Juki OL0-432-2 User Manual

Page 1
®
High
High
Speed,
High
Speed,
MODEL
High
Speed,
Speed,
Single Needle,
Single Needle, Needle Feed, Lockstitch Industrial Sewing Machine
Top
Single Needle, Differential Feed Lockstitcl. .ndustrial Sewing Machine
Single Needle, Lockstitch Industrial Sewing Machine
and
Bottom
REVISION
DDL·552-2o553·2
Equipped with an
Equipped with an
Feed Lockstitch Industrial Sewing Machine
Equipped with an
Equipped
with an
No.s
Automatic
MODEL DLN
Automatic
MODEL
Automatic
Mnnl=t
Automatic
•555·2
DL
U-450. 2
O
L0-432·2
-415-
2
'
••
0
Page 2
~
1.
THREAD
TRIMMER
COMPONENTS
Ref. No.
3 4 5 6 7 8
9 10 11 12 13 14 15
16 17 18
19 20 21 22 23 24 25 26
27 28 29 30A 31 32 33
34
35 36 37 38
1 2
Pa
rt No.
D·1101·555·B AO Fram e assembly D·
2405·555·BOOA SS-206021 0-SP D-2406·555-800 SS·608071 D·2402·555·BAO SD-0500095-TH D-2411·555-BOO SD·0460702·SP D·2401·555·BOOA
SS· 7111120-SP D-2408·555·800 SS·609051G-SP • D-2420·555·8 SD·0641451·SP D·2412·555·BOOA SS·6153040·SP D-2425·555-BOO D-2423·555-BOO
D-2418-555-BOO SS-866081 G-TP D-2415·555-BOO SS-715121 RE·060000G-KO D-2427-555-BOO D·2428'·555· D-243(}-555-800 D-2426·555-BOOA Oil sponge D-2422·555-800
SS·711071G-SP D·2416·555·BOO Thread D-2431·555·800 A E·060000G-K 0 SS·866061 G-TP D-2417·555-BOO SS-609081 SS·615192G-SP Thread tri NS-615031
O·SP
00
O·SP
BOOA
O·SP
G-SP
De
scriptiOn
Thread uide ...
Screw Counter knife ...
Screw Movi
ng kn1fe assembly ... Hin
Forked base, for kn i
. Hinge screw
...
Mounting base
......
Take-up thread picker
. Screw
...
Mounting
.
.....
Thread ...
Screw
shaft
Slide ...
Pressi Cam roller ...
Screw Cam rolle r
...
Clamp screw
shaft snap ri
Slide Cam roller Cam roller sh aft . . . Snap ring
Groove cover ...
Screw
Thread
...
Snap ring
...
Screw Thread tr i ...
Screw
Thread tri
for
ge
screw
ScreVI!
bracket
Hinge
screw
tr i
mmer
mounting
ng
spri
ng
shaft slide collar
shaft
bracket 56
ng
trimmer trimmer
mmer
mmer mmer
lever shaft
lever pin
lever lever
kn1fe
fe
stopper nut
base
Amt. Req.
1 2 44
1
2
1 2 1 2 1
2
Ref. No.
41 42 38 43
44a 44b 45 46 JOB 47 48 49a 49b 50 51 52 53 54 30C 55
57 58 59 61 62 63 64
67 68 69
70 71
72 D-1836·555-BOO
Part No.
D·2461·555·BOO SD·0790432·SD NS-615031 O·SP D·2419·555·BOO SD·0600401·TP SD-0600402 NS-662031 D·2424·555·BOOA D·2407·555·BOO SS·7110740·TP D·2414·555·BOO SS·
8660970·
NS-668041
WZ·0850302·KO
2465·555-800A
SD-
0951905-S
D·2463·555·BOO D-2464·555-BOO . Pm 2 R
E·0400000·KO SS-7110740-TP D-2460·555-BAO SS· 715121 D-2468·555-BOO RE-1200000-KO D-2469·555·800 D·2467-555·BOO CS·0791016·SH SS-6110420-TP SS· 7150940-SP Screw, for
D-1837·555-BAA Bobbin case assembly (11 D·1830·555·BAO Hook assembly D-1835-555-BOO
D-1602·555-BOO Feed bar assembly SS·8115230·SP
· TP
O·SD
TP
O·SP
P
O·SP
Descr~p11
Thread trimmer le, er .
.. H•ng
.
..
Nut
Take-up thread p
. Hi
...
Hinge screw B
. . .
Nut Kn1fe drivi Pm, f or knife forked bas .
..
Screw Cam roller . . .
Screw
Knife
dr~vmg
... Wa Lever
dnving
...
Hinge screw
Link drivi
. .
....
...
Screw
So
lenoid
...
Screw 3 Rubber .
..
Snap ri Tube,
for magnet cord Rubber Thrust
collar
...
Screw 4
bushi
Bobbin case holder positioni
fi
nger
Screw,
for
bushi
Thread
on
ion
e screw
iCker li
nge
screw
ng
shaft
shaft forked bracket
shaft n
ut
sher
magne t
ng
magnet I
Snap nng
plunger
ng
plug
hook
shaft center
ng
hook
shaft rear
ng
guide, for hook
nk
Am . Re
>.
