7:rt11~HI
11;~{'m
L
7-1.1~
t!J1lh~£':1
t?9h.,t'?t:!t
JIIJ1~
7-11~
7-11~
M-
{t{~
M-
J.:t1~
M-
i-:i7t
l}'I
71"J~{Ij
717~{1}
PLII-981ffl PLH-982ffl
PLH-981118~~1§
!I
J.
2. 4 3/32"
9~
brl-
M- A M- B M- A M- B
7:tH
~~
bJl-
c
7~1!.~
71"J~{9
7~~~
:i
1~b~
7:tt1
~I
t:!t
Jit.
~J.i-:i
7:tt{
~I
7!tt1
~~
~J.*:i
~J.i-:i
~J.i-:i
~J.i-:i
~J.*:i
2
h,1
~J.i-:i
~
J.i-:i
l:t!t
1
~J.i-:i
~J.i-:i
MIT.
1 1 1 1 2
I
1 1 1 1
1
2 1 1 1 2 1 2 1 1 1 1 2 2 1
16
5
2 2 3 2 2
t
0.
3
t'
I
[
i
I I
'
I
I
t
I
v
>
~
i.
~
t
i
t
~
t
I
I
t
I
I
I
[
I
!
f
i
I
I
2
. 1:
MAIN
SHAFT
fill
COMPONENTS
;R
fiJi
l}.g
f*-
33
8
35~/
(~
~
7
-'<!
~6
9
1
~31
"23
(
24
~
28
t
'
- 3- -
8EF.
I 2 3 4 5 6 7
8
9
10
11
12 13
H
15 16 17 13 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
NO.
NOTE
PART NO.
210-02159 210-02209 210-02308 210-02407 BI227-14Hioo,, 210-02605 210-11408 BI906-051-000 81907-051-000 81212-012-000 Bl213-012-000 BI213-012-000 81702-012-000 Bl210-051-000 81203-201-000 81211-226-000 RC-1850001-KP CS-1471411-Sif C0-2000000-00 C0-2000000-00 CQ-5050000-00 SS-7151120-SP SS-7681750-TP SS-7701010-SP SS-8150710-SP SS-8151550-SP SS-8151550-SP SS-8151550-SP SS-8680810-TP SS-8680540-SP SS-8680730-SP SS-8681650-TP SS-8151550-SP C0-2000000-00 C0-2020000-00 C0-2020000-00
D E S C R I P T I 0 N t
0
........
ARM
SIIAFT
ASM.
ARM
SHAFT
BUSHING,
AR~~
SIIAFT
BUS
FEED
ECCENTRIC
BALANCE NEEDLE THREAD LEVER SLIDE
WIIEEL
BAR
TAKE-UP HINGE SIIAFT
FELT FELT
PRESSER FELT FELT CRANK
PIN
BUSHING,
CENTER
SLEEVE
CA~.I
C
RING
TIIRUST
COLLAR
OIL
WICK
OIL
WICK
OIL
WICK
SCREW
SCREI~
S
SCREI~
SCREW SCREW SCREW SCREW SCREW SCREW
A
SCREW
8
SCREW
8 SCREW OIL
WICK
OIL
I~ICK
OIL
WICK
......
.........
FRONT
III
NG,
REAR
CAM
CRANK
COUNTER
LEVER
PIN
..
• • • • •••••••
WEIGHT
• • • •
••••
• •
••••••••••••••••••••
iJ?:J'J fJ?:J'J iJ?:J'J
t'J')'\'.1~'.1
II:H
7')71
1'.1~'.1
1'./b
1'.1~'.1
lJt lJt
7IJ.~IIr
thJ.~)~
'J'j:;'J(:t
thm
7~7~
!Jl,
].'j].~i]~
7IJ.~IIr
fJ~OHIIr
'J7:t'J(:t
t~;t.:;
1~'.1
1~'.1
1~'.1
••••••
'J~
?1m.
i]~Oj.~JI,
b.l.
IJ1.?
7.1
lJlJI
].'j.(~
7:tlH 7x1H
tlJI
7x1H 7
:t1.
..
lJt
c
'):t!f
1~'.1
1~'.1
1~'.1
~#:)
~j.~:)
s
~#:)
~n.:;
~j.;?.:)
~j.~:)
~J.;l.:)
~J.~:J
A
~J.~:J
8
~J.:?.:i
8
~}:(.:i
'.1
:J'J
')'J
~
.(
J.
•••
• •
•••
••••
• • • • • •••••
•••••• •
AliT.
•••••••••••••••
1 I 1 I 1 I 1 1 1 I I 1 1 1 1 1 I 1
0.
1
0.
1
0.
1
I 1 1 2 1 1
2 3
1
1 1
1
0.
1
0.
1
0.
1
- 4
3.
ARM
.ll:fdJOOf*-
SHAFT
COMPONENTS
REF.
NO.
