This Engineer's Manual is written for the technical personnel who are responsible for the service and maintenance of
the machine.
The Instruction Manual for these machines intended for the maintenance personnel and operators at an apparel
factory contains operating instructions in detail. And this manual describes "Standard Adjustment", "Adjustment
of
Procedures", "Results
Manual.
It is advisable to use the relevant Instruction Manual and Parts List described below together with this Engineer's
Manual when carrying out the maintenance of these machines.
In addition, for the motor for the sewing machine with thread trimmer, refer to the separate Instruction Manual
Engineer's Manual for the motor. And for the control panel, refer to the Instruction Manual for the control panel.
This manual gives the "Standard Adjustment" on the former page under which the most basic adjustment value
described, and
from mechanical failures are described together with the
on
Improper Adjustment", and other important information which are not covered by the Instruction
or
is
the latter page "Results of Improper Adjustment" under which stitching errors and troubles arising
CIAdjustment
Procedures".
ii
ll
11
!
MO·6900S MO-6700S
N
~
Instruction Manual 29351707
Parts List 29351806 29352408
Setting the lubricating pin ....................................................................................................................... 40
(26)
Longitudinal
(27) Vertical
(28)
Adjusting
(29)
Locus
Adjusting
(30)
(31)
Adjusting
(32)
Position
(33)
Adjusting
Adjusting
(34)
(35)
Lifting
(36)
Height
Lifting
(37}
(38) Position
Adjusting
(39)
1)
Replacing· the parts with those exclusively designed
2)
Adjustment value .................................................................................................................................... 64 -
3} Important points
(40) Position
the throat plate support .............................................................................
the
feed mechanism
the
looper
the
cloth
the needle mechanism ............................................................................... 38
of
the
upper
of
the lubricating pin ............................................................................................................. 40
momentum
momentum
the
height
cut
of
the
the
longitudinal
the lateral
of
the
motion
the feed
the
top
amount
of
the presser (pedal operation) ..................................................................... 58
amount
of
the
soft
chain making mechanism .................................................................. 64
fo(?Vtape
Presser foot (for sharp curve)/tape guide for
attaching
Blind
hemming
Swing
type
stitch}
Swing
type ruffler
stitch)
Swing
type
Four-fold
structure
set
w~h a lip
throw
type
high
throw
code
guide
tape
ruler
ruffler
(pedal-intertocking
ruffler
(Manual
binder
type
for
(Manual
and
attaching
lever
tape
type
lever type for safety
type
for
for
safety
over1ock)
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20
A
21
22
•
The
Machine
Standard
(Common
Accessory
A
Fa
B
ForJE
G
For
Machine
0
Fully-sunken
Semi-sunken
general
head code
machine
code
general
China
head
export
head
to
all
specifications)
export
*
code
type
type
s~ification is for
Hong
The
numberings
and
after
Kong,
Apnl
U.SA,
after-..!'
1,
2002.
Japan and
(hyphen)
They
are
Singapore.
of
19th
not
described
figure
on
will
the
be
used
catalogue
on
or
the
fike.
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3.
STANDARD
ADJUSTMENT
Standard Adjustment
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(1) Adjusting
When the needle(s) is in the highest position,
the needle height from the throat plate surface should be as shown below.
11
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the
6~046
··-
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66146
66166
n
needle height
1-needle/
2-needle
: left
10.5
11.3
11
:0
11.3
10.5 9.1
11.3
10.5
11.3
13
10.5
11.3
9.8
14.4
15.4
14.1
14.1
for
MO-
30-
SD
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CD
g:
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:II,"
Cl)
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MO-
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MO-
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MO-
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a,
2:o
MO-
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CD
Cl>
::i.
0
MO· 6614S (R)
0
':,t:
MO-
en
MO-
3
e.
II>
a,
MO- 6Li 16S(R)-A.6.L'l
g.~
-·
en
MO- 6943R -6.D.6
i~
MO- 66.43S
::r
MO-
MO· 6903G
:i5:
0
MO· 6904GCJl-OF6
0,
CD
MO-
0
p
MO-
<-
MO-
The adjustment
Model
6l!.04S(R)
6604S
6/\05S
6.6.125
SD.12S
Sb
6b
Sil
6/\45S
6905G
6914G(Jl-CH6
6916G(J)-F
-l!.66
-D.D.D.
-606
-D.D.D.