I
2
·l
...
.
3
1
1 1
2
1
ng
Page 3
2.
TENSION
RELEASE COMPONETS
~::~·
55 1
54
f'\
-
56
'-.)
57
-......____
65 63
53
'Q
/"
62
368
27@?
40
36A
37
Ret.
No.
D·3161·555·8AO
1a
0·3161·555-800
1b
D-3162-555-800
1c
8-3214-047-000
1d
D-3168-555-800
1e
8-3216-04 SS-811 051 0-SP
2
8-1114-012-000
3
D-1515-555-800
4
D-1516-555-800
5
D-1526-555-800
6
RE-0500000-KO
7
D-1517-555-800
8
8-3431-581-000
9
10
R E-0600000-KO D-3157-555-8A-O
11
12
D-3156-555-800
13
D-3154-555-800 RE-0300000-KO
14 15
D-3153-555-800 D-3155-555-800
16 17
SS-862061 0-TP
18
SD-0641 003-SP
19
D-2613-232-000 D-3127-555-800
20 21
RE-0250000-KO D-3133-555-800
22
R E-0500000-KO
23
24
D-3165-555-800
25
NS-606031 0-SP
26
D-3150-555-8AO
D-3163-555-800
27
SS-711112Q-SP
28
D-3164-555-800
29 30A
SS-711 074Q-TP D-3167-555-800A
32
:::-
NS-662031 0-SP
~J
34
D-1217-555-800 SS-8151550-SP
35
Part No.
7i
1C7': Ti'
7-000
Dcscropt
1011
Frrst tens1on post assembly
rr
st tens1on post
F
. Thread . Tension . Tens1on . Tensi
. Screw Needle thread guide Lrftrng
.
• . Snap . Hrnge
Tens1on release Tension
.
....
Tension
. Pin
. . . . Screw
• Hrnge
Lift
ing lever hinge
Tension release
..
. Sprong
Tension
ring
Tension
.•
Tension release
Flexible ... Outer
..
Tension
plate
...
Wrre set
Hand wheel ...
gu1de
d1sc sprong
on
nut
lever Lrnk H1nge
screw
rong
pin
...
Gasket
. Snap ring
release plate
Connecting
Snap ring
release lever
stud
Snap ring
release
release
Nut
Screw
presser plate 2
Screw
::;-rr·
Screw
tube
release
nut
wire
support
wire
pin
link
assembly
pin
pin
supporting
link
pin
snap
rod
assembly
plate
presser
pin
Amt.
Req.
1
2
1
2
2
4
1
2
2
1
2
RPf. No.
368 37 38
36A 37 38 40 300 41 42 43
44 JOE 45 46 47 47A
30F 48 JOG
50 51 52 53
54
55 56 57 58 59 60 61
62 63
64
65
Pall
No.
EXCLUSIVE
DDL-552-2-1, DO L-553-2-3,
D-
1230-552-800 SS-7111410-TP WP-0480856-SD EXCLUSIVE
DDL-552-2-2,
DDL-553-2-4, D-2601-555-BOOA SS-7111410-TP . Screw WP-0480856-SD D-261 SS-7110740-TP D-2603-555-8AO D-2608-555-800
ss-
111 24 20-sP
D-2607-555-BAO SS-711 074Q­D-2609-555-800A SS-91 D-2611-555-808 D-2611-555-800A SS-711 0740-TP
83538-112-000 SS-7110710-TP D-3521-555-8AO 8-3404-122-000 D-3536-555-800
SS-509061 0-SP 8-3111-126-0AO 8-3111-126-QOO Tension post
8-3127-012-000 8-1418-552-AOO Needle thread guide D-6050-555-800 D-6052-555-800
D-2112-555-800 SS-715084Q-SP D-2113-555-800 D-3169-555-800 D-3170-555-800 SD-0630275-SP NS-6110310-SP
PARTS
PARTS FOR
0-555-800A
TP
517
40-CP
FOR DDL-552-2·3. DDL-555·2-1,
Hand \\heel flange ...
......
DDL-552-2-4.
DDL-555·2·2,
Synchron1zer slrp rrng
Carbon brush assembly Carbon brush holder ...
Carbon brush presser plate ... Carbon brush holder supporter ... Cable holder Cable holder
... Cable presser plate
... Oil Oil Oil Screw, Tension post assembly
Tension release
Cord
Closure 8 Cord .•. Cord Wire drivrng lever
Oeser
1pt
DDL-553-2·1, DDL-555-2-3
Screw
Washer
DDL-553·2-2, DDL-555·2-4
....
Washer . Cover
....
Screw
Screw
Screw
Screw
(8)
Screw
Screw tube assembly return
tube spring
return
tube presser plate
for
frame thread guide
pin
wire
set plate A
Screw
holder
8
. Pin . Hinge screw .
Nut
1011
Am Req
3
3
1 3 3 1 2 3
1
1 2 1 2 1
(1)
2 1 1
1 1 1 1
(1)
1 1 1
20mm
3 1 1 2
t.