1 2 3
4
5 6 7 8 9
10
fl
12 13 14 15 16 17 18 19 20 21 22
NOTE
PA
210-02704 210-02803 B1303-141-HOO B1305-012-000 B1308-012-000 81310-012-000 B1311-012-000 81312-012-000 81309-115-000 B1306-155-000 81307-155-000 81308-155-000 B1302-201-000 CS-0791016-SH CD-2020000-00 CD-2020000-00 CQ-2020000-00 SS-8110520-TP SS-8151550-SP SS-8660810-TP SS-9181520-CP SS-6160680-SP
16
3
14 17
2
20
11
~
12
RT
~0.
_ft\
19
1
~18
'~19
~-
D E S C R I P T I 0 N
ARM
SHAFT
AR~.f
SHAFT,
LO~ER
ARM
SIIAFT,CENTER
ARM
SHAFT
BEVEL
GEAR
CASE
OIL
SEAL
A
OIL
SEAL
B NIL:t-IL B
OIL
SEAL
C
GEAR
CASE
ARM
SIIAFT B6VEL
AR~.I
SHAFT
BEVEL
LOWER
SHAFT
BEVEL BUSHING, THRUST OIL OIL OIL SCR SCREW SCR SCREW SCREW
UPPER
COLLAR
IHCK WICK WICK
EW EW
BU
SHIN
G
BUSHING
GEAR
GEAR,
UPPER
GEAR,
LOW
ER
GEAR
~
9
21
. J
t :t
:J.
H'.i~
'W.i~
:.-'
m.
,:;:;~
tb:J.
'
J~
fJ'J'.i~
M
1V/n.1
JV/'1.7
~-A
NlloY-IL
A
t-{JI,;t-JI,
c
/1~1~7
~-A
H'.i~
fJ?'b't
11~1~1
Wi~
:t'b't
JV/1~7
:,.,:;~
'b't/\~1.7
H'.i~
?1m.
,:;:;~
A1A~fJ7
,:;:;~
?1m., 1:t:t
H:i~
f'hm,
1:t:t
H'.i~
H:J.'JI,
l:t:t
~:J.~:i
~:J.~:i
~#:)
~:J.~:)
?H:i
(
1
A\!T.
1 1 1 1
. 1
1 1 1 1 1 1 1 1 1
0.
1
0.
1
0.1 2
3 8 3 1
I \
~
NEEDLE
tt~OO!*-
BAR
COMPONENTS
..
1
l
'-10
,~17
REF. NO.
............
1 2
~
...
4 5
6 7 8 9
10
11
12 13 14 15 16 17
NOTE
#01
~ 02
PART
..
..
...
. ..
210-02902 210-18403 2I0-03009 2IO-I7504
~02
~
03
MDP-500BI800
BI402-II5-000 B1403-115-000 B1414-232-000 B1411-552-000
lt01
B1418-14HOO 210-03108 SS-6090670-TP SS-70805IO-TP
lt01 #02
SS-6080360-SP SS-8150310-SP SS-8110510-SP
#01
MDP-170B1800 Note
(i1!2.)
NO.
.
..
··
···
NEEOLE NEEDLE
~EED
NEEDLE NEEDLE BUSHING, BUSHING, GUIDE NEEDLE NEEDLE SAFETY SCREW SCREW SCREW SCREW SCREW NEEDLE
~
Ol
.....
For
~02
.....
For
:
03
..... 1 piece
D E S C R I P T I 0 N
.....
BAR
BAR
L E
BAR CRASK
ROD
CLAMP
DPx5
lti8
UPPER
LO~ER
ROLLER
BAR CONN BAR
ECTING
THREAD
F
COVER
DPx5 ,18 PLH-981
PLII-982
use
for
BR~CKET
~A RD
PLH-981
t :t
...
. .
·····
·
-············
···········
·· ··
ll'};f.~
JIIJM JIIJM
?7:t?n,f!
Jll}fj
2. 4 3/32"
ll'J
DPx5
lti8
JII}
M
~I)~JL
)ll}:f.?
;;~)~1,
7:tH
JO
NJM
H
MI.~
.fH.J1
1
I1
JM
7:t'i:tM-
;;#1
JIIHJ*1
NHJ~:i
~#:i
~J~:i
Jll}
DPx5
#18
········
·· ······
·······-·-········-
AMT.
1
I 1 1 2
1
1
1 1 1
I I 1 2 2 1 1
.{
j.
PLH-981ffl PLH-982ffl
PLH-98IIil~~ffl
PRESSER
5.
ttfl
;t
fitt
lMhm
BAR
COMPONENTS
n;
/
,
,
(
I
41
43
45
17
L
__
---
..,
..,
..,
..,
(
I
I I I
I I I I
,
:
3~
I I
I I I I
I
~---
1
}
__
_ ,
- I
I
I I
I
I
I
I I
I
..,
..,
..,
..,
..,
r
I I I
I
I
I I I I I I I I I I I
I
---
---
----.J
I I
I
I
I I
I
I
I I
I I
I
I
I I
I
I
I
I
I
-
7-
Loading...
+ 21 hidden pages