-CE4
14S (R)
-8~6
-B66
16S(R)-D.D.b
16S(R)-b.66
-61::J.{:j,
-D.b.l:l
-ON6
·OM6
.0.6
·l!..60
-Lib.6
SOM
·66H
-66.H 11.3
507
SOF
-40H
-3c7
-20H
40H
-.t.60
-l!..6H
-60H
-b.l::,7
·6.D.H
-360
-3D1 15.4
-700
-760
-700
-700
of
needle height
overlock machine should be made in reference to the
left needle.
(Unit: mm)
2-needle : right
-
-
-
9.4
9.9
9.9
-
-
-
9.9
9.9
-
-
-
-
12.6
-
the
2-needle
. -
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(2) Positioning the throat plate
The
needle entry point should be such that the distances listed below are provided between the
needle slot edge of
Over1ock
Double·chainstitch side B
Note that
for
M0-6~
side
A
"A:=1.8"
16S (R)
"A=1.6" and "8=1.3" for
the
throat plate and the center of needle.
1.3
1.0
and
"8=1.5"'
-n6.6-60H,
M0-69~6G,
(Unit:
J
mm)
I
-8-
A
Adjustment Procedures
Results of Improper Adiustment
1) Take off the upper cover, loosen setscrew 8. of needle driving
forked crank
down to adjust the needle height.
O and move needle driving forked crank O up
or
o Any other needle height than
specified here
the action of the lower looper.
the timing for.catching the upper
looper thread, etc.
will badly affect
(Caution) Do not fully loosen the setscrew 8 of the needle
driving forked crank
If the needle driving forked
laterally when
setscrew and
until
it
settles
forked crank
1} Loosen setscrews 8 of throat plate base O and move throat
plate base
at
8 back and forth to adjust dimension A or
0.
crank
has
got
out
of
its
setscrew was loosened, fully loosen the
turn
pulley
to
allow the forked crank
by
itself. Then tighten the setscrew
that
position.
position
to
tum
to
fix
the
B.
of
o Improper lateral position
needle driving forked crank
cause seizure, play,
troubles.
o Improperly positioned throat
plate
breakage,
needles will the throat plate,
will
cause
contact
the
will
or
other
needle
of
the
or
other troubles.
-9-
,11
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Standard Adjustment
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(3) Installing position of the needle clamp
Needle clamp connecting stud O should fit with the bottom end of needle bar 8
0.5mm.
Oto 0.5 mm
Butt the needle clamp with the
end
of
the
bottom
needle bar.
0
or
spaced within o to
( 4)
Adjusting
(Applicable
The center-to-center distance should be 26 mm.
At this time, the clearance between the end surface of the arm and the neck of the ball should be
3.5mm.
the
only
length
to
M0-6~
26mm
of
the
lower
looper
16S
/ M0-6916R,
holder
G, J series)
-10
-
Adjustment Procedures
Results of Improper Adjustment
1) Loosen setscrew O and adjust, by slightly turning needle clamp
8.
the clearance provided between the right-hand side needle
and the lower looper (for 2-needle overlock machine) and the
clearance provided between the needle hole
and the needle (for safety stitch machine).
in
the throat plate
o
If
the
clearance
betw~en the needle and
looper is excessive, the needle
thread will
time of tucking.
o
If
the
between
looper is insufficient, the needle
will break or the looper blade
point will be damaged causing
thread breakage.
be
clearance
the needle and
provided
likely to skip at the
provided
the
the
1) Loosen setscrew O of the lower looper holder from the rear of
the frame.
Since it is difficult to accurately measure the center-to-center
distance. perform adjustment to provide a 3.5 mm distance
between the end surface of the arm and the neck of the ball as
illustrated.
o Increasing the center-to-center
distance
stroke of the duble chain looper
or
lower looper, and decreasing
the
stroke.
will
distance
give a smaller
will give
larger
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Standard Adjustment
(5) Adjusting the
1) Returning amount
lower
looper
of
the lower looper
The distance between the blade point
looper
lower
and the
center
of the needle
should be as follows when the lower looper is
at the extreme left of its stroke.
of
the
.:.::
8
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C:
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ie
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6604S{R)
MO-
SD.OSS
MO·
6604S{R)-
MO-
6604S
6
MO-
'°'
14S(R) •
MO-
6614S(R) -806
MO-
66125
MO-
6612S
6616S(A)
MO·
MO- 6.t).16S(R)
MO·
6616S(R)
MO- 6943R
MO-
6643S
MO-
6903G
MO-
6904G(J)
MO-
6905G
MO- 6914G(J)
MO-
6916G(J)
Model
OAS
·OA4
006
OF4
OF6
OH4
0D4
•
OF6
B04 to BE4
B06
BE7
-CE4
·DF6
-66.0.