I
Page 4
0 ,
0
r
cJ,
U'1
C/1
~
N
N
tD
~
~
tD
m
r
m
(")
-i
::0
(")
)>
r
m
0
c
.,
3:
m
z
-i
(")
0
3:
.,
0
z
m
z
-i
(/)
94
119
117
125 124
~
8
'
126 127
116 118
114 128
76
Page 5
VO~
T ZONE CODE
A • 2·
phol0
8 • 3·
pho,.
C •
:>
--
ReL
No.
I
I
~
:
I
:;
G
7 8 9
. )
I
11
: J
; .r
I j
tJ
17
: 1
: l
:J
WS-04
: I
WP-04
: 2
HCA-6
~
3
SM·4 WS-<l310702·KZ
:•
: s
WP
200V
220V
220V
380V
380V
Part
440V
415V
No.
0-6200-55!;-BACC 0-6382
·55!;-BACC Conuo&
0-6380-55!;-BACC 0-61
QO.SSS·BABC
0-6220-SSS·BA8C
0-6382-555-BAAC
0-6200-55!;-EACC 0-6382·555-EACC 0-6380-55!;-EACC 0 ·61QO.SSS·EABC 0-6220-55!;-EAB 0·6382·55!;-EAAC 0-6200-SSS·OACC 0-6382·55!;-0ACC 0-6380-SSS·OACC 0-61QO.SSS·OABC 0-6220-555·0A8C
D-6382·555-0AAC
0-6200-555-F 0 ·
6382·555-F
0-6380-555-F
ACC ACC
ACC 0-61()().55!;-FABC 0-6220-SSS·F
ABC 0-6382·555·FAAC 0 ·
6045·555
0 ·
·BAOC
6045·555·BA8 0-61 09·55!;-BAOC 0-6 I 09·555
0-604~555·800
·BAB
SK·3514000·SO WP.OS51626·
SO 0-6056·555·800 0-6027·555·808 0 ·61 28·
555·808
0 ·
6027·555·BOA
0 ·
6002·555·800
0-6028
·55!;-BOB
0 ·6 02B·
S55·80A 0-6057·555·800 0-6072·555·
800 0-6071·555·800 D-6070·55
5·8
0
-60
00
29·
555·
808 0 -6029·555·BOA 0 -
6001 ·55
5·8
tt
50800-
30J
0306
555·800
00
2·KZ
SOIB
I I ·SE
00
MO
0 -6016·
SM~040811·MO
-<lJlOSOO.SE
240V
0 • s ;ngte E • F •
Description
Conuol box
bo
x cOmple te
Control
box
Conlrol
boJC
Controi box
Control box complete
Control
box
Control
box
Control
box
Controt box Control
box
Control box
Control
box
Conuol
box
....__..
C
Control box complete
Con1rol
box
Control box comP'ete
Control
box
Control
boll:
Control
box
Control
box
Conuol
bolC
Contr
ol
box complete
Control
bolt
Control
box
Control
bo" asm., for 2SOV
Control
boJC
Control
box Gasket ConHol box set scrrw
. Washrr· A
. . . Rubber
9 pol
l'
socket, bl.ck
9
pole
plug, white
9
pole plug, block
. . . Cover, black
9
pole
socket. whit
9 pol
l'
plug. white
... Cover IC)
9 pole soc
ket, bJue
9
pole plu
g, b'uc
..
. Cover
10)
6 p
ole soc
ket, 6 pole plug, . . . C
A
Ground wire set scrrw
. . . Spring ..
E
...
ove
u~
bushi
. Washer
lectrolyt'c
. Screw . Spring
WUhiH
whit
r, blac k
washe
capacitor
wash~
p,_
s;ngle
phA,.
When
complet~
complete
complete
200V
QUICK
comphne
complete
c~lete
comphte
'
I
COfT\Piete
complete
complete
complete
compleh!
comple1e
complete
complete
complete
complete
complete
complete
asm.
nm.,
for wiper
•sm.,
for
wi,,~r
250
cushion
6
600V
e
white
e
ng
r
500
JJ
F
100V
1 15V
220V
-MOTOR ;,
'1
240V
used
Volt
code
zone
A 8
c
0 E F A B
c
0 E F A B
c
0 E F A B
.c
0 E F
A.O.E .F
B.C
A.O.E.F
B.C
A.D.E.F
B.C
F F
Circuit
code
'
Xl
·9 I
X1
·9 I
X1·9
Zl·9 Zl
·9
Yl
·9
Y1·9
WI-G
WI-G
C·1
Am
i.
Req.
·28
·2 1
1 1 1 I I
1 1 1 I I I
I
I
I I I I
I
I I
4 4 4
4
4 8 8
I I
I I I I I I I I I I
1 I I I I I I I I
.I
1
I I
I
I
I I I I
I
1 I I I I I I I 2 2 2 2
2 2
___
-4
I I I I I I
I I I I
8 8
I I I
I I
I I 1 I I I I 1 I
I 1 I I I I I 1
2 2
2
2 2
,_
-48
2
Ref.
PD
rt
No.
26
27
28 29 30 31
32 33
34
35 3G
37
No.
HR-60221()1'32 Enamelizod HCA-630H I
024
SM-404081 1·SE
WS-04 I I
002
·KZ WP-0450800-SE 0-6038·555·BOB 0 ·
6038·555·800
0-6038
·55!;-BOA
0-6038
·555-BOC SM-405121 I·SE ws-os1
1302-KZ
WP·0550800·SE
NM-605001
1-<lE
0-6092·555·800
IIP·I.\43PEC12
Description
Elecuolylic
.
Transformer 3-phase
Tran~former
Transformer Translormer single
...
Termi~l
SohJetlcss terminal
resinor
.
Screw
..
Spring washer
..
Washer
. Screw . Spring washer . Washer
Nut
capecitor
J·phue J-phno
1 n
IOOO~F
200. 220,
220.
380, 415V
phase
G8
380.
100.
63
240V 440'1
115V
wv
\_
Volt
code
8.F
A.B.C
O.E
A.B.C.O.E
lone
A
c
0
Circuit
code
dS Cll
F. 9
El
ecuic
HW·2F18SI210
I I I I I I
I I
·1
•I
1
I
I
1
I
38
HW·2F18SI2tt
39 40
HW·2F18S1212
41
HW-2F18SI213 HW·2F18SI214
42
4)
HW-2f\8Sl2i5
44
ll\V-2F18SI216 HW·2F18SI217
45
HW-2f18S1218
46
o17
IWI· HW-5F I 8S I 228
48
liW-~fl8StGA8
·19
HW
50
HW-~f
51
HW-5F 1 HW-
52 5:1
0
·6063·555·800
0
·6064·
~
55
0 -6066·55!;-8
D-61 26·555·
!;I;
0·6065·555·800
0-G 127·
5"1
IIP-2K230EC12
5ll
0 -6043·
59
0
·604 2·555·800
0
·604
GO Gl
8-600
63
0-6003·555·800
6·1
0-60
65
SM-40408
66
WS-
67
\'IP-0450800-SE
2F18SI219
-5F 1851
]68
1851
208
8S 1 288
5F 1
8S 1 298
555-800
800
555·800
555
·800
4·555-BOO
7-771
·000
t 3·555·BOOA
I I ·SE
041 I 002·K Z
00
wire, black Electric wire. Electric wire, red Elecu Electric wire, yellow Electr ic w ire. gre-en Electric wire. blue Electric wire. purple Electtic wire. grey Electric wire. 2-core
J-core 6-core G-core B·core 9·core Plu9
R
Sleeve male Sleeve mAle. grecn(obsoletoedl
Sl~e
Sleeve temalc, green
ic w ire, orange
cabtyic
co~btyre
C.l
l:J
tyte cabtyre cablyre caluyre
ec~tacle
lobwleu:dl
female
brown
white
cord-; A.6 .C.O.E
cotds cord-; cords
cord~
COHh
s,,IM:e
Pin·shape terminal
Pin·shape terminal lem•lo:
C
ontrol
.Scr~
. Washer
Printed wire
.
Screw
. Spring
.WoHhCI
bo~~~;
cover
OO.u
W.)\h4:'r
m.)l~
d
F F
A.B.C.O.E
A.B.C O.E.F
I
0.37
0.57
0.37 0
0.55
024 M 0.24
0.14
0.20M
0.20M
0.65 M 0.65 060:.1
111M
lSOM
I.OSM
1.72 lA
·2
I.
-
5
0.371.1
M
0.571.1
M ...,
0.37 M 037
20M
0.201.1 0 .
M
'0.14:.1-
M
0.20l.l 0 .
2.10 M
2.621.1
t.so:
1.
1.
12
1
15 19
17
22
20
Am:. Aoq.
·
28
5 5
9 9
0.37
0.57
0.20M 0 55:
55:.1
M 0
24:.1
014
0201.1
20M
0.20M 065
M
0.60M
1.1:''.:
..
t
150M
1.
05
1
.50l,l
05
M
72 M 172M
121
121
21
26 26
24
-4
• B I
0.37:.1
M /,1
0.57
037
M
0
2Ql.:
.1
0
55'·'
02-1
0 14
M
0
20
010\\
065
M
060\\
1
1:?
I
50~~
M
I
50~1
OSM
I
I
12M
~
171 121
6
21
23
25
23
30
24
28
I
I 3 3 3
5
9
M
M
M
'J
M
·--~
121
I
Page 6
Ref.
No.
68
D-608B·555·8AO
69
D-6091 ·
SM-4042011-SE
SM-4041211·RE
WP.Q450800-SE
WS.Q411 002·
NM·6040012·0E
70
HR·132210Hl1
71
HR-13221()(Hi1
72
HCR-401
73
D-6098
74
D-6099·555-BOO
75
D·610Q.555·BOO
76
D-6067·555-800
77
78
D-6078·555-600
79
D-6081
80
D· SM· WP.0290500-SE WS-0270602-KZ NM-6030202-SE
81
HR-6722121·52
82
HCA·630J22.0S HG-2674011·2P
83
84
HR·1522821·51
85
HR·15 HG-2672011·
86
87
HR·132220Q.61 HR-1322109-61
88
89
D·61 D-613().555·800
90
91
D-6131·555·800 SM-404 2011-SE
92
WS.0411 WP·04 NM·6040012·0E D·6132·555·BOO
93
D-6054·555-BOOA
Part
No.