BE4
-00/.\
F66
·F66
-666
-6.6.6
-ON6
·OF6
-OM6
-CHS
-F66
156
·210
to
OE4
3t).~
3t).O
500
SOM
toOE4
46H
.
50H
-3lH
to
BES
20H
to
BFS
4uH
·40H
50F
507 2.2
360
500
46.H
.
56H
-60H
-6.67
-.ti.6.H
-301 1.4
-700
-760
-700
-700
(Unit: mm)
Dimension8
4.0
3.7
3.8
3.8
3.8
4.0
3.7
3.8
2.8
3.8
3.8
3.5
1.3
..
3.3
3.5
-
2) Clearance between the lower looper and the needle
The clearance should be O to 0. 1 mm.
0to0.1
mm
J
- 12 -
Adjustment Procedures
Results of Improper Adjustment
1) Returning amount
CD
Loosen setscrew • of lower looper support arm 8
lower looper 8 to make adjustment of the returning amount.
(Referential information)
1. Radius 8 of lower looper 8 will
looper is inserted into lower looper support arm O until it
contacts with stopper pin O and then is fixed.
2. The rocking angle
(M0-66665,
The rocking angle of the lower looper will
(M0-6966G,
R)
J)
of
the lower looper
be
66.9
of
the lower looper will
and
mm
when the lower
be
2s·.
be
32·.
adjust
o Excessive return of the lower
looper
skipping when filament thread is
used.
o Insufficient return of the lower
looper tends to cause needle
thread
spun thread is used.
tends
stitch
to
cause· stitch
skipping
when
2) Clearance between the lower looper and
MO-6700S Series
CD
Loosen setscrew 8 of lower looper support arm O to the extent
that it is temporarily tightened. Now, make the adjustment by
moving lower looper support arm 8 back and forth.
MO-6900S,
CD
Loosen setscrew 8 of lower looper support arm 8 to the extent
that it
position of the looper using fine adjustment screw O.
R,
G,
J Series.
is
temporarily tightened. Then finely adjust the longitudinal
the
needle
® Turn fine adjustment screw 8 clockwise to move lower looper
G away from the needle.
Tum the screw counterclockwise to move lower looper 8 closer
to
it.
-13-
o Excessive clearance will often
cause
skipping.
o Insufficient clearance will cause
needle
contact of the looper with
needle,
the blade point of the looper.
leading
breakage
needle
breakage
or
thread
due
produce scratches on
to
needle
or
other troubles.
thread
stitch
to
the
the
Standard Adjustment
(6) Position
Vertical position :
To
be
in
close contact with
Laternal position
To
be
pressed
gauge
8.
Q)
c::
MO·
S.604S(R)
£
co
6.605S
E
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8
'C
MO-
66.04S(A)-OF6
~
a,
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a,
M0-6.l!:.045
~
6614
a,
MO·
C
:c
0
t'G
MQ.
E
6614
~
8
'C
a,
MO-
MO·
6612S
6.6.12S
>
0
Q)
=o
a,
Q)
C
"'
of
the upper looper g~ide
the
frame
:
against
the
upper
looper
0
Frame
(Unit: mm)
Model
OAS
-OA4
006
OF4
OH4
004
·OF6
BD4toBE4
S(R)·sos
S(R}-806
BE7
-CE4
·DF6
lo
OE4
to0E4
to
BEG
to BF6
15A
-210
3.6A
360
-500
SOM
4AH
50H
-3.6.7
20H
0
4.llH
-40H
507
0
SOF
Dimension
a-i
~-3
@~
[f]
!...;6
,~
~7
ffil
guide
guide
guide
Ci)
surface.
support
surface
Upper
looper
guide
support
gauge
MO-
a,
C
:E
0
co
MO·
E
..c:;
g
MO·
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?:-
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co
Cl)
MO.
MO·
MO.
MO-
""')
cj
MO• 6905G
0
0
CJ)
CD
6
MO· 6914G(J)
::E
MO- 6916G(J)
&St
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Modef
6.6.16S{R)
6/\16S(R)
6A16S{R)
6943R
6.6.43S
6903G
6904G(J) -OF6
-6.Ab.