555-800
V22·S1
·555-BOO
6068·555-800
555·600
6082·555-600
4031401
·SE
181-61 Resistor
06·555·600
002·KZ
50800-SE
Bi-dir
..
.. . Screw A
. Screw B
..
..
. Washer
KZ
. Spnng washer
..
..
. Nut
Resistor
Resistor 10 0
Capacitor
Relay
•..
...
Relay
••. Relay
..
.
.. . Spacer
.. ..
.. . Spring washer
...
Enamelizod resistor
C.pocitor
Diode
Retistor
7P
Diode Aniuor Rnistor Arc suppressor C
Relay
...
.•....
....
... ...
......
Arc supprcnsor A
Oetcription
octional·triode thyristor asm.
Spacor
100
0
112
112
0.22
pf
MY4P
DC24V
Socket
py
·14-1)
Stopper
PMC
2P
(M04071
Socket 12TI
4P (
M04081
Socket
I4TI
. Screw . Washer
. Nut
120
fl
1-1f
n 5
SOWV
1
1
22
V06E
820
1800
VOJC
20 0 1/2
1 n
112
DC12V
Socket
Screw
. Spring washer . Washer . Nut
Space-r
V
olt
zone
code
A.8.C
D.E FLS 1
A
8.C
D.E
A
BC
D.E
A
BC
D.E
A8.C
D.E
A
8.C
D.E
A.B.C
D.E
ABC
D.E
A.
6.C
D.E
F
A.B.C
D.E
F
Am
t.
Circuit
ode
c
FLS
·2
1.
2
2 2 2 1 1 1 1
·2B
Req.
-4
4 4 4 4
2 2 2 2 2 2 1 1 1 1 2 2 2 2 1 1 1 1
4 4 4
'
2 2 2 2 6 6 3 3 3 3 4 4
•8
. 9 2 2 2 2
•8
•310.11
r3.10
r3 C3.7.8 C3.7 C3 1 1 Rl
R3
R4
r2 C9 D7
.8.9 .
10.11.13
18.19
16.
•13 r12 D6 r4
•6
S3 R2
2 2
1 1 1 3 3 3 2 1 1 1 3 3 2
1 1 1 1 1 1 1
··
I 1 1 1 1 1 1 1 1 1 4 4 4 4 4 4 4 4 4 4 4 1
7
1 1 1 1 1 1
1 1 1 1 2 2 2 2 2 2 2 2 2 2 2
2 1
2 2
6
4•
2 2
2 2 2
3 3
2 2 2
1 1
I
1 1 1 1 1 1
4
6
4 4 4 4
1
1 1 1
7
9
I 1 1
1 1 1
1 1 124
1 1 126
1 1 1 127
2 2 2 2
2 2 7
1 1
-4B
Amt. R
Ref.
Part
No.
2
94
95
96
97 HG-
98
99
4
6
4
1
3
1
1
1
100 101 HG· 102 103 HR· 104 105 lOG 107 108 109 110 111 112
113 114
No.
HG·2674011-7P HCA-630J
10-14
HR-1622470·31
2672011·2P
HR
-1122473-61 HR-1322221-61 HCA-630J50·P3
2672014-7P
D-6125-555·600
15221()(Hi1 HCA·101NIQ.04 D-
6096·555·600 SM..\041011·SE NM-6040012·0E WS.Q411002·KZ WP.Q450800·SE H T ·4 L8006().PO Transistor 2SC HS·2610199·PO SCR SM·
4031011·SE WS.0310702·KZ WP-0330500-SE NM·6030011·0E HS·
2110147-SO HG·2671011·5P
Oescrtption
Diode
V03E
Capacitor 1
00
V06C
220
5}lF
IN5624
pf
!l
2
kfl
1/8
0
1/2
Resistor 4 7
Diode
Resistor 4 7 Resistor Capacitor
Diode
Radiator plate 2 Aesinor
100
Capacicor
Kl
10pf
Radiator plate (BI 1
. Screw 2 . Nut 2 . Spring washer . Washer
..
.. ... ...
1030c
2SF1116
Screw Spring washer 2 Washer 2
, , . Nut
SCR
2SF657
Diode
F14A
Voh zone
code
-
I
Circuit
code
D5.14 C5 r5
1
D12.15
17
.25
r16.19
r7
C6
D20
r22 C12
Tr SCR1
SCR2 D21.22
·2 1 1 2
1 1 1 1 1
2 3
1 1 1 1 1 1
-
23.24
115
D·611 J·555·BOO
116
D·G
114·
I
1 6 4
4
1
9
1
1
1 2
2
I
117 118
119 120
121 122
123
175
128 129
130 HR·1122121-61 131 137
555·000
0 -
6115-555·800
SM·403140
WP.0260500-SE
WS·0260500·SE
NM·6030202
6077
·555·BOO
0·603
1·555·800
0·61
, 0·
555·800
0 ·G030·555·UOO '
SM-4031211·SE WS.Q310702·KZ
NM·G050011·0E
IIG-2474012·31'
IIG·2674014·7P
ltn-1322270~1
HR-1122104~1
I~CA-630N5Q.P4
HCU·IOIVIO·TI
HR-6022821-62 HR-1122222-61
HCR·201V22·S
1111·1122101~1
Helay MHU·2ZP RS 1
.
Socket
PMQB.()
.
I·SE
·SE
Stopper
....
Screw 2
....
Washer 2
...
Spring
Spf
w<~shcr
Nut
400WV
27!11/2
CR
F F
......
CR O.
Fu\e
fu\r.
. . . Holder
. Screw
. . . . . , Spring w;nlu:r
.
.. , ..
Oiodo VOlE
Diode
Rcsittor Resistor Capacitor Resistor 0.01 Resistor Resistor R.,istor
1
CaJ141Citor
11e-tittor
Nut
IN5625
270K 100
Sf~F
820f}K8
2.2k0K 1200 K 1/8
0.22Jl
IH!KI/8
kU
pf
1/2
63WV
IOOWV
1/8
F
K
113
200NV
01·4
Dl-4
...
•23 C10 C14 o17 riB
•20 C13
1
3 3
1 1 1 I
4
eQ.
..\6
-4
8
·2 2
1 1
1
4
3
1 2 2 2 2 2 4 1
2 2 2 2
1
1 1 1 1
4
2 1 1 1 2 1 1 1
2
4
1 1 2
4
4
4
1
4
1 1 1 2 2 2
2
1
3 1
1 1 1
4
I
1 1 1 1
1
1 1 1
2
1
1 1
2
4
1 2
2 1
4
1 1
2
2 1
3 1
I I 1
4
I
1 1 1 1 1 1 1
1
Page 7
4.
PEDAL
COMPONENTS
'
I
I
'
-
_,
a- ®
Ref. No
.1
2 3A SM-9061323-SN 4 5 6 7 SA NM-608071 9 SM-9061323-SN
10 14 15 17
18
88 19 20 21
22 23 24 25 SM-4040601-S8
26 27 28 29A 30 31 32a D­32b
BC
33
34
PO
343 WP-0501 016-SD
(66)
35
Part No.
.
D-
9228-555-800
D-
9231-555-800
D-9229-555-800 SS-9661230-SP SM-9082023·SN WP-0851216-SC
NM-606061 D-9202-555-8008 D-9203-555-800 D-9240-555-800
D-9212-555-800
SS-7110740-T~
D-9204-555-800 D-9205-555-800 SM-7033001-SD WP-0370316-SD D-9299-555-800 D-9215-555-800
D-9219-555-800 R E-0900000-KO 0 -
9217-555-800 RE-0250000-KO D-9214-555-800 SD-0630275-SP
9213-555-800A
0-9243-555-800
SS-711 0740-TP . D-9207-555-800 D-9208-555-800A SS-7110740-TP
D-9242-555-tiOO 0-9209-555-800
Q-SN
Q-SN
5
Descri
Pedal shaft
Pedal bush ... Pedal shaft bracket
Pedal ... Switch Pedal Low-speed
·.Thread ... Thread tri
Safety magnet
... ... Safety lever .
..
Safety lever
... ...
Low-speed
.....
Low-speed Low-speed plate cam
... ... Switch
Screw ·
. Screw
.. . Screw
.
...
.
...
shaft
Nut
mounting
cover
spring
trimmer
Screw
mmer . Cover . Screw . Washer . Set plate
. Screw
Spring Snap ring
Snap ring
Stud
screw
Mounting
mounting
Screw
. Screw
Washer Spacer
set sh;Jft
mg
Washer Nut
set
micro-switch
pin
micro-switch
micro-switch
ption
screw
box
switch spring.
micro-switch
base
base
Amt. Req. No.
1
2 4 2 2 2 2 2 2 1
1 1
2 2
3 4 4 56 2 1 4 1 1 1 2 64 1 1 1
1
5
1
2
2
(2)
2
.
(66)
Ref.
298 36 37
38
39
40 41 42
43
44 45
38 46 47 54 25 55
57 58 60 61
62 63
65
67
68
Part
No
.
RE -0250000-KO 0 ·
921
0·555-800A
D-
9218-555-800
SS
-711141 O·TK
D-
9201-555-800 D-7114-555-8AO 0-7115-555-800 D-7130·555-800 D·
7113-555-800
E-0500000-KO
R NM-6060340-SN D·7114·555-800A SM-9061323-SN D-
7116-555-800 D-7133-555-800 D-9220·555-800A SM-4040601·S8
E-9645-001-QOO
D-9215-555-80A D-9233-555-800 D-9232-555-800
E-1037-001-0SO NM-61 00002·S8 D-9298-555-800 SS-715121 WP NS-615031 WP·0501 016-SD WP-0371 016-SD
8-1180
0-SP
-0651 056-SD 0-SP
·541-000
Descr~pt1on
. Snap ring
Switch
adjust i
ng
spri
. . .
Supporting
...