BE4
-00.6.
F.6..6.
-F.6.6
-61.).A
.,6_1.),,6,
-ON6
-OM6
-CHS
-f66
(Unit: mm)
~7
5.8
13132006
~
12375606
(Unit:
Dimension(B
360
500
46H
-
SOH
-60H
-D.D.7
-6D.H
-301
-700
-1.6.0
-700
-700
E@
~y
r,s.s
[iliJ
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[iJ
~~~
ff:
u~
u~
mm)
3
-14-
Adjustment Procedures
1)
Fit
upper looper guide support gauge 8 over gauge fixing pin
0 which has been driven in frame 8 and secure the gauge
with
an
O ring.
Then position the gauge taking the marker dot engraved on
or the chamfering direction as reference.
2)
When installin upper looper guide support 81 press
the gauge
close contact with the frame guide surface, then tighten the
screws.
(Caution) Refer to "4- (4) -1) -
various sealants.
while keeping the upper looper guide support into
(J)
Various sealants" for the
it
against
Results of Improper Adjustment
o If the upper looper guide has
improperly positioned
it
will
cause
it
disturbed path
looper
skipping.
o If the upper looper guide has
been inaccurately positioned
laterally.
skipping,
looper.
oil
with
resultant
it
will
or
contact with the
vertically,
leakage
of
the
cause stitch
or
upper
stitch
-15-
Standard Adjustment
(7) Positioning the upper looper holder
The distance between the bottom surf ace of the frame and the upper end of the upper looper holder
pin
8 should be as shown below when the upper looper holder O is at the highest point of its stroke.
(Unit:
53mm
t
0
l
Bottom surface
llt(tllfl(llltltl((l/1
of
frame
•
-~
1
8
'C
CS)
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Ill
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(!J
0
0
en
C0
6
:E
MO-
MO-
MO-
MO·
MO·
MO-
MO-
MO-
MO-
MO-
MO-
MO-
MO-
MO-
MO-
MO-
,-.
MO-
Model
OAS
SLl.04S(R)
6Ll.05S
M04S(A)·
6.!i.04S
6614S(R)·
6614S(R)·
6.ll.125
6ll.12S
66.16S(R)-6/\l\
6Ll.16S(R)-
6616S{R)
6943R
6643S
6903G
6904G(J)-OF6
6905G
6914G(J)-CH6
6916G(J)·FD.6
-OA4
006
OF4
OF6
OH4
004
•
OF6
B04
B06toBE6
BO~
BE7 4.ll.H
-CE4
-DFG
·F
-D.bD.
-D.66
-ON6
-OM6
BE4
006
Fll.D.
D.6
to
OE4
toOE4
loBE4
to
BF
. -
Li.
156
·210
3All.
3ll.O
-500
SOM
46H
50H
·3ll.7
20H
•
·40H
507
-
SOF
3l:.O
500
4.ll.H
5Ll.H
-60H
·6.D.7
-6.ti.H
-301
-700
·1/:J.O
-700
-700
Dimension&
45.0
462
482
47.3
48.4
46.8
46.9
46.2
48.2
4B.4
47.3
48.4
512
50.7
51.7
49.3
48.B
mm)
--
-
-16-
Adjustment Procedures
1) Loosen the setscrew of upper looper ball arm O and setscrew
0 of the upper looper holder.
2)
Adjust the clearances between upper looper bracket 8 and
Oto
upper looper holder
and tighten setscrew
(Make sure that the upper looper holder smoothly moves
together with upper looper shaft
3)
Then determine dimension O from the bottom surface of the
frame to the top surface of upper looper holder pin
tightening the setscrew of upper looper ball arm
(Caution) Replace upper looper holder 8 according to the
needle gauge size.
approximately 0.2
O of the upper looper holder.
O.)
mm
respectively,
8.