Screw Pedal Connecting Connecting rod (upper) . . . Spring Sleeve ... Nut, Connecting rod ... Connecting rod (lower) Connecting rod Stopper, ... Rubber bushing,
Safety magnet plunger Safety magnet fibre 8 Safety magnet fibre A Pedal stopper screw
Low·speed plate cam washer Washer
Rubber bushing
Snap ring
for
connecti
Screw
for
Screw
mounting
Nut
. . Set plate
. Screw
....
Washer
..
..
Nut
for
micro-switch
plate
rod
ng
plate
asm
.
ng
rod
joint
spr~ng
safety lever
for switch
box
set
Amt. Req.
4 1 1 1 1 1
CD
CD CD
CD
@
CD
CD
(i)
CD
1 2
1 1 1 2 2 2
(2)
4 1
Page 8
.5.
EXCLUSIVE PARTS
FOR
WIPER
28
27
23 22
19 18
21
28
~
2C
29
31
33
30
t'j)
7 8
@:::®
~
-
10
II
12 15A
13
3
2A
~Ci>O
(}
~
4
~
5
6
Ref. No.
2A 3 4 5
6
7
8 34 35
9
10 11 12 13 14 15A 16
15B RE-0250000-KO 17 18 R 19 20
Part No. Oescnptoon SS-7110820-SP
SM-404060
WP-0480856-SO
SS· 0-21 01·555-BOOB SS·
D-2111-555-BOOB NM-6043212-SB WS-0411
MAT M-A01·1539·000 0-2117-555-BOOA 0-2118-555-f!OOA · E'lunger MAT-80113-TOO RE-0901110-KO
0-21 07-555-BOO RE-0250000-KO 0-21 02·555-BOO Connectong
0-21 03-555-BOOA
E-0500000-KO . Snap ring 0-21 05·555-BOO . SS-7112420-SP
711
0340-SP
711071
O·SP
002-KB
-8011 5-TOO
1-SB
Amt. Req.
set
screw,
for
Cover
take-up
Screw,
for
Washer
Screw,
Magnet onstalling ... ... Plunger
...
Plunger stopper washer 1
Tube(O)
Wiper magnet asm.
Spring,
Snap ring,
Wiper
...
... Wiper
wiper
for
base
Screw Cover 1
stopper
Washer
for
magnet
for
link
shaft A
Snap ring
Snap ring
driving
Bracket
....
Screw
thread
magnet 4
cover
base
nut
plunger
link
shaft
Ref. No.
21 22
4 3
2
2
1
1
2
1 1 1 1 2
23 24 24a WP-0370316-SO 25 26 27
2B 28 29
2C
30 31 32
33
Part
No.
0·21
04·555-BOOA
SS·
709071 0-2114·555-BOO 0·211
M-A01-1514·000 M-A01·1512·000
0·2611·555-BOO
SM-4040601-SB 0-6037·555-BOO 0-2116-555-BOO SM-4040601-SB 0-6051·555-BOO 0-6050·555-BOO 0·6029-555-BOO 0-6001-555-BOO 0·6043·555-BOO 0·2113·555-BOO
O·SP
0·555-BOO
Oescriptoon
Wiper ...
Screw 1 Bracket installing Micro-switch ...
Washer 1 Actuator Tube
(A) holder
Cable ...
Screw 6-core
cabtyre Micro-switch ...
Screw
A
Closure Wire band 6-hole
nylon
cover 1
Plug Pin-shape Cord
holder
asm.
cords
installing
plug (black)
terminal,
B
collar
base
male
Amt. Req.
2 1
1
3
1.5m 1
2
0.05m 1
6 2
Page 9
•6.
EXCLUSIVE
4 3
J
7
I (@
54
55
51
. I
PARTS FOR REVERSE FEED MECHANISM COMPONENTS
Ref. No.
D-16
1
SS-711 0740·TP
2
8-3538-112·000
3
SS-71
4
D-9204-555-800
5
D-9205-555-800
6
SM-4033001
7
WP-0330501-SB
8
WS-0310702-KB
9
NM-6030000-SB
10
D-
11
D-1635-555-800.
12
SS-71
13
R E
14
D-1625-555-BAO
15
D-1636-555-800
16
ss-
17
D-1618-555-800
18
SS-711 0720-SP
19
D-1633-555-BOOA
20
D-1619-555-BOOA
21
NS-6660430-SP
22
WP-0651 056-SP
22a
D-1623-555-800
23
D-1624-555-800
24
D-1622-555-800
25
SS-7121410-SP
26
D-1616-555-800
27
SS-811 051 0-TP
28
ss-
29
D-1617-555-800
30
Part No.
27-555-800
1041
0-SP
-SC
1628-555-800
1141 0-SP
-0500000-K 0
709041 o-sP
7621 040-SP
45
Ref. No.
D-161
31
D-1613-555-800
32
SS-8660970-TP
33
D-1614-555-800
34
SD-0791331-SP
35
D-1612-555-800
36
D-162Q-555-BOO
37
R E-0300000-KO
38A
D-1611-555-800
39
SS-6152440-SP
40
SS-6151440-SP
41
D-
42
D-1630-555-800
43
SS-611121
44
D-6117-555-BAO
45
D-6117-555-BAE
SS-7150940-SP
46
D-1621-555-800
47
RE-Q30000Q-KO
388
B-2612-Q47-000
48
D-1634-555-800
49
D-2112-555-800
50
D-2113-555-800
51
SS-8150760-TP
52
SS-815051 0-TP
53
D-3166-555-800
54
B-1117-552-000
55
D-6052·555-800
56
D-6050-555-800
57
SS-6121230-SP
58
D-1101-555-BAO
Part No.
5-555-800
1632-555-800
Q-SP
base
lever
Amt. Req.
1 2
1 2 4
2
2
1 2
Description
\
Reverse feed switch ...
Screw
Cord
holder
.
..
Screw
Reverse feed switch
. Cover . Screw
Washer
• . Spring washer
Nut
Shaft,
for
reverse feed switch
lever
Spring,
-
for
lever
for
Screw, Snap
Reverse feed switch lever asm. ... .•.•.• Feed regulator
Tension spri Control
••• Feed
Set
•.• Feed
reverse feed
ring,
for
Adjusting
. Screw . Connecting rod . Connecting rod .•.. .•.
. Washer
• Hinge
lever crank
Screw bushing
driving
screw,
rocker
Pin set screw (B)
driving
mounting
Z-15D
reverse feed switch
switch
shaft
bar
Screw
pin
Nut
pin
ng
rocker
for
feed
driving
arm
pin
rocker arm
Description
. Pin
Reverse feed connecting ...
Screw
Reverse feed plunger connecting
arm
...
Hinge screw
Reverse feed shaft
Connecting
...
Reverse feed . . . Screw ... Reverse feed Cord ...
Reverse feed magnet Reverse feed magnet
.
... Connecting ..• Tension spring,
Rubber bushing
Cord
Cord holder B Screw,
Screw,
Magnet presser plate Rubber plug Closure B Cord Clamp
Frame & bed
Snap ring
Screw (A)
holder
Screw
Screw
Snap ring
feed lever
holder
for
hook
bushing
for
feed rocker shaft
wire
screw,
pin
base
(8)
amount
pin
for
asm.
block
(A)
l1m
1ted arm
asm
.
asm.
(B)
for
reverse
driving shaft
crank
E
Amt. Req.
1 2
1 2
1
(1)
2
1 2
1 2
5
1
(1)
Page 10
7.
EXCLUSIVE PARTS FOR DLN-415-2
8.
EXCLUSIVE PARTS FOR
DLU
-450-2
Ref. No
1
2
3
4
6
7
8
9
10
Ref. No .
1
2
3
4
5
6
8
9
10
11
12
13 14
Pan
.
0-1517-415·800 0 -
3157-415-BAO
0 ·
3156-415·800 SD-06404 72­0-2402·415-BAO 0 -
1524
0-1524-415-BAB
0-1609-415-800 0-2469-415-BOO 0-1632-415·800
Part No.
.
D-1515-450·BOOA 0 -
3157·450-BOOA
3158·450-800A
NS-
609031 0-3127-450-BOO RE-0250000-KO 0·3156·450-BOOA
SD-0630275-SP 0-3157-415-BAOA Lrft i 0·1517-415-BOO Lift i 0 ·
3159-450-800
SS-609051 0-SP 0 -
1201·450·800
No.
SP
-415-BAA
O·SP
Oes
cnption
Lrftmg lever hinge Li
ftmg
lever link asm .
Tensron release
Liftmg lever hinge screw Moving kni Presser Presser fo
we
ight materials
Feed
dog
Tube,
for
Tension
Oes
Liftmg lever
Thread
tensron relea
. . .
Shaft
.
....
Tension
release
...
Snap Tension release lm k Lrft i
ng
lever hmge screw
ng
lever link asm.
ng
lever
Thread
tens ron releas e plate
mount
...
Screw Mam shaft
fe
foot
(A) asm.
ot
(B)
magnet
spr i
ng sus
cnpt
.
Nut
r~ng
hmge
mg base
plate
asm.
asm. for lrght
ion
supportmg
pin
pm
cord
pen
se
sron
plate
prn
Amt. Req
( 1)
Amt. Req .
1
2
l
9.
EXCLUSIVE PARTS .FOR DLD-432-2
Business
Office : 23,
Cable Address : JUKI
Telex : 232·2301
Telephone: Tokyo
Kabuki-cho, Shi
TOKYO
203-8241
njuku
-ku,
Tokyo,
Japan
Re
f.
No.
0 ­0-1607-432-800
2
0 -2401-432-B O
3
0 -
4
0·2420.432·800
5
0-2412-432-800
6
0 -
7
0 ·
8
Ss-711074
9
0 ·
10
. Part No.
1608-432
2408·432-BOOA
2426·432·800
2422·432
2405·432
·800
-800
0-TP
-800
Differential feed Main feed bar
Knife mo
OA
Take-up thr
.. Mounting Thread tri Oil
sponge
Groove cover
Scr
ew
Th re ad gui
Oescrrption
bar
unt
ing base
ead
picker
bracket
mmer
mounting
(8) , for o rl ho l
de,
for knife
der
base
Amt. Req.
Loading...