8 before
Results of Improper Adjustment
o Inaccurately positioned upper
looper
excessive
upper looper, resulting in stitch
skipping,
(Caution) To adiust the upper
looper
dimension
Remember that the projecting
amount and the
upper
eventually
adjusted.
dimensions
upper looper.
holder
or
ball
looper
will
projection
other troubles.
arm,
O
as
height of the
be
So,
confirm
related to
cause
of
the
take
standard.
should
properly
the
the
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Standard Adjustment
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(8) Positioning
the
upper looper
1) Height of the upper looper
The
distance between
when
the
upper looper
2) Longitudinal position
G)
The clearance between the upper
and lower loopers
when
they cross with
® The clearance
and
the needle should
the
is
of
the upper looper
should
between
throat
plate
surface
at
the
each
extreme
be
0.1
other.
left
to 0.2
the upper looper 8
be
o to
0.2
mm.
of
mm
and
its
the
travel.
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"im
is
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ti
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Cl)
0
c:J
·c:
CD
VJ
~
0
0
0
O>
co
6
~
blade
11)
u
co
point
of
the
Model
MO-
6804S(R)-L\L\L\
MO-
6604S
-L\l::.l::.
MO-
6/\05S
-!:l.66
MO-
Bli
MO- 6614S(R)-8E
MO-
MO-
MO-
MO-
~
MO· 6616S(R)
MO-
6943R
MO-
6643S
MO-
6903G
MO-
6904G{J)
6905G
MO·
MO· 6914G(J) -CHS
MO-
6916G(J} -FL\6
B04
145
lR)·sos
BO6
6612S
6L\12S -DF6
6616S(R)
16S(A) -
-CE4
-666
BE4
D06
F6A
-F
b.6
-/\~6
·L\L\6
-ON6
-OF6
-OM6
looper
to8E4
to
BES
to
BF.6.
7
should
660
-6.66
SOM
-l::.l::.H
-6illi
·307
20H
4!::.H
-40H
507
50F
-L\60
4/\H
5~H
-60H
·L\L\7
·L\L\H
-3D1
•700
·760
-700
-700
be
as
{Unit:
Dimension
11.0
11.3
11.3
10.3
11.0
11.B
11.0
11.0
11.3
12.8
10.3
11.0
13.6
13.7
12.0
12.9
13.7
follows
mm)
Ci)
0.1
to 0.2mm
7
Lower looper
•
-18-
~
__
---
:s:
l
Adjustment
1)
Height of the upper looper
CD
Set a hexagon screwdriver onto setscrew 8
looper bracket
O to adjust height
Procedures
f).
at
the
end
of
upper
@ When adjusting the height, pay attention also to the clearance
produced between the upper looper and the lower looper at
the time of their crossing.
Results
o
o On the contrary, if the upper
of
Improper Adjustment
If
the upper looper has been
positioned
excessive clearance will
produced between the upper
looper and the needle.
result, the upper looper thread
will
fail to catch the
thread,
occurs.
looper has been positioned too
low, the needle point
looper,
breakage. Also the looper will
touch other component when
the presser foot goes up .
too
and
stitch
causing
high,
As
needle
skipping
will
hit the
needle
an
be
the
......
··
2)
Longitudinal position of the upper looper
CD
Loosen setscrew 8 at the top end of upper looper bracket O
to move upper looper O
clearance of
lower looper at the time
to 0.2
0.1
to 0.2 mm between the upper looper and the
mm
between upper looper O and the needle.
back
or
forth for positioning the
of
their.
crossing or the clearance of O
-19-
o Excessive clearance
stitch skipping.
o Insufficient clearance will cause
. the upper looper to come in
contact with the lower looper.
will cause
Standard Adjustment
(9)
Adjusting
the
double
chain
looper
(Applicable only to M0-6.616S/6916R, G, J series)
1) Returning amount of the double chain looper
The
distance between the needle center
to 2 mm
when
the_
looper
is
at the extreme left of
and
the
blade point of
its
travel.
the
double
chain
looper should
be
1.5
M0-691
2) Longitudinal motion (Avoid motion)
The
3.0
mm
3.5
mm
Note : The avoid
SG,
J
series
standard minor
(M0-6~
(M0-691
16S, R).
BG,
motion
axis
of
the
elliptical motion
J).
should be adjusted in accordance
M0-661651 R
should
be
series
:
Marller
with
•
(63.4mm)
Needle No.
__
,.,---------\
(\.
I
l-~
3) Clearance between the double chain looper and the needle
The
clearance should be
0.05
to
0.1
o.os
mm.
to
o.
1 mm
-20-
~j
Marker Hole 8
Adjustment Procedures
Results
of
Improper Adjustment
1) Returning amount of the double
chain
looper
(D Loosen setscrew 8 of double chain lopper driving arm O to